Complete Repair Technical Manual for John Deere 4WD Articulated Tractors 9230, 9330, 9430, 9530, 9630, with all the technical information to maintain, repair, and rebuild like professional mechanics.

John Deere 9230, 9330, 9430, 9530, and 9630 4WD Articulated Tractors workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.MAIN SECTIONS

TM2267 - John Deere Tractors 9230, 9330, 9430, 9530, 9630 Repair Technical Manual.epub
TM2267 - John Deere Tractors 9230, 9330, 9430, 9530, 9630 Repair Technical Manual.pdf

Total Pages: 1,893 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
 Foreword
   Dealer Predelivery Information Form
   General Information
      Safety
      General Information
   Engine
      Component Removal and Installation
      Engine Repair
   Fuel, Air, and Cooling Systems
      Diesel Fuel System
      Air Intake and Exhaust Systems
      Engine Cooling System
      Oil Coolers
   Electrical
      Connectors
      Wiring Harness Routings
      Charging Circuit
      Starting Circuit
      Relays, Fuses, Solenoids, and Switches
      Monitoring Systems and Sensors
      Armrest Control
      Implement and Accessory Connectors
      Convenience and Accessory Components
   18-Speed Power Shift Transmission
      Component Removal and Installation
      In Tractor Repair
      Transmission Repair
      Transmission Cleanup
   Mechanical Shift Transmission (MST)
      Component Removal and Installation
      Transmission Oil Filter Relief Valve Housing
      Transmission Control Valve Housing
      Transmission Pump
      Transmission Front Cover
      Hi-Lo Clutch and Brake
      Hi-Lo Planetary
      Spacer Housing
      Traction Clutch
      Transmission Gear Drives
      Transmission Cleanup
      Shift Levers and Linkage
   Drive Systems
      Component Removal and Installation
      Engine Coupler
      Drive Shafts
      PTO Clutch
      PTO Clutch Valve
      PTO Drop Box
   Axles
      Component Removal and Installation
      Repair Preparation
      Input Housing
      Differential
      Final Drives
      Brakes
   Double Reduction Axles
      Component Removal and Installation
      Repair Preparation
      Input Housing
      Differential
      Final Drives
      Brakes
   Steering and Brakes
      Steering Column
      Steering Control Valve
      Steering Cylinders
      Brakes
      Secondary Steering (Western European Tractors)
   Hydraulics
      Component Removal and Installation
      Hydraulic System Repair
      Hydraulic Pump
      Axle Lubrication Pumps
      Filter Housings and Control Valves
      Hitch Valve, Selective Control Valves, and Couplers - Early Tractors
      Hitch Valve, Selective Control Valves, and Couplers-CAN Controlled
      High-Flow Selective Control Valve-Scraper
      Hitch
   Miscellaneous
      Hood and Side Panels
      Heavy-Duty Wheels
   Operator Station
      Component Removal and Installation
      Heating, Ventilating, and Air Conditioning (HVAC)
      Air Conditioning System
      Air Suspension Seat
      ACTIVE SEAT™
      Armrest
      Cab Door and Windshield
   Hinge and Gudgeon
      Hinge
      Gudgeon
   Dealer Tools
      Fabricated Tools
      Essential and Recommended Tools

tm2267 - 9230, 9330, 9430, 9530, and 9630 Tractors Repair

Table of Contents

Foreword

Dealer Predelivery Information Form

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Follow Safety Instructions

Practice Safe Maintenance

Protect Against High Pressure Spray

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Follow Tire Recommendations

Service Tires Safely

Avoid Harmful Asbestos Dust

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Use Proper Tools

Construct Dealer-Made Tools Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Live With Safety

Service Tires Safely

Protect Against Noise

Keep ROPS Installed Properly

Service Accumulator Systems Safely

Servicing Electronic Control Units

Welding Near Electronic Control Units

Wait Before Opening High-Pressure Fuel System

Group 10: General Information

List of References

Trademarks

Sealants and Adhesives Cross-Reference Chart

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Face Seal Fittings Assembly and Installation—All Pressure Applications

Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures

Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications

External Hexagon Port Plug Torque Chart

Prevent Hydraulic System Contamination

Check Oil Lines and Fittings

Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems

Identify Zinc-Flake Coated Fasteners

Use Torque Wrench Adapter

Servicing and Connecting Snap to Connect STC™ Fittings

Glossary of Terms

Section 20: Engine

Group 00: Component Removal and Installation

List of References

Essential, Recommended and Fabricated Tools

Specifications

Remove 9.0 L Engine

Install 9.0 L Engine

Remove 13.5 L Engine

Install 13.5 L Engine

Remove and Install Engine Oil Pan

Group 05: Engine Repair

List of References

Repair Engine—Use CTM

Section 30: Fuel, Air, and Cooling Systems

Group 05: Diesel Fuel System

List of References

Remove and Install Left Fuel Tank

Remove, and Install Right Fuel Tank

Remove, and Install Crossover Tank

Replace Fuel Filter, Fuel Pump, and Bleed Fuel System

Group 10: Air Intake and Exhaust Systems

List of References

Specifications

Install Muffler

Air Intake Pipe Connections

Turbocharger Inlet Hose

Air Intake Pipe Installation

Inspect Air Intake System

Service Air Intake System

Group 15: Engine Cooling System

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Other Material

Test Radiator and Coolant Tank

Test Radiator Cap

Remove and Install Radiator

Remove and Install Aftercooler

Inspect Belt Tensioner

Drive Belt Routings

Identify Versions of Vari-Cool™ Drive Assembles

Remove and Install Vari-Cool™ Fan Belt 9.0 L Engine—Version A

Remove and Install Vari-Cool™ Fan Belt 9.0 L Engine—Version B

Repair Vari-Cool™ Drive Assembly 9.0 L Engine—Version A

Repair Vari-Cool™ Drive Assembly 9.0 L Engine—Version B

Sheave Backlash Test

Repair Vari-Cool™ Fan Driven Assembly 9.0 L Engine

Remove and Install Vari-Cool™ Fan Belt 13.5 L Engine

Repair Vari-Cool™ Drive Assembly 13.5 L Engine

Repair Vari-Cool™ Fan Driven Assembly 13.5 L Engine

Group 20: Oil Coolers

List of References

Specifications

Remove and Install Transmission Oil Cooler

Remove and Install Hydraulic Oil / Fuel Cooler and Condenser

Leak Test Oil Coolers

Section 40: Electrical

Group 05: Connectors

List of References

Essential, Recommended and Fabricated Tools

Other Material

Use Electrical Insulating Compound

Using High-Pressure Washers

Repair AMP Connector

Remove Connector Body from Blade Terminals

CAN Controlled SCV Connectors

CINCH CINCH is a trademark of Cinch Inc. Wedgebox Connectors

Exploded View—CINCH Flexbox Connectors

CINCH CINCH is a trademark of Cinch Inc. Flexbox Connectors

Repair CPC CPC is a trademark of AMP Incorporated Blade Type Connectors

Repair CPC CPC is a trademark of AMP Incorporated , Large MATE-N-LOC MATE-N-LOC is a trademark of AMP Incorporated and METRIMATE METRIMATE is a trademark of AMP Incorporated Pin Type Connectors

Repair DEUTSCH DEUTSCH is a trademark of Deutsch Company Connectors

Repair DEUTSCH™ Implement Connectors

Repair ITT Connector

Repair Small MATE-N-LOC MATE-N-LOC is a trademark of AMP Incorporated Socket Connector

Repair Small MATE-N-LOC MATE-N-LOC is a trademark of AMP Incorporated Pin Connector

Repair (Pull Type) METRI-PACK METRI-PACK is a trademark of Delphi Packard Electric Systems Connectors

Repair (Push Type) METRI-PACK METRI-PACK is a trademark of Delphi Packard Electric Systems Connectors

Repair Molex Connector

Repair SUMITOMO™ Connectors

Repair Tyco Fuel Injector Connector

Repair Weather Pack Weather Pack is a trademark of Packard Electric Connector

Repair YAZAKI™ Connectors

Group 10: Wiring Harness Routings

List of References

Wire Numbers and Color Codes

Ground Point Locations

Chassis Single Point Grounds

Cab Ground (Roof)

Cab Ground (Floor)

Cab-To-Chassis Ground Cable

Starter/Engine Ground Cable

Positive Battery Cable Routing (2 Battery)

Positive Battery Cable Routing (3 Battery)

Negative Battery Cable Routing (2 Battery)

Negative Battery Cable Routing (3 Battery)

Cab Power Cable Routing (9.0L)

Cab Power Cable Routing (13.5L)

Engine/Chassis Harness Routing and Component Identification—9.0 L

Engine/Chassis Harness Routing and Component Identification—13.5 L (North American)

Engine/Chassis Harness Routing and Component Identification—13.5 L (European)

Transmission Harness Routing and Component Identification—PST

Transmission Intermediate Harness (MST Only)

Cab Harness Routing and Component Identification (MST)

Cab Harness Routing and Component Identification—North American

Cab Harness Routing and Component Identification—European

Outer Roof Harness Routing and Component Identification

JDLink™ Cab Harness

JDLink™ Control Unit Harness

ISO Cornerpost Harness

Auxiliary Power Strip

Right Hand Console Harness

Panel Backlighting Inverter Harness

Main Armrest Control Unit Harness (14 Pin)

Standard Armrest Control Unit Harness (20 Pin)

Armrest Control Unit Harness (22 Pin) (PST Only)

Armrest SCV 5 and Front Hitch Harness (22 Pin)

Single Lever Control Assembly Harness (18 Pin)

Manual HVAC Harness

ATC HVAC Harness

Right Convenience Outlet Harness

Left Convenience Outlet Harness

Field Office Harness Routing

Air Seat Harness

Active Seat Upper Harness

Active Seat Lower Harness

Heated Seat Control Unit Harness

Heated Seat Switch Harness

Heated Seat Power Harness

Dual Power Mirror Harness

Steering Wheel Position Sensor Harness (AutoTrac™)

SSU Harness (AutoTrac™)

VLC Power Cable

CLC Power Cable

Front Brake Cooling Harness (S.N. —10,000)

Front Brake Cooling Harness (S.N. 10,000—)

Rear Brake Cooling Harness

Rear Axle Lube Harness

Beacon Light Harness

Beacon Light Extension Harness

Hood Lights Harness (North American)

Hood Lights Harness (European)

Tail Light Harness (European Only)

Extremity Light Harness

License Plate Light Harness (European Only)

Back-Up Alarm Harness

SCO Harness

Hitch/SCV I Solenoid Harness

SCV II/SCV III Solenoid Harness

SCV VI Solenoid Harness

SCV IV (SCV V Option) Solenoid Harness

High Flow Scraper SCV Harness

AutoLoad™ Interconnect Harness

PTO Harness

Group 15: Charging Circuit

List of References

Disconnect Electrical Circuit

Repair Alternator—Use CTM

Replace Alternator

Replace Batteries

Group 20: Starting Circuit

List of References

Specifications

Repair Starter—Use CTM77

Disconnect Electrical Circuit

Remove and Install Starter

Replace Master Fuse

Remove and Install Start Circuit Relay

Group 25: Relays, Fuses, Solenoids, and Switches

List of References

Essential, Recommended and Fabricated Tools

Specifications

General Repair Procedures—Solenoids

Disconnect Electrical Circuit

Load Center Fuses

Replace Differential Lock Solenoid—Standard Axle

Replace Two-Speed Clutch Hi-Lo Solenoid—MST

Replace Solenoid Valves—PST

Replace Park Brake Valve Solenoids

Replace SCV Solenoids

Replace Hitch Valve Solenoids

Replace Right Console Switches

Replace Engine Oil Pressure Switch

Replace Starting Aid and Ignition Switch

Replace Differential Lock Switch

Replace Neutral Start Switch—MST

Replace Neutral Start Switch—PST

Replace Brake Switch

Replace Dome Light Switch

Replace Cab Door Light Switch

Replace Beacon Light Switch

Replace Seat Raise/Lower Switch

Replace Seat Firmness Switch (Active Seat)

Replace Heated Seat Switch

Replace Operator Presence Seat Switch

Replace Hand Brake Switch and Potentiometer—European

Replace A/C High/Low Pressure Switch

Replace A/C Deicing Switch and Blower Motor Resistor

Group 30: Monitoring Systems and Sensors

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Disconnect Electrical Circuit

Replace Instrument Control Unit and SCV Set-up Panel

Replace Bulbs in Instrument Control Unit (CommandCenter™)

Replace Bulbs In SCV Set-Up Panel (SUP)

Replace Corner Post Display and Bulbs

Replace Steering Column Module Bulbs

Replace Steering Column Module

Control Units Identification

Replace Control Units

Replace Engine Cam Position Sensor (9.0 L)

Replace Engine Cam Position Sensor (13.5 L)

Replace Engine Crank Speed Sensor (9.0 L)

Replace Engine Crank Speed Sensor (13.5 L)

Replace Engine Coolant Temperature Sensor (9.0 L)

Replace Engine Coolant Temperature Sensor (13.5 L)

Replace Fuel Level Sensor

Replace Air Filter Restriction Sensor

Replace Manifold Air Intake Temperature Sensor (MAT) (13.5 L)

Replace Manifold Air Pressure Sensor (MAP) (9.0 L)

Remove, Inspect, and Adjust Clutch Position Sensor

Replace Transmission Lube Oil Pressure Sensor—MST

Replace Transmission Oil Filter Restriction Sensor—MST

Replace Axle Lube Pressure Sensor

Replace Axle Lube Pressure Sensor—Double Reduction Axle

Replace Hydraulic Oil Temperature Sensor

Replace Hydraulic Oil Reservoir Level Sensor

Replace Hydraulic Oil Filter Restriction Sensor

Replace Wheel Speed Sensor—MST

Replace Radar Sensor

Replace Hitch Position Sensor

Remove, Install, and Adjust Draft Sensor

CLIMATRAK CLIMATRAK is a trademark of Deere & Company Wire Harness and Component Identification

Replace Outlet Duct Temperature Sensor

Replace Cab Temperature Sensor

Replace Evaporator Temperature Sensor

Replace Proximity Sensor

Replace Front Driveshaft Health Control Unit

Group 35: Armrest Control

List of References

Armrest Test Procedures

Replace Armrest Control Assembly

Replace Armrest Control Unit (ACU)

Replace Engine Speed Control

Replace SCV Control Lever

Replace Hitch Control

Replace Rear PTO Switch

Replace IMS Switch

Replace Resume Switch

Replace Transmission Control (PST)

Exploded View—Hi-Lo Clutch Control (MST)

Group 40: Implement and Accessory Connectors

List of References

Replace Seven-Terminal Outlet Socket

Replace Three-Pin Accessory Outlets

Replace and Adjust Field Lights

TOUCHSET™ Depth Control Connector

Group 45: Convenience and Accessory Components

List of References

Replace Circulation Blower Motor

Replace Pressurizer Blower Motor

Replace Wiper Motors

Replace Windshield Washer Pumps

Remove Radio and Speakers

Section 50: 18-Speed Power Shift Transmission

Group 00: Component Removal and Installation

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove Power Shift Transmission

Install Transmission to Rollover Stand Bracket

Install Power Shift Transmission

Check Transmission Oil Level

Group 05: In Tractor Repair

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove Filter Relief Valve

Disassemble and Assemble Filter Relief Valve

Replace Transmission Pressure Regulating Valve

Remove, Repair, and Install Filter Relief Valve Housing

Remove and Install Input and Output Yokes

Repair Internal Park Brake

Replace Input and Output Shaft Seals

Group 10: Transmission Repair

List of References

Repair 18-Speed PST

Group 15: Transmission Cleanup

List of References

Essential, Recommended and Fabricated Tools

Perform Transmission Cleanup

Section 55: Mechanical Shift Transmission (MST)

Group 00: Component Removal and Installation

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove Mechanical Shift Transmission

Install Transmission on Engine Rotation Stand

Install Mechanical Shift Transmission

Transmission/Axle Oil Fill—MST

Check Transmission Oil Level

Group 05: Transmission Oil Filter Relief Valve Housing

List of References

Specifications

Remove Filter Relief Valve Housing

Install Filter Relief Valve Housing

Group 10: Transmission Control Valve Housing

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Repair Clutch Pedal

Remove and Install Clutch Operating Cable

Adjust Clutch Cable

Remove Transmission Control Valve Housing

Cross-Sectional View—Transmission Control Valve

Exploded View—Transmission Control Valve

Disassemble, Inspect, and Assemble Transmission Control Valve Housing

Install Transmission Control Valve

Group 15: Transmission Pump

List of References

Specifications

Remove Transmission Pump

Cross-Sectional View—Transmission Pump and Bearing Quill (24-Speed)

Disassemble, Inspect, and Assemble Transmission Pump

Install Transmission Pump

Group 20: Transmission Front Cover

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove Transmission Front Cover

Remove, Inspect, and Install Front Cover Parts

Install Transmission Front Cover

Group 25: Hi-Lo Clutch and Brake

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Cross-Sectional View—Hi-Lo Clutch and Brake

Exploded View—Hi-Lo Clutch and Brake

Remove Clutch and Brake Pack

Disassemble, Inspect, and Assemble Hi-Lo Clutch and Brake Assembly

Install Hi-Lo Clutch and Brake Assembly

Group 30: Hi-Lo Planetary

List of References

Essential, Recommended and Fabricated Tools

Specifications

Cross-Sectional View—Hi-Lo Planetary

Exploded View—Hi-Lo Planetary

Remove Hi-Lo Planetary Assembly

Disassemble, Inspect, and Assemble Hi-Lo Planetary

Install Hi-Lo Planetary Assembly

Group 35: Spacer Housing

List of References

Other Material

Remove, Inspect, and Install Spacer Housing and Parts

Group 40: Traction Clutch

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove Traction Clutch Assembly

Cross-Sectional View—Traction Clutch

Exploded View—Traction Clutch

Disassemble, Inspect, and Assemble Traction Clutch

Remove and Inspect Traction Clutch Manifold

Install Traction Clutch Manifold

Install Traction Clutch Assembly

Group 45: Transmission Gear Drives

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Cross-Sectional View—Transmission Gear Drives

Remove Transmission Top Shaft, Upper Countershaft, Lower Countershaft, and Output Shaft

Cross-Sectional and Exploded Views—Top Shaft

Cross-Sectional and Exploded Views—Upper Countershaft

Cross-Sectional and Exploded Views—Lower Countershaft

Cross-Sectional and Exploded Views—Output Shaft

Disassemble and Inspect Shafts

Disassemble and Inspect Synchronizer

Assemble Synchronizer

Assemble Lower Countershaft

Assemble Upper Countershaft

Disassemble and Assemble Park Pawl Assembly

Cross-Sectional and Exploded Views—Shifter Cams

Remove and Install Shifter Cams

Adjust Neutral Start and Reverse Switches

Disassemble and Assemble Shifter Fork

Remove and Install Front Case Parts

Remove and Install Reverse Idler Gear

Install Transmission Shafts

Install Rear Case

Adjust Shaft End Play

Install Yoke Seals and Yokes

Group 50: Transmission Cleanup

List of References

Essential, Recommended and Fabricated Tools

Other Material

Perform Transmission Cleanup

Group 55: Shift Levers and Linkage

List of References

Specifications

Remove and Install Shift Lever Control Assembly

Exploded View—Shifter Lever Control Assembly Components

Disassemble, Inspect, and Assemble Shift Lever Control Assembly

Remove, Disassemble, Assemble, and Install Upper Shift Rods

Remove, Disassemble, and Assemble Shifter Bell Crank Components

Install Bell Crank Assembly

Remove, Disassemble, Assemble, and Install Lower Shift Rods

Adjust Lower Shift Rods

Adjust Neutral Lockout Plate

Section 56: Drive Systems

Group 00: Component Removal and Installation

List of References

Essential, Recommended and Fabricated Tools

Specifications

Remove and Install PTO Clutch

PTO-to-Transmission Alignment

Remove and Install PTO Drop Box Assembly

Group 05: Engine Coupler

List of References

Specifications

Replace Engine Coupler

Group 10: Drive Shafts

List of References

Specifications

Remove and Install Engine-to-Transmission Driveline

Remove and Install Drive Shaft Retainer

Inspect and Replace Universal Joints

Group 15: PTO Clutch

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Cross-Sectional View—PTO Clutch Assembly

Exploded View—PTO Rear Cover and Brake Assembly

Exploded View—PTO Clutch Housing and Shaft

Exploded View—PTO Clutch Assembly

Disassemble, Inspect, and Assemble PTO Clutch

Group 20: PTO Clutch Valve

List of References

Essential, Recommended and Fabricated Tools

Specifications

Remove and Install PTO Clutch Valve

Disassemble, Inspect, and Assemble PTO Clutch Valve

Group 25: PTO Drop Box

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Cross-Sectional View—PTO Housing Assembly

Disassemble, Inspect, and Assemble PTO Drop Box

Section 57: Axles

Group 00: Component Removal and Installation

List of References

Essential, Recommended and Fabricated Tools

Specifications

Remove and Install Front Axle Assembly

Remove and Install Rear Axle Assembly

Group 03: Repair Preparation

List of References

Essential, Recommended and Fabricated Tools

Specifications

Axle End Play—Quick Check

Install and Remove Axle Assembly in Repair Stand

Group 05: Input Housing

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove Input Housing/Cover

Cross-Sectional View—Input Housing/Cover

Disassemble Input Housing/Cover

Assemble Input Housing/Cover

Determine Spiral Bevel Pinion Shaft Cone Point Shim Pack

Continue Assembly of Input Housing Cover

Adjust Differential Drive Shaft

Install Input Housing/Cover

Group 10: Differential

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove Differential

Cross-Sectional View—Differential with Differential Lock

Cross-Sectional View—Standard Differential

Disassemble, Inspect, and Assemble Differential

Install Differential

Adjust Differential Preload

Adjust Differential Backlash

Group 15: Final Drives

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove Final Drive Assemblies

Cross-Sectional View—Final Drive

Disassemble Final Drive

Disassemble, Inspect, and Assemble Planet Pinion Carrier

Remove Axle Housing

Disassemble and Assemble Axle Housing

Disassemble, Inspect, and Assemble Axle Shaft

Install Axle Housing

Adjust Axle Bearings

Install Final Drive Assemblies

Group 20: Brakes

List of References

Specifications

Replace Brakes

Section 58: Double Reduction Axles

Group 00: Component Removal and Installation

List of References

Essential, Recommended and Fabricated Tools

Specifications

Identify Axles

Remove and Install Front Axle Assembly

Remove and Install Rear Axle Assembly

Group 03: Repair Preparation

List of References

Essential, Recommended and Fabricated Tools

Install and Remove Axle Assembly in Repair Stand

Group 05: Input Housing

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove Input Housing

Cross-Sectional View—Input Housing

Disassemble and Assemble Input Housing

Group 10: Differential

List of References

Essential, Recommended and Fabricated Tools

Other Materials

Specifications

Remove Differential

Cross-Sectional View

Disassemble and Assemble

Install Differential

Adjust Differential Preload

Set Cone Point and Adjust Backlash

Verify Input Quill Cone Point

Group 15: Final Drives

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove Final Drive Assemblies

Disassemble Final Drive

Disassemble, Inspect, and Assemble First Stage Pinion Carrier

Disassemble, Inspect, and Assemble Second Stage Pinion Carrier

Assemble Final Drive

Remove Axle Housing

Disassemble and Assemble Axle Housing

Disassemble, Inspect, and Assemble Axle Shaft

Install Axle Housing

Adjust Axle Bearings

Install Final Drive Assemblies

Group 20: Brakes

List of References

Specifications

Other Material

Essential, Recommended and Fabricated Tools

Disassemble and Assemble Brakes

Section 60: Steering and Brakes

Group 05: Steering Column

List of References

Specifications

Repair Steering Column

Group 10: Steering Control Valve

List of References

Specifications

General Repair Procedures—Steering

Remove and Install Steering Valve

Exploded View—Steering Valve

Repair Steering Valve

Group 15: Steering Cylinders

List of References

Other Material

Specifications

Remove and Install Steering Cylinders

Repair Steering Cylinder

Group 20: Brakes

List of References

Essential, Recommended, and Fabricated Tool

Specifications

General Repair Procedures—Brake Valve

Remove and Install Brake Valve

Disassemble, Inspect, and Assemble Brake Valve

Adjust Brake Pedal

Bleed Brakes

Check Manual Brakes

Manual Park Brake Release (Early Version)

Manual Park Brake Release (Late Version)

Group 40: Secondary Steering (Western European Tractors)

List of References

Specifications

Remove and Install Secondary Steering Pump

Section 70: Hydraulics

Group 00: Component Removal and Installation

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove and Install Hydraulic Oil Reservoir

Remove and Install Hydraulic Pump—Standard Flow Hydraulic System

Remove and Install High-Flow Hydraulic Pumps

Fill Hydraulic Pump Crankcase

Group 05: Hydraulic System Repair

List of References

Essential, Recommended and Fabricated Tools

Specifications

Disconnect Battery Ground Cable

Use Special Wrench

Install Hydraulic Fittings

Drain and Fill Hydraulic Reservoir

Hydraulic System Cleanup

Group 10: Hydraulic Pump

List of References

Essential, Recommended and Fabricated Tools

Specifications

Pump Identification—High-Flow Hydraulic

Remove and Install Pump Controller—75cm3 Hydraulic Pump

Replace Shaft Seal

Service Hydraulic Pump Control

Repair Hydraulic Pump

Group 15: Axle Lubrication Pumps

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove and Install Axle Lubrication Pump

Axle Oil Scavenge Pump—Double Reduction Axles

Disassemble, Inspect, and Assemble Axle Lubrication Pump

Group 20: Filter Housings and Control Valves

List of References

Specifications

Remove, Inspect, and Install Primary Hydraulic Filter Housing

Exploded View—Priority Valve

Remove and Install Priority Valve

Disassemble, Inspect, and Assemble Priority Valve

Remove and Install Differential Lock Valve—Standard Duty Axle

Exploded View—Differential Lock Valve—Standard Duty Axle

Inspect Differential Lock Valve—Standard Duty Axle

Remove, Inspect, and Install Cooler Bypass Valve—MST

Group 30: Hitch Valve, Selective Control Valves, and Couplers — Early Tractors

List of References

Essential, Recommended and Fabricated Tools

Specifications

Remove and Install Hitch—SCV Valve Stack

Top Cover Identification

Exploded View—Deluxe Top Cover

Disassemble and Assemble Hitch—SCV Valve Stack

Disassemble and Assemble High Flow SCV Valve Stack

Disassemble, Inspect, and Assemble Hitch Valve

Test High Pressure Relief Valve

Disassemble, Inspect, and Assemble Selective Control Valve

Repair SCV Couplers

Group 32: Hitch Valve, Selective Control Valves, and Couplers—CAN Controlled

List of References

Essential, Recommended and Fabricated Tools

Specifications

Remove and Install Hitch-SCV Valve Stack—CAN Controlled

Disassemble and Assemble Hitch-SCV Valve Stack — CAN Controlled

Disassemble and Assemble Hitch-SCV Valve Stack — CAN Controlled — 3D Animation

Service Pressure Compensator

Service Pressure Compensator - 3D Animation

Service Pressure Compensating Check Valve

Service Pressure Compensating Check Valve - 3D Animation

Service Spool Centering Spring Assembly

Service Spool Centering Spring Assembly - 3D Animation

Test Surge Relief Valve

Test Surge Relief Valve - 3D Animation

Service Surge Relief Valve

Service Surge Relief Valve - 3D Animation

Service Shuttle Valve

Service Shuttle Valve - 3D Animation

Remove and Install Coupler Housing

Remove and Install Coupler Housing - 3D Animation

Repair Couplers

Repair Couplers - 3D Animation

Group 35: High-Flow Selective Control Valve—Scraper

List of References

Specifications

Remove and Install High-Flow SCV Stack

Repair High-Flow SCV Stack

Group 40: Hitch

List of References

Specifications

Other Material

Remove and Install Lift Cylinder

Repair Hitch Lift Cylinder

Repair Hitch Lift Arm Assembly

Section 80: Miscellaneous

Group 05: Hood and Side Panels

List of References

Specifications

Position Hood Forward

Remove and Install Hood

Remove and Install Hood Screens and Louvers

Remove and Install Hood Side Panels

Remove and Install Hood Latch

Group 10: Heavy-Duty Wheels

List of References

Specifications

Service Heavy-Duty Wheel Clamps

Section 90: Operator Station

Group 00: Component Removal and Installation

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove Cab

Install Cab

Repair Cab

Group 05: Heating, Ventilating, and Air Conditioning (HVAC)

List of References

Specifications

9230 Heater Line Routing

9330—9630 Heater Line Routing

Remove HVAC Module

Install HVAC Module

Remove and Install Heater Core

Remove and Install Heater Control Valve (Without CLIMATRAK)

Remove and Install Heater Control Valve (With CLIMATRAK)

Leak Test Manual Heater Control Valve

Install Heater Control Valve

Remove and Install Control Cable

Adjust Heating/Cooling Controls

Group 10: Air Conditioning System

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Repair Air Conditioning System—Use CTM

Service Parts Kits

Hose and Tubing O-Ring Connection Torques

Discharge Air Conditioning System

Flushing, Purging, and Evacuating Information

Flush Air Conditioning System

Purge Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

Add Refrigerant Oil to Pressurized System

Remove and Install Compressor

Test Volumetric Efficiency

Test Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Check Clutch Hub Clearance

Inspect Compressor Manifold

Remove and Install Compressor Relief Valve

Disassemble, Inspect, and Assemble Compressor

Replace Receiver-Dryer

Remove Air Conditioning Condenser

Leak Test Condenser

Leak Test Evaporator

Remove and Install Evaporator

Remove and Install Expansion Valve

Group 20: Air Suspension Seat

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove and Install Seat

Repair Seat Air System

Repair Seat Suspension

Repair Seat Back

Repair Seat Control Knobs

Group 25: ACTIVE SEAT™

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Purging Air from ACTIVE SEAT ACTIVE SEAT is a trademark of Deere & Company System

Remove and Install ACTIVE SEAT ACTIVE SEAT is a trademark of Deere & Company

Remove and Install ACTIVE SEAT™ Actuator

Remove and Install Actuator Hoses

Remove and Install Seat Control Valve Assembly

Exploded View—ACTIVE SEAT™ Hydraulic Control Valve Block

Remove and Install Accumulator

Checking and Charging Replacement Accumulators

Repair ACTIVE SEAT™ Air System

Repair ACTIVE SEAT™ Suspension

Repair Seat Back

Group 30: Armrest

List of References

Remove and Install Armrest Control

Disassemble and Assemble Armrest Adjustment Assembly

Group 35: Cab Door and Windshield

List of References

Specifications

Repair Cab Door Latch

Cab Door Adjustment—Step 1

Cab Door Adjustment—Step 2

Cab Door Adjustment—Step 3

Cab Door Adjustment—Step 4

Cab Door Adjustment—Step 5

Replace Windshield Glass

Section 95: Hinge and Gudgeon

Group 05: Hinge

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Replace Hinge Pins and Bushings

Group 10: Gudgeon

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Exploded View—Standard Gudgeon

Exploded View—Severe Duty Gudgeon

Remove and Install Gudgeon Drive Shaft

Replace Gudgeon Journal Bearings, Thrust Bearings, and Wear Plates—Standard Duty Gudgeon

Replace Gudgeon Journal Bearings, Thrust Bearings, and Wear Plates—Severe Duty Gudgeon

Replace Gudgeon Spindle

Section 99: Dealer Tools

Group 05: Fabricated Tools

List of References

Fabricated Tools

DF1057—Axle Adjusting Tool

DFRW7—Differential Lifting Tool

DFRW20—Compressor Holding Fixture

DFRW30A—Axle Jacking Tool

DFRW63 - DFRW64 - DFRW65 - DFRW66 - DFRW81—Tap-Out Harnesses

DFRW72—Gudgeon Spindle Cooling Box

DFRW92—Mounting Guide Pins

DFRW94—Rear Axle Support Stand

DFRW103—Yoke Holding Tool Tool may be purchased. Order JDG924

DFRW117—Transmission-Hydraulic Flusher

DFRW132—Differential Side Bevel Gear End Play Tool

DFRW139—Thermal Expansion Valve Replacement Tool

DFRW147—Screw Jack

DFRW148—ActiveSeat™ Control Valve Holding Tool

DFRW150—SCV-Hitch Valve Stack Lifting Bracket

DFRW155—Jumper Leads

DFRW156—Shift Valve Bore Flushing Can

DFRW164—Axle Adjusting Tool

DFRW165—PST Park Brake Pump Off Hose Adapter

DFRW169—Gudgeon Oscillation Stop This tool may be purchased. Order JDG660B.

DFRW219—Wheel Tightening Stand

DFRW228—Fan Driven Sheave Shaft Removal Tool

Group 10: Essential and Recommended Tools

List of References

D01006AA Bench-Mounted Holding Fixture

D01019AA Manually Operated Hydraulic Pump

D05104ST Radiator Pressure Tester

D05223ST Engine Rollover Stand

D05277ST Pulley Remover

JDG19 Lifting Eyes

JDG22 Seal Remover

JDG23 Lift Sling

JDG135 Driver Disk (140 mm or 5-1/2 in.)

JDG141 Extraction Tool

JDG155 Electrical Repair Tool Kit

JDG215 Compressor Seal and Clutch Repair Kit

JDG226 Special Hex Drive

JDG359 DEUTSCH Electrical Repair Tool Kit

JDG537 Driver Handle

JDG651 Planetary Timing Tool

JDG658 Special Hydraulic Wrench

JDG659 Oscillation Spindle Cap Tool

JDG660B Gudgeon Oscillation Stop

JDG669 Box-End Adapter

JDG673 Seal Installer Set

JDG707 Crimping Tool

JDG708 AMP Crimping Tool

JDG740 Bearing Race Installer

JDG741 Bearing Installer

JDG744A Transmission Cover Removal Bracket

JDG746 Compressor Seal Protector

JDG747 A/C Compressor Clutch Spanner

JDG748 Jaws

JDG751 Solenoid Removal Tool

JDG758 Bushing Installer

JDG771 Forcing Screw Pilot

JDG783 Weather Pack Crimping Tool

JDG820 Flywheel Rotation Tool

JDG839 Radiator Pressure Tester Adapter

JDG865 Crimping Tool

JDG867 Axle Seal Installer

JDG868 Axle Seal Installer

JDG877 Sealing Ring Loading Tool Set

JDG878 Sealing Ring Resizing Tool

JDG880A Differential Bearing Quill Adjustment Tool

JDG882 Mounting Guide Pins

JDG890A Planetary Carrier Lifting Tool

JDG923A Backlash Checking Tool

JDG924 Yoke Holding Tool

JDG926A Bearing Installer

JDG927 Axle Support Bracket

JDG929 Seal Remover and Installer

JDG930 Driver Disk (152 mm or 6 in.)

JDG931 Driver Disk (178 mm or 7 in.)

JDG932 Driver Disk (162 mm or 6-3/8 in.)

JDG933 Driver Disk (137 mm or 5-3/8 in.)

JDG938 Seal Installer

JDG948 Terminal Extractor Tool

JDG986 Driver Disk (133 mm or 5-1/4 in.)

JDG994 Journal Bearing Installer

JDG1005 Axle Support Bracket Adapter Set

JDG1006 PTO Clutch Housing Lifting Fixture

JDG1079 Lifting Bar

JDG1083 Axle Transport Cart

JDG1288 Bearing Installer

JDG1289 Seal Installer

JDG1327 Alignment Tool Set

JDG1407 Bearing Installer

JDG1413 Bearing Cone Installer

JDG1419 Lifting Bridle

JDG1424 Support Block

JDG1487A Seal Installer Plate

JDG1488 Double Ended Socket Adapter

JDG1562-1A Spacer Ring

JDG1562-2 Axle Outer Seal Installer

JDG1563 Driver Disk 197 mm (7-3/4 in.)

JDG1573 Rear Axle Support Stand

JDG1574 Lifting Bracket

JDG1579 Coupler Tool

JDG1662 Spacer Ring

JDG1666 Park Brake Release Hand Pump Kit

JDG1744 Master Repair Kit

JDG1890 Seal Installer

JDG8092 Driver Handle

JDG10018 Seal Driver

JDG10019A Seal Driver

JDG10042 Front Lifting Bracket

JDG10145 Terminal Crimping Tool

JDG10146 Extraction Tool

JDG10198 Terminal Crimping Tool

JDG10199 Rear Engine Lift Bracket

JDG10200 13.5L Front Engine Lift Bracket

JDG10227 Axle Mounting Bracket

JDG10296 Threaded Quill Adjustment Tool

JDG10353 DEUTSCH Crimp and Extractor Tool Set

JDG10469 Seal Driver

JDG10470 Seal Driver

JDG10539 Radiator Pressure Tester Adapter

JDG10540 Bearing Installer

JDG10541 Seal Installer

JDG10664 Relief Valve Core Removal Tool

JDG10665 Spool Centering Spring Assembly Tool

JDG10666 Pressure Compensator Removal Brush

JDG10667 Shuttle Valve Removal Tool

JDG10684 System Relief Valve and Hitch Surge Relief Valve Test Adapter Kit

JDG10927 Terminal Extraction Tool

JDG11016 Die Assembly

JDG11017 Crimping Tool

JDG11019 Extraction Tool

JDG11237 Extension Lead Harness Adapter

JDG11332 Seal Installer

JDT24A Spring Washer Compressor

JDT35 Driver Disk

JT01778 Threaded Adapter (5/8 in. x 12 mm)

JT02044 Support Stands

JT02045 Recovery/Recycling, and Charging Station

JT02050 Recovery/Recycling Station

JT02051 Manifold with Gauges

JT02075 Air Conditioning Flushing Unit

JT02081 Electronic Leak Detector

JT02098 Air Conditioning R-12/R134a Fitting Kit

JT02129 Air Conditioning Oil Injector

JT02147 Tube Fitting

JT03473 Coupler

JT03515 Accumulator Charging Set

JT05508 Lift Eye

JT05563 Nitrogen Charging Hose

JT05706 Torque Multiplier Wrench

JT05723 Medium-Duty Splitting Stand

JT05725 Universal Support Stand

JT05746 Portable Filter Caddy

JT05887 Transmission Mounting Adapter Set

JT07115 Master Hydraulic Kit

JT07119 Test Hose

JT07195B Technician’s Electrical Repair Kit

JT07219 Rear Axle Support Stand

RE37996 Neutral Start Switch Gauge

John Deere Tractors 9230, 9330, 9430, 9530, 9630 Repair Service Manual (TM2267)