Ford Fusion, Fusion Hybrid Repair Service Manual 2005-2016
Ford Fusion, Fusion Hybrid Repair Service Manual 2005-2016
Complete service repair manual for Ford Fusion, Fusion Hybrid 2005-2016, with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.
2005-2016 Ford Fusion / Fusion Hybrid workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages/Size: 3,221 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
ACCESSORIES & BODY, CAB Active Park Assist - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Anti-Theft System - Passive Anti-Theft System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Anti-Theft System - Passive Anti-Theft System - Keyless Start - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Anti-Theft System - Passive Anti-Theft System (PATS) - Fusion Hybrid
ACCESSORIES & BODY, CAB Anti-Theft System - Passive Anti-Theft System (PATS) With Push Button Start - Fusion Hybrid
ACCESSORIES & BODY, CAB Anti-Theft System - Perimeter - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Anti-Theft System - Perimeter - Fusion Hybrid
ACCESSORIES & BODY, CAB APIM Hardware Testing - Ford
ACCESSORIES & BODY, CAB Body Panel System - Body Closures - Fusion Hybrid
ACCESSORIES & BODY, CAB Body Repairs (General Information) - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Body Repairs (General Information) - Fusion Hybrid
ACCESSORIES & BODY, CAB Body Repairs (Tolerance Checks) - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Body Repairs (Tolerance Checks) - Fusion Hybrid
ACCESSORIES & BODY, CAB Body System - Uni-Body, Subframe & Mounting System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Body System - Uni-Body, Subframe & Mounting System - Fusion Hybrid
ACCESSORIES & BODY, CAB Bumper System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Bumper System - Fusion Hybrid
ACCESSORIES & BODY, CAB Collision Avoidance - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Collision Avoidance - Fusion Hybrid
ACCESSORIES & BODY, CAB Cruise Control System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Cruise Control System - Fusion Hybrid
ACCESSORIES & BODY, CAB Exterior Lighting System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Exterior Lighting System - Fusion Hybrid
ACCESSORIES & BODY, CAB Exterior Trim & Ornamentation - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Exterior Trim & Ornamentation - Fusion Hybrid
ACCESSORIES & BODY, CAB Front End Sheet Metal Repairs - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Front End Sheet Metal Repairs - Fusion Hybrid
ACCESSORIES & BODY, CAB Handles, Locks, Latches And Entry Systems - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Handles, Locks, Latches And Entry Systems - Fusion Hybrid
ACCESSORIES & BODY, CAB Horn System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Horn System - Fusion Hybrid
ACCESSORIES & BODY, CAB Information Center - Instrumentation, Message Center, And Warning Chimes - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Information Center - Instrumentation, Message Center, And Warning Chimes - Fusion Hybrid
ACCESSORIES & BODY, CAB Information System And Entertainment System - AM:FM:CD:Sync - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Information System And Entertainment System - AM:FM:CD:SYNC - Fusion Hybrid
ACCESSORIES & BODY, CAB Information System And Entertainment System - AM:FM:CD:SYNC:Sony Audio System - Fusion Hybrid
ACCESSORIES & BODY, CAB Information System And Entertainment System - AM:FM:CD:SYNC:Touchscreen - Fusion Hybrid
ACCESSORIES & BODY, CAB Information System And Entertainment System - Sony Audio - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Information System And Entertainment System - Touchscreen - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Instrument Cluster Illumination And Panel Illumination - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Instrument Cluster Illumination And Panel Illumination - Fusion Hybrid
ACCESSORIES & BODY, CAB Instrument Panel And Console - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Instrument Panel And Console - Fusion Hybrid
ACCESSORIES & BODY, CAB Interior Lighting System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Interior Lighting System - Fusion Hybrid
ACCESSORIES & BODY, CAB Interior Trim And Ornamentation - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Interior Trim And Ornamentation - Fusion Hybrid
ACCESSORIES & BODY, CAB Lane Departure Warning - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Lane Departure Warning - Fusion Hybrid
ACCESSORIES & BODY, CAB Module Communications Network - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Module Communications Network - Fusion Hybrid
ACCESSORIES & BODY, CAB Module Configuration System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Module Configuration System - Fusion Hybrid
ACCESSORIES & BODY, CAB Multifunction Electronic Modules - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Multifunction Electronic Modules - Fusion Hybrid
ACCESSORIES & BODY, CAB Paint (General Information) - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Paint (General Information) - Fusion Hybrid
ACCESSORIES & BODY, CAB Parking Aid System - Active Park Assist - Fusion Hybrid
ACCESSORIES & BODY, CAB Parking Aid System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Parking Aid System - Fusion Hybrid
ACCESSORIES & BODY, CAB Rear End Sheet Metal Repairs - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Rear End Sheet Metal Repairs - Fusion Hybrid
ACCESSORIES & BODY, CAB Rear View Mirror - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Rear View Mirrors - Fusion Hybrid
ACCESSORIES & BODY, CAB Roof Sheet Metal Repairs - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Roof Sheet Metal Repairs - Fusion Hybrid
ACCESSORIES & BODY, CAB Seat System - Front - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Seat System - Front - Fusion Hybrid
ACCESSORIES & BODY, CAB Seat System - Rear - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Seat System - Rear - Fusion Hybrid
ACCESSORIES & BODY, CAB Side And Rear Vision - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Side And Rear Vision - Fusion Hybrid
ACCESSORIES & BODY, CAB Side Panel Sheet Metal Repairs - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Side Panel Sheet Metal Repairs - Fusion Hybrid
ACCESSORIES & BODY, CAB Steering Column Electrical Components - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Steering Wheel:Column Electrical Components - Fusion Hybrid
ACCESSORIES & BODY, CAB Sunroof - Roof Opening Panel - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Sunroof - Roof Opening Panel - Fusion Hybrid
ACCESSORIES & BODY, CAB Universal Transmitter - Remote Convenience System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Universal Transmitter - Remote Convenience System - Fusion Hybrid
ACCESSORIES & BODY, CAB Windows And Glass - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Windows And Glass - Glass, Frames And Mechanisms - Fusion Hybrid
ACCESSORIES & BODY, CAB Wiper System & Washer System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Wiper System & Washer System - Fusion Hybrid
BRAKES Anti-Lock Brake System (ABS) And Stability Control - Fusion Hybrid
BRAKES Anti-Lock Brake System And Stability Control - Fusion (Except Hybrid)
BRAKES Brake System - General Information - Fusion (Except Hybrid)
BRAKES Brake System - General Information - Fusion Hybrid
BRAKES Front Disc Brake System - Fusion (Except Hybrid)
BRAKES Front Disc Brake System - Fusion Hybrid
BRAKES Hydraulic Brake System Actuation - Fusion (Except Hybrid
BRAKES Hydraulic Brake System Actuation - Fusion Hybrid
BRAKES Parking Brake System - Parking Brake & Actuation - Fusion (Except Hybrid)
BRAKES Parking Brake System - Parking Brake & Actuation - Fusion Hybrid
BRAKES Power Brake Actuation - Brake Booster - Fusion (Except Hybrid)
BRAKES Power Brake Actuation - Brake Booster - Fusion Hybrid
BRAKES Rear Disc Brake System - Fusion (Except Hybrid)
BRAKES Rear Disc Brake System - Fusion Hybrid
DRIVELINE:AXLES Driveshaft - Fusion (Except Hybrid)
DRIVELINE:AXLES Front Drive Halfshafts - Fusion (Except Hybrid)
DRIVELINE:AXLES Front Drive Halfshafts - Fusion Hybrid
DRIVELINE:AXLES Rear Drive Axle:Differential - Fusion
DRIVELINE:AXLES Rear Drive Halfshafts - Fusion
ELECTRICAL Battery, Battery Mounting & Battery Cables - Fusion (Except Hybrid)
ELECTRICAL Battery, Battery Mounting & Battery Cables - Fusion Hybrid
ELECTRICAL Charging System (General Information) - Fusion (Except Hybrid)
ELECTRICAL Charging System (General Information) - Fusion Hybrid
ELECTRICAL Generator - Fusion (Except Hybrid)
ELECTRICAL High Voltage Battery, Battery Mounting & Battery Cables - Fusion Hybrid
ELECTRICAL High Voltage Battery Charging System - Fusion Hybrid
ELECTRICAL OEM Connector End Views - Fusion & MKZ (Except Hybrid) 1 of 2
ELECTRICAL OEM Connector End Views - Fusion & MKZ (Except Hybrid) 2 of 2
ELECTRICAL OEM Connector End Views - Fusion & MKZ (Hybrid) 1 of 2
ELECTRICAL OEM Connector End Views - Fusion & MKZ (Hybrid) 2 of 2
ELECTRICAL OEM Connector Repair Procedures - Fusion & MKZ (Hybrid)
ELECTRICAL OEM Electrical Wiring Diagram Introduction - Fusion & MKZ (Except Hybrid)
ELECTRICAL OEM Electrical Wiring Diagram Introduction - Fusion & MKZ (Hybrid)
ELECTRICAL OEM Fuse And Relay Information - Fusion & MKZ (Except Hybrid)
ELECTRICAL OEM Fuse And Relay Information - Fusion & MKZ (Hybrid)
ELECTRICAL OEM Ground Distribution - Fusion & MKZ (Except Hybrid)
ELECTRICAL OEM Ground Distribution - Fusion & MKZ (Hybrid)
ELECTRICAL OEM Vehicle Repair Location Charts - Fusion & MKZ (Except Hybrid)
ELECTRICAL OEM Vehicle Repair Location Charts - Fusion & MKZ (Hybrid)
ELECTRICAL OEM Wiring Diagrams Component Testing - Fusion & MKZ (Except Hybrid)
ELECTRICAL OEM Wiring Diagrams Component Testing - (Hybrid)
ELECTRICAL OEM Wiring Diagrams - Fusion & MKZ (Except Hybrid)
ELECTRICAL OEM Wiring Diagrams - Fusion & MKZ (Hybrid)
ELECTRICAL OEM Wiring Diagram Symbols - Fusion & MKZ (Except Hybrid)
ELECTRICAL OEM Wiring Diagram Symbols - Fusion & MKZ (Hybrid)
ELECTRICAL Voltage Converter:Inverter - Fusion (Except Hybrid)
ELECTRICAL Voltage Converter:Inverter - Fusion Hybrid
ENGINE Electric Powertrain Cooling - Fusion Hybrid
ENGINE Engine Cooling System - 1.6L - Fusion
ENGINE Engine Cooling System - 2.0L - Fusion (Except Hybrid)
ENGINE Engine Cooling System - 2.0L - Fusion Hybrid
ENGINE Engine Cooling System - 2.5L - Fusion
ENGINE Engine Ignition System - 1.6L - Fusion
ENGINE Engine Ignition System - 2.0L - Fusion (Except Hybrid)
ENGINE Engine Ignition System - 2.0L - Fusion Hybrid
ENGINE Engine Ignition System - 2.5L - Fusion
ENGINE Engine Mechanical - 1.6L - Fusion
ENGINE Engine Mechanical - 2.0L - Fusion (Except Hybrid)
ENGINE Engine Mechanical - 2.0L - Fusion Hybrid
ENGINE Engine Mechanical - 2.5L - Fusion
ENGINE Engine Starting System - 1.6L - Fusion
ENGINE Engine Starting System - 2.0L - Fusion (Except Hybrid)
ENGINE Engine Starting System - 2.5L - Fusion
ENGINE Engine System - General Information - Fusion (Except Hybrid)
ENGINE Engine System - General Information - Fusion Hybrid
ENGINE Exhaust System - 2.0L - Fusion Hybrid
ENGINE Fuel System (General Information) - 1.6L - Fusion
ENGINE Fuel System (General Information) - 2.0L - Fusion (Except Hybrid)
ENGINE Fuel System (General Information) - 2.0L - Fusion Hybrid
ENGINE Fuel System (General Information) - 2.5L - Fusion
ENGINE Fuel Tank & Lines - 1.6L - Fusion
ENGINE Fuel Tank & Lines - 2.0L - Fusion (Except Hybrid)
ENGINE Fuel Tank & Lines - 2.0L - Fusion Hybrid
ENGINE Fuel Tank & Lines - 2.5L - Fusion
ENGINE PERFORMANCE Acceleration Control System - Fusion (Except Hybrid)
ENGINE PERFORMANCE Accessory Drive Belt - 1.6L - Fusion
ENGINE PERFORMANCE Accessory Drive Belt - 2.0L - Fusion (Except Hybrid)
ENGINE PERFORMANCE Accessory Drive Belt - 2.5L - Fusion
ENGINE PERFORMANCE Engine Controls - Description & Operation (Except Diesel & Hybrid)
ENGINE PERFORMANCE Engine Controls - Description & Operation (Hybrid)
ENGINE PERFORMANCE Engine Controls - Diagnostic Methods (Except Diesel & Hybrid)
ENGINE PERFORMANCE Engine Controls - Diagnostic Methods (Hybrid)
ENGINE PERFORMANCE Engine Controls - Introduction (Except Diesel & Hybrid)
ENGINE PERFORMANCE Engine Controls - Introduction (Hybrid)
ENGINE PERFORMANCE Engine Controls - Pinpoint Tests (Except Diesel & Hybrid)
ENGINE PERFORMANCE Engine Controls - Pinpoint Tests (Hybrid)
ENGINE PERFORMANCE Engine Controls - Powertrain DTC Charts & Descriptions
ENGINE PERFORMANCE Engine Controls - Powertrain DTC Charts & Descriptions (Hybrid)
ENGINE PERFORMANCE Engine Controls - Reference Values (Except Diesel & Hybrid)
ENGINE PERFORMANCE Engine Controls - Reference Values (Hybrid)
ENGINE PERFORMANCE Engine Controls - Symptom Charts (Except Diesel & Hybrid)
ENGINE PERFORMANCE Engine Controls - Symptom Charts (Hybrid)
ENGINE PERFORMANCE Evaporative Emissions System - 1.6L - Fusion
ENGINE PERFORMANCE Evaporative Emissions System - 2.0L - Fusion (Except Hybrid)
ENGINE PERFORMANCE Evaporative Emissions System - 2.0L - Fusion Hybrid
ENGINE PERFORMANCE Evaporative Emissions System - 2.5L - Fusion
ENGINE PERFORMANCE Exhaust System - 1.6L - Fusion
ENGINE PERFORMANCE Exhaust System - 2.0L - Fusion (Except Hybrid)
ENGINE PERFORMANCE Exhaust System - 2.5L - Fusion
ENGINE PERFORMANCE Firing Order & Cylinder Identification - Ford - All Models
ENGINE PERFORMANCE Fuel Charging And Controls - 1.6L - Fusion
ENGINE PERFORMANCE Fuel Charging And Controls - 2.0L - Fusion (Except Hybrid)
ENGINE PERFORMANCE Fuel Charging And Controls - 2.0L - Fusion Hybrid
ENGINE PERFORMANCE Fuel Charging And Controls - 2.5L Duratec (125kW:170PS) - Fusion
ENGINE PERFORMANCE Fuel Charging And Controls - Turbocharger - 1.6L EcoBoost (132kW180PS) - Sigma - Fusion
ENGINE PERFORMANCE Fuel Charging And Controls - Turbocharger - 2.0L EcoBoost (184kW:250PS) - MI4 - Fusion
ENGINE PERFORMANCE Intake Air Distribution System & Intake Air Filtering System - 1.6L - Fusion
ENGINE PERFORMANCE Intake Air Distribution System & Intake Air Filtering System - 2.0L - Fusion (Except Hybrid)
ENGINE PERFORMANCE Intake Air Distribution System & Intake Air Filtering System - 2.0L - Fusion Hybrid
ENGINE PERFORMANCE Intake Air Distribution System & Intake Air Filtering System - 2.5L - Fusion
GENERAL INFORMATION Cabin Air Filter Ford - Fusion
GENERAL INFORMATION General Information - Fusion (Except Hybrid)
GENERAL INFORMATION General Information - Fusion Hybrid
GENERAL INFORMATION Jacking & Lifting - Fusion (Except Hybrid)
GENERAL INFORMATION Jacking & Lifting - Fusion Hybrid
GENERAL INFORMATION Maintenance Schedule - Fusion (Except Hybrid)
GENERAL INFORMATION Maintenance Schedule - Fusion Hybrid
GENERAL INFORMATION Noise, Vibration & Harshness - Fusion (Except Hybrid)
GENERAL INFORMATION Noise, Vibration & Harshness - Fusion Hybrid
GENERAL INFORMATION Reminder Indicator Reset Procedures
GENERAL INFORMATION VIN - Identification Codes - Fusion (Except Hybrid)
GENERAL INFORMATION Vin - Identification Codes - Fusion Hybrid
HVAC - Auxiliary Climate Control System - Fusion Hybrid
HVAC - Climate Control System - General Information - Fusion (Except Hybrid)
HVAC - Climate Control System - General Information - Fusion Hybrid
RESTRAINTS Safety Belt System - Fusion (Except Hybrid)
RESTRAINTS Safety Belt System - Fusion Hybrid
RESTRAINTS Supplemental Restraint System - Fusion (Except Hybrid)
RESTRAINTS Supplemental Restraint System - Fusion Hybrid
STEERING Power Steering System - Fusion (Except Hybrid)
STEERING Power Steering System - Fusion (Hybrid)
STEERING Steering Column - Fusion (Except Hybrid)
STEERING Steering Column - Fusion (Hybrid)
SUSPENSION Ford Wheel Alignment Specifications
SUSPENSION Front Suspension - Fusion (Except Hybrid)
SUSPENSION Front Suspension - Fusion (Hybrid)
SUSPENSION General Information - Fusion (Hybrid)
SUSPENSION Rear Suspension - Fusion (Except Hybrid)
SUSPENSION Rear Suspension - Fusion (Hybrid)
SUSPENSION Suspension System - General Information - Fusion (Except Hybrid)
SUSPENSION Tire Pressure Monitoring System - Fusion (Except Hybrid)
SUSPENSION Tire Pressure Monitoring System (TPMS) - Fusion (Hybrid)
SUSPENSION Wheels & Tires - Fusion (Except Hybrid)
SUSPENSION Wheels & Tires - Fusion (Hybrid)
SYSTEM WIRING DIAGRAMS Ford - Fusion 1 of 2
SYSTEM WIRING DIAGRAMS Ford - Fusion 2 of 2
TRANSMISSIONS Automatic Transaxle - 6F35 - Fusion
TRANSMISSIONS Automatic Transaxle Cooling System - 6F35 - Fusion (Except Hybrid)
TRANSMISSIONS Automatic Transaxle Cooling System - HF35 - Fusion (Hybrid)
TRANSMISSIONS Automatic Transaxle External Controls - Fusion (Except Hybrid)
TRANSMISSIONS Automatic Transaxle External Controls - HF35 - Fusion Hybrid
TRANSMISSIONS Automatic Transaxle - HF35 - Fusion (Hybrid)
TRANSMISSIONS Clutch Controls - Fusion
TRANSMISSIONS Clutch - Fusion
TRANSMISSIONS Four Wheel Drive (4WD) Systems - Fusion
TRANSMISSIONS Manual Transaxle External Controls - Fusion
TRANSMISSIONS Manual Transaxle - Fusion
TRANSMISSIONS Transfer Case - Power Transfer Unit - Fusion
