Complete Repair Service Technical Manual for John Deere 9370R, 9420R, 9470R, 9520R, 9570R, 9620R, 9470RX, 9520RX, 9570RX, 9620RX Tractors, with technical information to maintain, repair, and service like professional mechanics.

John Deere 9R RW (015000-) Tractors 9370R, 9420R, 9470R, 9520R, 9570R, 9620R, (9R) (015000-055999) and 9470RX, 9520RX, 9570RX, 9620RX, (9RX) (800000-803999) workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm119519 - 9R (S. N. 015000—055999) and 9RX (S. N. 800000—803999)Tractors Repair Technical Manual.pdf
tm119519 - 9R (S. N. 015000—055999) and 9RX (S. N. 800000—803999)Tractors Repair Technical Manual.epub

Total Pages: 2,410 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
  Foreword
   Dealer Predelivery Information Form
   General Information
      Safety
      General Information
   Engine
      Component Removal and Installation
      Engine Repair
   Fuel, Air Intake, Exhaust, and Cooling
      Diesel Fuel System
      Air Intake System
      Auxiliary Drive System
      Radiator and Coolers
      Exhaust System
   Electrical
      Connectors
      Charging Circuit
      Starting Circuit
      Relays, Fuses, Solenoids, and Switches
      Monitoring Systems and Sensors
      CommandARM™
      Implement and Accessory Connectors
      Convenience and Accessory Components
   PowerShift Transmission (PST)
      Component Removal and Installation
      In Tractor Repair
      Transmission Repair
      Assemble Transmission
   Drive Train
      Component Removal and Installation
      Drive Shafts
      PTO Clutch
      PTO Clutch Valve
      PTO Drop Box
   Single Reduction Axles
      Component Removal and Installation
      Input Housing
      Differential
      Final Drives
      Brakes
   Double Reduction Axles
      Component Removal and Installation
      Input Housing
      Differential
      Final Drives
      Brakes
   Brakes
      Service Brakes
      Hydraulic Trailer Brake
   Steering
      Steering Column
      Steering
      Steering Cylinders
   Hydraulics
      Component Removal and Installation
      Hydraulic System Repair
      Hydraulic Pump
      Gear Pump Assembly
      Filter Housings and Control Valves
      Hitch Valve, Selective Control Valves, and Couplers
      Rear Hitch
   Miscellaneous
      Hood and Side Panels
   Hinge and Gudgeon
      Hinge
      Gudgeon
   HydraCushion™ Suspension System
      Component Removal and Installation
      Suspension Components
   Cab and Open Operator’s Station
      Component Removal and Installation
      Heating, Ventilating, and Air Conditioning (HVAC)
      ComfortCommand™ Seat
      ActiveSeat™
      Cab Door and Windshield
   Dealer Tools
      Dealer Fabricated Tools

tm119519 - 9R (S. N. 015000—055999)and 9RX (S. N. 800000—803999)Tractors Repair

Table of Contents

Foreword

Dealer Predelivery Information Form

Section 10: General Information

Group 05A: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Prevent Machine Runaway

Avoid Backover Accidents

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Handling Batteries Safely

Handle Agricultural Chemicals Safely

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Clean Vehicle of Hazardous Pesticides

Service Machines Safely

Stay Clear of Rotating Drivelines

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Wait Before Opening High-Pressure Fuel System

Service Accumulator Systems Safely

Protect Against High Pressure Spray

Service Cooling System Safely

Avoid High-Pressure Fluids

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Handle Starting Fluid Safely

In Case of Fire

Avoid Static Electricity Risk When Refueling

Avoid Hot Exhaust

Clean Exhaust Filter Safely

Prevent Acid Burns

Keep ROPS Installed Properly

Instructional Seat

Use Steps and Handholds Correctly

Service Front-Wheel Drive Tractor Safely

Transport Tractor Safely

Follow Tire Recommendations

Service Tires Safely

Avoid Harmful Asbestos Dust

Practice Safe Maintenance

Use Proper Tools

Construct Dealer-Made Tools Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Install All Guards

Live With Safety

Group 05B: General Information

List of References

Trademarks

Sealants and Adhesives Cross-Reference Chart

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Face Seal Fittings Assembly and Installation—All Pressure Applications

Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures

Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications

External Hexagon Port Plug Torque Chart

Prevent Hydraulic System Contamination

Check Oil Lines and Fittings

Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems

Identify Zinc-Flake Coated Fasteners

Use Torque Wrench Adapter

Servicing and Connecting Snap to Connect STC® Fittings

Use Special Wrench

Install Hydraulic Fittings

Remove and Install Rivet Nut Fasteners

Selective Catalytic Reduction (SCR) System Overview

Restored Operation Option

Aftertreatment Indicators Overview

Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter

Cleaning Diesel Exhaust Fluid (DEF) Tank

Section 20: Engine

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools 20—00

Specifications 20—00

Remove Engine—9.0 L

Install Engine—9.0 L

Remove Engine—13.5 L

Install Engine—13.5 L

Remove Engine—15 L

Install Engine—15 L

Remove and Install Engine Oil Pan

Group 05: Engine Repair

List of References

Specifications 20—05

Repair Engine—Use CTM

Replace Torsional Damper

Section 30: Fuel, Air Intake, Exhaust, and Cooling

Group 05: Diesel Fuel System

List of References

Essential, Recommended, and Fabricated Tools 30—05

Specifications 30—05

Drain Fuel Tanks

Remove and Install Steel Fuel Tank

Remove and Install Plastic Fuel Tank

Replace Fuel Filter, Fuel Pump, and Bleed Fuel System

Group 10: Air Intake System

List of References

Specifications 30—10

Air Intake Pipe Connections

Remove and Install Intake Housing—9.0 L

Remove and Install Intake Housing—13.5 L

Remove and Install Intake Housing—15 L

Remove and Install Aspirator Hose

Remove and Install Charge Air Cooler Pipes—9.0 L

Remove and Install Charge Air Cooler Pipes—13.5 L

Remove and Install Charge Air Cooler Pipes—15 L

Group 15: Auxiliary Drive System

List of References

Essential, Recommended, and Fabricated Tools 30—15

Other Material 30—15

Specifications 30—15

Inspect Belt Tensioner

Drive Belt Routings

Remove and Install Vari-Cool™ Fan Belt—9.0 L

Remove and Install Vari-Cool™ Drive Assembly—9.0 L

Remove and Install Vari-Cool™ Fan Driven Assembly—9.0 L

Repair Vari-Cool™ Drive Assembly—9.0 L

Repair Vari-Cool™ Fan Driven Assembly—9.0 L

Check and Fill Vari-Cool™ Fan Sheaves—9.0 L

Remove and Install Vari-Cool™ Fan Belt—13.5 L

Remove and Install Vari-Cool™ Drive Assembly—13.5 L

Remove and Install Vari-Cool™ Fan Driven Assembly—13.5 L

Repair Vari-Cool™ Drive Assembly—13.5 L

Repair Vari-Cool™ Fan Driven Assembly—13.5 L

Check and Fill Vari-Cool™ Fan Sheaves—13.5 L

Remove and Install Vari-Cool™ Control Valve—9.0 L and 13.5 L

Repair Vari-Cool™ Control Valve—9.0 L and 13.5 L

Remove and Install Hydraulic Fan Pump—15 L

Remove and Install Hydraulic Fan Motor—15 L

Repair Hydraulic Fan Pump—15 L

Repair Hydraulic Fan Motor—15 L

Group 20: Radiator and Coolers

List of References

Essential, Recommended, and Fabricated Tools 30—20

Specifications 30—20

Draining, Flushing, and Refilling Cooling System—9.0 L

Draining, Flushing, and Refilling Cooling System—13.5 L

Draining, Flushing, and Refilling Cooling System—15 L

Test Radiator and Deaeration Tank

Test Deaeration Cap

Remove and Install Deaeration Tank

Remove and Install Radiator—9.0 L

Remove and Install Radiator—13.5 L

Remove and Install Radiator—15 L

Remove and Install Charge Air Cooler—9.0 L

Remove and Install Charge Air Cooler—13.5 L

Remove and Install Charge Air Cooler—15 L

Remove and Install Hydraulic Oil and Fuel Cooler

Remove and Install Hydraulic Oil Cooler—15 L

Remove and Install Fuel Cooler—15 L

Remove and Install Air Conditioner Condenser—9.0 L and 13.5 L

Remove and Install Air Conditioner Condenser—15 L

Leak Test Hydraulic Oil Cooler

Group 25: Exhaust System

List of References

Essential, Recommended, and Fabricated Tools 30—25

Specifications 30—25

Service Exhaust System—9.0 L and 13.5 L

Service Exhaust System—15 L

Replace NOx Sensor

Drain DEF Tank

Remove and Install DEF Tank

Replace Header Assembly

Replace DEF Dosing Unit

Replace DEF Dosing Injector

Section 40: Electrical

Group 05: Connectors

List of References

Essential, Recommended, and Fabricated Tools 40—05

Other Material 40—05

Use Electrical Insulating Compound

Using High-Pressure Washers

Installation of Repair Wire Assembly

Repair AMP™ Connector

Repair AMPSEAL 16™ Connectors

Bosch™ Connectors

Remove Connector Body from Blade Terminals

CINCH™ Control Unit Connectors

Exploded View—CINCH™ FlexBox Connectors

CINCH™ FlexBox Connectors

Repair CPC™ Blade Type Connectors

Repair CPC™, Large Mate-N-Loc™, and Metrimate™ Pin Type Connectors

Repair DEUTSCH™ Connectors

Repair DEUTSCH™ Implement Connectors

Repair ITT Connector

Repair Small Mate-N-Loc™ Socket Connector

Repair Small Mate-N-Loc™ Pin Connector

Repair (Pull Type) Metri-Pack™ Connectors

Repair (Push Type) Metri-Pack™ Connectors

Repair Molex™ Control Unit Connectors

Repair Molex™ Connector

Repair SUMITOMO™ Connectors

Repair Tyco™ Fuel Injector Connector

Repair WEATHER PACK™ Connector

Repair YAZAKI™ Connectors

Group 10: Charging Circuit

List of References

Specifications 40—10

Disconnect Electrical Circuit

Repair Alternator—Use CTM

Replace Alternator

Replace Alternator and Battery Fuse

Replace Alternator and Battery Relay

Replace Batteries

Group 15: Starting Circuit

List of References

Specifications 40—15

Repair Starter—Use CTM

Remove and Install Starter

Remove and Install Start Circuit Relay

Replace Master Fuse

Group 20: Relays, Fuses, Solenoids, and Switches

List of References

Essential, Recommended, and Fabricated Tools 40—20

Specifications 40—20

General Repair Procedures 40—20

Removal, Repair, and Installation—Engine Electronics

Load Center Fuses and Relays

Replace Hydraulic Backup Pump Fuse

Replace Hydraulic Backup Pump Relay

Replace Differential Lock Switch

Replace Differential Lock Solenoid—Single Reduction Axle

Replace Axle Lube Bypass Solenoid—Double Reduction Axle

Replace Axle Filter Restriction Switch—Double Reduction Axle

Replace Hydraulic Oil Filter Restriction Switch

Replace Solenoid Valves—PST

Replace Park Brake Valve Solenoids

Replace Fan Clutch Solenoids

Replace Starting Aid Solenoid

Replace PTO Solenoid

Replace Transmission Boost Solenoid

Replace Secondary Brake Enable Solenoid

Replace Secondary Brake Solenoid

Replace Starting Aid Switch

Replace Ignition Switch

Replace Key Immobilizer

Replace Brake Light Switch

Replace Cab Door Light Switch

Replace Seat Raise-Lower Switch

Replace Seat Firmness Switch—ActiveSeat™

Replace Heated Seat Switch

Replace Operator Presence Seat Switch

Replace Ethernet Switch

Replace Engine Oil Pressure Switch

Replace Battery Disconnect Switch

Replace External Hitch Raise-Lower Switch

Replace Air Conditioning Dual Pressure Sensor

Replace Air Conditioning Temperature Sensor

Replace Air Conditioning Motor Speed Control

Group 25: Monitoring Systems and Sensors

List of References

Essential, Recommended, and Fabricated Tools 40—25

Other Material 40—25

Specifications 40—25

General Information 40—25

Replace Steering Column Module

Control Unit and Display Identification

Replace Control Units

Replace Engine Coolant Level Sensor

Replace Engine Coolant Loss Sensor

Replace Fan Drive Speed Sensor—15 L

Replace Fuel Level Sensor

Remove, Inspect, and Adjust Clutch Position Sensor

Replace Steering Input Device

Replace Wheel Angle Sensor

Replace Axle Lube Pressure Sensor—Single Reduction Axle

Replace Axle Lube Pressure Sensor—Double Reduction Axle

Replace Hydraulic Oil Temperature Sensor

Replace Transmission Oil Temperature Sensor

Replace Transmission Lube Filter Restriction Sensor

Replace Transmission System Filter Restriction Sensor

Replace Rear PTO Speed Sensor

Replace Rear PTO Temperature Sensor

Replace Radar Sensor

Replace Hitch Position Sensor

Replace Secondary Brake Pressure Sensor

Remove, Install, and Adjust Draft Sensor

Replace CommandCenter™ Processor

Replace Track Tension Sensor

Replace Proximity Sensor

Replace Front Driveshaft Health Control Unit

Group 30: CommandARM™

List of References

Specifications 40—30

Armrest Test Procedures

Remove and Install CommandARM™ Assembly

Replace Armrest Interface Control Unit (AIC)

Replace Throttle Control Module

Replace Transmission Control Lever Module

Replace SCV Control Lever Module

Replace Rear Hitch Control Lever and SCV I Control Lever Module

Replace Hitch Controls Module

Replace Rear PTO Switch

Replace Secondary Brake Switch

Replace Cab Controls Module

Replace SCV Lock Module

Replace Joystick Module

Group 35: Implement and Accessory Connectors

List of References

Replace Seven-Terminal Outlet Socket

Replace GreenStar™ Terminal Connector

Replace Auxiliary Power Strip

Replace Three-Pin Accessory Outlet—Right-Hand Console

Replace Three-Pin Accessory Outlet—Storage Box

Replace and Adjust Field Lights

Group 40: Convenience and Accessory Components

List of References

Specifications 40—40

Replace Wiper Motors

Replace Circulation Blower Motor

Replace HVAC Pressurizer Blower Motor

Replace Air Flow Mode Motor

Replace Windshield Washer Pumps

Remove Radio and Speakers

Replace Refrigerator

Replace Refrigerator Tray

Replace Refrigerator Top Cover

Replace Refrigerator Door

Replace Refrigerator Thermostat

Replace Refrigerator Module

Section 50A: PowerShift Transmission (PST)

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools 50A—00

Other Material 50A—00

Specifications 50A—00

Remove Transmission—PST

Engine Repair Stand Safety Precautions

Engine Repair Stand

Engine Repair Stand—Adapter Installation

Transmission Mounting Bracket—Installation

Install and Remove Transmission to Engine Stand

Install Transmission—PST

Group 05: In Tractor Repair

List of References

Essential, Recommended, and Fabricated Tools 50A—05

Other Material 50A—05

Specifications 50A—05

Replace Transmission Pressure Regulating Valve

Remove and Install Filter Housing

Remove and Install Output Yokes

Repair Internal Park Brake

Replace Input and Output Shaft Seals

Group 10: Transmission Repair

List of References

Essential, Recommended, and Fabricated Tools 50A—10

Other Material

Specifications 50A—10

Remove and Install Bearing Retainers

Remove and Install Input Shaft Yoke

Remove and Install Front Output Shaft Yoke

Remove and Install Rear Output Shaft Yoke

Remove and Install Oil Line to Input Bearings

Auxiliary Pump Drive Cover Assembly

Remove and Install Pump Drive Cover

Pump Drive Gear Assembly

Remove and Install Auxiliary Pump Drive Gear Assemblies

Remove and Install Pump Drive Gear

Transmission Pump Assembly

Remove and Install Transmission Oil Pump

Internal Park Brake Assembly—Cross Sectional View

Remove and Install Internal Park Brake Assembly

Remove and Install Rear Housing

Disassemble and Assemble Rear Housing

Clutch Stage Assembly—Identification

Remove and Install Clutch Assembly

Remove and Install Clutch Rotation Tools

Fifth Stage Clutch Shaft Assembly—Cross Sectional View

Fifth Stage Clutch Shaft Assembly—Exploded View

Remove and Install Fifth Stage Clutch Shaft Assembly

Sixth Stage Clutch Shaft Assembly—Cross-Sectional View

Sixth Stage Clutch Shaft Assembly—Exploded View

Remove and Install Sixth Stage Clutch Shaft Assembly

Seventh Stage Clutch Shaft Assembly—Cross Sectional View

Seventh Stage Clutch Shaft Assembly—Exploded View

Remove and Install Seventh Stage Clutch Shaft Assembly

Disassemble and Assemble Fifth, Sixth, and Seventh Stage Clutch Shaft Assemblies

Second Stage Clutch Shaft Assembly—Cross Sectional View

Second Stage Clutch Shaft Assembly—Exploded View

Remove and Install Second Stage Clutch Shaft Assembly

Third Stage Clutch Shaft Assembly—Cross Sectional View

Third Stage Clutch Shaft Assembly—Exploded View

Remove and Install Third Stage Clutch Shaft Assembly

Fourth Stage Clutch Shaft Assembly—Cross Sectional View

Fourth Stage Clutch Shaft Assembly— Exploded View

Remove And Install Fourth Stage Clutch Shaft Assembly

Disassemble and Assemble Second, Third, and Forth Stage Clutch Shaft Assemblies

Output Eighth Stage Shaft Assembly—Cross Sectional View

Remove and Install Output Eighth Stage Shaft Assembly

Assemble Input Shaft Assembly

Remove and Install Oil Tube Nut and Clamp

Remove and Install Output Shaft Oil Dam

Rear Housing Solenoids and Sensors

Remove and Install Stand Pipe

Remove and Install Suction Tube

Group 15: Assemble Transmission

List of References

Essential, Recommended, and Fabricated Tools 50A—15

Other Material 50A—15

Specifications 50A—15

Adjust Clutch Stage Shaft Assembly Bearing

Adjust Second, Third, Fourth, and Seventh Clutch Stage Shaft Assembly Bearings

Adjust Fifth and Sixth Stage Clutch Shaft Assembly Bearings

Adjust Input Shaft Assembly Bearing

Adjust Output Shaft Assembly Bearing

Transmission Cleanup

Section 50B: Drive Train

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools 50B—00

Specifications 50B—00

Remove and Install PTO Clutch

PTO-to-Transmission Alignment

Remove and Install PTO Drop Box Assembly

Group 05: Drive Shafts

List of References

Other Material 50B—05

Specifications 50B—05

Remove and Install Engine-to-Transmission Drive Shaft

Remove and Install Engine-to-Transmission Drive Shaft—15 L

Remove and Install Transmission-to-Gudgeon Drive Shaft

Remove and Install Rear PTO Drive Shaft

Remove and Install Drive Shaft Retainer

Inspect and Replace Universal Joints

Group 10: PTO Clutch

List of References

Essential, Recommended, and Fabricated Tools 50B—10

Other Material 50B—10

Specifications 50B—10

Cross-Sectional View—PTO Clutch Assembly

Exploded View—PTO Rear Cover and Brake Assembly

Exploded View—PTO Clutch Housing and Shaft

Exploded View—PTO Clutch Housing with Scavenge Pump

Exploded View—PTO Clutch Assembly

Disassemble, Inspect, and Assemble Scavenge Pump

Disassemble, Inspect, and Assemble PTO Clutch

Group 15: PTO Clutch Valve

List of References

Essential, Recommended, and Fabricated Tools 50B—15

Specifications 50B—15

Remove and Install PTO Clutch Valve

Exploded View—PTO Clutch Valve

Disassemble, Inspect, and Assemble PTO Clutch Valve

Group 20: PTO Drop Box

List of References

Essential, Recommended, and Fabricated Tools 50B—20

Other Material 50B—20

Specifications 50B—20

Cross-Sectional View—PTO Housing Assembly

Disassemble, Inspect, and Assemble PTO Drop Box

Section 50C: Single Reduction Axles

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools 50C—00

Specifications 50C—00

Axle Vertical Play—Quick Check—Single Reduction Axles

Remove and Install Front Axle Assembly—Single Reduction Axles

Remove and Install Rear Axle Assembly—Single Reduction Axles

Remove and Install Axle Assembly Onto Repair Stand—Single Reduction Axles

Group 05: Input Housing

List of References

Essential, Recommended, and Fabricated Tools 50C—05

Other Material 50C—05

Specifications 50C—05

Remove Input Housing/Cover—Single Reduction Axles

Cross-Sectional View—Input Housing/Cover—Single Reduction Axles

Disassemble Input Housing/Cover—Single Reduction Axles

Determine Spiral Bevel Pinion Shaft Cone Point Shim Pack—Single Reduction Axles

Assemble Input Housing/Cover—Single Reduction Axles

Adjust Differential Drive Shaft—Single Reduction Axles

Install Input Housing/Cover—Single Reduction Axles

Group 10: Differential

List of References

Essential, Recommended, and Fabricated Tools 50C—10

Other Material 50C—10

Specifications 50C—10

Remove Differential—Single Reduction Axles

Cross-Sectional View—Differential with Differential Lock—Single Reduction Axles

Cross-Sectional View—Standard Differential—Single Reduction Axles

Disassemble, Inspect, and Assemble Differential—Single Reduction Axles

Install Differential—Single Reduction Axles

Adjust Differential Preload—Single Reduction Axles

Adjust Differential Backlash—Single Reduction Axles

Group 15: Final Drives

List of References

Essential, Recommended, and Fabricated Tools 50C—15

Other Material 50C—15

Specifications 50C—15

Remove Final Drive Assemblies—Single Reduction Axles

Cross-Sectional View—Final Drive—Single Reduction Axles

Disassemble Final Drive—Single Reduction Axles

Disassemble, Inspect, and Assemble Planet Pinion Carrier—Single Reduction Axles

Remove Axle Housing—Single Reduction Axles

Disassemble and Assemble Axle Housing—Single Reduction Axles

Disassemble, Inspect, and Assemble Axle Shaft—Single Reduction Axles

Install Axle Housing—Single Reduction Axles

Adjust Axle Bearings—Single Reduction Axles

Install Final Drive Assemblies—Single Reduction Axles

Group 20: Brakes

List of References

Specifications 50C—20

Replace Brakes—Single Reduction Axles

Section 50D: Double Reduction/4-Track Axles

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools 50D—00

Other Material 50D—00

Specifications 50D—00

Identify Axles

Axle Vertical Play—Quick Check—Double Reduction Axles

Remove and Install Front Axle Assembly—Double Reduction Axles

Remove and Install Suspended Front Axle Assembly—Double Reduction Axles

Remove and Install Rear Axle Assembly—Double Reduction Axles

Remove and Install Axle Assembly Onto Repair Stand—Double Reduction Axles

Remove and Install Valve Housing—Double Reduction Axles

Remove and Install Front Axle Assembly—4-Track Axles

Remove and Install Rear Axle Assembly—4-Track Axles

Remove and Install Final Drive Assembly—4-Track Axles

Remove and Install Rear Final Drive Assembly—4-Track Axles

Group 05: Input Housing

List of References

Essential, Recommended, and Fabricated Tools 50D—05

Other Material 50D—05

Specifications 50D—05

Remove Input Housing—Double Reduction Axles

Cross-Sectional View—Input Housing—Double Reduction Axles

Disassemble and Assemble Input Housing—Double Reduction Axles

Group 10: Differential

List of References

Essential, Recommended, and Fabricated Tools 50D—10

Other Material 50D—10

Specifications 50D—10

Remove Differential—Double Reduction Axles

Cross-Sectional View—Differential—Double Reduction Axles

Disassemble and Assemble—Double Reduction Axles

Install Differential—Double Reduction Axles

Adjust Preload—Double Reduction Axles

Set Cone Point and Adjust Backlash—Double Reduction Axles

Verify Input Quill Cone Point—Double Reduction Axles

Group 15: Double Reduction Final Drives

List of References

Essential, Recommended, and Fabricated Tools 50D—15

Other Material 50D—15

Specifications 50D—15

Remove Final Drive Assemblies—Double Reduction Axles

Disassemble Final Drive—Double Reduction Axles

Disassemble, Inspect, and Assemble First Stage Pinion Carrier—Double Reduction Axles

Disassemble, Inspect, and Assemble Second Stage Pinion Carrier—Double Reduction Axles

Assemble Final Drive—Double Reduction Axles

Remove Axle Housing—Double Reduction Axles

Disassemble and Assemble Axle Housing—Double Reduction Axles

Disassemble, Inspect, and Assemble Axle Shaft—Double Reduction Axles

Install Axle Housing—Double Reduction Axles

Adjust Axle Bearings—Double Reduction Axles

Install Final Drive Assemblies—Double Reduction Axles

Group 20: Brakes

List of References

Essential, Recommended, and Fabricated Tools 50D—20

Specifications 50D—20

Disassemble and Assemble Brakes—Double Reduction Axles

Group 25: 4-Track Final Drives

List of References

Essential, Recommended, and Fabricated Tools 50D—25

Other Material 50D—25

Specifications 50D—25

Remove and Install Axle Shaft and Spur Gear—4-Track Axles

Remove and Install Idler Gears—4-Track Axles

Replace Axle Studs—4-Track Axles

Section 60A: Brakes

Group 05: Service Brakes

List of References

Essential, Recommended, and Fabricated Tools 60A—05

Other Material 60A—05

Specifications 60A—05

General Repair Procedures 60A—05

Remove and Install Brake Rod

Remove and Install Brake Valve

Repair Brake Valve—Manual Backup

Repair Brake Valve—Powered Backup

Remove and Install Secondary Brake Valve

Repair Secondary Brake Valve

Bleed Brakes

Check Brakes

Manually Release Park Brake—PST

Group 10: Hydraulic Trailer Brake

List of References

Specifications 60A—10

Hydraulic Trailer Brake System

Remove and Install Hydraulic Trailer Brake Valve

Section 60B: Steering

Group 05: Steering Column

List of References

Other Material

Specifications 60B—05

Remove and Install Control Support

Repair Steering Column

Group 10: Steering

List of References

Specifications 60B—10

General Repair Procedures 60B—10

Remove and Install Steering Valve

Exploded View—Steering Valve

Repair Steering Valve

Remove and Install AutoTrac™ Valve

Repair AutoTrac™ Valve

Remove and Install ActiveCommand Steering (ACS™) Valve

Repair ActiveCommand Steering (ACS™) Valve

Remove and Install Priority Valve

Repair Priority Valve

Remove and Install Backup Pump

Bleed Steering System

Group 15: Steering Cylinders

List of References

Other Material 60B—15

Specifications 60B—15

Remove and Install Steering Cylinders

Repair Steering Cylinder

Section 70: Hydraulics

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools 70—00

Specifications 70—00

Remove and Install Hydraulic Pump—Standard Flow Hydraulic System

Remove and Install Hydraulic Pump—High-Flow Hydraulic System

Fill Hydraulic Pump Crankcase

Group 05: Hydraulic System Repair

List of References

Specifications 70—05

General Repair Procedures 70—05

Drain and Fill Hydraulic Reservoir

Remove and Install Hydraulic Oil Reservoir

Hydraulic System Cleanup

Group 10: Hydraulic Pump

List of References

Essential, Recommended, and Fabricated Tools 70—10

Specifications 70—10

Pump Identification—High-Flow Hydraulic

Remove and Install Hydraulic Compensator Valve

Repair Hydraulic Compensator Valve

Replace Shaft Seal

Repair Hydraulic Pump

Group 15: Gear Pump Assembly

List of References

Essential, Recommended, and Fabricated Tools 70—15

Other Material 70—15

Specifications 70—15

Remove and Install Gear Pump Assembly

Disassemble, Inspect, and Assemble Gear Pump Assembly

Remove and Install Rear Scavenge Pump

Group 20: Filter Housings and Control Valves

List of References

Specifications 70—20

Remove, Inspect, and Install Primary Hydraulic Filter Housing

Remove and Install Axle Filter Housing

Remove, Inspect, and Install Cooler Bypass Valve

Remove and Install Hydraulic Charge Manifold

Remove and Install Axle Lube Pressure Control Valve

Remove and Install PTO Lube Control Valve

Group 25: Hitch Valve, Selective Control Valves, and Couplers

List of References

Essential, Recommended, and Fabricated Tools 70—25

Specifications 70—25

Remove and Install Hitch-SCV Valve Stack

Remove and Install High Flow Valve Stack

Disassemble and Assemble Hitch-SCV Valve Stack

Disassemble and Assemble Scraper High Flow Valve Stack

Service Pressure Compensator

Service Pressure Compensating Check Valve

Service Solenoid Pilot Valve

Service Spool Centering Spring Assembly

Service Electronic Control Unit

Test Surge Relief Valve

Service Surge Relief Valve

Service Shuttle Valve

Remove and Install Coupler Housing

Repair Couplers

Repair High Flow Couplers

Group 30: Rear Hitch

List of References

Essential, Recommended, and Fabricated Tools 70—30

Other Material 70—30

Specifications 70—30

Remove and Install Lift Cylinder

Repair Hitch Lift Cylinder

Replace Rockshaft Bushings—DR Axle

Remove and Install Hitch Frame—DR Axle

Remove and Install Hitch Frame—SR Axle

Remove and Install Drawbar Support

Repair Hitch Lift Arm Assembly—SR Axle

Remove and Install Drawbar

Remove and Install Clevis

Replace Drawbar Wear Plates

Remove and Install Quick Coupler—Category 4/4N

Remove and Install Quick Coupler—Category 4N/3

Section 80A: Miscellaneous

Group 05: Hood and Side Panels

List of References

Specifications 80A—05

Position Hood Forward

Remove and Install Hood

Remove and Install Hood Screens

Remove and Install Hood Side Panels

Remove and Install Hood Latch

Adjust Fingerguard

Remove and Install Grille and Headlight Assembly

Adjusting Front Grille Lights

Aiming Head Lights

Section 80B: Hinge and Gudgeon

Group 05: Hinge

List of References

Essential, Recommended, and Fabricated Tools 80B—05

Other Material 80B—05

Specifications 80B—05

Replace Hinge Pins and Bushings

Group 10: Gudgeon

List of References

Essential, Recommended, and Fabricated Tools 80B—10

Other Material 80B—10

Specifications 80B—10

Exploded View—Standard Gudgeon

Exploded View—Severe Duty Gudgeon

Remove Gudgeon Drive Shaft

Inspect Universal Joint and Gudgeon Drive Shaft

Install Gudgeon Drive Shaft

Replace Gudgeon Journal Bearings, Thrust Bearings, and Wear Plates—Standard Duty Gudgeon

Replace Gudgeon Journal Bearings, Thrust Bearings, and Wear Plates—Severe Duty Gudgeon

Replace Gudgeon Spindle—Standard Gudgeon

Replace Gudgeon Spindle—Severe Duty Gudgeon

Section 80C: HydraCushion™ Suspension System

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools 80C—00

Specifications 80C—00

Remove and Install Suspension System

Group 05: Suspension Components

List of References

Essential, Recommended, and Fabricated Tools 80C—05

Other Material 80C—05

Specifications 80C—05

Relieve System Pressure

Remove and Install Valve Housing

Repair Valve Housing

Remove and Install Accumulators

Check and Charge Accumulators

Remove and Install Suspension Cylinder

Cross-Sectional View—Suspension Cylinder

Disassemble and Assemble Suspension Cylinder

Cross-Sectional View—Suspension Cylinder Seals

Replace Suspension Cylinder Seals

Section 80D: 4-Track Components

Group 05: Track

List of References

Essential, Recommended, and Fabricated Tools 80D—05

Specifications 80D—05

Install Front Support Stands

Install Rear Support Stands

Track Tensioning and De-tensioning

Remove and Install Track

Remove and Install Drive Wheel

Check Track Alignment

Adjust Track Alignment

Group 10: Tension Cylinder and Accumulator

List of References

Essential, Recommended, and Fabricated Tools 80D—10

Other Material 80D—10

Specifications 80D—10

Remove and Install Track Tension Cylinder

Cross-Sectional View—Track Tension Cylinder

Disassemble, Inspect, and Assemble Track Tension Cylinder

Remove and Install Tension Accumulator

Charge Tension Accumulator

Group 15: Track Frame

List of References

Essential, Recommended, and Fabricated Tools 80D—15

Other Material 80D—15

Specifications 80D—15

Remove and Install Track Frame

Remove and Install Tension Link and Alignment Lever

Replace Alignment Lever Bushings

Replace Tension Link Pivot Bushings

Repair Track Frame Pivot

Repair Front Idler Hubs

Repair Mid-Roller Assembly

Replace Track Frame Bumper

Section 90: Cab and Open Operator’s Station

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools 90—00

Other Material 90—00

Specifications 90—00

Remove Fixed Cab

Install Fixed Cab

Remove Suspended Cab

Install Suspended Cab

Repair Cab

Remove Inner Roof

Install Inner Roof

Remove and Install Left Hand Armrest

Group 05: Heating, Ventilating, and Air Conditioning (HVAC)

List of References

Essential, Recommended, and Fabricated Tools 90—05

Other Material 90—05

Specifications 90—05

Repair Air Conditioning System—Use CTM

Hose and Tubing O-ring Connection Torques

Discharge Air Conditioning System

Flushing, Purging, and Evacuating Information

Purge Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

Add Refrigerant Oil to Pressurized System

Remove and Install Compressor

Replace Receiver-Dryer

Remove and Install Expansion Valve

Remove HVAC Module

Install HVAC Module

Remove and Install Heater Control Valve

Group 10: ComfortCommand™ Seat

List of References

Essential, Recommended, and Fabricated Tools 90—10

Other Material 90—10

Specifications 90—10

Remove and Install Seat—ComfortCommand™

Repair Seat Air System—ComfortCommand™

Repair Seat Suspension—ComfortCommand™

Repair Seat Back—ComfortCommand™

Repair Seat Control Knobs—ComfortCommand™

Group 15: ActiveSeat™

List of References

Essential, Recommended, and Fabricated Tools 90—15

Other Material 90—15

Specifications 90—15

Purging Air from ActiveSeat™ System

Remove and Install ActiveSeat™

Remove and Install ActiveSeat™ Actuator

Remove and Install ActiveSeat™ Actuator Hoses

Remove and Install ActiveSeat™ Control Valve Assembly

ActiveSeat™ Hydraulic Control Valve Block

Remove and Install ActiveSeat™ Accumulator

Checking and Charging Replacement Accumulators—ActiveSeat™

Repair ActiveSeat™ Air System

Repair ActiveSeat™ Suspension

Repair ActiveSeat™ Back

Repair ActiveSeat™ Control Knobs

Group 20: Cab Door and Windshield

List of References

Specifications 90—20

Repair Cab Door Latch

Cab Door Adjustment—Step 1

Cab Door Adjustment—Step 2

Cab Door Adjustment—Step 3

Cab Door Adjustment—Step 4

Preparing Windshield Glass or Side Window For Replacement

Group 25: Cab Suspension

List of References

Specifications 90—25

Remove and Install Front Shocks

Remove and Install Rear Shocks

Remove and Install Shock Mounts

Remove and Install Chassis Suspension Mounts

Remove and Install Cab Suspension Mounts

Remove and Install Upper Stabilizer

Remove and Install Lower Supports

Remove and Install Panhard Rod

Section 300: Dealer Tools

Group 05: Dealer Fabricated Tools

List of References

Fabricated Tools

DF1057—Axle Adjusting Tool

DFRW7—Differential Lifting Tool

DFRW30A—Axle Jacking Tool

DFRW63 - DFRW64 - DFRW65 - DFRW66 - DFRW81—Tap-Out Harnesses

DFRW72—Gudgeon Spindle Cooling Box

DFRW92—Mounting Guide Pins

DFRW94—Rear Axle Support Stand

DFRW103—Yoke Holding Tool

DFRW117—Transmission-Hydraulic Flusher

DFRW132—Differential Side Bevel Gear End Play Tool

DFRW147—Screw Jack

DFRW148—ActiveSeat™ Control Valve Holding Tool

DFRW150—SCV-Hitch Valve Stack Lifting Bracket

DFRW164—Axle Adjusting Tool

DFRW165—PST Park Brake Pump Off Hose Adapter

DFRW213—Hydraulic Trailer Brake Test / Bleed Assembly

DFRW219—Wheel Tightening Stand

DFRW254—Gudgeon Oscillation Stop—DR Axle

DFRW255—Gudgeon Oscillation Stop—SR Axle

DFRW256—Spindle Removal Tool Set—HD Gudgeon

DFRW257—PTO Driveshaft Measuring Tool

DFRW258—4-Track Axle Caster

DFRW259—4-Track Rolling Drag Tool

DFRW261—Splitting Stand Adapter

DFRW265—4-Track Oscillation Stop

John Deere Tractors 9370R, 9420R, 9470R, 9470RX, 9520R, 9520RX, 9570R, 9570RX, 9620R Repair Service Manual (TM119519)