Articulated Haulers A30 Volvo BM Service Repair Manual

Make: 
Model: 
Price: US$ 65.00

Complete repair service manual with Electrical Wiring Diagrams for Articulated Haulers A30 Volvo BM, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

Articulated Haulers A30 Volvo Constructions workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM

Articulated Haulers A30 Volvo BM Service Repair Manual.PDF

PRODUCT DETAILS:
Pages: 1,105
File Format: PDF (Windows & Mac & Linux)
Language: English

TABLE OF CONTENTS
0 - Foreword................2
0 - GENERAL................3
  00 - DESCRIPTION; COMPLETE MACHINE................4
    Description................5
  03 - SPECIFICATIONS................6
    Product Identification Plates................7
    Volvo standard tightening torques................10
  08 - TOOL................12
    E-tools................13
    Filling and recycling station (part No. 11 666 070)................36
    Filling and recycling station FRS-10GS (part No. 981 2443)................38
    Multi-pin breaker box (part No. 11 668 001)................40
    Multi-pin breaker box (part No. 11 668 002)................42
    Weighing scales 981 2444................44
1 - STANDARD PARTS; SERVICE................46
  10 - GENERAL................47
    Recovering................48
    Towing machine................50
  17 - SERVICE................52
    Brake fluid; changing................53
    Cleanliness; brake and hydraulic systems................55
    Electric welding................56
    Trouble-shooting-................57
  19 - GENERAL................58
    Recovering................59
    Towing machine................61
    Air conditioning................63
    Batteries................65
    Before operating................67
    Charging batteries................69
    Climate control system................70
    Emergency exit................71
    Fluor rubber................72
    General-1936................73
    Measures to prevent fire................74
    Risks in connection with polymer materials-1849................77
    Risks in connection with polymer materials................78
    Rules when servicing................79
    Tyre................84
    When lifting the machine................85
    When the engine is running................89
    When the service has been completed; or if the machine is laid up for a longer period................90
    When there is risk of overturning................91
    When transporting the machine................92
2 - ENGINE WITH MOUNTING AND EQUIPMENT................95
  20 - GENERAL................96
    Description ................97
    Diagnosis using Service Display Unit................98
    Trouble-shooting................99
  21 - ENGINE................100
    Compression test; warm engine................101
    Engine and transmission; installing................104
    Engine and transmission; removing................107
    Engine; installing................114
    Engine; removing................118
    TD102KF (serial No.–1227)................125
    TD102KFE (low-emission engine)–equipment................126
    TD102KH (serial No. 1228–).................127
    Tightening torques ................128
    Weights................129
    General ................130
    Valves; adjusting................131
    Flywheel housing and power take-off................133
    Crankshaft; replacing front oil seal................136
    Crankshaft; replacing rear oil seal................141
    Flywheel housing with power take-off; removing and installing; engine removed................146
    Tightening torques-................151
    Tightening torques  ................152
  22 - LUBRICATING SYSTEM................154
    Capacities-................155
    Description-................156
    General-................157
    Description-0036................158
    Description-5957................159
  23 - FUEL SYSTEM................160
    Description-5858................161
    Feed pressure................163
    Feed pressure; checking................165
    General-5733................166
    Capacities-5712................167
    Discs on pump shaft; checking-5634................168
    Discs on pump shaft; checking................170
    Engine speed; method for checking................172
    Engine speed; method for checking with Service Display Unit (serial No. 1706Engine speed; method for checking with Service Display Unit (serial No. 1706–))................174
    Injection angle (injection timing); checking and adjusting................175
    Injection pump TD102KF (serial No. –1227)................179
    Injection pump TD102KFE (low-emission engine)................180
    Injection pump TD102KH (serial No. 1228–)................181
    Low and high idling speeds; checking and adjusting................182
    Low and high idling speeds; checking and adjusting with Service Display Unit................186
    Stall speed; checking................189
    Stall speed; checking with Service Display Unit................191
    General-5220................193
    Injectors; replacing................194
  25 - INLET & EXHAUST SYSTEM................197
    Description of function................198
    General-5042................201
    General-5004................202
  26 - COOLING SYSTEM................203
    Capacities................204
    Description-4905................205
    TD102KF (serial No. –1227)................207
    TD102KFE (low-emission engine)................208
    TD102KH (serial No. 1228–)................209
    Coolant filter; replacing................210
    Coolant; changing................212
    Radiator; adjusting................214
    Radiator; replacing................216
    Coolant pump; removed; reconditioning (serial No. –1308)................219
    Coolant pump; removed; reconditioning (serial No. 1309–)................226
    Coolant pump; replacing................234
    General-4432................236
    Cooling fan; trouble-shooting hydraulic system-4410................237
    Cooling fan; trouble-shooting hydraulic system................240
    General-4336................243
    Hydraulic motor and hydraulic pump for fan; checking and adjusting................244
    Hydraulic motor for fan................249
    Hydraulic motor for fan; or alternatively hydraulic pump for fan; checking internal leakage................253
    Hydraulic motor for fan; reconditioning................255
    Thermostat valve (removed); reconditioning................263
    Thermostat valve; checking function................265
    Thermostat valve; Description................267
    Tightening torques................271
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS................272
  30 - GENERAL................273
    Description................274
    General-................276
    Special instructions for working on electrical systems................277
  31 - BATTERY................278
    General-................279
  32 - ALTERNATOR; CHARGE REGULATOR................280
    Alternator; replacing................281
    General ................283
    Testing charging on machine................284
    General-3623................286
  33 - STARTING SYSTEM................287
    General-................288
    Starting system................289
  35 - LIGHTING................291
    General................292
    Headlights; adjusting................293
    Headlights; replacing lamp................294
  37 - CABLE; FUSE; RELAY................295
    Circuit 1-................296
    Circuit 1................300
    Circuit 2-................304
    Circuit 2................310
    Circuit 3-................314
    Circuit 3................318
    Circuit 4-................322
    Circuit 4................329
    Circuit 5-................334
    Circuit 5................341
    Circuit 6-................348
    Circuit 6................352
    Circuit 7-................359
    Circuit 7................363
    Circuit 8-................367
    Circuit 8................371
    Circuit 9................375
    Circuit 10................379
    Codes in wiring diagrams................383
    Codes in wiring diagrams (1706–)................390
    Electrical symbols................397
    Explanations of wiring diagrams (lead and component marking................402
    Electrical distribution box in cab................404
    Fuses................405
    Left electrical distribution box (serial No. 1706–)................406
    Other fuses and relays................408
    Other fuses and relays (serial no. 1706–)................409
    Relays and fuses (serial No. –1705)................411
    Right electrical distribution box (serial no. –1705)................413
    Right electrical distribution box (serial no. 1706–)................414
  38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM................415
    Instrument cluster................416
    Other controls (serial No. –1705)................418
    Other controls (serial No. 1706–)................420
    Right instrument panel (serial No. –1705)................422
    Right instrument panel (serial No. 1706–)................423
    Contronic Display Unit (serial No. 1706–)................425
    Contronic Display Unit; overview................427
    Contronic Service Display Unit................428
    Contronic Service Display Unit; overview................430
    Description of steps (functions) (serial No. –1705)................432
    Diagnosis with the aid of display unit (serial No. –1705)................437
    Diagnosis with the aid of Service Display Unit (serial No. 1706–)................441
    Error codes................444
    Information on the display unit................446
    Information on the Service Display Unit................452
    Operator Information................463
4 - POWER TRANSMISSION................464
  40 - GENERAL................465
    Description................466
    Trouble-shooting (serial No. –1705)................468
    Trouble-shooting (serial No. 1706–)................469
  41 - CLUTCH; TORQUE CONVERTER................470
    General................471
    Tightening torques................472
    Weights................473
  42 - TRANSMISSION; HYDRAULIC CONTROL................474
    Component description (serial No. –1705................476
    Component description (serial No. 1706–)................478
    Gearshifting control (serial No. –1705)................480
    Gearshifting control (serial No. 1706–)................481
    Cause and action-................482
    Cause and action................499
    Checking main; torque converter and lubricating oil pressures................509
    Checking modulator valve; retarder and lockup................513
    Checking pressure in clutches and brakes................514
    Connector EH................515
    Diagnosis using Service Display Unit (serial No. 1706–)................516
    Diagnosis with display unit (serial No. –1705)................519
    Hydraulic diagram; transmission................521
    Measuring resistance in connector................524
    Measuring resistance in connector EH (with multi-pin breaker box 11 668 001)................527
    Measuring resistance in connector EH (with multi-pin breaker box 11 668 002)................531
    Measuring resistance in sensor for retarder temperature (SE13)................535
    Measuring resistance SE3; SE4 and SE86................536
    Missing signal from both engine speed sensor (SE3) and travelling speed sensor (SE4)................538
    Missing signal from engine speed sensor (SE3)................539
    Other error causes (serial No. –1705)................540
    Other error causes (serial No. 1706–)................543
    Pin numbering in EA (serial No.–1705)................546
    Pin numbering in EA (serial No. 1706–)................547
    Pin numbering in EB (serial No.–1705)................548
    Pin numbering in EB (serial No. 1706–................549
    Pin numbering in EC (serial No. 1706–)................550
    Pressure regulator for retarder; checking and adjusting (serial No. –1705)................551
    Pressure regulator for retarder; checking and adjusting (serial No. 1706–)................554
    Replacing control system for automatic gear shifting in transmission................556
    Replacing seal; output shaft on transmission................559
    Replacing seal; retarder valve................562
    Table for oil pressure; transmission................564
    Transmission PT1661; drawing................565
    Transmission; installing–downward................568
    Transmission; removing and installing–upward through doorway-0810................575
    Transmission; removing and installing–upward through doorway................583
    Transmission; removing–downward................587
    Turbine speed sensor (SE86); replacing................597
    Weights................600
  43 - GEARBOX................601
    Capacities ................602
    Clutches; brakes and solenoids................603
    General-................606
    Tightening torques-0456................607
    Weights-................608
    Capacities................609
    Checking and adjusting longitudinal differential lock; from underneath................610
    Dropbox (6x6); drawing................614
    Dropbox; installing................616
    Dropbox; removing................619
    Front output shaft on dropbox; replacing seal................624
    General................627
    Input shaft on dropbox; replacing seal................628
    Rear output shaft on dropbox; replacing seal................630
    Tightening torques................631
    Weights................635
  45 - PROPELLER SHAFT................636
    Tightening torques................637
    Front output propeller shaft on dropbox; replacing................638
    Input propeller shaft on dropbox; replacing................640
    Intermediate shaft (in frame joint) and_or bearings; replacing................642
    Propeller shaft for front bogie axle; replacing................652
    Propeller shaft for rear bogie axle; replacing................654
    Propeller shaft in steering joint; replacing................656
  46 - FRONT AXLE; REAR AXLE................657
    Differential carrier assembly and differential lock; drawing................658
    Dog clutch for 6-wheel drive (6x6); checking and adjusting................661
    Drive axles................665
    Dropbox 6x6 and differential; replacing................666
    Hub reduction gear; AH63 I; J; K; drawing................674
    Output shaft on front bogie axle; replacing seals and bearing................675
    Tightening torques-3722................680
    Weights-3656................681
    Capacities-3618................682
    General-3552................683
    Hub reduction gear; replacing seals................684
    Capacities-................691
    General-................692
    Capacities ................693
    General ................694
    Transverse differential lock _ drive axle; checking and adjusting................695
  48 - POWER TAKE OFF................699
    General ................700
    Flywheel housing with power take-off; removed; reconditioning................701
5 - BRAKE................712
  50 - GENERAL................713
    Description ................714
    Service brakes................715
  51 - WHEEL BRAKE................716
    Brake disc for service brakes; checking................717
    Brake pads for service brakes; checking................719
    General-................721
    Tightening torques-................722
    Brake caliper; replacing................723
    Brake disc for service brakes; replacing................727
    Brake pads for service brakes; replacing................735
    Brake caliper; reconditioning................741
  52 - HYDRAULIC BRAKE SYSTEM................744
    Bromssystem; luftning................745
    Capacities ................747
    Foot brake valve................748
    Foot brake valve; replacing................751
  55 - PARKING BRAKE................753
    Automatic adjusting lever................754
    Description- ................756
    General ................757
    Parking brake; replacing brake caliper................758
    Spring brake cylinder................762
    Spring brake cylinder; replacing................764
    Tightening torques  ................766
    Weights ................767
    Parking brake valve; reconditioning (removed)................768
    Parking brake caliper; removed; reconditioning................771
    Parking brake; replacing brake disc................773
    Parking brake; replacing brake pads................778
    Spring brake cylinder; removed; reconditioning................782
    Description-................785
  56 - COMPRESSED-AIR BRAKE................788
    Air-hydraulic brake cylinder................789
    Compressed-air diagram................790
    Description- ................793
    Air compressor................794
    Air compressor; Dropbox; removing and installing................797
    Air compressor; general repair instructions................799
    Anti-freeze reservoir................801
    General  ................802
    Pressure regulator................803
    Pressure regulator; cut-out and cut-in pressure; checking and adjusting................806
    Pressure regulator; removed; lubrication................807
    Tightening torques ................810
    Valve block for differential locks and 6-wheel drive................811
    General ................812
    Safety valve; wet reservoir................813
    4-way pressure retaining valve................814
    Foot brake valve; removed; reconditioning................816
    General- ................822
    Relay valve................823
  59 - MISCELLANEOUS................825
    General-................826
6 - STEERING................827
  64 - STEERING................828
    Description ................829
    Description-................831
    General..................836
    General ................837
    Steering gear; replacing................838
    Steering linkage; checking and adjusting................841
    Tightening torques ................848
    Damping cylinder; checking preload................850
    Damping cylinder; drawing................852
    Damping cylinder; replacing seals................853
    General-................855
    Max. oil pressure; hydraulic system (steering and tipping); checking and adjusting................856
    Steering cylinder; drawing................860
    Steering cylinder; replacing................862
    Steering cylinder; replacing seals................866
    Steering valve complete with connections................872
    Steering valve; removed; reconditioning................877
    Steering valve; removing and installing................882
    Tightening torques-................884
    Weights-................885
    Secondary steering; adjusting working pressure and stand-by pressure................886
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT................889
  71 - FRAME................890
    Dump body joint; replacing tipping bearings................891
    Dump body; adjusting against frame ................895
    Dump body; adjusting against frame................897
    Description ................899
    Tightening torques ................901
    Trailer unit frame; checking measurements................904
  72 - SUSPENSION................907
    Description ................908
    Rubber element; tractor unit; replacing................909
  74 - FRAME LINK................912
    Frame joint; checking and adjusting clearance................913
    Frame joint; removed; replacing wear rings on hitch................916
    Frame joint; replacing hitch................920
    Parting and assembling tractor and trailer units................938
    Frame joint; removed; replacing bearings................945
    Steering joint bearings; checking clearance................946
    Steering joint; replacing bearings and bearing pins................948
    Tightening torques-................963
  75 - AXLE SUSPENSION................965
    A-stay tractor unit; replacing link bearing................966
    Cross stay link bearing (rubber bearing); replacing................970
    Front A-stay link bearing bracket; adjusting................972
    Front A-stay link bearing; (rubber bearing); replacing................974
    Front or rear cross stay; adjusting (trailer unit)................979
    Rear A-stay link bearing bracket; adjusting................980
    Rear A-stay link bearing; (rubber bearing); replacing................981
    Rubber bearing; bogie member; replacing (one side)................986
    Rubber element; bogie member; replacing (one side)................990
  77 - WHEELS; TRACKS; TYRE; HUB; DRUM................992
    Weights ................993
    General-................994
    Tightening torques-................995
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE................996
  82 - ENGINE HOOD; MUDGUARD; FOOT STEP................997
    Weights-................998
  84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING................999
    Window pane; replacing................1000
  85 - CAB INTERIOR; UPHOLSTERY................1002
    Air spring for operator seat; replacing................1003
    Operator seat (serial No. –1183)................1005
    Operator seat; height adjustment of attachment................1007
    Operator seat; maintenance advice................1008
    Operator seat; mechanically sprung (serial No. 1184–)................1009
    Seat with air suspension................1010
  87 - AIR CONDITIONING UNIT................1011
    Description................1012
    Wiring diagram (sub diagram); Cab fan_Air conditioning................1013
    Fan motor; replacing................1014
    Fan motor; replacing resistors................1015
    Heater radiator; replacing................1018
    Hot water valve; replacing................1020
    Air conditioning; checking function................1023
    Description of function................1025
    Refrigerant R134a; emptying (using filling and recycling station FRS-10GS part No. 981 2443)................1027
    Refrigerant R134a; emptying (with filling and recycling station part No. 11 666 070)................1031
    Refrigerant R134a; vacuum-pumping including filling (using filling and recycling station part No. 11 666 070)................1036
    Refrigerant R134a; vacuum-pumping including filling (with filling and recycling station FRS-10GS part No. 981 2443)................1042
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS................1046
  91 - WORKING HYDRAULIC; SERVO HYDRAULICS................1047
    Capacities-................1048
    Diagnosis using service display unit (serial No. 1706–)................1049
    Hydraulic diagram; complete................1051
    Hydraulic system; air bleeding................1054
    Hydraulsystem; Description................1055
    Tipping system; description................1057
    Capacities................1058
    General ................1059
    Non-return valve block; left................1060
    Non-return valve block; right................1061
    General................1063
    Hydraulic pump; description................1064
    Hydraulic pump; ground-dependent; replacing................1066
    Hydraulic pumps for steering and tipping systems; checking internal leakage................1068
    Stand-by pressure; LS (load-sensing) line disconnected and connected................1071
    Tightening torques-3120................1075
    Weights................1076
  95 - LOAD CARRIER................1077
    General................1078
    Installing piston rod seals................1079
    Tightening torques................1081
    Tipping control; adjusting................1082
    Tipping cylinder................1083
    Tipping cylinder; replacing................1084
    Tipping cylinders; replacing piston rod seals (with the aid of 999 3579 and 999 3579B)................1092
    Tipping valve................1097
    Tipping valve; changing seals (removed)................1100
    Tipping valve; removing and installing................1102
    Tipping valve; replacing cable control................1104
    Weight................1107

Articulated Haulers A30 Volvo BM Service Repair Manual

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