Deutz-Fahr Engines & Transmissions Repair Service Manuals
Complete service service repair manuals with electrical wiring diagrams for Deutz-Fahr Engines & Transmissions, with all the technical information to maintain, diagnose, repair, and service like professional mechanics.
Deutz-Fahr Engines & Transmissions workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
AGROLUX F50-F60-F70-F80 Workshop Manual.pdf
ENGINES 1000.3.4.6 W EUROII Workshop Manual.pdf
ENGINES DEUTZ 912-913 Workshop Manual.pdf
ENGINES DEUTZ 914 Workshop Manual.pdf
ENGINES DEUTZ BFM 1012-1013 Workshop Manual.pdf
ENGINES DEUTZ BFM 2012 Workshop Manual.pdf
ENGINES DEUTZ TCD 2012 2V Workshop Manual.pdf
ENGINES DEUTZ TCD 2013 4V Workshop Manual.pdf
FRONT AND REAR AXLE AGROVECTOR 26.6 - 30.7 Workshop Manual.pdf
FRONT AXLE FOR AGROTRON 120-130 Workshop Manual.pdf
FRONT AXLE FOR AGROTRON 150-150.7-165.7 Workshop Manual.pdf
FRONT AXLE FOR AGROTRON 210-265 Workshop Manual.pdf
FRONT AXLE FOR AGROTRON K 90-100-110-120 Workshop Manual.pdf
HYDRAULIC INVERSOR 80-105 Workshop Manual.pdf
HYDRAULIC INVERSOR 110-130 Workshop Manual.pdf
REAR AXLE T-7100 Workshop Manual.pdf
REAR AXLE T-7336 Workshop Manual.pdf
TRANSMISSION ECCOM 1.5 Workshop Manual.pdf
TRANSMISSION POWERSHUTTLE T-7100 KT Workshop Manual.pdf
TRANSMISSION T-7336 PS Workshop Manual.pdf
Total Pages: 4,915 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
AGROLUX F50-F60-F70-F80 Workshop Manual.......1
307.1114.3.6 AGROLUX F50-F60-F70-F80.......1
INTRODUCTION.......3
GENERAL SAFETY RULES.......5
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS.......8
LIFTING INSTRUCTIONS.......10
HOW THE MANUAL IS STRUCTURED.......11
HOW TO CONSULT THE MANUAL.......12
HOW TO USE AND UPDATE THE MANUAL.......13
STANDARD TIGHTENING TORQUES.......14
1. NUTS AND BOLTS.......14
2. FITTINGS.......15
3. PLUGS.......16
4. FITTINGS WITH SEAL AT 37.......17
5. FITTINGS FOR PIPES WITH EYE ATTACHMENT.......17
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS.......18
CONVERSION FACTORS.......20
SECTION 10.......21
1. TRANSMISSION.......23
INTRODUCTION.......23
DESCRIPTION.......24
1.1 HOUSING.......25
1.2 HML ASSEMBLY.......26
1.3 GEARBOX AND SHUTTLE ASSEMBLY (Version with HML).......27
1.4 GEARBOX AND SHUTTLE ASSEMBLY (Version without HML with 5 speeds).......28
1.5 CONTROL ROD FOR SHUTTLE - UNDERDRIVE.......29
1.6 SPEED CONTROL ROD (5-speed version).......30
1.7 RANGE AND PARKING BRAKE ASSEMBLY.......31
1.8 RANGE CONTROL ROD AND PARKING BRAKE LEVER.......32
1.9 FOUR-WHEEL DRIVE ENGAGEMENT ASSEMBLY.......33
1.10 DIFFERENTIAL ASSEMBLY.......34
1.11 BRAKES AND REAR AXLE ASSEMBLY.......35
2. REAR PTO.......37
2.1 PTO CONTROL CLUTCH ASSEMBLY.......38
2.2 2-SPEED PTO.......41
2.3 2-SPEED PTO AND SYNCRO PTO.......42
3. FRONT AXLE.......43
3.1 FINAL DRIVE.......44
3.2 PINION, DIFFERENTIAL AND DIFFERENTIAL LOCK.......45
4. HYDRAULIC SYSTEM.......46
DESCRIPTION.......46
4.1 HYDRAULIC DIAGRAM (standard version) (1/2).......47
4.2 HYDRAULIC DIAGRAM (standard version) (2/2).......48
4.3 HYDRAULIC DIAGRAM (full optional version) (1/2).......49
4.4 HYDRAULIC DIAGRAM (full optional version) (2/2).......50
4.5 STEERING CIRCUIT GEAR PUMP.......51
4.6 LIFT CIRCUIT GEAR PUMP.......52
4.7 POWER STEERING.......53
4.8 HML SOLENOID VALVE ASSEMBLY.......54
4.9 AUXILIARY SERVICES CONTROL VALVE.......55
4.10 TRAILER BRAKING VALVE.......56
4.11 SERVICES SOLENOID VALVE ASSEMBLY.......61
4.12 LIFT CONTROL VALVE.......62
SECTION 30.......69
ENGINE HOODS.......73
Removal.......73
Refitting.......74
WHEELS.......75
FRONT WHEELS.......75
Removal.......75
Refitting.......75
REAR WHEELS.......76
Removal.......76
Refitting.......76
SAFETY ROLL BAR.......77
Removal.......77
Refitting.......78
FUEL TANK.......79
Removal.......79
Refitting.......82
FRONT SUPPORT.......83
Removal.......83
Refitting.......87
PLATFORM.......88
Removal.......88
Refitting.......94
4WD SHAFT.......95
Removal.......95
Refitting.......96
ENGINE.......97
Preparation before separating the engine from the transmission.......97
Preparation for removal.......97
Separation or removal.......98
Refitting.......99
CLUTCH ASSEMBLY.......100
CLUTCH.......100
Removal and renewal of the clutch plate.......100
Checking clutch plate wear.......100
Refitting the clutch plate.......100
CLUTCH RELEASE BEARING.......101
Renewal.......101
STARTER MOTOR.......102
Removal.......102
Refitting.......103
HML UNIT.......104
COMPLETE ASSEMBLY.......104
Removal.......104
Refitting.......107
Checking the reduction unit end float.......109
CLUTCH UNITS.......110
Disassembly.......110
Assembly.......117
PLANET CARRIER ASSEMBLY.......123
Disassembly.......123
Assembly.......124
GEARBOX AND SHUTTLE ASSEMBLY.......127
COMPLETE ASSEMBLY.......127
Removal.......127
Refitting.......131
Separating from the transmission.......132
Reassembly.......136
Disassembly.......137
Assembly.......137
SHUTTLE - UNDERDRIVE SHAFT.......138
Disassembly.......138
Assembly.......141
PRIMARY SHAFT.......143
Disassembly.......143
Assembly.......144
SECONDARY SHAFT.......145
Disassembly.......145
Assembly.......153
GEAR SELECTOR ROD.......159
Disassembly.......159
Assembly.......159
SHUTTLE AND UNDERDRIVE SELECTOR ROD.......160
Disassembly.......160
Assembly.......160
FOUR-WHEEL DRIVE ENGAGEMENT CONTROL.......161
Removal.......161
Refitting.......161
Disassembly.......162
Assembly.......163
HYDRAULIC PUMPS.......164
PUMP FOR STEERING CIRCUIT AND SOLENOID VALVES.......164
Removal.......164
Refitting.......166
PUMP FOR HYDRAULIC LIFT AND AUXILIARY SERVICES.......167
Removal.......167
Refitting.......168
HYDRAULIC TRAILER BRAKING VALVE.......169
Removal.......169
Refitting.......170
HYDRAULIC LIFT (MECHANICAL VERSION).......171
COMPLETE ASSEMBLY.......171
Removal.......171
Refitting.......174
Disassembly.......175
Assembly.......181
BUSHES.......182
Renewal.......182
HYDRAULIC LIFT CONTROL VALVE.......183
Removal.......183
Refitting.......184
Disassembly.......185
Assembly.......188
LIFT CYLINDER.......190
Disassembly.......190
Assembly.......191
MECHANICAL DRAFT SENSOR.......193
Removal.......193
Refitting.......193
Disassembly.......194
Assembly.......195
REMOTE CONTROL VALVE.......197
Removal.......197
Refitting.......199
REAR AXLE.......200
RIGHT AND LEFT AXLES.......200
Preparation for removal of the right axle.......200
Preparation for removal of the left axle.......202
Removal of the complete rear axle.......203
Refitting.......204
Disassembly.......205
Assembly.......208
PLANET CARRIER ASSEMBLY.......210
Disassembly.......210
Assembly.......210
BRAKES.......211
REAR AXLE BRAKES.......211
Renewal of brake discs.......211
BRAKING PISTON.......212
Disassembly.......212
Assembly.......212
FRONT AXLE BRAKES.......214
Removal of brake discs.......214
Refitting the brake discs.......215
Piston disassembly.......216
Piston assembly.......216
PARKING BRAKE.......218
Removal of the friction shoes.......218
Refitting the friction shoes.......220
Disassembly.......222
Assembly.......222
BRAKE CYLINDERS.......223
Removal.......223
Refitting.......224
SERVICE VALVES ASSEMBLY.......225
Removal.......225
Refitting.......228
Disassembly.......229
Assembly.......231
3-POINT LINKAGE.......232
Removal.......232
Refitting.......234
TOWING HITCH.......235
Removal.......235
Refitting.......235
REAR PTO.......236
PTO INPUT SHAFT.......236
Removal.......236
Refitting.......237
PTO CLUTCH.......238
Removal.......238
Refitting.......240
Disassembly.......241
Assembly.......245
PTO OUTPUT SHAFT (2-SPEED + GROUNDSPEED VERSION).......246
Disassembly.......246
Assembly.......250
GROUNDSPEED PTO DRIVE SHAFT.......251
Disassembly.......251
Assembly.......252
RANGE GEARBOX AND REAR DIFFERENTIAL ASSEMBLY.......253
COMPLETE ASSEMBLY.......253
Disassembly.......253
Assembly.......253
PUMP DRIVE PTO.......254
Disassembly.......254
Assembly.......256
DIFFERENTIAL UNIT.......257
Removal.......257
Refitting.......259
Disassembly.......260
Assembly.......262
PINION.......263
Disassembly.......263
Assembly.......266
RANGE SELECTOR ROD.......267
Disassembly.......267
Assembly.......268
4WD AND GROUND SPEED PTO OUTPUT SHAFT.......269
Disassembly.......269
Assembly.......273
BEVEL GEAR PAIR.......274
Preparation of adjustments.......274
Adjustment of the differential bearings preload.......276
Adjustment of the pinion position.......278
Adjustment of the pinion and crown wheel.......280
INSTRUMENT PANEL.......281
Removal.......281
Refitting.......283
POWER STEERING.......284
Removal.......284
Refitting.......285
CLUTCH MASTER CYLINDER.......286
Removal.......286
Refitting.......287
FRONT AXLE.......288
Removal.......288
Refitting.......289
STEERING CYLINDER.......290
Removal.......290
Refitting.......291
EPICYCLIC REDUCTION UNIT.......292
Removal.......292
Refitting.......293
Disassembly.......294
Assembly.......296
STEERING KNUCKLE HOUSING AND HALFSHAFT.......298
Removal.......298
Refitting.......302
Adjusting the bearings preload.......304
PINION-DIFFERENTIAL ASSEMBLY.......307
Removal.......307
Refitting.......307
DIFFERENTIAL LOCK.......308
Removal.......308
Refitting.......310
Adjustment.......311
BEVEL GEAR PAIR.......314
Disassembly.......314
Assembly.......318
Adjustment of the differential preload.......323
Adjustment of the pinion and crown wheel.......327
Completion of assembly.......327
DIFFERENTIAL.......329
Disassembly.......329
Assembly.......330
SECTION 40.......331
THE STRUCTURE OF THE UNIT.......333
HOW TO CONSULT THE UNIT.......334
1. INTRODUCTION.......335
1.1 LIST OF WIRING HARNESSES.......335
1.2 DEFINITION OF COMPONENTS AND SYMBOLS.......336
1.3 GENERAL RULES.......337
1.3.1 MODIFICATION OF THE TRACTOR'S ELECTRICAL/ELECTRONIC CIRCUITS.......337
1.3.2 MAIN WIRING FAULTS.......337
1.3.3 REMOVAL, REFITTING AND DRYING OF CONNECTORS AND WIRING.......338
1.4 DIAGNOSTIC INSTRUMENTS.......339
1.5 WIRE COLOUR CODES.......339
2. INDICES.......340
2.1 INDEX BY PART DESCRIPTION.......340
2.2 INDEX BY PART CODE.......342
2.3 INDEX BY CONNECTOR.......344
3. COMPONENTS.......347
3.1 CONNECTOR LAYOUTS.......347
3.2 COMPONENT TECHNICAL DATA.......349
3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS.......352
3.3.1 HML CONTROL UNIT (CODE. 0.010.8869.4/20).......352
4. SYSTEMS.......353
4.1 EARTH POINTS.......353
4.2 STARTING AND PREHEATING.......354
4.3 LIGHTS - STEERING COLUMN SWITCH UNIT.......355
4.4 ACCESSORIES.......356
4.5 INSTRUMENT PANEL.......357
4.6 BRAKES.......358
4.7 TRANSMISSION AD HML.......359
4.8 REAR PTO.......360
5. WIRING.......361
CENTRAL WIRING (1/4).......361
CENTRAL WIRING (2/4).......362
CENTRAL WIRING (3/4).......373
CENTRAL WIRING (4/4).......374
ENGINE WIRING (3-CYLINDER VERSION) (1/2).......381
ENGINE WIRING (3-CYLINDER VERSION) (2/2).......382
ENGINE WIRING (4-CYLINDER VERSION) (1/2).......383
ENGINE WIRING (4-CYLINDER VERSION) (2/2).......384
ROTATING BEACON WIRING.......385
ROLL BAR LIGHTS WIRING.......386
POWER WIRING (3-4 CYLINDER VERSION).......387
ENGINES 1000.3.4.6 W EUROII Workshop Manual.......399
307.1103.3.5 ENGINE 1000.3.4.6 W EUROII.......399
CONTENTS.......401
IMPORTANT PRELIMINARY INFORMATION.........403
HOW TO CONSULT THE MANUAL.......405
HOW TO USE AND UPDATE THE MANUAL.......406
LIFTING INSTRUCTIONS.......407
STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS.......408
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS.......409
SPECIAL TOOLS.......411
CONVERSION FACTORS.......412
ENGINE TYPE IDENTIFICATION AND SERIAL NUMBERS.......413
IDENTIFICATION OF INJECTORS AND INJECTION PUMPS.......415
DETERMINING THE INJECTION ADVANCE ANGLE.......416
ENGINE DISASSEMBLY.......417
1. PRELIMINARY REMOVAL OPERATIONS.......417
2. REMOVAL OF THE COOLING AND INTAKE PIPES.......420
3. REMOVAL OF THE CYLINDER HEADS.......422
3.1 Dismantling the cylinder heads.......430
3.2 Dismantling the rocker arm supports.......431
4. REMOVAL AND TESTING OF THE THERMOSTATS.......432
4.1 REMOVAL.......432
4.2 TESTING THE THERMOSTATS.......433
5. REMOVAL OF THE COOLANT PUMP.......434
5.1 3- AND 4-CYLINDER VERSIONS.......434
5.2 6-CYLINDER VERSIONS.......434
6. REMOVAL OF THE UNIT PUMPS, ACTUATOR AND FUEL LIFT PUMP.......435
7. OVERHAUL OF THE MECHANICAL GOVERNOR DRIVE.......440
7.1 DISASSEMBLY.......440
7.2 ASSEMBLY.......442
8. OVERHAUL OF THE MECHANICAL GOVERNOR (STANDARD AND WITH L.D.A.).......446
8.1. DISASSEMBLY OF THE STANDARD GOVERNOR.......446
8.2 DISASSEMBLY OF THE GOVERNOR WITH L.D.A. VALVE.......457
8.3 BENCH ADJUSTMENT OF L.D.A. VALVE.......463
8.4 FINAL ADJUSTMENTS.......464
9. ADJUSTMENT OF THE ELECTRONIC ACTUATOR.......468
9.1 CALIBRATION OF ELECTRONIC ACTUTAORS.......469
10. REMOVAL OF THE INJECTION PUMP CONTROL ROD.......470
11. REMOVAL AND DISASSEMBLY OF THE HEAT EXCHANGER (For 4- and 6-cylinder versions).......471
12. DISMANTLING THE VALVE TIMING DRIVE.......472
13. DISMANTLING THE CRANKSHAFT.......475
13.1 REMOVAL OF THE HARMONIC BALANCER (4-cylinder versions when fitted).......477
13.2 OVERHAUL OF THE HARMONIC BALANCER (when fitted).......477
13.3 REMOVAL OF THE CRANKSHAFT.......478
13.4 DISMANTLING THE OIL PUMP.......481
14. REMOVAL OF THE PISTONS AND CYLINDER LINERS.......483
14.1 SEPARATING THE PISTON-CONNECTING ROD ASSEMBLY.......483
15. RENEWAL OF THE REAR CRANKSHAFT OIL SEAL.......485
16. TESTS - TECHNICAL DATA AND DIMENSIONS.......486
16.1 CYLINDER HEADS - VALVES - ROCKER ASSEMBLIES.......486
16.2 INJECTORS - INJECTION PUMPS.......493
16.3 PISTONS - CONNECTING RODS.......500
16.4 INSPECTION OF THE BIG-END CAP BOLTS.......502
16.5 CRANKSHAFT.......509
16.6 ENGINE BLOCK - CYLINDER LINERS.......514
16.7 CAMSHAFT.......517
16.8 TIMING GEARS.......520
16.9 HARMONIC BALANCER (For 4 cylinder engines only).......522
16.10 FLYWHEEL.......524
ENGINE ASSEMBLY.......525
17. FITTING THE PISTON COOLING NOZZLES.......525
18. FITTING THE CYLINDER LINERS, PISTONS AND CONNECTING RODS.......526
19. FITTING THE CAMSHAFT-CRANKSHAFT AND CONNECTING ROD BIG-ENDS.......528
20. ASSEMBLY OF THE HARMONIC BALANCER (For 4-cylinder engines only, only when fitted).......532
21. REFITTING THE OIL PUMP - SUMP PAN.......533
21.1 3- AND 4-CYLINDER VERSIONS.......533
21.2 6-CYLINDER VERSION.......533
21.3 ASSEMBLY OF THE ENGINE OIL SUMP.......534
22. CALCULATING THE THICKNESSES OF THE HEAD GASKETS AND REFITTING THE CYLINDER HEADS.......535
23. REFITTING THE CYLINDER HEADS.......536
24. REFITTING THE INJECTION PUMP CONTROL ROD.......538
25. REFITTING THE MECHANICAL GOVERNOR DRIVE AND THE ELECTRONIC GOVERNOR SUPPORT.......539
26. ADJUSTMENT OF THE TIMING GEARS.......540
27. VALVE TIMING.......542
27.1 Checking the camshaft timing.......543
28. TIMING THE INJECTION PUMPS.......544
29. REFITTING THE ROCKER ASSEMBLIES.......549
30. ADJUSTMENT OF VALVE CLEARANCES - INJECTOR ASSEMBLY.......550
30.1 Valve clearance adjustment.......550
30.2 Injector assembly.......550
31. FINAL ENGINE ASSEMBLY OPERATIONS.......551
32. FINAL ENGINE ASSEMBLY - REAR END.......563
33. ENGINE TESTS.......566
33.1 Initial start-up and oil pressure check.......566
33.2 Synchronizing the injection pumps........567
ENGINES DEUTZ 912-913 Workshop Manual.......569
ENGINES DEUTZ 914 Workshop Manual.......1002
Foreword.......1004
General.......1006
User instructions.......1010
General.......1011
Regulations.......1011
Operating instructions and workshop manual.......1012
Work cards.......1013
Key to symbols.......1015
Technical Data.......1016
General engine data.......1016
Injection system.......1019
Cylinder head.......1023
Crankcase.......1029
Drive system.......1030
Engine control.......1041
Lube oil system.......1044
Valve Clearance Adjustment.......1046
Bolt Tightening Torques.......1048
Work card overview.......1058
alphabetical.......1058
numerical.......1060
Work Cards.......1062
General.......1062
W 0-2-6 Checking the compression pressure.......1062
W 0-5-1 Mounting and dismounting engine on assembly stand.......1068
Cylinder Head.......1070
W 1-1-1 Check and adjust valve clearance.......1070
W 1-2-2 Remove and refit rocker arm and rocker arm bracket.......1074
W 1-2-5 Checking the top dead center.......1080
W 1-4-4 Removing and refitting the cylinder head.......1088
W 1-4-8 Reworking the cylinder head sealing surface.......1100
W 1-4-9 Measuring the piston crown clearance.......1102
W 1-5-1 Removing and refitting the valves.......1106
W 1-5-4 Checking the valves.......1110
W 1-6-2 Removing and refitting the valve guide.......1112
W 1-6-3 Checking the valve guide.......1116
W 1-7-3 Removing, refitting and checking valve seat inserts.......1118
W 1-7-8 Checking the valve recess.......1126
Drive System.......1128
W 2-1-7 Checking the crankshaft.......1128
W 2-2-2 Renewing the crankshaft seal (coupling side) on complete engine.......1134
W 2-2-4 Renewing the crankshaft seal (opposite end to coupling) of complete engine.......1138
W 2-3-1 Checking the connecting rod.......1140
W 2-4-1 Removing and refitting the crankshaft.......1146
W 2-9-7 Checking the piston.......1150
W 2-10-3 Checking the piston and grooves.......1152
Crankcase.......1156
W 3-2-4 Removing and refitting the piston and cylinder.......1156
W 3-3-1 Checking the cylinder.......1162
W 3-8-1 Removing and refitting the front cover (opposite end to coupling).......1166
W 3-9-1 Removing and refitting the rear cover (coupling end).......1170
W 3-9-4 Removing and refitting the adapter housing.......1174
W 3-10-1 Reworking the crankcase.......1176
Engine Control.......1186
W 4-4-7 Removing and refitting the injection pump intermediate gear.......1186
W 4-4-8 Checking the injection pump intermediate gear.......1188
W 4-5-5 Removing and refitting the camshaft.......1190
W 4-5-6 Checking the camshaft.......1194
Exhaust System / Charging.......1196
W 6-1-5 Removing and remounting the exhaust manifold.......1196
W 6-6-4 Removing and remounting the turbocharger.......1198
W 6-7-3 Removing and refitting the air suction pipe.......1204
Fuel System.......1208
W 7-3-1 Renewing the injection lines.......1208
W 7-4-1 Removing and refitting the injection pump.......1210
W 7-6-1 Checking and setting the commencement of delivery, with positioning bolt.......1220
W 7-6-2 Checking and setting the commencement of delivery, with high-pressure pump.......1226
W 7-7-1 Removing and refitting the injectors.......1234
W 7-7-5 Checking and adjusting the injectors.......1238
W 7-10-6 Removing and refitting the fuel lines.......1242
Lube Oil System.......1244
W 8-4-5 Removing and remounting the oil pump.......1244
W 8-4-6 Removing and refitting the oil suction pipe.......1248
W 8-4-7 Removing and remounting the oil pan.......1250
W 8-8-2 Removing, remounting and cleaning the oil cooler.......1252
W 8-11-7 Removing and remounting the change-over cock / filter carrier.......1256
Cooling System.......1260
W 9-11-1 Removing and remounting the blower.......1260
W 9-11-2 Dismantling, reassembling and checking the blower.......1264
W 9-11-3 Removing and remounting the cooling air ducting.......1282
Other Components.......1286
W 12-1-4 Removing and remounting the rotary vibration damper.......1286
W 12-2-3 Checking the rotary vibration damper.......1290
W 12-2-5 Disassembly and reassembly of V-belt idler pulley.......1292
W 12-6-1 Removing and remounting the flywheel.......1300
W 12-6-3 Renew starter ring gear on flywheel.......1302
Electrical System.......1304
W 13-2-3 Removing and remounting the three-phase alternator and support.......1304
W 13-3-2 Removing and remounting the starter.......1308
Commercial Tools.......1310
Special Tools.......1314
Label.......1334
ENGINES DEUTZ BFM 1012-1013 Workshop Manual.......1335
ENGINES DEUTZ BFM 2012 Workshop Manual.......1847
Unbenannt.......1849
Unbenannt.......1849
ENGINES DEUTZ TCD 2012 2V Workshop Manual.......2223
1 Foreword.......2226
2 General.......2229
3 User notes.......2232
4 Technical data.......2238
5 Job card overview.......2260
6 Job cards.......2279
Checking the compression pressure.......2281
Mounting engine on assembly block and demounting .......2285
Setting the valve clearance (with or without removal of exhaust return module).......2291
Setting the valve clearance (with exhaust return module installed).......2301
Removing and installing the rocker arm and rocker arm bracket.......2313
Disassembling, assembling and checking the rocker arm and rocker arm bracket.......2321
Removing and installing cylinder head.......2325
Removing and installing valves.......2337
Checking valves.......2343
Checking valve guide.......2345
Checking valve lag.......2347
Checking the crankshaft.......2349
Renewing the crankshaft sealing ring (flywheel side).......2353
Renewing the crankshaft sealing ring (opposite side to flywheel).......2357
Checking the con rod.......2363
Removing and installing the crankshaft.......2371
Removing and installing piston and con rod.......2383
Checking the piston.......2391
Checking piston rings and piston ring grooves.......2395
Removing and installing the piston cooling nozzles.......2399
Removing and installing the crankcase bleeding.......2401
Checking the cylinder.......2409
Removing and installing the front cover (opposite side to flywheel).......2411
Removing and installing the connection housing.......2417
Removing and installing the gearcase.......2421
Remove and install camshaft.......2431
Check camshaft.......2437
Remove and install speed governor (opposite side to flywheel).......2439
Remove and install speed governor (camshaft).......2443
Remove and install exhaust manifold.......2445
Remove and install turbocharger.......2447
Remove and install charge air line.......2451
Removing and installing the exhaust return module.......2457
Removing and installing the solenoid valve (exhaust return line).......2463
Remove and install fuel filter console.......2467
Removing and installing the fuel supply pump (V-rib belt drive).......2473
Removing and installing the control block.......2477
Removing and installing the high-pressure pump (Installation position A).......2483
Remove and install high pressure pump (Installation position B).......2487
Remove and install rail.......2491
Remove and install injector.......2497
Remove and install pressure limiting valve.......2505
Removing and installing the rail pressure sensor.......2509
Removing and installing the fuel pressure sensor.......2513
Removing and installing the oil suction intake pipe.......2515
Removing and installing the lube oil tray.......2517
Remove and install oil cooler.......2519
Removing and installing the oil cooler housing.......2521
Removing and installing the oil filter cartridge.......2525
Removing and installing the oil pressure switch.......2527
Removing and installing the radiator tank.......2529
Removing and installing the coolant pump (V-rib belt drive).......2533
Checking the coolant thermostat when uninstalled.......2539
Removing and installing the coolant thermostat.......2541
Remove and install coolant temperature sensor.......2543
Dismantling and assembling the fan drive.......2545
Removing and installing the fan drive.......2551
Removing and installing the fan console.......2555
Removing and installing torsional vibration damper.......2561
Removing and installing the belt tensioner (V-rib belt).......2563
Removing and installing flywheel.......2567
Removing and installing the cable harness.......2571
Removing and installing the generator (V-rib belt drive).......2581
Removing and installing the starter.......2585
Removing and installing the heating plugs.......2587
Removing and installing pressure/temperature sensor (charge air).......2589
7 Standard tools.......2591
8 Special tools.......2598
ENGINES DEUTZ TCD 2013 4V Workshop Manual.......2610
Title page.......2612
Table of contents.......2614
1 Foreword.......2616
2 General.......2620
3 User notes.......2624
4 Technical data.......2632
4.1 Testing and setting data.......2632
4.2 Tightening specifications.......2642
5 Job card overview.......2652
5.1 Sorted alphabetically.......2652
5.2 Sorted numerically.......2658
5.3 Job card references.......2664
6 Job cards.......2672
Checking the compression pressure.......2674
Mounting engine on assembly block and demounting.......2678
Checking and setting the valve clearance.......2682
Removing and installing the valve control.......2690
Dismantling and assembling the valve control.......2694
Removing and installing cylinder head.......2698
Checking piston overhang.......2704
Removing and installing the valves.......2706
Checking the valves.......2710
Checking the valve guide.......2712
Checking the valve lag.......2714
Checking the axial clearance of the crankshaft.......2716
Checking the crankshaft.......2720
Renewing the crankshaft sealing ring (flywheel side).......2724
Renewing the crankshaft sealing ring.......2728
(opposite side to flywheel).......2728
Removing and installing the crankshaft.......2732
Removing and installing the piston and con rod.......2738
Checking the piston.......2746
Checking the piston rings and piston ring grooves.......2750
Removing and installing the crankcase bleeding.......2754
Dismantling and assembling the crankcase breather.......2758
Testing the cylinder liner.......2762
Removing and installing the cylinder liner.......2764
Checking the overhang of the cylinder liner.......2768
Removing and installing the front cover.......2770
(opposite side to flywheel).......2770
Removing and installing the connection housing.......2774
Removing and installing the gearcase.......2778
Removing and installing the camshaft.......2782
Checking the camshaft.......2786
Removing and installing the impulse transmitter.......2788
(crankshaft).......2788
Removing and installing the impulse transmitter.......2790
(camshaft).......2790
Removing and installing the exhaust line.......2792
Remove and install the charge air line.......2800
Remove and install the heating flange.......2804
Removing and installing the turbocharger.......2808
Removing and installing the flutter valve.......2816
(exhaust gas recirculation).......2816
Removing and installing the cooler.......2822
(exhaust gas recirculation).......2822
Removing and installing the actuator.......2828
(exhaust gas recirculation).......2828
Removing and installing the shutoff valve.......2830
(exhaust gas recirculation).......2830
Removing and installing the fuel supply pump.......2834
Removing and installing the control block.......2836
Removing and installing the high-pressure pump.......2840
(Installation position A).......2840
Removing and installing the high-pressure pump.......2848
(Installation position B).......2848
Removing and installing the rail.......2856
Removing and installing the injector.......2862
Removing and installing the pressure limiting valve.......2872
Removing and installing the rail pressure sensor.......2876
Removing and installing the fuel pressure sensor.......2878
Removing and installing the lubricating oil pan.......2880
(heavy duty version).......2880
Removing and installing the oil cooler.......2884
Removing and installing the oil cooler housing.......2886
Removing and installing the oil pressure switch.......2892
Removing and installing the coolant pump.......2894
Removing and installing the thermostat.......2900
Removing and installing the thermostat housing.......2906
Removing and installing temperature transmitter.......2912
Removing and installing torsional vibration damper.......2914
Removing and installing the flywheel.......2920
Removing and installing the air conditioning compressor.......2926
Removing and installing the generator.......2930
(operating side).......2930
Removing and installing the generator.......2934
(outlet side).......2934
Removing and installing the starter.......2938
Removing and installing the pressure/temperature sensor.......2942
(charge air).......2942
7 Standard tools.......2944
8 Special tools.......2952
FRONT AND REAR AXLE AGROVECTOR 26.6 - 30.7 Workshop Manual.......2966
FRONT AXLE FOR AGROTRON 120-130 Workshop Manual.......3379
A INFORMAZIONI GENERALI.......3381
A.1 Utilizzo del manuale.......3382
A.2 Proprietà delle informazioni.......3383
A.3 Convenzioni e definizioni.......3384
A.4 Indicazioni generali.......3386
A.5 Indicazioni generali per le operazioni di riparazione.......3387
A General information.......3381
A.1 Manual use.......3382
A.2 Information property.......3383
A.3 Agreements and definitions.......3384
A.4 General description.......3386
A.5 Recommendations for repair operations.......3387
B INFORMAZIONI SULLA SICUREZZA.......3389
B.1 Indicazioni generali per la sicurezza.......3390
B.2 Simboli di sicurezza.......3391
B.3 Precauzioni generali.......3392
B Safety instructions.......3389
B.1 General safety recommendations.......3390
B.2 Safety symbols.......3391
B.3 General precautions.......3392
C CARATTERISTICHE GENERALI.......3394
C.1 Uso previsto.......3395
C.2 Identificazione del prodotto.......3395
C.3 Descrizione generale.......3396
C.4 Caratteristiche Tecniche.......3397
C.5 Cambio olio e verifiche.......3403
C.6 Grasso al montaggio.......3407
C.7 Adesivi e sigillanti.......3408
C.8 Coppie di serraggio.......3410
C General specifications.......3394
C.1 Intended use.......3395
C.2 Product identification.......3395
C.3 General description.......3396
C.4 Technical Features.......3397
C.5 Oil change and checks.......3403
C.6 Grease in assembly.......3407
C.7 Adhesive and sealant.......3408
C.8 Tightening torque.......3410
D OPERAZIONI DI SMONTAGGIO E MONTAGGIO.......3411
D.1 Gruppo sensore.......3412
D.2 Gruppo cilindro sterzo.......3421
D.3 Gruppo riduttore epicicloidale.......3427
D.4 Gruppo mozzo ruota.......3431
D.5 Gruppo flangia.......3441
D.6 Gruppo supporto differenziale.......3444
D.7 Gruppo differenziale (ML).......3455
D.8 Gruppo differenziale (LS).......3465
D.9 Gruppo pignone.......3469
D.10 Gruppo trave.......3476
D.11 Convergenza/angolo di sterzata.......3481
D.12 Prove dopo montaggio.......3485
D Disassembly and assembly operations.......3411
D.1 Sensor group.......3412
D.2 Steering cylinder group.......3421
D.3 Epicyclic reduction gear group.......3427
D.4 Wheel hub group.......3431
D.5 Flange group.......3441
D.6 Differential support group.......3444
D.7 Differential group (ML).......3455
D.8 Differential group (LS).......3465
D.9 Pinion group.......3469
D.10 Axle beam group.......3476
D.11 Toe-in/steering angle.......3481
D.12 Testing after assembly.......3485
E RICERCA GUASTI.......3486
E.1 Controllo ed esame dei guasti.......3489
E.2 Diagnosi per problemi all'assale.......3493
E Troubleshooting.......3486
E.1 Troubleshooting.......3491
E.2 Axle problems and diagnosis.......3494
F ATTREZZATURE SPECIALI.......3495
F.1 Attrezzature speciali.......3496
F Special tools.......3495
F.1 Special tools.......3496
G TEMPI DI RIPARAZIONE.......3499
G.1 Prontuario dei tempi di riparazione.......3500
G Service operations time.......3499
G.1 Service operations time schedule.......3500
FRONT AXLE FOR AGROTRON 150-150.7-165.7 Workshop Manual.......3504
A INFORMAZIONI GENERALI.......3507
A.1 Utilizzo del manuale.......3508
A.2 Proprietà delle informazioni.......3509
A.3 Convenzioni e definizioni.......3510
A.4 Indicazioni generali.......3512
A.5 Indicazioni generali per le operazioni di riparazione.......3513
A General information.......3507
A.1 Manual use.......3508
A.2 Information property.......3509
A.3 Agreements and definitions.......3510
A.4 General description.......3512
A.5 Recommendations for repair operations.......3513
B INFORMAZIONI SULLA SICUREZZA.......3515
B.1 Indicazioni generali per la sicurezza.......3516
B.2 Simboli di sicurezza.......3517
B.3 Precauzioni generali.......3518
B Safety instructions.......3515
B.1 General safety recommendations.......3516
B.2 Safety symbols.......3517
B.3 General precautions.......3518
C CARATTERISTICHE GENERALI.......3520
C.1 Uso previsto.......3521
C.2 Identificazione del prodotto.......3521
C.3 Descrizione generale.......3522
C.4 Caratteristiche Tecniche.......3523
C.5 Cambio olio e verifiche.......3531
C.6 Grasso al montaggio.......3535
C.7 Adesivi e sigillanti.......3536
C.8 Coppie di serraggio.......3538
C General specifications.......3520
C.1 Intended use.......3521
C.2 Product identification.......3521
C.3 General description.......3522
C.4 Technical Features.......3523
C.5 Oil change and checks.......3531
C.6 Grease in assembly.......3535
C.7 Adhesive and sealant.......3536
C.8 Tightening torque.......3538
D OPERAZIONI DI SMONTAGGIO E MONTAGGIO.......3540
D.1 Gruppo flangia.......3541
D.2 Gruppo sensore.......3544
D.3 Gruppo cilindro sterzo.......3553
D.4 Gruppo riduttore epicicloidale.......3559
D.5 Gruppo freno.......3563
D.6 Gruppo mozzo ruota.......3569
D.7 Gruppo trave.......3579
D.8 Gruppo supporto differenziale.......3584
D.9 Gruppo differenziale (ML).......3595
D.10 Gruppo differenziale (LS).......3605
D.11 Gruppo pignone.......3609
D.12 Convergenza/angolo di sterzata.......3616
D.13 Prove dopo montaggio.......3620
D Disassembly and assembly operations.......3540
D.1 Flange group.......3541
D.2 Sensor group.......3544
D.3 Steering cylinder group.......3553
D.4 Epicyclic reduction gear group.......3559
D.5 Brake group.......3563
D.6 Wheel hub group.......3569
D.7 Axle beam group.......3579
D.8 Differential support group.......3584
D.9 Differential group (ML).......3595
D.10 Differential group (LS).......3605
D.11 Pinion group.......3609
D.12 Toe-in/steering angle.......3616
D.13 Testing after assembly.......3620
E RICERCA GUASTI.......3621
E.1 Controllo ed esame dei guasti.......3624
E.2 Diagnosi per problemi all'assale.......3628
E Troubleshooting.......3621
E.1 Troubleshooting.......3626
E.2 Axle problems and diagnosis.......3629
F ATTREZZATURE SPECIALI.......3630
F.1 Attrezzature speciali.......3631
F Special tools.......3630
F.1 Special tools.......3631
G TEMPI DI RIPARAZIONE.......3634
G.1 Prontuario dei tempi di riparazione.......3635
G Service operations time.......3634
G.1 Service operations time schedule.......3635
FRONT AXLE FOR AGROTRON 210-265 Workshop Manual.......3639
A INFORMAZIONI GENERALI.......3642
A.1 Utilizzo del manuale.......3643
A.2 Proprietà delle informazioni.......3644
A.3 Convenzioni e definizioni.......3645
A.4 Indicazioni generali.......3647
A.5 Indicazioni generali per le operazioni di riparazione.......3648
A General information.......3642
A.1 Manual use.......3643
A.2 Information property.......3644
A.3 Agreements and definitions.......3645
A.4 General description.......3647
A.5 Recommendations for repair operations.......3648
B INFORMAZIONI SULLA SICUREZZA.......3650
B.1 Indicazioni generali per la sicurezza.......3651
B.2 Simboli di sicurezza.......3652
B.3 Precauzioni generali.......3653
B Safety instructions.......3650
B.1 General safety recommendations.......3651
B.2 Safety symbols.......3652
B.3 General precautions.......3653
C CARATTERISTICHE GENERALI.......3655
C.1 Uso previsto.......3656
C.2 Identificazione del prodotto.......3656
C.3 Descrizione generale.......3657
C.4 Caratteristiche Tecniche.......3658
C.5 Cambio olio e verifiche.......3661
C.6 Grasso al montaggio.......3665
C.7 Adesivi e sigillanti.......3666
C.8 Coppie di serraggio.......3668
C General specifications.......3655
C.1 Intended use.......3656
C.2 Product identification.......3656
C.3 General description.......3657
C.4 Technical Features.......3658
C.5 Oil change and checks.......3661
C.6 Grease in assembly.......3665
C.7 Adhesive and sealant.......3666
C.8 Tightening torques.......3668
D OPERAZIONI DI SMONTAGGIO E MONTAGGIO.......3671
D.1 Gruppo flangia.......3672
D.2 Gruppo supporti.......3676
D.3 Gruppo sensore.......3683
D.4 Gruppo cilindro sterzo.......3692
D.5 Gruppo riduttore epicicloidale.......3696
D.6 Gruppo mozzo ruota.......3700
D.7 Gruppo trave.......3708
D.8 Gruppo supporto differenziale.......3711
D.9 Gruppo differenziale.......3720
D.10 Gruppo pignone.......3724
D.11 Convergenza/angolo di sterzata.......3731
D.12 Prove dopo montaggio.......3735
D Disassembly and assembly operations.......3671
D.1 Flange group.......3672
D.2 Trunnions group.......3676
D.3 Sensor group.......3683
D.4 Steering cylinder group.......3692
D.5 Epicyclic reduction gear group.......3696
D.6 Wheel hub group.......3700
D.7 Axle beam group.......3708
D.8 Differential support group.......3711
D.9 Differential group.......3720
D.10 Pinion group.......3724
D.11 Toe-in/steering angle.......3731
D.12 Testing after assembly.......3735
E RICERCA GUASTI.......3736
E.1 Controllo ed esame dei guasti.......3739
E.2 Diagnosi per problemi all'assale.......3743
E Troubleshooting.......3736
E.1 Troubleshooting.......3741
E.2 Axle problems and diagnosis.......3744
F ATTREZZATURE SPECIALI.......3745
F.1 Attrezzature speciali.......3746
F Special tools.......3745
F.1 Special tools.......3746
G TEMPI DI RIPARAZIONE.......3748
G.1 Prontuario dei tempi di riparazione.......3749
G Service operations time.......3748
G.1 Service operations time schedule.......3749
FRONT AXLE FOR AGROTRON K 90-100-110-120 Workshop Manual.......3753
A INFORMAZIONI GENERALI.......3756
A.1 Utilizzo del manuale.......3757
A.2 Proprietà delle informazioni.......3758
A.3 Convenzioni e definizioni.......3759
A.4 Indicazioni generali.......3761
A.5 Indicazioni generali per le operazioni di riparazione.......3762
A General information.......3756
A.1 Manual use.......3757
A.2 Information property.......3758
A.3 Agreements and definitions.......3759
A.4 General description.......3761
A.5 Recommendations for repair operations.......3762
B INFORMAZIONI SULLA SICUREZZA.......3764
B.1 Indicazioni generali per la sicurezza.......3765
B.2 Simboli di sicurezza.......3766
B.3 Precauzioni generali.......3767
B Safety instructions.......3764
B.1 General safety recommendations.......3765
B.2 Safety symbols.......3766
B.3 General precautions.......3767
C CARATTERISTICHE GENERALI.......3769
C.1 Uso previsto.......3770
C.2 Identificazione del prodotto.......3770
C.3 Descrizione generale.......3771
C.4 Caratteristiche Tecniche.......3772
C.5 Cambio olio e verifiche.......3781
C.6 Grasso al montaggio.......3785
C.7 Adesivi e sigillanti.......3786
C.8 Coppie di serraggio.......3788
C General specifications.......3769
C.1 Intended use.......3770
C.2 Product identification.......3770
C.3 General description.......3771
C.4 Technical Features.......3772
C.5 Oil change and checks.......3781
C.6 Grease in assembly.......3785
C.7 Adhesive and sealant.......3786
C.8 Tightening torque.......3788
D OPERAZIONI DI SMONTAGGIO E MONTAGGIO.......3790
D.1 Gruppo sensore.......3791
D.2 Gruppo cilindro sterzo.......3800
D.3 Gruppo riduttore epicicloidale.......3806
D.4 Gruppo mozzo ruota.......3810
D.5 Gruppo flangia.......3820
D.6 Gruppo supp. differenziale (ML).......3823
D.7 Gruppo supp. differenziale (LS).......3834
D.8 Gruppo differenziale (ML).......3844
D.9 Gruppo differenziale (LS).......3854
D.10 Gruppo pignone.......3858
D.11 Gruppo trave.......3865
D.12 Convergenza/angolo di sterzata.......3870
D.13 Prove dopo montaggio.......3874
D Disassembly and assembly operations.......3790
D.1 Sensor group.......3791
D.2 Steering cylinder group.......3800
D.3 Epicyclic reduction gear group.......3806
D.4 Wheel hub group.......3810
D.5 Flange group.......3820
D.6 Differential support group (ML).......3823
D.7 Differential support group (LS).......3834
D.8 Differential group (ML).......3844
D.9 Differential group (LS).......3854
D.10 Pinion group.......3858
D.11 Axle beam group.......3865
D.12 Toe-in/steering angle.......3870
D.13 Testing after assembly.......3874
E RICERCA GUASTI.......3875
E.1 Controllo ed esame dei guasti.......3878
E.2 Diagnosi per problemi all'assale.......3882
E Troubleshooting.......3875
E.1 Troubleshooting.......3880
E.2 Axle problems and diagnosis.......3883
F ATTREZZATURE SPECIALI.......3884
F.1 Attrezzature speciali.......3885
F Special tools.......3884
F.1 Special tools.......3885
G TEMPI DI RIPARAZIONE.......3888
G.1 Prontuario dei tempi di riparazione.......3889
G Service operations time.......3888
G.1 Service operations time schedule.......3889
HYDRAULIC INVERSOR 110-130 Workshop Manual.......3893
307.1098.3.5 HYDRAULIC INVERSOR 110-130 HP.......3893
Index to sections.......3895
SECTION 1.......3897
SECTION 2.......3925
SECTION 3.......3939
SECTION 4.......3967
SECTION 5.......3991
1. INTRODUCTION.......3993
1.1 LIST OF WIRING LOOMS.......3993
1.2 DEFINITION OF COMPONENTS AND SYMBOLS.......3993
1.3 GENERAL RULES.......3994
1.3.1 MODIFICATION OF THE TRACTOR'S ELECTRICAL/ELECTRONIC CIRCUITS.......3994
1.3.2 MAIN WIRING FAULTS.......3994
1.3.3 REMOVAL, REFITTING AND DRYING OF CONNECTORS AND WIRING.......3995
1.4 DIAGNOSTIC INSTRUMENTS.......3996
1.5 WIRE COLOUR CODES.......3996
2. INDICES.......3997
2.1 COMPONENT DESCRIPTION INDEX.......3997
2.2 COMPONENT CODE INDEX.......3999
2.3 CONNECTOR INDEX.......4000
3. COMPONENTS.......4002
3.1 CONNECTOR LAYOUTS.......4002
3.2 COMPONENT TECHNICAL DATA.......4005
3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS.......4008
3.3.1 ENGINE CONTROL UNIT.......4008
3.3.2 SHUTTLE CONTROL UNIT.......4009
HYDRAULIC SHUTTLE SYSTEM.......4011
CENTRAL WIRING (1/3).......4013
CENTRAL WIRING (2/3).......4014
CENTRAL WIRING (3/3).......4015
CENTRAL WIRING CONNECTOR POSITIONS.......4017
UNDER CARPET WIRING (1/2).......4021
UNDER CARPET WIRING (2/2).......4022
UNDER CARPET CONNECTOR POSITIONING.......4023
ELECTRONIC GOVERNOR WIRING (1/2).......4029
ELECTRONIC GOVERNOR WIRING (2/2).......4030
ELECTRONIC GOVERNOR CONNECTOR POSITIONS.......4031
REAR WIRING (1/2).......4033
REAR WIRING (2/2).......4034
REAR WIRING CONNECTOR POSITIONS.......4035
HYDRAULIC INVERSOR 80-105 Workshop Manual.......4039
307.1089.3.5 HYDRAULIC INVERSOR 80-105 HP.......4039
List of sections.......4041
SECTION 1.......4043
Safety rules.......4045
General information.......4045
Starting.......4045
Operation.......4046
Stopping.......4047
Maintenance.......4048
General information.......4048
Engine.......4050
Electrical system.......4051
Hydraulic system.......4051
Tyres and wheels.......4052
Recognise the safety warnings.......4053
Understand the safety terms.......4053
Protecting the environment.......4053
Follow the safety rules.......4054
Prepare for emergencies.......4054
Wear protective clothing.......4055
Protect yourself against noise.......4055
Inspect the tractor.......4055
Use the handholds and steps.......4056
Adjust the driver’s seat.......4056
Fasten the seat belts........4056
Only operate the tractor from the driver’s seat.......4057
Never carry passengers on the tractor.......4057
Avoid accidents when reversing.......4058
Avoid accidents caused by movement of the tractor.......4058
Carry out maintenance in safe conditions.......4059
Warn others that maintenance work is in progress........4059
Keep well clear of moving parts.......4060
Protect yourself from flying splinters.......4060
Dispose of all waste in an appropriate manner.......4060
Work in a clean area.......4060
Ensure the work area is well illuminated.......4061
Wash the tractor regularly.......4061
Avoid acid burns.......4061
Starting the engine using auxiliary batteries.......4062
Avoid battery explosions.......4062
Avoid burns.......4063
Keep the tractor clean.......4063
Be careful of fluids under pressure.......4064
Avoid the danger of bursting tyres.......4065
Handle fluids safely - Prevent fires.......4065
Prevent fires.......4066
Evacuation in case of fire.......4067
Exhaust gas.......4067
Use the proper tools.......4067
Do not apply heat near pressurised pipes.......4068
Do not heat pipes containing inflammable fluids........4068
Remove paint before welding or heating parts.......4068
Tightening torques (in Nm) for bolts, nuts and studs.......4069
SECTION 2.......4071
Description and Operation.......4071
Inversor with electro-hydraulic control.......4073
Innovative features of the system.......4073
Operating principle.......4073
Electro-hydraulic inversor system.......4074
SECTION 3.......4081
Removal-Refitting and Overhaul.......4081
Removal/Refitting of the inversor from the intermediate transmission casing.......4083
Removal:.......4083
Refitting.......4086
Overhaul of the inversor assembly.......4090
Re-assembly.......4100
SECTION 4.......4103
Troubleshooting.......4103
General precautions for electronic components.......4104
Presentation screen.......4106
Main Menu.......4106
Clutch pedal.......4116
Joystick (direction change).......4117
HML gear change.......4117
Enabling pushbutton.......4117
HYDRAULIC INVERSOR ALARMS LIST.......4123
Inversor control unit.......4105
Diagnosis with the ALL Round Tester.......4105
SECTION 5.......4125
Electrical system and electronic components.......4125
Circuit diagrams.......4125
REAR AXLE T-7100 Workshop Manual.......4151
ZF Rear Axle T-7100.......4151
Note.......4152
Table of contents.......4153
Preface.......4155
General information and important notes on industrial safety.......4156
Labeling of identification plate and information on spare parts ordering.......4158
Conversion table.......4159
Denomination of standard dimensions.......4160
Tightening torques for screws.......4161
Configuration of rear axle and PTO transmission.......4162
List of special tools.......4163
1. Disassembly T-7100 rear axle.......4164
1.1 Disassembly of axle end drive.......4164
1.2 Disassembly of brake.......4167
1.3 Disassembly of differential.......4170
1.4 Disassembly of PTO transmission.......4173
1.5 Disassembly of ground speed PTO.......4179
1.6 Disassembly of power lift.......4181
1.7 Disassembly of control units.......4183
2. Reassembly T-7100 rear axle.......4184
2.1 Reassembly of PTO transmission.......4184
Preassembly of clutch shaft.......4187
Preassembly of flange shaft.......4189
Adjustment of clutch shaft bearing.......4192
Adjustment of flange shaft bearing.......4193
Adjustment of PTO control.......4193
2.2 Reassembly of ground speed PTO.......4195
Reassembly of PTO control.......4195
Adjustment of bearing clearance.......4195
Adjustment of axial play.......4198
2.3 Reassembly of differential.......4199
Adjustment of crown wheel.......4204
Adjustment of bearing preload.......4205
2.4 Reaasmbly of brake.......4206
Adjustment of brake.......4208
2.5 Reassembly of axle end drive.......4210
Adjustment of bearing preload of rear axle shaft support.......4212
Adjustment of planetary carrier axial play.......4214
2.6 Reassembly of power lift.......4215
2.7 Reassembly of control units.......4217
REAR AXLE T-7336 Workshop Manual.......4218
ZF - REAR AXLE AND REMOTE CONTROL T-7336.......0
Preface .......4220
General working instructions.......4221
Important information concerning the working safety.......4222
Symbol explanation.......4223
Inscription on model identification plate and specifications for spare parts orders.......4224
Lubrication and maintenance instructions.......4225
Conversion table for dimensional units.......4229
Denomination of standard dimensions.......4230
Torque limits for screws.......4231
List of special tools.......4232
Illustrated tables.......4240
1. Disassembly of the rear axle.......4248
1.1. Separate transmission from the rear axle.......4248
1.2 Disassembly of the P.T.O. shaft.......4250
1.3 Disassembly of the output.......4260
1.4 Disassembly of the oil supply.......4266
1.5 Disassembly of the brakes.......4268
1.5.1 Disassembly of the brake actuation.......4268
1.5.2 Disassembly of the RH brake.......4269
1.5.3 Disassembly of the LH brake.......4272
1.6 Disassembly of the differential.......4276
1.7 Disassembly of solenoid valves.......4280
1.8 Disassembly of the power lift.......4281
2. Reassembly of the rear axle.......4283
2.1 Reassembly of the differential.......4283
2.2 Reassembly of the oil supply.......4294
2.2.1 Reassembly of the solenoid valves.......4297
2.3 Reassembly of the brakes.......4299
2.3.1 Reassembly of the LH brake.......4299
2.3.2 Reassembly of the RH brake.......4304
2.3.3 Reassembly of the brake actuation.......4309
2.4 Reassembly of the output.......4311
2.5 Reassembly of the P.T.O. shaft.......4321
2.6 Reassembly of the power lift.......4341
2.7 Mounting of transmission to the rear axle.......4346
3. Disassembly of the remote control.......4350
4. Reassembly of the remote control.......4353
TRANSMISSION ECCOM 1.5 Workshop Manual.......4358
ZF - TRACTOR TRANSMISSION ECCOM 1.5 Repair Level III.......4358
Note.......4359
Table of content.......4360
Preface.......4362
General.......4363
Conversion table.......4365
Denomination of standard dimensions.......4366
Tightening torques for screws.......4367
List of tools.......4368
Illustrated Tables.......4377
1. Disassembly of components.......4392
1.1 Disassembly of the clutch control block.......4392
1.2 Disassembly of the system control block.......4395
1.3 Disassembly of the pump.......4397
2. Separation of the transmission halves.......4398
3. Disassembly of the intermediate housing.......4400
3.1 Disassembly of the front wheel drive.......4400
3.2 Disassembly of clutchm (KV/KR) and double gear.......4403
3.2.1 Disassembly of clutch KV.......4403
3.2.2 Disassembly of clutch KR.......4406
3.3 Disassembly of the output gear.......4410
3.4 Disassembly of the input shaft (hydrostatic unit).......4412
3.5 Disassembly of the central shaft (clutch KV/KR).......4414
3.6 Disassembly of the intermediate gear .......4415
4. Disassembly of the clutch housing.......4417
4.1 Disassembly of the multi-disk brake (BG).......4417
4.2 Disassembly of the drum selector gear (planetary transmission).......4419
4.2.1 Disassembly of ring gear P4/BG.......4419
4.2.2 Disassembly of clutch K3/K4.......4420
4.2.3 Disassembly of planetary drive P4.......4423
4.2.4 Disassembly of the central shaft.......4424
4.2.5 Disassembly of clutch K1/K2.......4426
4.2.6 Disasssembly of planetary drive P3.......4429
4.2.7 Disassembly of planetary drive P2.......4431
4.2.8 Disassembly of planetary drive P1.......4431
4.3 Disassembly of the hydrostatic unit.......4435
5. Reassembly of the clutch housing .......4440
5.1 Reassembly of the hydrostatic unit.......4442
5.2 Reassembly of the drum selector gear (planetary transmission).......4447
5.2.1 Reassembly of planetary drive P1.......4447
5.2.2 Reassembly of planetary drive P2.......4450
5.2.3 Reassembly of planetary drive P3.......4453
5.2.4 Reassembly of clutch K1/K2.......4457
5.2.5 Reassembly of the central shaft.......4464
5.2.6 Reassembly of planetary drive P4.......4466
5.2.7 Reassembly of clutch K3/K4.......4470
5.3 Reassembly of the multi-disk brake (BG).......4480
6. Reassembly of the intermediate housing.......4484
6.1 Reassembly of the input shaft (hydrostatic unit).......4486
6.2 Reassembly of the intermediate gear.......4487
6.3 Reassembly of the central shaft (clutch KV/KR).......4489
6.4 Reassembly of the output gear.......4491
6.5 Reassembly of the pump.......4495
6.6 Reassembly of the clutch KV/KR.......4497
6.6.1 Reassembly of clutch KV.......4498
6.6.2 Reassembly of clutch KR.......4505
6.7 Reassembly of the front wheel drive.......4511
7. Joining of the preassembled transmission halves.......4518
7.1 Setting of the axial play drum selector gear/hollow (KV/KR).......4518
7.2 Setting of the axial play of the KV/KR bearing.......4519
7.3 Setting of the axial play of the double gear bearing.......4521
7.4 Setting of the axial play of the front wheel drive.......4522
8. Reassembly of components.......4525
8.1 Reassembly of the system control block.......4525
8.2 Reassembly of the clutch control block.......4529
8.3 Reassembly of the speed and inductive sensor.......4535
TRANSMISSION POWERSHUTTLE T-7100 KT Workshop Manual.......4537
ZF - POWERSHUTTLE TRACTOR TRANSMISSION T-7100 KT.......4537
Note .......4538
Contents.......4539
Preface.......4543
General and important information on industrial safety.......4544
Conversion table.......4546
Denomination of standard dimensions.......4547
Tightening torques for plugs.......4548
Chart of separating points - assemblies.......4549
Survey plan with measuring places, sensors, switches, connections etc. .........4550
List of tools.......4552
Illustrated Tables .......4559
1. Electro-hydraulic shift control unit.......4573
1.1 Disassembly.......4574
1.2 Reassembly.......4577
2. Rear axle.......4586
2.1 Disassembly.......4586
2.2 Reassembly.......4587
2.2.1 Determine gasket for rear axle/powershift transmission .......4588
2.2.2 Ground speed PTO-setting (just for version "with" ground speed PTO).......4589
2.2.3 Check backlash of crownwheel set.......4591
3. Disassembly - powershift transmission.......4593
3.1 Clutch housing.......4593
3.2 Powershift part/splitter-box.......4594
3.2.1 Clutch A/B.......4595
3.2.2 Clutch D/C.......4599
3.2.3 Dismantle shift control unit (cpl.).......4601
3.2.4 Proportional valve and speed sensor (main clutch).......4602
3.2.5 Disassemble attachment of front wheel drive.......4603
3.2.6 Separate powershift transmission from main transmission.......4604
3.2.7 Dismantle output shaft (powershift transmission).......4605
3.3 Main clutch.......4606
4. Disassembly - main transmission.......4610
4.1 Remote control.......4610
4.2 Electro-hydraulic shift control unit "Road/Field".......4611
4.3 Creeper gear lid.......4613
4.4 Front wheel drive.......4615
4.5 Creeper gear.......4619
4.5.1 Version A - "with" creeper gear.......4619
4.5.2 Version B - "without" creeper gear.......4620
4.6 Countershaft/main shaft.......4620
4.6.1 Countershaft.......4625
4.6.2 Main shaft.......4629
4.7 Pinion shaft.......4630
4.8 Selector shaft.......4633
5. Reassembly - main transmission.......4634
5.1 Bevel drive (pinion shaft).......4634
5.1.1 Determine shim thickness for contact pattern.......4634
5.1.2 Pinion shaft.......4635
5.1.2.1 Synchronizer "road/field".......4637
5.1.2.2 Adjust rolling moment of pinion bearing.......4641
5.2 Main shaft/countershaft.......4645
5.2.1 Preassemble main shaft.......4645
5.2.1.1 Determine shim for "axial play" of main shaft.......4645
5.2.2 Preassemble countershaft.......4648
5.2.2.1 Setting of axial play (synchronizer) of countershaft.......4656
5.2.2.2 Check bearing clearance of countershaft.......4659
5.2.2.3 Check bearing clearance of main shaft.......4659
5.3 Position and adjust shift rails and shift forks.......4660
5.4 Electro-hyd. shift control unit "Road/Fieldd".......4667
5.5 Creeper gear.......4671
5.5.1 Version "without" creeper gear.......4671
5.5.2 Version "with" creeper gear.......4671
5.6 Front wheel drive.......4676
5.7 Main clutch.......4683
5.7.1 Preassemble disc carrier.......4683
5.7.2 Adjust clearance of disc package.......4684
5.7.3 Main clutch.......4687
5.7.4 Check clearance of disc package.......4692
5.7.5 Adjsut axial play of main clutch.......4692
5.8 Output shaft.......4694
5.9 Adjust bearing clearance of output shaft.......4696
5.10 Creeper gear lid.......4699
5.11 Temperature sensor.......4703
5.12 Speed sensor/roas speed.......4703
5.13 Remote control.......4704
6. Reassembly - powershift transmission.......4707
6.1 Preassemble Clutch "D".......4707
6.2 Preassemble Clutch "C".......4712
6.3 Preassemble Clutch "A".......4714
6.4 Preassemble Clutch "B".......4716
6.5 Dual spur gear shaft.......4717
6.6 Adjust bearing clearance of clutch units A/B/C/D and dual spur gear shaft.......4717
6.6.1 Adjust bearing clearance clutch unit A/B.......4719
6.6.2 Adjust bearing clearance clutch unit D/C.......4720
6.6.3 Adjust bearing clearance of dual spur gear shaft.......4720
6.7 Bring powershift transmission/clutch housing - separating point B/B - together.......4722
6.8 Clutch housing.......4722
6.9 Complete transmission.......4723
6.9.1 Relief valve limiting lubrication pressure.......4723
6.9.2 Speed sensor.......4724
6.9.3 Mount proportional valve (main clutch).......4725
6.9.4 Mount shift control unit (cpl.).......4726
TRANSMISSION T-7336 PS Workshop Manual.......4730
ZF - TRACTOR TRANSMISSION T-7336 PS.......4730
Preface.......4732
General.......4733
Conversion table for dimensional units.......4735
Denomination of standard dimensions.......4736
Torque limits for screws.......4737
List of special tools.......4738
Illustrated Tables.......4746
1. Separate the transmission from the rear axle.......4758
2. Removal of the Electro-hydraulic shift control and disassembly of the pump drive.......4760
2.1 Removal of the electro-hydraulic shift control.......4760
2.1.1 Removal of the 4-speed powershift control block.......4760
2.1.2 Removal of the forward-reverse control block.......4762
2.2 Disassembly of the pump drive.......4764
3. Disassembly of powershift clutches.......4768
3.1 Disassembly of Clutch A/C.......4769
3.2 Disassembly of Clutch B/D.......4773
3.3 Disassembly of Clutch F/G.......4777
4. Disassembly of the front wheel, Crawler gear shifting and main clutch.......4781
4.1 Disassembly of the front wheel drive.......4781
4.2 Disassembly of the crawler gear shifting.......4785
4.3 Disassembly of the main clutch.......4787
5. Disassembly of the main transmission (6-speed synchro, Transmission).......4790
5.1 Disassembly of the mechanical shift control.......4790
5.2 Disassembly of the main shaft.......4794
5.3 Disassembly of the layshaft.......4796
5.4 Disassembly of the pump gear drive.......4801
6. Reassembly main transmission (6-speed Synchro. transmission.......4802
6.1 Preassembly of the transmission housing.......4802
6.2 Reassembly of the pump gear drive.......4804
6.3 Reassembly of the layshaft.......4805
6.4 Reassembly of the main shaft.......4814
6.5 Reassembly of the shift system (mechanical part).......4825
7. Reassembly of the main clutch, Crawler gear shifting and front wheel drive.......4832
7.1 Reasembly of the main clutch.......4832
7.2 Reassembly of the crawler gear shifting.......4844
7.3 Reassembly of the front wheel drive.......4848
8. Reassembly of the powershift clutches.......4860
8.1 Reassembly of clutch A/C.......4860
8.2 Reassembly of clutch B/D.......4868
8.3 Reassembly of clutch F/G.......4878
8.4 Reassembly of the cover.......4886
8.5 Adjust the axial clearance of the clutches.......4888
8.6 Adjust the excess shift travel of the crawler gear shifting.......4892
9. Reassembly of the pump drive and attachment of the Electro-hydraulic control.......4893
9.1 Reassembly of the pump drive .......4893
9.2 Attachment of the electro-hydraulic control.......4907
9.3 Attachment of the forward-reverse control block.......4909
9.4 Attachment of the 4-speed powershift control block.......4910
9.5 Attachment of the pump.......4912
10. Attachment of the transmission to the rear axle.......4913
Deutz-Fahr Engines & Transmissions Repair Service Manuals
