Articulated Haulers A25D Volvo / A25D Volvo 4x4 Service Repair Manual
Complete repair service manual with electrical wiring diagrams for Articulated Haulers A25D Volvo / A25D Volvo 4x4, with technical information to maintain, diagnose, repair, and service like professional mechanics.
Volvo Constructions A25D Articulated Haulers workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
Volvo Articulated Haulers A025D & 4x4 Service Repair Manual.pdf
PRODUCT DETAILS:
Pages: 3,961
File Format: PDF (Windows & Mac & Linux)
Language: English
TABLE OF CONTENTS
0 - Foreword....2
0 - GENERAL....3
00 - DESCRIPTION; COMPLETE MACHINE....4
Axles, A25D 4×4....4
Body lock, A25D 4×4....5
Brakes, A25D 4×4....6
Ground pressure....7
Hydraulics....8
Information and warning decals....10
Load capacity....13
Product identification plates....14
Steering cylinder, description....16
Turn-around wheel equipment, A25DTR 4×4....21
Turn-around wheels, specifications....22
03 - SPECIFICATIONS....23
Coolant with freezing and corrosion protection....23
Dumping angle, A25D 4×4, specifications....24
Lubrication system, specifications-[2637]....25
Machine dimensions....26
Rear frame A25D 4×4, overview illustration....29
Rear frame A25D 4×4, tightening torques....30
Rocker arm shaft, tightening torques-[2931]....32
Tightening torques....34
Tire equipment and recommended air pressure, A25D 4×4....43
Weights....44
07 - STANDARD TIME....45
Operation numbers for additional work....45
08 - TOOL....47
88830051 User Instruction....47
E-1763....57
E-2502....59
E-2516....61
E-2519....62
E-2526....64
09 - MISCELLANEOUS....66
Appointment and distribution of responsibility....66
Basic check, transmission....67
Basic checks....68
Brake system, basic check....70
Collection of basic data....72
Dealers_retrofitter´s responsibility....75
Electrical system, basic check....76
Engine, basic check....80
Parking brake, basic check_{03-08-51}....84
Parking brake, basic check_{03-09-19}....86
Power transmission, basic check_{03-11-16}....88
Power transmission, basic check_{03-11-45}....90
Steering and hydraulics, basic check....92
Troubleshooting strategy ....94
Troubleshooting, assistant devices....97
Troubleshooting, general....98
VCADS Pro service tool, general....99
VCADS Pro tests-[1444]....101
VCADS Pro tests....105
VCADS Pro, Calibrating....109
VCADS Pro, Error codes....111
VCADS Pro, Programming....113
VCADS Pro, Test....116
1 - STANDARD PARTS, SERVICE....118
16 - LUBRICANT; FUEL; OTHER FLUID....119
Alternative fuels....119
Lubrication and service schedules....122
Recommended lubricants....123
17 - SERVICE....125
Arrival Inspection, according to Inspection Programme....125
Brake pipes and hoses, check....126
Condition test and maintenance program....127
Coolant's freezing point, check....129
Coolant, changing_{02-48-06}....130
Coolant, changing_{02-48-43}....134
Delivery Inspection, according to Inspection Programme....138
Dump body alternative, lowering ....139
Fuel, coolant and oil leakage, check....142
Lubrication, see lubrication chart....143
MATRIS, reading, export reading....144
Maintenance of Stored Machines, according to Inspection Programme....145
Maintenance service, daily....146
Maintenance service, every 1000 hours....148
Maintenance service, every 2000 hours....171
Maintenance service, every 250 hours....208
Maintenance service, every 50 hours....214
Maintenance service, every 500 hours....219
Mechanical release of parking brake....234
Power take-off suction strainer, cleaning....236
Recovering and towing-[4552]....238
Recovering and towing....240
Service brake, brake pads, check....242
Service journal (included in Operator's manual), fill in....244
Service....245
Transporting the machine....246
VCADS Pro, logged errors, read off....248
Warranty inspection 100 hours....249
Warranty inspection 1000 hours_{03-02-09}....251
Warranty inspection 1000 hours_{03-02-33}....254
Warranty inspection....257
19 - GENERAL....258
CE-marking, EMC-directive....258
Checklist after a fire or heat exposure....262
Cleanliness, brake and hydraulic systems....265
Decontamination....266
Environment....270
Environmental handling for the future....272
Environmentally hazardous fluids....274
Environmentally safe handling....277
Fire prevention measures....279
Health hazards with paint, plastics and rubber....282
Refrigerant for air conditioning....285
Rules when handling tyres....286
Safety concerns everybody!....289
Safety during electric welding....293
Safety when handling accumulators_{02-33-47}....294
Safety when handling accumulators_{02-34-15}....295
Safety when handling oils and fuel....296
Safety when handling the machine....297
Safety when lifting and supporting the machine....301
Safety when using lifting equipment....303
Safety when working on hydraulic systems....305
Safety when working on pressurized systems....307
Safety when working on the machine's electrical system....309
Safety when working with batteries....310
Service position 1....312
Starting with booster batteries....314
Waste handling....315
Working in environmentally contaminated areas....319
2 - ENGINE WITH MOUNTING AND EQUIPMENT....322
20 - GENERAL....323
E-ECU MID 128 non-programmed, replacing_{02-22-17}....323
E-ECU MID 128 non-programmed, replacing_{02-23-09}....328
E-ECU MID 128 non-programmed, replacing_{02-23-38}....332
E-ECU MID 128 pre-programmed, replacing_{05-26-45}....335
E-ECU MID 128 pre-programmed, replacing_{05-27-03}....337
E-ECU MID 128 pre-programmed, replacing_{05-27-09}....338
Engine, description....340
Engine, identification....343
Engine, sensor locations....345
Engine, tightening torques....347
Engine, weights....352
Tightening torques, engine mounts....353
21 - ENGINE....355
Camshaft setting, checking....355
Camshaft, description....364
Camshaft, replacing....366
Crankshaft and vibration damper, description....379
Crankshaft front oil seal, replacing_{11-34-46}....383
Crankshaft front oil seal, replacing_{11-35-22}....391
Crankshaft rear oil seal, replacing....397
Cylinder block, description....404
Cylinder compression, PC test....407
Cylinder compression, testing-[5811]....408
Cylinder compression, testing....413
Cylinder head gasket, description....422
Cylinder head guides....424
Cylinder head, description....426
Cylinder liners and pistons, description....429
Double rocker arm, description....435
Engine and transmission, installing_{12-01-27}....440
Engine and transmission, mounting, version 1_{11-57-24}....462
Engine and transmission, mounting, version 2_{11-59-24}....479
Engine and transmission, removing, version 1_{12-04-12}....501
Engine and transmission, removing, version 2_{12-24-54}....520
Engine and transmission, removing_{12-50-42}....532
Engine mount rubber cushion, replacing....555
Engine mounting rear, changing....559
Engine rotation speed sensor (camshaft), replacing....563
Engine rotation speed sensor, replacing....567
Engine timing gear, description....571
Engine transmission, specification....575
Engine, general specifications....578
Engine, mounting....583
Engine, removing....600
Flywheel housing with power take-off (PTO), mounting on engine out of machine....622
Flywheel housing with power take-off (PTO), removing from engine out of machine....626
Flywheel, tightening torques....631
Oil level sensor, replacing....633
Oil sump gasket, replacing....639
Oil sump, description....645
Oil sump, tightening torque....647
Oil trap, description....649
Rocker arm shaft, tightening torques....650
Tightening torque, cylinder head....652
Tightening torques, valve cover....653
Valve mechanism, description....654
Valves and unit injectors, adjusting – D9A_{11-43-22}....658
Valves, adjusting_{11-42-50}....663
Valves, adjusting_{11-44-01}....667
22 - LUBRICATING SYSTEM....674
Lubrication oil pressure, checking with pressure gauge....674
Lubrication oil pump and oil cooler, description....676
Lubrication system, description_{11-28-13}....679
Lubrication system, description_{11-28-42}....682
Lubrication system, specifications....685
Lubrication system, valve function....686
Oil cooler, tightening torques....688
Piston cooling system, description....689
23 - FUEL SYSTEM....691
Air in fuel system, checking....691
Cylinder balancing, PC test....695
Feed pressure, PC test....696
Feed pump pressure, checking_{11-18-25}....697
Feed pump pressure, checking_{11-18-53}....699
Fuel feed pump, description....701
Fuel feed pump, specifications_{11-20-02}....703
Fuel feed pump, specifications_{11-20-25}....704
Fuel filter housing, description....705
Fuel filter, description....708
Fuel flow, description....711
Fuel pump, inspecting....715
Fuel system, bleeding air, version 1....720
Fuel system, bleeding air, version 2_{11-15-37}....723
Fuel system, bleeding_{11-16-05}....725
Fuel system, description....727
Fuel system, tightening torques....730
Injection pump, description....736
Injection pump, installing, and setting injection angle....740
Injection pump, removing....744
Injection pump, specifications....750
Injector shut off, manual....751
Injector sleeves, replacing....752
Injectors, changing all....762
Injectors, description....768
Injectors, specifications....770
Overflow valve, checking....771
Stall speed, checking....774
Unit injector, adjusting pretension....777
Unit injector, replacing....781
Unit injectors, description....789
Unit injectors, specifications....792
Water separator....794
25 - INLET & EXHAUST SYSTEM....795
Air cleaner, preheating coil, specifications....795
Air intake and filter....796
By-pass valve (wastegate)_{11-00-13}....797
By-pass valve (wastegate)_{11-00-41}....799
Charge air cooler, replacing....802
Cooling fan motor, charge air cooler, checking_adjusting high rpm....809
Cooling fan motor, charge air cooler, checking_adjusting low rpm....813
Exhaust brake, description....817
Exhaust pressure governor (EPG), description_{11-01-23}....819
Exhaust pressure governor (EPG), description_{11-01-51}....822
Hydraulic cooling fan control, PC test....825
Intercooler (charge-air cooling), general....826
Intercooler, specifications....827
Intercooler....828
Preheating coil, replacing....829
Turbocharger, description....832
Turbocharger, inspecting....835
Turbocharger, replacing....838
Turbocharger, specifications....845
26 - COOLING SYSTEM....846
Coolant pump, reconditioning....846
Coolant pump, replacing_{10-44-52}....853
Coolant pump, replacing_{10-45-28}....865
Coolant, changing_{10-46-43}....872
Coolant, changing_{10-47-10}....876
Cooling fan motor, radiator, checking_adjusting high rpm....880
Cooling fan motor, radiator, checking_adjusting low rpm....884
Cooling fan motor, specifications....888
Cooling system specifications....889
Cooling system, description....891
Cooling system, flushing....892
Cooling system, principle illustrations....897
Cooling system, tightening torques....900
Fan system, description....902
Hydraulic cooling fan control, PC test....903
Radiator, adjusting....904
Radiator, installing....906
Radiator, removing....913
Thermostat, replacing ....919
Thermostat, replacing....925
Thermostat, specifications....931
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS....932
30 - GENERAL....933
10F9101, engine-dependent steering pressure, hydraulics_{05-40-10}....933
10F9101, engine-dependent steering pressure, hydraulics_{05-40-54}....935
10F9101, engine-dependent steering pressure, hydraulics_{05-41-39}....937
10F9102, ground-dependent steering pressure, hydraulics_{05-38-24}....939
10F9102, ground-dependent steering pressure, hydraulics_{05-39-11}....942
10F9103 hydraulic oil, level in tank_{05-36-44}....945
10F9103 hydraulic oil, level in tank_{05-37-23}....947
10F9104, shut-off valve suction line, hydraulic oil tank....949
10F9105, hydraulic oil, temperature....951
10F9108, hydraulic pump, shut-off....953
12F2601, coolant temperature_{05-31-43}....954
12F2601, coolant temperature_{05-32-50}....956
12F2602, cooling system, regulation current control_{03-24-45}....958
12F2602, cooling system, regulation current control_{05-24-51}....963
12F2602, cooling system, regulation current control_{05-27-09}....968
12F2602, cooling system, regulation current control_{05-28-48}....973
12F2602, cooling system, regulation current control_{05-30-13}....978
12F2603, coolant level....983
13F3201, system voltage....984
13F3202, charging monitoring....986
14F3303, delayed stop, engine....988
15F3801, inclination indication....990
17F3801, machine hours_{03-15-19}....991
17F3801, machine hours_{03-16-00}....993
17F3801, machine hours_{03-16-41}....995
17F3802, tachograph....997
17F3803, machine distance_{03-13-34}....998
17F3803, machine distance_{03-13-59}....999
17F3804, machine hours, correction_{03-12-20}....1000
17F3804, machine hours, correction_{03-12-55}....1001
17F3805, machine distance, correction_{03-10-54}....1002
17F3805, machine distance, correction_{03-11-29}....1003
17F9501, travelled distance, operating hours and number of cycles....1004
18F2201, engine oil pressure_{03-07-47}....1006
18F2201, engine oil pressure_{03-08-51}....1008
18F2202, engine oil level_{03-03-43}....1010
18F2202, engine oil level_{03-04-34}....1012
18F2202, engine oil level_{03-05-23}....1014
18F2202, engine oil level_{03-06-27}....1016
18F2203, engine oil temperature_{03-01-40}....1018
18F2203, engine oil temperature_{03-02-40}....1020
19F3701, bus communication reduced_{02-59-56}....1022
19F3701, bus communication reduced_{03-00-26}....1023
19F3702, bus communication open circuit_{02-58-33}....1025
19F3702, bus communication open circuit_{02-59-11}....1027
1F2003, limitation engine protection (EMS)....1029
1F2004, engine, status (EMS)_{06-41-26}....1031
1F2004, engine, status (EMS)_{06-42-03}....1033
1F2005, torque limitation, high altitude (EMS)....1035
1F2006, engine, service interval (EMS)....1037
1F2008, engine speed_{06-39-17}....1039
1F2008, engine speed_{06-39-43}....1042
1F2202, engine oil temperature, warning (EMS)_{06-38-12}....1045
1F2202, engine oil temperature, warning (EMS)_{06-38-37}....1047
1F2203, engine oil pressure, warning (EMS)_{06-36-44}....1049
1F2203, engine oil pressure, warning (EMS)_{06-37-24}....1051
1F2204, engine oil level....1053
1F2302, main fuel filter, warning (EMS)....1054
1F2303, water in fuel, warning (EMS)....1056
1F2304, fuel, bleeding air....1058
1F2503, preheating (EMS)_{06-33-44}....1060
1F2503, preheating (EMS)_{06-34-10}....1062
1F2505, air filter, pressure-drop (EMS)....1064
1F2506, boost pressure, warning (EMS)....1066
1F2507, charge-air temperature (EMS)_{06-31-48}....1068
1F2507, charge-air temperature (EMS)_{06-32-14}....1070
1F2601, coolant temperature, warning (EMS)....1072
1F2602, coolant level (EMS)....1074
1F2703, throttle pedal, emergency operation (EMS)....1076
1F2704, engine, max. rpm (EMS)_{06-28-13}....1077
1F2704, engine, max. rpm (EMS)_{06-28-38}....1078
20F2501, pedal request engine brake_retarder_{02-57-14}....1080
20F2501, pedal request engine brake_retarder_{02-57-41}....1082
20F2502, request engine brake....1084
20F4201, transmission limitation brake torque application_{02-54-37}....1086
20F4201, transmission limitation brake torque application_{02-55-28}....1088
20F4202, retarder activation_{02-52-10}....1090
20F4202, retarder activation_{02-52-48}....1092
20F4202, retarder activation_{02-53-26}....1094
20F5201, brake lights_{02-50-48}....1096
20F5201, brake lights_{02-51-13}....1097
21F2701, engine On_Off_{02-49-43}....1098
21F2701, engine On_Off_{02-50-09}....1100
21F2702, starter motor_{02-48-39}....1102
21F2702, starter motor_{02-49-04}....1104
21F2703, stop engine_{02-47-34}....1106
21F2703, stop engine_{02-47-59}....1107
21F3301, start electronics....1108
21F3302, stop electronics_{02-45-18}....1110
21F3302, stop electronics_{02-45-55}....1112
21F3303, software-controlled engine stop....1114
21F3304, safety stop....1115
22F8501, seat belt, check....1116
24F9901, theft protection_{02-41-50}....1118
24F9901, theft protection_{02-42-24}....1120
25F9101 Warning, dump lever not in float position....1122
25F9102 Warning, dump lever not in hold position....1123
25F9501 Warning, body up....1125
25F9502, work cycle start....1127
26F3601, windshield washer....1128
26F3603, windshield wiper interval....1129
28F2701, engine speed....1130
28F2702, idle speed....1132
28F2703, engine speed monitoring_{02-34-56}....1133
28F2703, engine speed monitoring_{02-35-29}....1135
28F4201 transmission overspeeding....1137
28F4301, vehicle speed_distance_{02-32-26}....1139
28F4301, vehicle speed_distance_{02-33-01}....1141
28F4301, vehicle speed_distance_{02-33-37}....1143
28F4301, vehicle speed_distance_{02-34-09}....1145
28F4302 Exceeded speed limit....1147
29F4201, oil temperature, display....1148
2F4203, gearshifting strategy transmission....1149
2F4204, control of transmission_{06-23-13}....1152
2F4204, control of transmission_{06-24-11}....1156
2F4204, control of transmission_{06-25-09}....1160
2F4204, control of transmission_{06-26-09}....1164
2F4204, control of transmission_{06-27-08}....1168
2F4205, retarder control....1172
2F4206, turbine speed, transmission....1174
2F4207, slipping discs, transmission....1175
2F4208, oil level in transmission_{06-18-01}....1177
2F4208, oil level in transmission_{06-19-42}....1179
2F4209, oil temperature in transmission....1182
2F4210, lubrication oil pressure in transmission....1184
2F4211, output speed, transmission....1186
2F4212, overspeeding engine, transmission....1187
2F4213, oil temperature, retarder....1189
2F4214, slipping discs, lock-up....1191
2F4215 transmission, overspeeding....1193
2F4216, input speed, transmission....1195
2F4217, lock-up control....1196
2F4218 transmission, solenoid valve defective....1198
2F4219, indication oil change, transmission....1203
30F4201, back-up alarm and back-up light....1204
30F4202, gearshift selector....1205
30F4203, shift lock-out (hold)....1207
30F4204, start 2nd gear....1209
31F3601, buzzer central warning....1210
31F3801, orange central warning....1211
31F3802, red central warning....1212
31F3803, red extra central warning....1213
31F3804, external activation of red central warning....1214
31F3805, external activation of orange central warning....1215
31F3806, external activation of buzzer central warning....1216
32F3807, information display unit, display outside temperature....1217
35F9901 Parameter list_{02-19-11}....1218
35F9901 Parameter list_{02-19-36}....1220
35F9901 Parameter list_{02-20-01}....1222
35F9901 Parameter list_{02-20-26}....1224
35F9901 Parameter list_{02-20-51}....1226
35F9901 Parameters, MO10 module oils, pressures_{02-12-50}....1228
35F9901 Parameters, MO10 module oils, pressures_{02-13-16}....1229
35F9901 Parameters, MO10 module oils, pressures_{02-13-41}....1230
35F9901 Parameters, MO14 module delayed stop....1231
35F9901 Parameters, MO18 module engine oil....1232
35F9901 Parameters, MO2 module transmission_{02-16-51}....1233
35F9901 Parameters, MO2 module transmission_{02-17-16}....1234
35F9901 Parameters, MO2 module transmission_{02-17-41}....1235
35F9901 Parameters, MO2 module transmission_{02-18-07}....1236
35F9901 Parameters, MO2 module transmission_{02-18-32}....1238
35F9901 Parameters, MO20 module retardation....1239
35F9901 Parameters, MO21 module start–stop_{02-10-30}....1240
35F9901 Parameters, MO21 module start–stop_{02-10-56}....1241
35F9901 Parameters, MO22 module operator's seat....1242
35F9901 Parameters, MO24 module theft protection....1243
35F9901 Parameters, MO25 module dump lever....1244
35F9901 Parameters, MO26 module wipers_washing windshield....1245
35F9901 Parameters, MO28 module speeds (rpm)_{02-07-21}....1246
35F9901 Parameters, MO28 module speeds (rpm)_{02-07-45}....1248
35F9901 Parameters, MO28 module speeds (rpm)_{02-08-11}....1250
35F9901 Parameters, MO3 module acceleration....1252
35F9901 Parameters, MO30 module gear selector....1254
35F9901 Parameters, MO31 module warnings....1255
35F9901 Parameters, MO37 module service_{02-05-26}....1256
35F9901 Parameters, MO37 module service_{02-05-51}....1258
35F9901 Parameters, MO4 module power take-off....1260
35F9901 Parameters, MO5 module wheel brakes....1261
35F9901 Parameters, MO6 module fuel....1262
35F9901 Parameters, MO8 module display setting....1263
35F9901 Parameters, MO9 module inlet system....1265
37F3801, service interval machine_{02-02-43}....1266
37F3801, service interval machine_{02-03-40}....1268
37F3801, service interval machine_{02-04-39}....1270
37F3802, service interval engine oil....1273
37F3803, service interval transmission oil....1275
3F2701, engine acceleration, applied throttle value....1277
3F2702, applied throttle value, limitation....1279
3F8301, door open....1282
4F2701, operating speed engine....1284
5F5201, output pressure brakes....1286
5F5202, brake pressure in accumulator_{05-59-21}....1288
5F5202, brake pressure in accumulator_{06-00-09}....1290
5F5202, brake pressure in accumulator_{06-00-57}....1292
5F5501, parking brake_{05-56-28}....1294
5F5501, parking brake_{05-57-03}....1297
5F5501, parking brake_{05-57-37}....1300
5F5501, parking brake_{05-58-12}....1303
5F5601, stroke warning....1306
5F5901, load and dump brake....1308
6F2301, main fuel filter....1310
6F2302, fuel level in tank_{05-52-15}....1311
6F2302, fuel level in tank_{05-52-54}....1312
6F2302, fuel level in tank_{05-53-34}....1314
6F2303, fuel consumption....1316
6F2304, water in fuel_{05-49-55}....1318
6F2304, water in fuel_{05-50-24}....1319
7F4601, activation of differential locks and 6–wheel drive....1321
8F3801, language and unit selection....1323
8F3802, date and time....1325
8F3803, display unit lighting_display....1327
8F3804, instrument lighting....1329
8F3805, Inactive warnings_error codes, reset....1330
8F3806, Inactive warnings_error codes, reset....1331
9F2501, preheating induction air....1333
9F2504, air filter....1335
C-ECU, error codes-[5912]....1336
C-ECU, error codes....1338
Component descriptions....1340
Component troubleshooting, checking component....1344
Component troubleshooting, checking subsystem (circuit)....1346
Component troubleshooting, checking wiring harness and input_output on ECU....1348
Component troubleshooting, structure, description....1350
Control units, voltage supply....1352
D-ECU, error codes-[5748]....1354
D-ECU, error codes....1356
Data bus system....1358
Data buses, function....1359
Data buses, voltage levels....1361
E-ECU, error codes-[5651]....1363
E-ECU, error codes....1365
Electrical cabling and connectors, checking....1367
Electrical system, special instructions for servicing, action when working on machine....1372
Electrical system, special instructions for servicing, electrical components, alternator and charging regulator_{06-53-21}....1374
Electrical system, special instructions for servicing, electrical components, alternator and charging regulator_{06-53-55}....1376
Electrical system, special instructions for servicing, electrical components, batteries....1378
Electrical system, special instructions for servicing, electronic components....1380
Electrical system, specifications....1383
Electronic control system, special tool measuring, C–, T– and V–ECU....1385
Electronic control system, special tool measuring, E–ECU....1386
Electronic control system, special tool measuring, I-ECU....1388
Electronic control system, special tool measuring, component....1390
Electronic control system, special tool measuring, general....1391
Electronic control system, special tool measuring, transmission PT....1393
Error causes....1395
Error code information, description....1399
Error codes, Tech Tool....1401
Error codes, build-up....1403
Error codes, showing....1408
Error detection....1410
General vehicle electronics....1412
HE2501, description and measuring_{12-50-37}....1414
HE2501, description and measuring_{12-51-57}....1416
HE2501, error codes_{05-36-43}....1418
HE2501, error codes_{05-37-42}....1420
MA2301, error codes_{05-33-56}....1423
MA2301, error codes_{05-35-28}....1427
MA2301–MA2306, description and measuring_{12-47-07}....1431
MA2301–MA2306, description and measuring_{12-48-54}....1434
MA2302, error codes_{05-30-25}....1437
MA2302, error codes_{05-31-57}....1441
MA2303, error codes_{05-26-47}....1445
MA2303, error codes_{05-28-18}....1449
MA2304, error codes_{05-23-16}....1453
MA2304, error codes_{05-24-41}....1457
MA2305, error codes_{05-19-59}....1461
MA2305, error codes_{05-21-23}....1465
MA2306, error codes_{05-16-37}....1469
MA2306, error codes_{05-18-03}....1473
MA2307, description and measuring....1477
MA2307, error codes....1479
MA2308, description and measuring....1481
MA2308, error codes....1483
MA2501, description and measuring....1485
MA2501, error codes_{05-10-30}....1487
MA2504, description and measuring_{12-32-30}....1489
MA2504, description and measuring_{12-34-39}....1491
MA2504, error codes....1493
MA2505, description and measuring....1496
MA2505, error codes....1498
MA4201, error codes....1500
MA4201-MA4207, description and measuring....1502
MA4202, error codes....1504
MA4203, error codes....1506
MA4204, error codes....1508
MA4205, error codes....1510
MA4206, error codes....1512
MA4207, error codes....1514
MA4601, error codes_{04-55-39}....1516
MA4601, error codes_{04-56-26}....1518
MA4601-MA4603, description and measuring_{12-22-39}....1520
MA4601-MA4603, description and measuring_{12-24-24}....1522
MA4602, error codes_{04-53-50}....1524
MA4602, error codes_{04-54-37}....1526
MA4603, error codes_{04-52-03}....1528
MA4603, error codes_{04-52-49}....1530
MA4604, description and measuring_{12-18-56}....1532
MA4604, description and measuring_{12-20-41}....1534
MA4604, error codes_{04-50-15}....1536
MA4604, error codes_{04-51-01}....1538
MA5501, error codes....1540
MA5501_MA5502, description and measuring_{12-15-01}....1542
MA5501_MA5502, description and measuring_{12-16-59}....1544
MA5502, error codes_{04-47-22}....1546
MA5502, error codes_{04-48-08}....1548
MA5901, description and measuring....1550
MA5901, error codes....1551
MA8701, description and measuring....1553
MA9101, description and measuring_{11-56-08}....1555
MA9101, description and measuring_{11-58-08}....1557
MA9101, description and measuring_{12-05-34}....1559
MA9101, description and measuring_{12-07-31}....1561
MA9101, error codes_{04-44-28}....1563
MA9101, error codes_{04-45-16}....1565
MA9102, description and measuring....1567
MA9102, error codes....1569
MID 128 PID 108 Sensor atmospheric pressure, error codes....1571
MID 128 PID 158 Battery voltage, description and measuring_{12-53-17}....1573
MID 128 PID 158 Battery voltage, description and measuring_{12-54-25}....1574
MID 128 PID 158 Battery voltage, error codes_{05-45-26}....1576
MID 128 PID 158 Battery voltage, error codes_{05-45-51}....1578
MID 128 PID 84 Machine travel speed, error codes....1580
MID 128 PID 91 Accelerator pedal position, error codes....1582
MID 128 PPID 55 Temperature ECU, error codes....1584
MID 128 PPID 86 Engine retarder (), error codes....1586
MID 128 SID 211 5 V feed to engine sensors 2, description and measuring....1588
MID 128 SID 211 5 V feed to engine sensors 2, error codes....1590
MID 128 SID 230 IVS, description and measuring_{11-52-08}....1592
MID 128 SID 230 IVS, description and measuring_{11-53-08}....1594
MID 128 SID 230 IVS, error codes_{05-42-24}....1596
MID 128 SID 230 IVS, error codes_{05-42-52}....1598
MID 128 SID 230 IVS, error codes_{05-43-18}....1600
MID 128 SID 231 SAE J1939_CAN control link, error codes....1602
MID 128 SID 232 5 V feed to engine sensors 1, description and measuring_{11-50-26}....1604
MID 128 SID 232 5 V feed to engine sensors 1, description and measuring_{11-50-54}....1605
MID 128 SID 232 5 V feed to engine sensors 1, error codes_{05-40-52}....1607
MID 128 SID 232 5 V feed to engine sensors 1, error codes_{05-41-18}....1609
MID 128 SID 240 Programme memory (Flash), error codes....1611
MID 128 SID 250 SAE J1708_1587 Information link, error codes....1613
MID 128 SID 253 Data set memory (EEPROM), error codes....1614
MID 128 SID 254 Engine control unit, error codes_{05-38-22}....1616
MID 128 SID 254 Engine control unit, error codes_{05-38-48}....1618
MO1, engine (EMS)....1620
MO10, oils, pressure....1621
MO12, cooling system....1622
MO13, charging system....1623
MO14, delayed stop....1624
MO15, inclination....1625
MO17, machine hours and machine distance....1626
MO18, engine oil....1627
MO19, program....1628
MO2, transmission....1629
MO20, retardation....1630
MO21, start–stop_{01-38-36}....1631
MO21, start–stop_{01-39-01}....1632
MO21, start–stop_{01-39-26}....1633
MO22, operator's seat....1634
MO24, theft protection....1635
MO25, dump lever....1636
MO26, wiper_washing windshield....1637
MO28, speed (rpm)....1638
MO29, oil, transmission....1639
MO3, acceleration....1640
MO30, gear selector....1641
MO31, warnings....1642
MO32, information display unit, display....1643
MO33, service display unit Contronic....1644
MO34, logs....1645
MO35, service socket interface_{01-32-35}....1646
MO35, service socket interface_{01-32-59}....1648
MO35, service socket interface_{01-33-24}....1650
MO36, components_error codes....1652
MO37, service....1653
MO4, power take-off....1654
MO5, wheel brakes....1655
MO6, fuel....1656
MO7, differential lock....1657
MO8, display setting....1658
MO9, inlet system....1659
Machine status hardware_software....1660
Measuring symbols, description....1661
Measuring, general....1665
Messages and information content....1667
PWM2301, description and measuring....1669
PWM2301, error codes....1671
PWM2302, description and measuring....1675
PWM2302, error codes....1677
PWM2501, description and measuring_{11-42-51}....1681
PWM2501, description and measuring_{11-44-27}....1683
PWM2501, error codes_{05-11-31}....1685
PWM2601, error codes....1687
PWM2601_PWM2602, description and measuring....1689
PWM2602, error codes....1691
PWM4201, description and measuring....1693
PWM4201, error codes....1695
PWM4202, description and measuring....1697
PWM4202, error codes....1699
PWM4203, description and measuring....1701
PWM4203, error codes....1703
PWM4204, description and measuring....1705
PWM4204, error codes....1707
R3501_R3502, description and measuring....1709
RE2501, description and measuring_{11-25-23}....1711
RE2501, description and measuring_{11-26-41}....1713
RE2501, error codes_{04-27-31}....1715
RE2501, error codes_{04-28-16}....1717
RE3301, error codes_{04-25-47}....1720
RE3301, error codes_{04-26-32}....1722
RE3601, error codes_{04-23-57}....1724
RE3601, error codes_{04-24-42}....1726
RE3602, error codes_{02-47-27}....1728
RE3602, error codes_{04-22-45}....1730
RE3603, error codes_{02-45-28}....1732
RE3603, error codes_{02-46-12}....1734
RE3704, description and measuring_{11-22-08}....1736
RE3704, description and measuring_{11-23-43}....1738
RE3801, description and measuring....1740
RE3801, error codes....1741
RE4201, error codes....1743
RE5201, error codes....1745
RExxxx, Relays general, description and measuring....1747
SAE J1708 (Information bus)....1749
SAE J1708_1587 information link, description and measuring....1751
SAE J1939_ CAN-bus (control bus)....1753
SAE J1939_CAN control link, description and measuring....1755
SAE code, conversion for component designation, E-ECU_{01-20-20}....1757
SAE code, conversion for component designation, E-ECU_{01-20-45}....1760
SAE code, conversion for component designation, E-ECU_{01-21-10}....1763
SAE code, conversion to component designation, C–ECU....1766
SAE code, conversion to component designation, T–ECU....1767
SAE code, conversion to component designation, V-ECU....1769
SAE error code (VCADS Pro) list for component designation, general....1771
SE2202, description and measuring_{11-10-11}....1772
SE2202, description and measuring_{11-12-09}....1774
SE2202, error codes_{02-40-33}....1776
SE2202, error codes_{02-41-08}....1778
SE2203, description and measuring_{11-05-36}....1780
SE2203, description and measuring_{11-07-51}....1782
SE2203, error codes_{02-39-08}....1784
SE2203, error codes_{02-39-44}....1786
SE2205, description and measuring_{10-58-14}....1788
SE2205, description and measuring_{10-59-56}....1790
SE2205, description and measuring_{11-02-04}....1792
SE2205, error codes_{02-37-03}....1794
SE2205, error codes_{02-37-39}....1796
SE2205, error codes_{02-38-19}....1798
SE2301, description and measuring_{10-51-31}....1800
SE2301, description and measuring_{10-53-50}....1802
SE2301, description and measuring_{10-56-05}....1804
SE2301, error codes_{02-35-26}....1806
SE2301, error codes_{02-36-08}....1808
SE2302, description and measuring_{10-46-13}....1810
SE2302, description and measuring_{10-47-36}....1812
SE2302, description and measuring_{10-49-00}....1814
SE2302, error codes_{02-33-53}....1816
SE2302, error codes_{02-34-28}....1818
SE2303, description and measuring_{10-42-11}....1820
SE2303, description and measuring_{10-44-10}....1822
SE2303, error codes_{02-32-23}....1824
SE2303, error codes_{02-33-06}....1826
SE2306, description and measuring....1828
SE2306, error codes....1830
SE2307, description and measuring....1832
SE2307, error codes....1834
SE2308, description and measuring....1836
SE2308, error codes....1838
SE2501, description and measuring_{10-26-24}....1840
SE2501, description and measuring_{10-28-21}....1842
SE2501, error codes_{02-28-19}....1844
SE2501, error codes_{02-28-53}....1846
SE2502, description and measuring_{10-22-21}....1848
SE2502, description and measuring_{10-24-10}....1850
SE2502, error codes_{02-26-52}....1852
SE2502, error codes_{02-27-31}....1854
SE2507, description and measuring_{10-18-40}....1856
SE2507, description and measuring_{10-20-20}....1858
SE2507, error codes_{02-25-24}....1860
SE2507, error codes_{02-25-59}....1862
SE2508, description and measuring_{10-14-54}....1864
SE2508, description and measuring_{10-16-50}....1866
SE2508, error codes_{02-24-02}....1868
SE2508, error codes_{02-24-35}....1870
SE2509, description and measuring_{10-11-04}....1872
SE2509, description and measuring_{10-12-42}....1874
SE2509, error codes....1876
SE2601, error codes....1878
SE2601_SE2602, description and measuring....1880
SE2602, error codes....1882
SE2603, description and measuring_{10-04-31}....1884
SE2603, description and measuring_{10-06-11}....1886
SE2603, error codes_{02-19-29}....1888
SE2603, error codes_{02-19-57}....1890
SE2603, error codes_{02-20-26}....1892
SE2606, description and measuring_{10-00-47}....1894
SE2606, description and measuring_{10-02-35}....1896
SE2606, error codes_{02-18-18}....1898
SE2606, error codes_{02-18-46}....1900
SE2701, description and measuring_{09-57-16}....1902
SE2701, description and measuring_{09-58-46}....1904
SE2701, error codes....1906
SE2702, description and measuring_{09-53-43}....1908
SE2702, description and measuring_{09-55-23}....1910
SE2702, error codes_{02-16-26}....1912
SE2702, error codes_{02-16-56}....1915
SE2703, description and measuring_{09-48-20}....1918
SE2703, description and measuring_{09-50-43}....1920
SE2703, error codes_{02-14-32}....1922
SE2703, error codes_{02-15-05}....1924
SE2703, error codes_{02-15-39}....1926
SE3201, description and measuring_{09-44-24}....1929
SE3201, description and measuring_{09-45-42}....1930
SE3501, description and measuring_{09-42-03}....1931
SE3501, description and measuring_{09-42-53}....1932
SE3601, description and measuring....1933
SE3602, description and measuring....1934
SE3801, description and measuring_{09-34-46}....1935
SE3801, description and measuring_{09-37-23}....1937
SE3801, error codes_{02-13-03}....1939
SE3801, error codes_{02-13-46}....1941
SE3802, description and measuring_{09-28-52}....1943
SE3802, description and measuring_{09-31-48}....1945
SE3802, error codes_{02-11-47}....1947
SE3802, error codes_{02-12-20}....1949
SE4201, description and measuring_{06-28-38}....1951
SE4201, description and measuring_{06-31-48}....1954
SE4201, description and measuring_{06-34-56}....1957
SE4201, description and measuring_{06-37-33}....1960
SE4201, description and measuring_{09-22-37}....1963
SE4201, description and measuring_{09-25-31}....1966
SE4201, error codes_{02-10-33}....1969
SE4201, error codes_{02-11-02}....1971
SE4202, description and measuring....1973
SE4202, error codes....1975
SE4203, description and measuring....1977
SE4203, error codes....1979
SE4204, description and measuring....1981
SE4204, error codes....1983
SE4208, description and measuring_{08-59-59}....1985
SE4208, description and measuring_{09-03-04}....1987
SE4208, error codes_{02-07-23}....1989
SE4208, error codes_{02-07-52}....1991
SE4212, description and measuring....1993
SE4212, error codes....1995
SE4213, description and measuring....1997
SE4213, error codes....1999
SE4214, description and measuring....2001
SE4214, error codes....2003
SE4307, description and measuring-[5648]....2005
SE4307, description and measuring....2007
SE4307, error codes....2009
SE4607, description and measuring_{08-31-42}....2011
SE4607, description and measuring_{08-34-09}....2013
SE5201, error codes_{02-03-06}....2015
SE5201, error codes_{02-03-35}....2017
SE5201_SE5202, description and measuring_{08-26-19}....2019
SE5201_SE5202, description and measuring_{08-28-56}....2021
SE5202, error codes_{02-01-42}....2023
SE5202, error codes_{02-02-18}....2025
SE5203, error codes_{02-00-05}....2027
SE5203, error codes_{02-00-40}....2029
SE5203_SE5204, description and measuring_{08-20-40}....2031
SE5203_SE5204, description and measuring_{08-23-19}....2033
SE5204, error codes_{01-58-53}....2035
SE5204, error codes_{01-59-22}....2037
SE5501, description and measuring....2039
SE5501, error codes....2041
SE5502, description and measuring....2043
SE5502, error codes....2045
SE5601-SE5605, description and measuring_{07-32-00}....2046
SE5601-SE5605, description and measuring_{08-08-42}....2048
SE8301, description and measuring_{07-26-36}....2050
SE8301, description and measuring_{07-29-03}....2052
SE8501, description and measuring_{07-21-22}....2054
SE8501, description and measuring_{07-23-51}....2056
SE8502, description and measuring_{07-15-18}....2058
SE8502, description and measuring_{07-17-58}....2060
SE8701, description and measuring....2062
SE8702, description and measuring....2064
SE9101, description and measuring....2066
SE9102, error codes_{01-56-39}....2068
SE9102, error codes_{01-57-08}....2070
SE9102_SE9103, description and measuring_{06-56-14}....2072
SE9102_SE9103, description and measuring_{06-58-43}....2074
SE9103, error codes_{01-55-28}....2076
SE9103, error codes_{01-55-56}....2078
SE9104, description and measuring_{06-49-29}....2080
SE9104, description and measuring_{06-51-24}....2082
SE9104, description and measuring_{06-53-22}....2084
SE9104, error codes....2086
SE9105, description and measuring_{06-44-13}....2088
SE9105, description and measuring_{06-46-43}....2090
SE9105, error codes....2092
SE9501, description and measuring....2094
SW2705, error codes....2096
SW3301, description and measuring_{06-19-02}....2097
SW3301, description and measuring_{06-21-24}....2099
SW3301, error codes_{01-52-33}....2101
SW3301, error codes_{01-53-01}....2103
SW3602, description and measuring_{06-13-53}....2105
SW3602, description and measuring_{06-16-18}....2107
SW3608, description and measuring_{06-08-21}....2109
SW3608, description and measuring_{06-10-48}....2111
SW3801, description and measuring....2113
SW5501, description and measuring_{06-01-16}....2115
SW5501, description and measuring_{06-02-42}....2117
SW5501, error codes_{01-50-53}....2119
SW5501, error codes_{01-51-21}....2120
SW5501, error codes_{01-51-50}....2121
SWxxxx, description and measuring....2122
Service connection and programming connection....2124
Software design....2126
Software versions and ECUs_part number, checking....2129
Software versions and ECUs_part number, general....2132
Software versions and ECUs_part number, list....2134
T-ECU, error codes-[5547]....2138
T-ECU, error codes....2140
Troubleshooting strategy....2142
Troubleshooting, general....2144
V-ECU, error codes-[5429]....2145
V-ECU, error codes....2147
V2002.3.0, change specification....2149
V2002.4.0, change specification....2150
V2003.3.1, change specification....2151
V2003.4.1_V2003.4.2, change specification....2152
V2003.4.3_V2003.4.4, change specification....2153
V2003.6.0, change specification....2154
V2003.6.2, change specification....2155
V2004.4.0, change specification....2156
V2004.4.1, change specification....2157
V2004.6.0, change specification....2158
V2005.2.0, change specification....2159
V2005.3.0, change specification....2160
V2005.5.0, change specification....2161
V2005.6.0, change specification....2162
V2006.1.0, change specification....2163
V2006.3.1, change specification....2165
V2006.3.2, change specification....2166
V2006.3.3, change specification....2167
V2006.5.0, change specification....2168
V2006.6.0, change specification....2169
V2006.6.1, change specification....2170
V2007.1.0, change specification....2171
V2007.2.0, change specification....2172
V2007.3.0, change specification....2173
V2007.4.0, change specification....2174
31 - BATTERY....2175
Batteries, replacing....2175
Battery, charging....2177
Battery, description....2179
Battery, specifications....2180
32 - ALTERNATOR; CHARGE REGULATOR....2181
Alternator, description....2181
Alternator, replacing incl function checking_{01-44-51}....2182
Alternator, replacing incl function checking_{01-45-42}....2186
Alternator, specifications_{01-47-17}....2190
Alternator, specifications_{01-47-41}....2191
Alternator, tightening torques....2193
33 - STARTING SYSTEM....2195
Cold-start device, specifications....2195
Starter motor, replacing_{01-41-42}....2196
Starter motor, replacing_{01-42-15}....2199
Starter motor, specification_{01-43-17}....2202
Starter motor, specification_{01-43-42}....2203
Starter motor, tightening torques....2205
35 - LIGHTING....2207
Headlights, adjusting....2207
Lighting, specifications....2210
36 - OTHER ELECTRICAL EQUIPMENT....2211
4-pin DIN-connectors, remounting....2211
C-ECU, MID178, changing non-programmed ECU....2213
C-ECU, MID178, changing pre-programmed ECU....2219
Combined control by steering wheel, changing....2220
Connectors C01–DY, position....2228
Connectors EA–F50, position....2231
Connectors HE3601–TAILR, position....2234
Connectors, overview....2237
Dump lever, changing....2244
Electric hood pump, changing....2249
Gearshift selector, changing....2253
I-ECU MID 140 non-programmed, replacing....2259
I-ECU MID 140 pre-programmed, replacing....2263
Parking brake lever, changing....2264
T-ECU, MID 130, changing non-programmed ECU....2268
T-ECU, MID 130, changing pre-programmed ECU....2274
Tech Tool, programming of machine....2275
V-ECU MID 187 non-programmed, replacing_{01-15-30}....2277
V-ECU MID 187 non-programmed, replacing_{01-17-09}....2290
V-ECU MID 187 pre-programmed, replacing_{01-13-34}....2300
V-ECU MID 187 pre-programmed, replacing_{01-13-58}....2301
Windscreen wiper front motor, replacing....2303
Windscreen wiper motor, tightening torques....2316
37 - CABLE; FUSE; RELAY....2317
Component position 1, AL3201–31GR1....2317
Component position 10, SW4201–SW9102....2320
Component position 2, HE2301–LA3601....2323
Component position 3, LA3602–LC4202....2327
Component position 4, LC4601–MA4207....2330
Component position 5, MA4601–R3502....2333
Component position 6, RC8401–SA4201....2336
Component position 7, SE2202–SE5202....2339
Component position 8, SE5203–SO3901....2342
Component position 9, SW2301–SW3801....2345
Components, list and positions....2348
Electrical distribution box, description_{12-18-13}....2349
Electrical distribution box, description_{12-18-42}....2354
Electrical symbols and designations....2359
Explanation of wiring diagrams....2363
Grounding points, frame connections....2366
Other fuses and relays, description....2368
Wiring diagram A01_{01-06-10}....2371
Wiring diagram A01_{01-06-40}....2374
Wiring diagram A01_{01-07-13}....2377
Wiring diagram A02....2380
Wiring diagram A03_{01-03-44}....2382
Wiring diagram A03_{01-04-14}....2384
Wiring diagram A03_{01-04-44}....2386
Wiring diagram A04_{01-01-20}....2389
Wiring diagram A04_{01-01-51}....2393
Wiring diagram A04_{01-02-24}....2397
Wiring diagram A04_{01-02-53}....2401
Wiring diagram A05_{01-00-07}....2404
Wiring diagram A05_{01-00-37}....2407
Wiring diagram A05_{12-59-38}....2410
Wiring diagram A06_{12-58-10}....2414
Wiring diagram A06_{12-58-39}....2417
Wiring diagram A07_{12-55-56}....2420
Wiring diagram A07_{12-56-26}....2423
Wiring diagram A07_{12-56-56}....2426
Wiring diagram A07_{12-57-26}....2429
Wiring diagram A08_{12-54-43}....2432
Wiring diagram A08_{12-55-12}....2435
Wiring diagram A09_{12-53-29}....2438
Wiring diagram A09_{12-53-59}....2442
Wiring diagram A10_{12-51-40}....2445
Wiring diagram A10_{12-52-16}....2448
Wiring diagram A10_{12-52-45}....2451
Wiring diagram A11_{12-49-28}....2454
Wiring diagram A11_{12-49-58}....2457
Wiring diagram A11_{12-50-27}....2460
Wiring diagram A11_{12-50-56}....2463
Wiring diagram A12_{12-47-46}....2466
Wiring diagram A12_{12-48-15}....2469
Wiring diagram A12_{12-48-45}....2472
Wiring diagram A13....2475
Wiring diagram A14_{12-44-59}....2478
Wiring diagram A14_{12-45-30}....2481
Wiring diagram A14_{12-46-00}....2484
Wiring diagram A15_{12-43-10}....2487
Wiring diagram A15_{12-43-39}....2490
Wiring diagram A15_{12-44-08}....2493
Wiring diagram A16_{12-41-58}....2496
Wiring diagram A16_{12-42-27}....2499
Wiring diagram A17_{12-40-48}....2502
Wiring diagram A17_{12-41-17}....2504
Wiring diagram A18_{12-38-54}....2506
Wiring diagram A18_{12-39-22}....2508
Wiring diagram A18_{12-39-50}....2510
Wiring diagram A19_{12-36-45}....2512
Wiring diagram A19_{12-37-14}....2515
Wiring diagram A19_{12-37-43}....2518
Wiring diagram A19_{12-38-12}....2521
Wiring diagram A20_{12-35-05}....2524
Wiring diagram A20_{12-35-33}....2526
Wiring diagram A20_{12-36-02}....2528
Wiring diagram A21_{12-33-24}....2530
Wiring diagram A21_{12-33-53}....2532
Wiring diagram A21_{12-34-22}....2535
Wiring diagram A22_{12-31-43}....2538
Wiring diagram A22_{12-32-11}....2541
Wiring diagram A22_{12-32-40}....2544
Wiring diagram A23_{12-30-03}....2547
Wiring diagram A23_{12-30-31}....2550
Wiring diagram A23_{12-31-00}....2553
Wiring diagram A24_{12-27-54}....2556
Wiring diagram A24_{12-28-23}....2559
Wiring diagram A24_{12-28-52}....2562
Wiring diagram A24_{12-29-21}....2565
Wiring diagram A25_{12-25-07}....2568
Wiring diagram A25_{12-25-36}....2571
Wiring diagram A25_{12-26-04}....2574
Wiring diagram A25_{12-26-34}....2577
Wiring diagram A25_{12-27-03}....2580
Wiring diagram A26_{12-23-25}....2583
Wiring diagram A26_{12-23-54}....2585
Wiring diagram A26_{12-24-24}....2588
Wiring diagram A27_{12-21-44}....2591
Wiring diagram A27_{12-22-13}....2594
Wiring diagram A27_{12-22-42}....2597
Wiring diagram A28_{12-20-03}....2600
Wiring diagram A28_{12-20-32}....2603
Wiring diagram A28_{12-21-01}....2606
Wiring diagram A29....2609
Wiring diagrams....2612
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM....2614
0.0 Setting screen alternative....2614
0.2 Setting units....2616
0.3 Setting time....2618
0.4 Setting date....2620
1.0 Setting to zero, service interval machine....2622
1.0.1 Acknowledgement, change of engine oil....2624
1.0.1 Engine oil, monitoring change interval....2626
1.0.2 Acknowledgement, change of transmission oil....2628
1.0.2 Transmission oil, monitoring change interval....2630
1.1_ 1.2 Error code screens, brakes....2632
1.1_ 1.2 Error code screens, electrical system....2634
1.1_ 1.2 Error code screens, engine....2636
1.1_ 1.2 Error code screens, general....2638
1.1_ 1.2 Error code screens, hydraulics....2640
1.1_ 1.2 Error code screens, power transmission....2641
1.3_1.4 Saved error codes_warnings....2643
1.3_1.4 Setting to zero, saved error codes_warnings....2645
2.4 Setting, raised engine speed....2647
Axles and brakes....2649
Description, components....2651
Digital input and output signals....2652
Display unit and keyboard....2663
Display unit, content....2665
Electrical system....2667
Engine....2672
Group 0, setup screens....2675
Group 1, service screens....2678
Group 2, screens, engine....2681
Group 3, screens, electrical system....2684
Group 4, screens, transmission....2685
Group 5, screens axles_brakes....2687
Group 8, screens Operating Information....2688
Group 9, hydraulic screens....2691
Hydraulics....2692
Information display unit, general....2694
Information, build-up....2695
Initial display and settings....2696
Instruments and controls, climate control panel....2700
Instruments and controls, left instrument panel....2701
Instruments and controls, main instrument....2703
Instruments and controls, overview....2706
Instruments and controls, right instrument panel....2708
Key functions....2711
Menu tree....2713
Operating information and service....2717
Service display unit, general....2720
Service display unit, summary....2722
Start electronics....2724
Stop electronics....2726
Theft protection....2728
Transmission....2730
Warning screens, axles_brakes....2735
Warning screens, cab....2738
Warning screens, electrical system....2740
Warning screens, engine....2744
Warning screens, general....2749
Warning screens, hydraulic system....2752
Warning screens, power transmission....2755
39 - MISCELLANEOUS....2759
CareTrack antenna, replacing....2759
CareTrack system, description....2767
Rear view monitor, service menu....2769
4 - POWER TRANSMISSION....2774
40 - GENERAL....2775
Drive axles, capacity....2775
Drivetrain, description....2776
Hydraulic transmission, capacity....2778
Power transmission, specifications....2779
Section 4, content, structure....2780
41 - CLUTCH; TORQUE CONVERTER....2782
Description ....2782
Lock-up clutch....2784
42 - TRANSMISSION; HYDRAULIC CONTROL....2785
Checking of main, torque converter and lubricating oil pressure....2785
Checklist, control system, transmission....2788
Component and description....2789
Description, retarder....2792
Description....2794
Gear F1....2796
Gear F2....2797
Gear F3....2798
Gear F4....2799
Gear F5....2800
Gear F6....2801
Hydraulic diagram PT - Image....2803
Hydraulic diagram PT....2804
Hydraulic transmission, weight....2807
Induction sensor for turbine speed, replacing....2808
Planetary gear....2813
Pressure accumulation....2815
Reverse gear R1....2817
Reverse gear R2....2819
Seal for rear output shaft, replacing....2820
Transmission PT1560, cut-away - Image....2828
Transmission PT1560, cut-away....2829
Transmission of power....2831
Transmission oil pressure, specifications....2833
Transmission, clutches and brakes....2836
Transmission, installing from underneath_{11-03-08}....2838
Transmission, installing_{11-04-17}....2857
Transmission, mounting on engine out of machine, version 1_{10-59-57}....2874
Transmission, mounting on engine out of machine, version 2_{11-00-36}....2877
Transmission, removing downward_{11-05-48}....2880
Transmission, removing from engine out of machine, version 1_{11-01-17}....2902
Transmission, removing from engine out of machine, version 2_{11-01-45}....2905
Transmission, removing_{11-07-06}....2910
Transmission, specifications....2932
Transmission, tightening torques....2933
43 - GEARBOX....2934
Checking and adjusting the longitudinal differential lock....2934
Differential lock dropbox sender unit, adjustment....2935
Dropbox, component location....2936
Dropbox, mounting....2943
Dropbox, removing....2949
Dropbox, specifications....2955
Dropbox, weights....2956
Transfer gearbox, description....2957
45 - PROPELLER SHAFT....2960
Intermediate shaft and_or bearing, changing_{10-48-48}....2960
Intermediate shaft and_or bearing, replacing (in frame joint)_{10-50-04}....2989
Intermediate shaft, cut-away view_{10-51-24}....3013
Intermediate shaft, cut-away view_{10-51-52}....3016
Propeller shaft, tightening torque....3019
Propeller shaft....3021
46 - FRONT AXLE; REAR AXLE....3022
Axles, tightening torques....3022
Drive axles, description....3026
Drive shafts, specifications....3027
Final drive, 1st bogie axle, cut-away view....3028
Final drive, front axle and 2nd bogie axle, cut-away view....3030
Final drive, removing and mounting-[4341]....3032
Final drive, removing and mounting....3051
Hub end AH56E–AH56G, AH64D–AH64F, cut-away view....3068
Hub reduction, installing....3072
Hub reduction, removing....3073
Oil and seals AH64D-AH64F....3074
Output shaft 6-wheel drive, changing bearing....3076
Spindle, replacing one side-[4229]....3093
Spindle, replacing one side....3094
Transverse differential lock_axle, checking and adjusting....3119
48 - POWER TAKE OFF....3123
Power take-off, between engine and gearbox, reconditioning....3123
49 - MISCELLANEOUS....3159
Oil cooler, replacing....3159
Oil cooler, tightening torques....3162
5 - BRAKE....3164
50 - GENERAL....3165
Brake system, specifications_{10-38-43}....3165
Brake system, specifications_{10-39-06}....3167
Compressed air diagram - Image....3169
Compressed air diagram_{10-32-20}....3175
Compressed air diagram_{10-32-48}....3179
Compressed air diagram_{10-33-31}....3183
Compressed air diagram_{10-33-59}....3187
Compressed air diagram_{10-34-27}....3191
Compressed air-hydraulic brake system....3195
Hub A25D_A30D, cut-away view....3197
Introduction....3201
Oil and seals....3203
Pressure check connections, description_....3206
Troubleshooting strategy....3208
51 - WHEEL BRAKE....3211
Brake calliper removed, reconditioning....3211
Brake calliper, replacing one ....3215
Brake calliper, replacing one....3216
Brake disc, replacing one....3217
Brake pads, changing....3218
Brake pads, replacing (one wheel, front axle)....3219
Service brake, specifications....3220
55 - PARKING BRAKE....3221
Load and dump brake working pressure, checking and adjusting....3221
Parking brake brake pads, replacing_{10-23-41}....3223
Parking brake brake pads, replacing_{10-24-14}....3231
Parking brake function, checking....3238
Parking brake, description....3240
Parking brake, function description....3241
Parking brake, replacing brake disc....3244
Parking brake, replacing....3255
Parking brake, specifications....3256
Parking brake, tightening torque....3258
56 - COMPRESSED-AIR BRAKE....3260
Brake system, bleeding....3260
Brake system, relieve pressure....3264
Compressed air brake, function check....3266
Compressor, replacing....3271
Relief_Cut-in pressure, adjusting....3282
Relief_Cut-in pressure, checking....3284
6 - STEERING....3287
60 - GENERAL....3288
Steering system, description....3288
Troubleshooting tips....3290
64 - STEERING....3292
Damping cylinder seal, changing....3292
Damping cylinder, checking pre-load....3297
Damping cylinder, specification....3300
Damping cylinder....3301
Lever bracket steering bearing, replacing....3303
Pressure build-up, engine-dependent pumps, description....3325
Secondary steering hydraulic pump, installing....3328
Secondary steering hydraulic pump, removing....3333
Secondary steering working and stand-by pressure, adjusting....3336
Steering angle, checking and adjusting....3340
Steering cylinder bearings, replacing_{10-20-18}....3342
Steering cylinder bearings, replacing_{10-20-46}....3345
Steering cylinder bearings, replacing_{10-21-13}....3352
Steering cylinder, description....3358
Steering cylinder, installing....3363
Steering cylinder, reconditioning on machine....3369
Steering cylinder, removed, reconditioning....3379
Steering cylinder, removing....3391
Steering cylinder, specifications....3395
Steering gear, checking and adjusting....3396
Steering gear, replacing....3398
Steering gear, specifications....3408
Steering linkage, checking and adjusting....3410
Steering linkage, checking and adjusting_{10-28-18}....3412
Steering linkage, checking and adjusting_{10-28-46}....3423
Steering times, checking and adjusting....3427
Steering valve neutral position, checking and adjusting....3429
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT....3433
70 - GENERAL....3434
Description....3434
71 - FRAME....3435
Protective plate, installing....3435
Protective plate, removing....3445
Tractor unit frame....3456
72 - SUSPENSION....3458
Suspension, description....3458
74 - FRAME LINK....3459
Frame joint, changing bearing, machine separated (on load unit frame)....3459
Frame joint, separating machine_{10-10-05}....3463
Frame joint, separating the machine_{10-08-49}....3484
Frame joint, tightening torque_{10-11-32}....3502
Frame joint, tightening torque_{10-11-59}....3504
Hitch, specifications_{10-12-41}....3506
Hitch, specifications_{10-13-09}....3509
Steering joint bearing....3517
Steering joint, replacing bearings....3520
77 - WHEELS; TRACKS; TYRE; HUB; DRUM....3538
Wheel, installing....3538
Wheel, removing and fitting one....3541
Wheel, removing....3543
Wheel, tightening torque....3547
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE....3549
80 - GENERAL....3550
Cab description....3550
Cabin, specification....3551
81 - CAB, NAKED; CANOPY....3552
Cab, lifting points....3552
Instructions for drilling in ROPS structure....3555
82 - ENGINE HOOD; MUDGUARD; FOOT STEP....3559
Electric hood pump, changing....3559
Engine hood, installing....3563
Engine hood, removing....3566
Hydraulic diagram, hood opening - Image....3569
Hydraulic diagram, hood opening....3571
83 - DOORS; HATCH; COVER PLATE, (all)....3573
Cab door, installing door catch....3573
Cab door, removing door catch....3575
Door lock, replacing....3578
Door, replacing....3582
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING....3585
Door window, replacing....3585
Rear window pane, replacing....3590
Side window, replacing....3596
Windows, general....3600
Windscreen, replacing....3602
85 - CAB INTERIOR; UPHOLSTERY....3610
Air suspension operator's seat, adjusting_{09-50-33}....3610
Air suspension operator's seat, adjusting_{09-51-00}....3612
General maintenance instructions_{09-49-16}....3614
Mechanical operator's seat, adjusting....3616
Operator's seat, changing air spring_{09-49-51}....3618
Operator's seat, installing....3625
Operator's seat, removing_{09-48-11}....3626
Operator's seat, removing_{09-48-34}....3629
86 - PROTECTIVE EQUIPMENT....3630
Protection against electromagnetic interference....3630
87 - AIR CONDITIONING UNIT....3632
AC system, specifications....3632
Air conditioning AC, basic principles....3635
Air conditioning unit, operation....3637
Air-conditioning, component location....3640
Checking for leaks with inspection light....3641
Compressor, changing....3643
Condenser, replacing incl draining and filling....3648
Cooling unit, performance test....3652
Evaporator, replacing incl draining and filling....3654
Fan motor, replacing....3664
Heat control valve, replacing....3668
Heat control, replacing....3672
Heater core, replacing....3674
Personal competence and accreditation....3687
Pressurizing with nitrogen gas....3689
Receiver, replacing incl draining and filling....3691
Refrigerant R134a, vacuum pumping including filling (charging)....3695
Refrigerant, filling incl vacuum pumping....3698
Repair instructions....3699
Safety when working with air-conditioning refrigerant....3701
Thermostat, replacing....3703
Troubleshooting, air conditioning unit (AC)....3706
Wiring diagram A23 - Image....3708
Wiring diagram A23....3710
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS....3713
90 - GENERAL....3714
Hydraulic and servo systems, description....3714
Hydraulic components, cleanliness when handling....3715
Hydraulic components, storing and transporting....3718
Hydraulic oil, description....3720
Hydraulic oil, storing and handling....3722
Hydraulic system, bleeding_{09-28-31}....3724
Hydraulic system, bleeding_{09-28-54}....3727
Hydraulic system, description....3728
Hydraulic system, relieve pressure....3730
Hydraulic system, repair of hydraulic components in workshop....3732
Pressure build-up, engine-dependent pumps, description....3734
Troubleshooting tips....3737
Vacuum pump, connection....3739
Vacuum pump, disconnection....3742
91 - WORKING HYDRAULIC; SERVO HYDRAULICS....3743
Dump lever, changing....3743
Dump lever, description....3748
Dump lever, specifications....3752
Dumping lever, checking pressure....3753
Hydraulic oil tank, description....3757
Hydraulic pump (removed), changing shaft seal....3759
Hydraulic pump, checking and adjusting max. pressure,engine dependent working hydraulic pumps_{09-13-22}....3762
Hydraulic pump, checking and adjusting stand-by pressure, engine dependent working hydraulic pumps_{09-14-31}....3766
Hydraulic pump, description....3770
Hydraulic pump, max working pressure, checking and adjusting_{09-13-50}....3773
Hydraulic pump, replacing_{09-11-39}....3778
Hydraulic pump, replacing_{09-12-06}....3784
Hydraulic pump, standby pressure, checking and adjusting_{09-14-59}....3789
Hydraulic pumps, specifications_{09-16-24}....3793
Hydraulic pumps, specifications_{09-16-47}....3796
Hydraulic system, capacities....3798
Hydraulic system, work instructions....3799
Non-return valve function in steering and dumping valve_{09-21-23}....3801
Non-return valve function in steering and dumping valve_{09-21-46}....3802
Pressure check connections, description ....3803
Pump regulator, checking....3806
Steering and dumping valve, description_{09-22-28}....3810
Steering and dumping valve, description_{09-22-56}....3814
Steering and dumping valve, removed, reconditioning_{09-18-31}....3818
Steering and dumping valve, removed, reconditioning_{09-19-19}....3847
Steering and dumping valve, specifications....3866
Steering and dumping valve, tightening torques....3868
Steering and tipping valve, installing....3870
Steering and tipping valve, removing....3874
Torque limiter, description....3877
Torque limiting valve, checking and adjusting....3879
95 - LOAD CARRIER....3882
Body angle sensor, adjusting....3882
Cylinder, rear flap, gas pressure, checking and adjusting....3883
Dump body alternative, lowering....3887
Dump body joint, changing tipping bearing....3890
Dump body, adjusting against frame....3897
Hoist cylinder bearing, changing....3904
Hoist cylinder bearing, changing_{09-04-32}....3908
Hoist cylinder bearing, changing_{09-05-00}....3913
Hoist cylinder removed, reconditioning....3919
Hoist cylinder, description....3928
Hoist cylinder, removing....3930
Load body, secondary lowering....3934
99 - MISCELLANEOUS....3936
Explanations to hydraulic diagram....3936
Hydraulic diagram, complete - Image....3945
Hydraulic diagram, complete_{08-56-19}....3947
Hydraulic diagram, complete_{08-56-42}....3950
Hydraulic pressure, specifications....3953
Pressure check connections, description....3955
Sensors, description....3957
Solenoid valve, description....3958
Steering and dumping valve, overview illustration_{08-57-27}....3959
Steering and dumping valve, overview illustration_{08-57-54}....3961
Articulated Haulers A25D Volvo / A25D Volvo 4x4 Service Repair Manual
