Complete Repair Service Technical Manual for John Deere Tractors 9460RT, 9510RT, 9560RT, with all the service information to maintain, repair, and service like professional mechanics.

John Deere 9460RT, 9510RT and 9560RT (9RT Series) Tractors workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm110919 - 9RT Tractors Repair Technical Manual.pdf
tm110919 - 9RT Tractors Repair Technical Manual.epub

Total Pages: 1,712 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
  Service Repair Technical Manual
Foreword
   Dealer Predelivery Information Form
   General Information
      Safety
      General Information
   Engine
      Component Removal and Installation
      Engine Repair
   Fuel, Air, and Cooling Systems
      Diesel Fuel System
      Air Intake System
      Engine Cooling System
      Coolers and Air Conditioning Condenser
      Exhaust System
   Electrical
      Connectors
      Wiring Harness Routings
      Charging Circuit
      Starting Circuit
      Relays, Fuses, Solenoids, and Switches
      Monitoring Systems and Sensors
      Armrest Control
      Implement and Accessory Connectors
      Convenience and Accessory Components
   Power Shift Transmission (PST)
      Component Removal and Installation
      In-Tractor Repair
      Transmission Repair
      Transmission Cleanup
   Drive Systems
      Component Removal and Installation
      Engine Coupler
      Drive Shafts
      PTO Clutch
      PTO Clutch Valve
      PTO Drop Box
   Rear Axle Assembly
      Component Removal and Installation
      Outboard Planetary Final Drive
      Outboard Planetary Service Brakes
      Wheel Hub and Axle Housing
      Steering Differential Carrier
      Differential Case Steering Gears
      Input Pinion Housing
      Differential Case Drive Gears
   Steering and Brakes
      Steering Column
      Steering Wheel Position Input Assembly
      Steering Pump
      Steering Pump Drive Gear Case
      Steering Motor
      Brakes
      Hydraulic Trailer Brake
   Hydraulics
      Component Removal and Installation
      Hydraulic System Repair
      Hydraulic Pump
      Axle Lubrication Pumps
      Filter Housings and Control Valves
      Hitch Valve, Selective Control Valves, and Couplers
      Hitch
   Miscellaneous
      Hood and Side Panels
      Platform Step Assembly
      Frames
      Hitch Frame and Drawbar
   Operator Station
      Cab Removal and Installation
      Heating, Ventilating, and Air Conditioning (HVAC)
      Air Conditioning System
      Air Suspension Seat
      Armrest
      Cab Door and Windshield
   Track Frame and Components
      Tracks
      Tension Cylinder and Accumulator
      Track Frame
      Track Suspension
   Dealer Tools
      Dealer Fabricated Tools
      Essential and Recommended Tools

tm110919 - 9RT Tractors Repair

Table of Contents

Foreword

Dealer Predelivery Information Form

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Wear Protective Clothing

Service Machines Safely

Stay Clear of Rotating Drivelines

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Handle Starting Fluid Safely

Avoid Hot Exhaust

Clean Exhaust Filter Safely

Prevent Acid Burns

Handle Agricultural Chemicals Safely

Clean Vehicle of Hazardous Pesticides

Handling Batteries Safely

Avoid Harmful Asbestos Dust

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Avoid High-Pressure Fluids

Wait Before Opening High-Pressure Fuel System

Service Accumulator Systems Safely

Protect Against High Pressure Spray

Service Cooling System Safely

Prevent Machine Runaway

Keep ROPS Installed Properly

Avoid Backover Accidents

Park Machine Safely

Support Machine Properly

Work in Clean Area

Work In Ventilated Area

Illuminate Work Area Safely

Use Proper Lifting Equipment

Service Tires Safely

Instructional Seat

Service Front-Wheel Drive Tractor Safely

Use Steps and Handholds Correctly

Transport Tractor Safely

Practice Safe Maintenance

Use Proper Tools

Construct Dealer-Made Tools Safely

Replace Safety Signs

Install All Guards

Live With Safety

Group 10: General Information

List of References

Trademarks

Sealants and Adhesives Cross-Reference Chart

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Face Seal Fittings Assembly and Installation—All Pressure Applications

Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures

Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications

External Hexagon Port Plug Torque Chart

Prevent Hydraulic System Contamination

Check Oil Lines and Fittings

Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems

Identify Zinc-Flake Coated Fasteners

Use Torque Wrench Adapter

Servicing and Connecting Snap to Connect STC® Fittings

Use Special Wrench

Install Hydraulic Fittings

Glossary of Terms

Section 20: Engine

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Remove 13.5 L Engine

Install 13.5 L Engine

Remove and Install Engine Oil Pan

Group 05: Engine Repair

List of References

Repair Engine—Use CTM

Section 30: Fuel, Air, and Cooling Systems

Group 05: Diesel Fuel System

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Fuel Tank Components

Remove and Install Left-Hand Fuel Tank

Remove and Install Right-Hand Fuel Tank

Remove and Install Center Fuel Tank

Replace Fuel Filter, Fuel Pump, and Bleed Fuel System

Group 10: Air Intake System

List of References

Specifications

Air Intake Pipe Connections

Remove and Install Intake Housing—13.5 L

Remove and Install Aspirator Hose

Remove and Install Charge Air Cooler Pipes—13.5 L

Group 15: Engine Cooling System

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Other Material

Draining, Flushing, and Refilling Cooling System—13.5 L Engine

Test Radiator and Deaeration Tank

Test Deaeration Cap

Remove and Install Radiator—13.5 L Engine

Remove and Install Charge Air Cooler—13.5 L Engine

Inspect Belt Tensioner

Drive Belt Routings

Remove and Install Vari-Cool™ Fan Belt—13.5 L Engine

Remove and Install Vari-Cool™ Drive Assembly—13.5 L Engine

Remove and Install Vari-Cool™ Fan Driven Assembly—13.5 L Engine

Repair Vari-Cool™ Drive Assembly—13.5 L Engine

Repair Vari-Cool™ Fan Driven Assembly—13.5 L Engine

Check and Fill Vari-Cool™ Fan Sheaves—13.5L Engine

Remove and Install Vari-Cool™ Control Valve

Repair Vari-Cool™ Control Valve

Group 20: Coolers and Air Conditioning Condenser

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Remove and Install Hydraulic Oil and Fuel Cooler

Remove and Install Air Conditioner Condenser

Leak Test Hydraulic Oil Cooler

Group 25: Exhaust System

List of References

Specifications

Service Exhaust System

Section 40: Electrical

Group 05: Connectors

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Use Electrical Insulating Compound

Using High-Pressure Washers

Repair AMP Connector

Repair AMPSEAL 16™ Connectors

CAN Controlled SCV Connectors

Remove Connector Body from Blade Terminals

CINCH™ Wedgebox Connectors

Exploded View—CINCH™ Flexbox Connectors

CINCH™ Flexbox Connectors

Repair CPC™ Blade Type Connectors

Repair CPC™, Large MATE-N-LOC™, and METRIMATE™ Pin Type Connectors

Repair DEUTSCH™ Connectors

Repair DEUTSCH™ Implement Connectors

Repair ITT Connector

Repair Small MATE-N-LOC™ Socket Connector

Repair Small MATE-N-LOC™ Pin Connector

Repair (Pull Type) METRI-PACK™ Connectors

Repair (Push Type) METRI-PACK™ Connectors

Repair Molex™ Control Unit Connectors

Repair Molex Connector

Repair SUMITOMO™ Connectors

Repair Tyco Fuel Injector Connector

Repair Weather Pack™ Connector

Repair YAZAKI™ Connectors

Group 10: Wiring Harness Routings

List of References

Convenience Outlet #2 Harness (Eur Only)

Convenience Outlet #2 Harness (NA Only)

Convenience Outlet #1 Harness (Eur Only)

Convenience Outlet #1 Harness (NA Only)

Roof Control Unit Power Cable

Cab Control Unit Power Cable

13L Alternator Power Cable

Positive Battery Cable

Negative Battery Cable

Cab Power Cable

Cab Ground Cable

Rear Chassis Control Unit Power Cable

Battery Disconnect Switch Cable

Auxiliary Power Strip

Power Module Relay Harness

Hood Light Harness

Left Tail Light Harness (Eur Only)

Right Tail Light Harness (Eur Only)

Front Light Bar Harness (Eur Only)

Rear Light Bar Harness (Eur Only)

Dual Power Mirror Harness

Extremity Light Harness (NA Only)

Front Console Harness (NA Only)

Front Console Harness (Eur Only)

Steering Column Harness

ATC Roof Harness

Manual HVAC Roof Harness

Auxiliary Audio Harness

Microphone Harness

Left Fender Harness (NA Only)

Right Fender Harness (NA Only)

Left Fender Harness (Eur Only)

Right Fender Harness (Eur Only)

Key Switch Control Harness

Rear Implement Lighting and Accessory Harness (NA Only)

Rear Implement Lighting and Accessory Harness (Eur Only)

Optional Roof Lighting Harness

Back-up Alarm Harness

13.5L Tracks Chassis Harness

PowerTech™ Tracks Chassis Harness

Rear Chassis Harness (Without Hitch)

Rear Chassis Harness (With Hitch)

Rear Chassis Harness (Tracks Scraper Only)

PST Transmission Harness

Exhaust Filter Harness

PST Cab Harness

Rear PTO Harness

Main Armrest Control Unit Harness

Standard Armrest Control Unit Harness

Armrest Control Unit Harness

PST Shift Lever Harness

PST Auto Mode Switch Harness

Optional SCV Controls Harness (Scraper Only)

Optional SCV Controls Backlighting Extension Harness (Scraper Only)

CommandCenter™ Display Programming Harness

Draft Sensor Extension Harness

Fuel Level Sensor Extension Harness

Autoload™ Harness

Backup Hydraulic Pump Positive Cable

Backup Hydraulic Pump Negative Cable

JDLink™ (MTG) Harness

JDLink™ (MTG) Satellite Harness

Roof Lighting Harness (NA Only)

Roof Lighting Harness (Eur Only)

ISO 11786 Cornerpost Harness

Standard Seat Harness

Heated Seat Power Harness

Heated Seat Switch Harness

Heated Seat Heater Element Harness

Power Standard Mirror Harness

Power Extend Mirror Harness

Left Track Tension Harness

Right Track Tension Harness

Group 15: Charging Circuit

List of References

Disconnect Electrical Circuit

Repair Alternator—Use CTM

Replace Alternator

Replace Batteries

Group 20: Starting Circuit

List of References

Specifications

Repair Starter—Use CTM

Disconnect Electrical Circuit

Remove and Install Starter

Group 25: Relays, Fuses, Solenoids, and Switches

List of References

Essential or Recommended Tools

Specifications

General Repair Procedures—Solenoids and Switches

Disconnect Electrical Circuit

Removal, Repair, and Installation—Engine Electronics

Load Center Fuses and Relays

Remove and Install Master Fuse

Remove and Install Alternator Master Fuse

Remove and Install Backup Pump Master Fuse

Remove and Install Backup Pump Relay

Remove and Install Start Circuit Relay

Replace Solenoid Valves—PST

Replace Park Brake Valve Solenoids

Replace Fan Clutch Solenoids

Replace Starting Aid Switch

Replace Ignition Switch

Replace Key Switch Control

Replace Neutral Start Switch—PST

Replace Brake Light Switch

Replace Cab Door Light Switch

Replace Seat Raise/Lower Switch

Replace Heated Seat Switch

Replace Operator Presence Switch

Replace Track Tension Sensor

Replace Track Suspension Pressure Sensor

Replace A/C Dual Pressure Switch

Replace A/C Deicing Switch

Group 30: Monitoring Systems and Sensors

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

General Information—Monitoring Systems

Disconnect Electrical Circuit

Removal, Repair, and Installation—Engine Electronics

Replace Steering Column Module

Control Unit and Display Identification

Replace Control Units

Replace Engine Coolant Level Sensor

Replace Engine Coolant Loss Sensor

Replace Fuel Level Sensor

Remove, Inspect, and Adjust Clutch Position Sensor

Replace Radar Sensor

Replace Hydro Charge Pressure Sensor

Replace Steering Cross-Shaft Speed Sensors

Replace Steering Filter Restriction Sensor

Replace Axle Filter Restriction Sensor

Replace Axle Supply Pressure Sensor

Replace Hydraulic Pump Sensors

Replace Track Tension Pressure Sensor

Replace Track Position Sensor

Replace Hydraulic Oil Temperature Sensor

Replace Hydraulic Oil Filter Restriction Sensor

Replace Hitch Position Sensor

Remove, Install, and Adjust Draft Sensor

Group 35: Armrest Control

List of References

Armrest Test Procedures

Remove and Install CommandARM™ Assembly

Replace Armrest Interface Control Unit (AIC)

Replace Engine Speed Control

Replace SCV Control Lever

Replace Hitch Control

Replace Rear PTO Switch

Replace iTEC™ Sequence Switch

Replace Resume Switch

Replace Transmission Control (PST)

Group 40: Implement and Accessory Connectors

List of References

Replace Seven-Terminal Outlet Socket

Replace Three-Pin Accessory Outlet—Right-Hand Console

Replace Three-Pin Accessory Outlet—Storage Box

Replace and Adjust Field Lights

Group 45: Convenience and Accessory Components

List of References

Specifications

Replace Circulation Blower Motor

Replace Heating, Ventilating, and Air Conditioning (HVAC) Pressurizer Blower Motor

Replace Wiper Motors

Replace Windshield Washer Pumps

Remove Radio and Speakers

Section 50: Power Shift Transmission (PST)

Group 00: Component Removal and Installation

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove Transmission

Remove and Install Components from Transmission

Install Transmission to Rollover Stand Bracket

Install Transmission

Group 05: In-Tractor Repair

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Remove Filter Relief Valve

Disassemble and Assemble Filter Relief Valve

Remove, Repair, and Install Filter Relief Valve Housing

Remove and Install Input and Output Yokes

Repair Internal Park Brake

Replace Input and Output Shaft Seals

Group 10: Transmission Repair

List of References

Repair 18-Speed PST

Group 15: Transmission Cleanup

List of References

Essential, Recommended, and Fabricated Tools

Perform Transmission Cleanup

Section 56: Drive Systems

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Remove and Install PTO Clutch

Replace PTO Clutch Support O-Rings

Remove and Install PTO Drop Box Assembly

Remove and Install PTO Drop Box Assembly—With Hitch

Group 05: Engine Coupler

List of References

Specifications

Replace Engine Coupler

Group 10: Drive Shafts

List of References

Specifications

Inspect and Replace Universal Joints

Remove and Install Engine-to-Transmission Drive Shaft

Remove and Install Rear Axle Drive Shaft

Remove and Install PTO Drive Shaft

Group 15: PTO Clutch

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Cross-Sectional View—PTO Clutch Assembly

Exploded View—PTO Rear Cover and Brake Assembly

Exploded View—PTO Clutch Housing and Shaft

Exploded View—PTO Clutch Assembly

Disassemble, Inspect, and Assemble PTO Clutch

Group 20: PTO Clutch Valve

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Remove and Install PTO Clutch Valve

Exploded View—PTO Clutch Valve

Disassemble, Inspect, and Assemble PTO Clutch Valve

Group 25: PTO Drop Box

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Cross-Sectional View—PTO Housing Assembly

Disassemble, Inspect, and Assemble PTO Drop Box

Section 57: Rear Axle Assembly

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Remove and Install Wheel Hub/Axle Assembly

Remove and Install Input Pinion Housing

Remove and Install Steering Differential Carrier

Remove and Install Differential Case Assembly

Remove and Install Axle Scavenge Tube

Remove and Install Axle Assembly

Group 05: Outboard Planetary Final Drive

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Introduction

Cross-Sectional View—Wheel Hub and Axle Shaft

Remove Wheel Hub Cover

Remove Outboard Planetary

Disassemble and Inspect Planetary Carrier Assembly

Assemble Planetary Carrier Assembly

Remove and Install Sun Gear/Axle Shaft

Remove and Install Outboard Planetary Ring Gear

Install Outboard Planetary

Adjust Axle Shaft Clearance

Install Wheel Hub Cover

Group 10: Outboard Planetary Service Brakes

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Cross-Sectional View—Outboard Planetary Service Brakes

Remove and Install Service Brake Components

Vacuum Leakdown Test

Group 15: Wheel Hub and Axle Housing

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Install Wheel Hub/Axle Housing Assembly in Rollover Stand and Disassemble

Cross-Sectional View—Wheel Hub/Axle Housing Assembly

Disassemble Wheel Hub and Axle Housing

Remove, Disassemble, and Assemble Wheel Hub

Disassemble and Inspect Axle Housing

Install Wheel Hub and Brake Housing

Assemble Wheel Hub/Axle Housing Assembly

Group 20: Steering Differential Carrier

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

General Repair Procedures—Steering Differential Carrier

Remove and Install Axle Lube Relief Valve

Remove and Disassemble Steering Cover Cross-Shaft

Assemble and Install Steering Cover Cross-Shaft

Remove and Disassemble Steering Cover Countershaft

Assemble and Install Steering Cover Countershaft

Remove and Disassemble Steering Cover Input Shaft

Assemble and Install Steering Cover Input Shaft

Remove and Disassemble Steering Cover Idler Shaft

Assemble and Install Steering Cover Idler Shaft

Group 25: Differential Case Steering Gears

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Install Differential Case Assembly to Engine Rollover Stand

Cross-Sectional View—Steering Gears

Remove Bearing Carrier and Inboard Planetary

Remove Inboard Planetary Carrier from Bearing Carrier

Disassemble and Assemble Bearing Carrier

Disassemble Planetary Carrier

Assemble Planetary Carrier

Cross-Sectional View—Steering Planetary Drive Gear Assembly

Remove and Install Planetary Drive Ring Gear

Remove and Install Planetary Drive Gear

Install Bearing Carrier and Inboard Planetary

Group 30: Input Pinion Housing

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Cross-Sectional View—Input Pinion Housing Assembly

Remove and Install Input Yoke

Remove and Install Input Seal

Disassemble and Inspect Input Pinion Housing Assembly

Assemble Input Pinion Housing Assembly

Adjust Input Housing Assembly Cone Point

Group 35: Differential Case Drive Gears

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Remove Ring Gear Spool Assembly

Disassemble and Assemble Ring Gear Spool Assembly

Install Ring Gear Spool Assembly

Adjust Ring Gear Spool Assembly Bearing Rolling Drag and Backlash

Tooth Contact Pattern Procedure

Section 60: Steering and Brakes

Group 05: Steering Column

List of References

Specifications

Remove and Install Control Support

Repair Steering Column

Group 10: Steering Wheel Position Input Assembly

List of References

Specifications

Remove and Install Steering Wheel Position Input Assembly

Repair Steering Wheel Position Input Assembly

Group 15: Steering Pump

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Remove and Install Loop Override Valve

Repair Loop Override Valve

Remove and Install Steering Pump

Fill Steering Pump Crankcase

Exploded View—Steering Charge Pump and Pump Control

Disassemble, Inspect, and Assemble Steering Charge Pump

Disassemble, Inspect, and Assemble Displacement Control Valve

Exploded View—Steering Pump

Disassemble, Inspect, and Assemble Steering Pump

Group 20: Steering Pump Drive Gear Case

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Remove and Install Steering Pump Drive Gear Case

Disassemble, Inspect, and Assemble Steering Pump Drive Gear Case

Group 25: Steering Motor

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Remove and Install Steering Motor

Remove and Install Steering Motor Adapter

Exploded View—100 cm3 Steering Motor

Disassemble, Inspect, and Assemble Steering Motor—100 cm3

Group 30: Brakes

List of References

Essential, Recommended, and Fabricated Tools

Specifications

General Repair Procedures—Brakes

Brake System Component Location

Remove and Install Brake Rod

Remove and Install Brake Valve

Repair Brake Valve

Remove and Install Brake Pressure Reducing Manifold

Repair Brake Pressure Reducing Manifold

Remove and Install Secondary Brake and Steering Control Manifold

Repair Secondary Brake and Steering Control Manifold

Remove and Install Primary and Secondary Brake Manifold

Remove and Install Backup Manifold

Repair Backup Manifold

Remove and Install Backup Pump

Bleed Brakes

Check Brakes

Manually Release Park Brake

Group 35: Hydraulic Trailer Brake

List of References

Specifications

Hydraulic Trailer Brake System

Remove and Install Hydraulic Trailer Brake Valve

Section 70: Hydraulics

Group 00: Component Removal and Installation

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove and Install Hydraulic Pump—Standard Flow Hydraulic System

Remove and Install High-Flow Hydraulic Pumps

Fill Hydraulic Pump Crankcase

Group 05: Hydraulic System Repair

List of References

Specifications

General Repair Procedures—Hydraulic Systems

Drain and Fill Hydraulic Reservoir

Clean Hydraulic System Vent Filter

Remove and Install Hydraulic Oil Reservoir

Group 10: Hydraulic Pump

List of References

Essential, Recommended and Fabricated Tools

Specifications

Pump Identification—High-Flow Hydraulic

Remove and Install Pump Controller—75cm3 Hydraulic Pump

Replace Shaft Seal

Service Hydraulic Pump Control

Repair Hydraulic Pump

Group 15: Axle Lubrication Pumps

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove and Install Axle Lubrication Pump

Disassemble, Inspect, and Assemble Axle Lubrication Pump

Remove and Install Gear Pump Assembly

Group 20: Filter Housings and Control Valves

List of References

Specifications

Remove, Inspect, and Install Primary Hydraulic Filter Housing

Remove and Install Axle Filter Housing

Remove, Inspect, and Install Cooler Bypass Valve

Remove and Install Front Return Valve

Remove and Install Hydraulic Return Valve

Remove and Install PTO Lube Control Valve

Group 30: Hitch Valve, Selective Control Valves, and Couplers

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Remove and Install Hitch-SCV Valve Stack

Remove and Install High Flow Valve Stack

Disassemble and Assemble Hitch-SCV Valve Stack

Service Pressure Compensator

Service Pressure Compensating Check Valve

Service Solenoid Pilot Valve

Service Spool Centering Spring Assembly

Service Electronic Control Unit

Test Surge Relief Valve

Service Surge Relief Valve

Service Shuttle Valve

Remove and Install Coupler Housing

Repair Couplers

Repair High Flow Couplers

Group 35: Hitch

List of References

Specifications

Remove and Install Lift Cylinder

Repair Hitch Lift Cylinder

Repair Hitch Lift Arm Assembly

Section 80: Miscellaneous

Group 05: Hood and Side Panels

List of References

Specifications

Position Hood Forward

Remove and Install Hood

Remove and Install Hood Screens

Remove and Install Hood Side Panels

Remove and Install Hood Latch

Adjust Fingerguard

Remove and Install Grille and Headlight Assembly

Adjusting Front Grille Lights

Aiming Head Lights

Group 10: Platform Step Assembly

List of References

Specifications

Remove and Install Platform Step Assembly

Group 15: Frames

List of References

Essential, Recommended and Fabricated Tools

Specifications

Remove and Install Front Support

Group 20: Hitch Frame and Drawbar

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Remove and Install Drawbar

Remove and Install Clevis—Standard

Remove and Install Clevis and Roller Carriage—Wide Swing

Remove and Install Drawbar Support—Standard

Remove and Install Drawbar Support—Wide Swing

Remove and Install Drawbar Support—3-Point Hitch

Section 90: Operator Station

Group 00: Cab Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Remove Cab

Install Cab

Repair Cab

Remove Inner Roof

Install Inner Roof

Group 05: Heating, Ventilating, and Air Conditioning (HVAC)

List of References

Remove HVAC Module

Install HVAC Module

Remove and Install Heater Control Valve (Without ClimaTrak™)

Leak Test Manual Heater Control Valve

Remove and Install Heater Control Valve (With ClimaTrak™)

Remove and Install Mode Control Cable

Group 10: Air Conditioning System

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Repair Air Conditioning System—Use CTM

Hose and Tubing O-Ring Connection Torques

Discharge Air Conditioning System

Flushing, Purging, and Evacuating Information

Purge Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

Add Refrigerant Oil to Pressurized System

Remove and Install Compressor

Replace Receiver-Dryer

Remove and Install Expansion Valve

Remove and Install Air Conditioning Condenser

Group 15: Air Suspension Seat

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove and Install Seat

Repair Seat Air System

Repair Seat Suspension

Repair Seat Back

Repair Seat Control Knobs

Group 25: Armrest

List of References

Remove and Install Left Hand Armrest

Group 30: Cab Door and Windshield

List of References

Specifications

Repair Cab Door Latch

Cab Door Adjustment—Step 1

Cab Door Adjustment—Step 2

Cab Door Adjustment—Step 3

Cab Door Adjustment—Step 4

Preparing Windshield Glass or Side Window For Replacement

Section 95: Track Frame and Components

Group 05: Tracks

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Install Support Stands

Track Tensioning and De-tensioning

Remove and Install Track

Remove and Install Drive Wheel

Check Track Alignment

Adjust Track Alignment

Group 10: Tension Cylinder and Accumulator

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Remove and Install Track Tension Cylinder

Cross-Sectional View—Track Tension Cylinder

Disassemble, Inspect, and Assemble Track Tension Cylinder

Charge Tension Accumulator

Group 15: Track Frame

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Remove and Install Track Frame

Replace Walking Beam-to-Track Frame Bushing

Remove and Install Tension Link and Alignment Lever

Replace Alignment Lever Bushings

Replace Tension Link Pivot Bushings

Repair Pillow Block

Repair Front Idler Hubs

Repair Mid-Roller Assembly

Group 20: Track Suspension

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Replace Rubber Walking Beam Bumpers

Replace Shock Absorber

Replace Air Spring

Replace Air Compressor

Remove and Install Walking Beam, Saddle, and Swing Arm

Replace Swing Arm Bushings

Replace Walking Beam Pivot Bushing and Isolator Bushing

Re-Inflate Track Air Suspension System

Section 99: Dealer Tools

Group 05: Dealer Fabricated Tools

List of References

Fabricated Tools

DFRW7—Differential Lifting Tool

DFRW63 - DFRW64 - DFRW65 - DFRW66 - DFRW81—Tap-Out Harnesses

DFRW103—Yoke Holding Tool

DFRW117—Transmission-Hydraulic Flusher

DFRW165—PST Park Brake Pump Off Hose Adapter

DFRW213—Hydraulic Trailer Brake Test / Bleed Assembly

DFRW239—Rolling Drag Tool Set

DFRW240—Pinion Gear Alignment Tool

DFRW241—Pinion Gear Alignment Tool

DFRW244—Lift Hook

Group 10: Essential and Recommended Tools

List of References

D01006AA Bench-Mounted Holding Fixture

D01019AA Manually Operated Hydraulic Pump

D01045AA Disk Set

D01048AA 17-1/2 Ton Hydraulic Puller Set

D01061AA Blind-Hole Puller Set

D01300AA Slide Hammer Puller

D05104ST Radiator Pressure Tester

D05223ST Engine Rollover Stand

JDG19 Lifting Eyes

JDG131-1 Seal Installer

JDG141 Extraction Tool

JDG155 Electrical Repair Tool Kit

JDG342 Driver Handle

JDG359 DEUTSCH Electrical Repair Tool Kit

JDG537 Driver Handle

JDG658 Special Hydraulic Wrench

JDG673 Seal Installer Set

JDG707 Crimping Tool

JDG708 AMP Crimping Tool

JDG751 Solenoid Removal Tool

JDG783 Weather Pack Crimping Tool

JDG820 Flywheel Rotation Tool

JDG851 Seal Installer

JDG865 Crimping Tool

JDG879A Differential and Pinion Lifting Fixture

JDG909 Lifting Eyes

JDG920-2 Leveling Plate

JDG924 Yoke Holding Tool

JDG926A Bearing Installer

JDG930 Driver Disk (152 mm or 6 in.)

JDG933 Driver Disk (137 mm or 5-3/8 in.)

JDG948 Terminal Extractor Tool

JDG987 Driver Disk (5 in.)

JDG1072 Journal Bearing Sizing Tool

JDG1077 Yoke Installation Tool

JDG1079 Lifting Bar

JDG1083 Axle Transport Cart

JDG1213 Tie Rod Wrench

JDG1128 Driver Disk (5-7/8 in.)

JDG1276 Rear Support Stands

JDG1277A Front Support Stands

JDG1400 Journal Bearing Sizing Arbor

JDG1401 Lifting Eye

JDG1402 Spanner Wrench

JDG1403 Spanner Wrench

JDG1405 Bearing Installer

JDG1406 Bearing Installer

JDG1407 Bearing Installer

JDG1408 Bearing Installer

JDG1409 Outer Bearing Cup Installer Plate Set

JDG1410 Bearing Installer

JDG1412 Bearing Cup Installer

JDG1413 Bearing Cone Installer

JDG1414 Face Seal Installer

JDG1415 Pinion Assembly Sleeve

JDG1416 Pinion Assembly Sleeve

JDG1417 Bearing Remover

JDG1418 Jack Screws

JDG1419 Lifting Bridle

JDG1421A Special Puller Cross Block

JDG1422 Bearing Installer

JDG1423 Bearing Puller Tool Set

JDG1424 Support Block

JDG1425 Lifting Bar Adapter

JDG1426 Driver

JDG1427 Driver

JDG1428 Input Yoke Remover

JDG1429 Driver Handle

JDG1430 Input Yoke Installer Tool

JDG1431A Brake Housing Installation Tool Set

JDG1433 Input Pinion Cone Point Tool Set

JDG1434 Internal Snap Ring Pliers (Long Handled and Locking)

JDG1435 Driver Plate

JDG1448 Jack Screws

JDG1476 Stand Bracket

JDG1479 Sealing Ring Sleeve Installer

JDG1487A Seal Installer Plate

JDG1488 Double Ended Socket Adapter

JDG1574 Lifting Bracket

JDG1579 Coupler Tool

JDG1666 Park Brake Release Hand Pump Kit

JDG1727 Terminal Crimping Tool

JDG1744 Master Repair Kit

JDG1808A Relief Valve Tool

JDG1885 Snap-to-Connect Release Tools

JDG8092 Driver Handle

JDG10145 Terminal Crimping Tool

JDG10146 Extraction Tool

JDG10198 Terminal Crimping Tool

JDG10199 Rear Engine Lift Bracket

JDG10200 13.5L Front Engine Lift Bracket

JDG10229 Gauge Block

JDG10353 DEUTSCH Crimp and Extractor Tool Set

JDG10471 Spanner Socket

JDG10472 Spanner Socket

JDG10521 Face Seal Installer

JDG10522 Face Seal Installer

JDG10539 Radiator Pressure Tester Adapter

JDG10555 Recovery/Recycling Station

JDG10664 Relief Valve Core Removal Tool

JDG10665 Spool Centering Spring Assembly Tool

JDG10666 Pressure Compensator Removal Brush

JDG10667 Shuttle Valve Removal Tool

JDG10752 Bushing Installer

JDG10878 Bearing Installer

JDG10927 Terminal Extraction Tool

JDG10974 Recovery/Recycling, and Charging Station

JDG11016 Die Assembly

JDG11017 Crimping Tool

JDG11019 Extraction Tool

JDG11202 Thermostat Seal Installer

JDG11228 Die Set

JDG11229 Die Set

JDG11230 Die Set

JDG11234 Rear Axle Mounting Fixture

JDG11237 Extension Lead Harness Adapter

JDG11244 Radiator Pressure Tester Adapter

JDG11255 Terminal Crimping Tool

JDG11306 STC Tool

JDG11324 Front Lifting Bracket

JDG11325 Rear Lifting Bracket

JDP-10 Bushing Installer

JDT35 Driver Disk

JT01748 Lifting Bracket

JT01778 Threaded Adapter (5/8 in. x 12 mm)

JT02044 Support Stands

JT02098 Air Conditioning R-12/R134a Fitting Kit

JT02129 Air Conditioning Oil Injector

JT03437 90° Coupler

JT03473 Coupler

JT03507 DR Adapter

JT05412 Universal Pressure Test Kit

JT05420 Nitrogen Accumulator Charging Kit

JT05550 Lifting Eyebolts

JT05551 Lifting Eyebolt

JT05552 Lifting Eyebolt (M20)

JT05706 Torque Multiplier Wrench

JT05711 Nitrogen Accumulator Charging Regulator

JT05726 Wheel and Axle Lift

JT05746 Portable Filter Caddy

JT01642A Transmission Jack

JT07056A Heavy-Duty Jack

JT07115 Master Hydraulic Kit

JT07115SUP Supplemental Master Hydraulic Kit

JT07118 Two-Valve Manifold

JT07119 Test Hose

JT07195B Technician’s Electrical Repair Kit

JT07250 Vacuum Test Kit

JT07336 Lift Sling

JT07358 Axle Mounting Bracket

RE164261 Track Charging Hose

John Deere Tractors 9460RT, 9510RT, 9560RT Repair Service Manual (TM110919)