John Deere Tracks Tractors 9300T, 9320T, 9400T, 9420T, 9520T, 9620T Repair Service Manual (TM1782)

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John Deere Tracks Tractors 9300T, 9320T, 9400T, 9420T, 9520T, 9620T Repair Service Manual (TM1782)

tm1782 - John Deere 9300T, 9400T, 9320T, 9420T, 9520T and 9620T Tractors Repair Technical Manual.pdf

Complete Repair Service Technical Manual for John Deere Tracks Tractors 9300T, 9400T, 9320T, 9420T, 9520T, 9620T, with all the shop information to maintain, repair, service like professional mechanics.

John Deere Tracks Tractors 9300T, 9400T, 9320T, 9420T, 9520T, 9620T workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 1,629 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
 Notice to the Dealer
   Dealer Predelivery Information Form
   General Information
      Safety
      General Information
   Engine
      Component Removal and Installation
      Engine Repair
   Fuel, Air, and Cooling Systems
      Diesel Fuel System
      Air Intake and Exhaust Systems
      Engine Cooling System
      Oil Coolers
   Electrical
      Connectors
      Wiring Harness Routings
      Charging Circuit
      Starting Circuit
      Relays, Fuses, Solenoids, and Switches
      Monitoring Systems and Sensors
      Armrest Control
      Implement and Accessory Connectors
      Convenience and Accessory Components
   Power Shift Transmission (PST)
      Component Removal and Installation
      In-Tractor Repair
      Transmission Repair
      Transmission Cleanup
      Clutch Control
   Mechanical Shift Transmission (MST)
      Component Removal and Installation
      Transmission Oil Filter Relief Valve Housing
      Transmission Control Valve Housing
      Transmission Pump
      Transmission Front Cover
      Hi-Lo Clutch and Brake
      Hi-Lo Planetary
      Spacer Housing
      Traction Clutch
      Transmission Gear Drives
      Transmission Cleanup
      Shift Levers and Linkage
   Drive Systems
      Component Removal and Installation
      Engine Coupler
      Drive Shafts
      PTO Clutch
      PTO Clutch Valve and Linkage
      PTO Drop Box
   Rear Axle Assembly
      Component Removal
      Outboard Planetary Final Drive
      Outboard Planetary Service Brakes
      Outboard Planetary Park Brake (PST Tractor S.N. -902241)
      Wheel Hub and Axle Housing
      Steering Differential Carrier
      Differential Case Steering Gears
      Differential Case Drive Gears
      Input Pinion Housing
   Steering and Brakes
      Steering Column
      Steering Wheel Position Input Assembly
      Steering Pump
      Steering Pump Drive Gearbox
      Steering Motor
      Brake Valve
      Brake Components
      Park Brake-9020T
   Hydraulics
      Hydraulic System Repair
      Hydraulic Pump
      Axle Lubrication Pump
      Filter Housings and Control Valves
      Hitch Valve, Selective Control Valves, and Couplers-9000T Series
      Hitch Valve, Selective Control Valves, and Couplers-9020T Series
      Hitch
   Miscellaneous
      Hood and Side Panels
      Platform Step Assembly
      Frames
      Hitch Frame and Drawbar
   Operator Station
      Cab Removal and Installation
      Heating, Ventilating, and Air Conditioning (HVAC)
      Air Conditioning System
      Air Suspension Seat
      Cab Door and Windshield
   Track Frame and Components
      Tracks
      Tension Cylinder and Accumulator
      Track Frame
   Dealer Fabricated Tools
      Fabricated Tools

tm1782 - 9300T, 9400T, 9320T, 9420T, 9520T and 9620T Tractors Repair

Table of Contents

Notice to the Dealer

Dealer Predelivery Information Form

Section 10: General Information

Group 05: Safety

Follow Safety Instructions

Recognize Safety Information

Practice Safe Maintenance

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Handle Agricultural Chemicals Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Protect Against High Pressure Spray

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Avoid Harmful Asbestos Dust

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Use Proper Tools

Construct Dealer-Made Tools Safely

Dispose of Waste Properly

Live With Safety

Protect Against Noise

Service Accumulator Systems Safely

Wait Before Opening High-Pressure Fuel System

Group 10: General Information

General Specifications

Overall Dimensions

Sealants and Adhesives Cross-Reference Chart

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Identifying Zinc-Flake Coated Fasteners

Glossary of Terms

Section 20: Engine

Group 00: Component Removal and Installation

Essential or Recommended Tools

Specifications

Engine Identification

Remove and Install Engine

Group 05: Engine Repair

Repair Engine—Use CTM

Specifications

Section 30: Fuel, Air, and Cooling Systems

Group 05: Diesel Fuel System

Essential or Recommended Tools

Specifications

Fuel Tank Components

Remove and Install Left Fuel Tank

Remove and Install Right Fuel Tank

Remove and Install Center Fuel Tank

Replace Fuel Filter, Fuel Pump, and Bleed Fuel System

Group 10: Air Intake and Exhaust Systems

Specifications

Install Muffler

Air Intake Pipe Connections

Turbocharger Inlet Hose

Air Intake Pipe Installation

Inspect Air Intake System

Service Air Intake System

Group 15: Engine Cooling System

Essential or Recommended Tools

Specifications

Test Radiator and Coolant Tank

Test Radiator Cap

Remove and Install Radiator

Remove and Install Aftercooler

Remove and Install Viscous Fan Drive

Inspect Belt Tensioner

Drive Belt Routings

Group 20: Oil Coolers

Specifications

Remove and Install Axle-Transmission Oil Cooler—9000T

Remove and Install Hydraulic Oil Cooler—9000T

Remove and Install Oil Cooler—9020T

Leak Test Oil Coolers

Section 40: Electrical

Group 05: Connectors

Essential or Recommended Tools

Other Material

Use Electrical Insulating Compound

Using High-Pressure Washers

Repair AMP Connector

Remove Connector Body from Blade Terminals

Repair CINCH Connectors

Repair 32 and 48 Way CINCH Connectors

Repair CPC CPC is a trademark of AMP Incorporated Blade Type Connectors

Repair CPC CPC is a trademark of AMP Incorporated , Large MATE-N-LOC MATE-N-LOC is a trademark of AMP Incorporated and METRIMATE METRIMATE is a trademark of AMP Incorporated Pin Type Connectors

Repair DEUTSCH DEUTSCH is a trademark of Deutsch Company Connectors

Repair Small MATE-N-LOC MATE-N-LOC is a trademark of AMP Incorporated Socket Connector

Repair Small MATE-N-LOC MATE-N-LOC is a trademark of AMP Incorporated Pin Connector

Repair (Pull Type) METRI-PACK METRI-PACK is a trademark of Delphi Packard Electric Systems Connectors

Repair (Push Type) METRI-PACK METRI-PACK is a trademark of Delphi Packard Electric Systems Connectors

Repair SUMITOMO™ Connectors

Repair Weather Pack Weather Pack is a trademark of Packard Electric Connector

Repair YAZAKI™ Connectors

Group 10: Wiring Harness Routings

Wire Number and Color Codes

Ground Point Locations

# 1 Chassis Single Point Ground Stud

# 2 Cab-To-Chassis Ground

# 3 Cab Ground (Floor)

# 4 Cab Ground (Roof)

# 5 Battery Ground

Miscellaneous Grounds

Engine/Chassis Harness Routing and Component Identification—Front—MST

Engine/Chassis Harness Routing and Component Identification—Rear—MST

Engine/Chassis Harness Routing and Component Identification—Front—PST

Engine/Chassis Harness Routing and Component Identification—Rear—PST

Engine/Chassis Harness Routing and Component Identification—Front—European

Engine/Chassis Harness Routing and Component Identification—Rear—European

Transmission Harness Routing and Component Identification—9020T Series w/PST (S.N. —902241)

Transmission Harness Routing and Component Identification—9020T Series w/PST (S.N. 902242— )

Roof Harness Routing and Component Identification—North American

Roof Harness Routing and Component Identification—European

Cab Harness Routing and Component Identification—MST

Cab Harness Routing and Component Identification—PST

Cab Harness Routing and Component Identification—European

GREENSTAR GREENSTAR is a trademark of Deere & Company Harness Routing and Component Identification

Remote Mirror Harness Routing and Component Identification

Group 15: Charging Circuit

Disconnect Electrical Circuit

Repair Alternator—Use CTM

Exploded View—Alternator

Replace Alternator

Alternator Power Cable Routing

Replace Batteries

Group 20: Starting Circuit

Specifications

Repair Starter—Use CTM77

Remove and Install Starter

Replace Fusible Link

Remove and Install Start Circuit Relay

Group 25: Relays, Fuses, Solenoids, and Switches

Essential or Recommended Tools

Specifications

General Repair Procedures—Solenoids

Disconnect Electrical Circuit

Load Center Fuses

Load Center Relays and Diodes

Replace Starting Aid Solenoid

Replace Two-Speed Clutch Hi-Lo Solenoid—MST

Replace Solenoid Valves—PST

Replace SCV Solenoids

Replace Hitch Valve Solenoids

Replace Park Brake Valve Solenoids—9020T Series w/PST (S.N. —902241)

Replace Park Brake Valve Solenoids—9020T Series w/PST (S.N. 902242— )

Exploded View—Right Console Controls and Switches—9000T

Exploded View—Right Console Controls and Switches—9020T

Replace Right Console Switches

Replace Engine Oil Pressure Switch

Replace Starting Aid and Ignition Switch

Replace Neutral Start Switch—PST

Neutral Start Switch—MST

Replace Reverse Switches—MST

Replace Park Brake Valve Pressure Switch—9020T Series w/PST (S.N. —902241)

Replace Park Brake Valve Pressure Sensor—9020T Series w/PST (S.N. 902242— )

Replace Hand Brake Switch and Potentiometer European 9020T Series w/PST (S.N. —902241)

Replace Rear PTO Switch

Replace Dome Light Switch

Replace Cab Door Light Switch

Replace Beacon Light Switch

Replace Seat Raise/Lower Switch

Replace Operator Presence Seat Switch

Replace External Hitch Raise/Lower Switch

Replace A/C High- and Low-Pressure Switches

Replace A/C Deicing Switch and Blower Motor Resistor

Group 30: Monitoring Systems and Sensors

Essential or Recommended Tools

Other Material

Specifications

Replace Instrument Control Unit and SCV Set-up Panel

Replace Bulbs In Instrument Control Unit (ICU)

Replace Bulbs In SCV Set-up Panel (SUP)

Replace Corner Post Display and Bulbs

Replace Steering Column Module Bulbs

Replace Steering Column Module

Replace Control Units—9000T

Replace Control Units—9020T

Replace Engine Cam Speed Sensor

Replace Engine Crank Speed Sensor

Replace Engine Coolant Temperature Sensors

Replace Air Filter Restriction Sensor

Replace Fuel Level Sensor

Replace Fuel Temperature Sensor

Remove, Inspect, and Adjust Clutch Position Sensor

Replace Radar Sensor

Replace Wheel Speed Sensor—MST

Replace Transmission Oil Filter Restriction Sensor—MST

Replace Transmission Lube Oil Pressure Sensor—MST

Replace Axle Lube Filter Restriction Sensor (S.N. -902087)

Replace Axle Lube Pressure Sensor (S.N. -902087)

Replace Steering Case Pressure Sensor (S.N. 902088- )

Replace Steering Motor Speed Sensor

Replace Steering Filter Restriction Sensor

Replace Steering Oil Temperature Sensor

Replace Track Tension Pressure Sensor

Replace Hydraulic Oil Temperature Sensor

Replace Hydraulic Oil Reservoir Level Sensor

Replace Hydraulic Oil Filter Restriction Sensor

Replace Hitch Position Sensor

Replace Draft-Sensing Sensor

Adjust Draft-Sensing Sensor

CLIMATRAK CLIMATRAK is a trademark of Deere & Company Wire Harness and Component Identification

Replace Outlet Duct Temperature Sensor

Replace Cab Temperature Sensor

Replace Evaporator Temperature Sensor

Group 35: Armrest Control

Armrest Test Procedures

Exploded View—Armrest Control—9000T

Exploded View—Armrest Control—9020T

Replace Armrest Control Assembly

Replace Armrest Control Unit (ACU)

Replace Armrest Controls—9000T

Replace Armrest Controls—9020T

Exploded View—Engine Speed Control

Exploded View—Transmission Control—PST

Exploded View—Hi-Lo Clutch Control—MST

Replace Hitch Control

Exploded View—SCV Control Lever

Group 40: Implement and Accessory Connectors

Replace Seven-Terminal Outlet Socket

TouchSet Depth Control Connector

Diagnostic Program Connector

ECU Diagnostic Connector

Group 45: Convenience and Accessory Components

Specifications

Replace Circulation Blower Motor

Replace Pressurizer Blower Motor

Replace Wiper Motors

Replace Windshield Washer Pumps

Remove Radio and Speakers

Section 50: Power Shift Transmission (PST)

Group 00: Component Removal and Installation

Essential or Recommended Tools

Other Material

Specifications

Remove Transmission

Remove Components from Transmission

Install Transmission to Rollover Stand Bracket

Install Transmission

Check Transmission Oil Level

Group 05: In-Tractor Repair

Essential or Recommended Tools

Other Material

Specifications

Remove Filter Relief Valve

Disassemble and Assemble Filter Relief Valve

Remove, Repair, and Install Filter Relief Valve Housing

Remove and Install Input and Output Yokes

Repair Internal Park Brake (S.N. 902242— )

Replace Input and Output Shaft Seals

Group 10: Transmission Repair

Repair Power Shift Transmission

Group 15: Transmission Cleanup

Essential or Recommended Tools

Perform Transmission Cleanup

Group 20: Clutch Control

Repair Clutch Pedal Assembly

Section 55: Mechanical Shift Transmission (MST)

Group 00: Component Removal and Installation

Essential or Recommended Tools

Other Material

Specifications

Remove Mechanical Shift Transmission

Install Transmission on Engine Rotation Stand

Install Mechanical Shift Transmission

Check Transmission Oil Level

Group 05: Transmission Oil Filter Relief Valve Housing

Specifications

Remove Filter Relief Valve Housing

Install Filter Relief Valve Housing

Group 10: Transmission Control Valve Housing

Essential or Recommended Tools

Other Material

Specifications

Repair Clutch Pedal

Remove and Install Clutch Operating Cable

Adjust Clutch Cable

Remove Transmission Control Valve Housing

Cross-Sectional View—Transmission Control Valve

Exploded View—Transmission Control Valve

Disassemble, Inspect, and Assemble Transmission Control Valve Housing

Install Transmission Control Valve

Group 15: Transmission Pump

Specifications

Remove Transmission Pump

Cross-Sectional View—Transmission Pump and Bearing Quill

Exploded View—Transmission Pump and Bearing Quill

Disassemble, Inspect, and Assemble Transmission Pump

Install Transmission Pump

Group 20: Transmission Front Cover

Essential or Recommended Tools

Other Material

Specifications

Remove Transmission Front Cover

Remove, Inspect, and Install Front Cover Parts

Install Transmission Front Cover

Group 25: Hi-Lo Clutch and Brake

Essential or Recommended Tools

Other Material

Specifications

Cross-Sectional View—Hi-Lo Clutch and Brake

Exploded View—Hi-Lo Clutch and Brake

Remove Clutch and Brake Pack

Disassemble, Inspect, and Assemble Hi-Lo Clutch and Brake Assembly

Install Hi-Lo Clutch and Brake Assembly

Group 30: Hi-Lo Planetary

Essential or Recommended Tools

Specifications

Cross-Sectional View—Hi-Lo Planetary

Exploded View—Hi-Lo Planetary

Remove Hi-Lo Planetary Assembly

Disassemble, Inspect, and Assemble Hi-Lo Planetary

Install Hi-Lo Planetary Assembly

Group 35: Spacer Housing

Other Material

Remove, Inspect, and Install Spacer Housing and Parts

Group 40: Traction Clutch

Essential or Recommended Tools

Other Material

Specifications

Remove Traction Clutch Assembly

Cross-Sectional View—Traction Clutch

Exploded View—Traction Clutch

Disassemble, Inspect, and Assemble Traction Clutch

Remove and Inspect Traction Clutch Manifold

Install Traction Clutch Manifold

Install Traction Clutch Assembly

Group 45: Transmission Gear Drives

Essential or Recommended Tools

Service Material and Tools

Other Material

Specifications

Cross-Sectional View—Transmission Gear Drives

Remove Transmission Top Shaft, Upper Countershaft, Lower Countershaft, and Output Shaft

Cross-Sectional and Exploded Views—Top Shaft

Cross-Sectional and Exploded Views—Upper Countershaft

Cross-Sectional and Exploded Views—Lower Countershaft

Cross-Sectional and Exploded Views—Output Shaft

Disassemble and Inspect Shafts

Disassemble and Inspect Synchronizer

Assemble Synchronizer

Assemble Lower Countershaft

Assemble Upper Countershaft

Disassemble and Assemble Park Pawl Assembly

Cross-Sectional and Exploded Views—Shifter Cams

Remove and Install Shifter Cams

Adjust Neutral Start and Reverse Switches

Disassemble and Assemble Shifter Fork

Remove and Install Front Case Parts

Remove and Install Reverse Idler Gear

Install Transmission Shafts

Install Rear Case

Adjust Shaft End Play

Install Yoke Seals and Yokes

Group 50: Transmission Cleanup

Essential or Recommended Tools

Service Equipment and Tools

Perform Transmission Cleanup

Group 55: Shift Levers and Linkage

Specifications

Remove and Install Shift Lever Control Assembly

Exploded View—Shifter Lever Control Assembly Components

Disassemble, Inspect, and Assemble Shift Lever Control Assembly

Remove, Disassemble, Assemble, and Install Upper Shift Rods

Remove, Disassemble, and Assemble Shifter Bell Crank Assembly

Install Bell Crank Assembly

Remove, Disassemble, Assemble, and Install Lower Shift Rods

Adjust Lower Shift Rods

Adjust Neutral Lockout Plate

Section 56: Drive Systems

Group 00: Component Removal and Installation

Essential or Recommended Tools

Specifications

Remove and Install PTO Clutch

Replace PTO Clutch Support O-Rings

Remove and Install PTO Drop Box Assembly

Group 05: Engine Coupler

Specifications

Replace Engine Coupler

Group 10: Drive Shafts

Specifications

Inspect and Replace Universal Joints

Remove and Install Engine-to-Transmission Driveline

Remove and Install Rear Axle Driveline

Remove and Install PTO Driveline

Group 15: PTO Clutch

Essential or Recommended Tools

Other Material

Specifications

Cross-Sectional View—PTO Clutch Assembly

Exploded View—PTO Rear Cover and Brake Assembly

Exploded View—PTO Clutch Housing and Shaft

Exploded View—PTO Clutch Assembly

Disassemble, Inspect, and Assemble PTO Clutch

Group 20: PTO Clutch Valve and Linkage

Other Material

Specifications

Remove and Install

Disassemble, Inspect, and Assemble PTO Clutch Valve

Remove and Install PTO Clutch Lever

Replace PTO Clutch Operating Cable

Adjust PTO Clutch Operating Cable

Group 25: PTO Drop Box

Essential or Recommended Tools

Other Material

Specifications

Cross-Sectional View—PTO Housing Assembly

Disassemble, Inspect, and Assemble PTO Drop Box

Section 57: Rear Axle Assembly

Group 00: Component Removal

Essential or Recommended Tools

Other Material

Specifications

Remove and Install Wheel Hub/Axle Assembly

Remove and Install Park Brake Valve—9020 Series PST Tractors

Remove and Install Input Pinion Housing

Remove and Install Steering Differential Carrier

Remove and Install Differential Case Assembly

Remove and Install Axle Assembly

Group 05: Outboard Planetary Final Drive

Essential or Recommended Tools

Service Material and Tools

Other Material

Specifications

Introduction

Cross-Sectional View—Wheel Hub and Axle Shaft—9000T

Cross-Sectional View—Wheel Hub and Axle Shaft—9020T

Remove Wheel Hub Cover

Remove Outboard Planetary

Disassemble and Inspect Planetary Carrier Assembly

Assemble Planetary Carrier Assembly

Remove and Install Sun Gear/Axle Shaft

Remove and Install Outboard Planetary Ring Gear

Install Outboard Planetary

Adjust Axle Shaft Clearance

Install Wheel Hub Cover

Group 10: Outboard Planetary Service Brakes

Essential or Recommended Tools

Service Material and Tools

Specifications

Introduction

Cross-Sectional View—Outboard Planetary Service Brakes—9000T

Cross-Sectional View—Outboard Planetary Service Brakes—9020T

Remove and Install Service Brake Components

Vacuum Leakdown Test

Group 12: Outboard Planetary Park Brake (PST Tractor S.N. —902241)

Specifications

Introduction

Cross-Sectional View—Outboard Planetary Park Brake (PST Tractors S.N. —902241)

Remove and Install Park Brake Components

Group 15: Wheel Hub and Axle Housing

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Introduction

Install Wheel Hub/Axle Housing Assembly in Rollover Stand and Disassemble

Cross-Sectional View—Wheel Hub/Axle Housing Assembly

Disassemble Wheel Hub and Axle Housing

Remove, Disassemble, and Assemble Wheel Hub

Disassemble and Inspect Axle Housing

Install Wheel Hub and Brake Housing

Assemble Wheel Hub/Axle Housing Assembly

Group 20: Steering Differential Carrier

Essential or Recommended Tools

Specifications

Introduction

Cross-Sectional View—Steering Differential Carrier

Disassemble Upper Differential Carrier

Remove and Disassemble Steering Shaft

Remove and Disassemble Steering Idler Gear

Assemble and Install Steering Idler Gear

Remove Input Gear

Assemble and Install Input Gear

Assemble and Install Steering Shaft

Group 25: Differential Case Steering Gears

Essential Tools or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Introduction

Cross-Sectional View—Steering Gears

Remove Bearing Carrier and Inboard Planetary

Remove Inboard Planetary Carrier from Bearing Carrier

Disassemble and Assemble Bearing Carrier

Disassemble Planetary Carrier

Assemble Planetary Carrier

Cross-Sectional View—Steering Planetary Drive Gear Assembly

Inspect Steering Planetary Drive Gear Assembly Components

Remove and Install Planetary Drive Ring Gear

Remove and Disassemble Planetary Drive Gear

Assemble and Install Planetary Drive Gear

Install Bearing Carrier and Inboard Planetary

Group 30: Differential Case Drive Gears

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Introduction

Cross-Sectional View—Differential Case Assembly

Remove Spool/Ring Gear Assembly

Disassemble and Assemble Spool/Ring Gear Assembly

Install Spool/Ring Gear Assembly

Adjust Spool/Ring Gear Assembly Bearing Preload and Backlash

Group 35: Input Pinion Housing

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Introduction

Cross-Sectional View—Input Pinion Housing Assembly

Disassemble and Inspect Input Pinion Housing Assembly

Assemble Input Pinion Housing Assembly

Determine Input Pinion Shaft Bearing Preload

Continue Assembly of Input Housing

Adjust Input Housing Assembly Cone Point

Remove and Install Input Yoke

Remove and Install Seal Retainer

Replace O-Ring Packing and/or Oil Seal

Replace Input Housing-to-Case O-Ring Packing

Section 60: Steering and Brakes

Group 05: Steering Column

Specifications

Repair Steering Column

Group 10: Steering Wheel Position Input Assembly

Specifications

Remove and Install Steering Wheel Position Input Assembly

Repair Steering Wheel Position Input Assembly

Group 15: Steering Pump

Essential or Recommended Tools

Service Parts Kits

Other Material

Specifications

Remove and Install Steering Pump

Fill Steering Pump Crankcase

Exploded View—Steering Charge Pump and Pump Control

Disassemble, Inspect, and Assemble Steering Charge Pump

Disassemble, Inspect, and Assemble Displacement Control Valve

Exploded View—Steering Pump

Disassemble, Inspect, and Assemble Hydraulic Steering Pump

Group 20: Steering Pump Drive Gearbox

Essential or Recommended Tools

Other Material

Specifications

Remove and Install Steering Pump Drive Gearbox

Disassemble, Inspect, and Assemble Steering Pump Drive Gearbox

Group 25: Steering Motor

Essential or Recommended Tools

Service Parts Kits

Specifications

Remove and Install Steering Motor

Exploded View—Steering Motor

Disassemble, Inspect, and Assemble Steering Motor

Group 30: Brake Valve

Essential or Recommended Tools

Service Parts Kits

Specifications

General Repair Procedures—Brake Valve

Remove and Install Brake Valve

Disassemble, Inspect, and Assemble Brake Valve

Adjust Brake Pedal

Bleed Brakes

Check Manual Brakes

Group 35: Brake Components

Remove and Install Brake Pressure Reducing Valve (9000t S.N. - 900548)

Exploded View—Brake Pressure Reducing Valve Manifold (9000t S.N. - 900548)

Remove and Install Brake Pressure Reducing Valve (9000t S.N. 900549 - )

Exploded View—Brake Pressure Reducing Valve Manifold (9000t S.N. 900549 - )

Group 40: Park Brake—9020T

Essential or Recommended Tools

Specifications

Remove and Install—Park Brake Valve

Exploded View—Park Brake Valve

Manual Park Brake Release 9020T Series w-PST (S. N. -902242)

Manual Park Brake Release 9020T Series w-PST (S. N. 902243-)

Secondary Brake Adjustment—9020T Series w/PST (S. N. 902243-)

Section 70: Hydraulics

Group 05: Hydraulic System Repair

Essential or Recommended Tools

Specifications

General Repair Procedures—Hydraulic Systems

Disconnect Battery Ground Cable

Use Special Wrench

Install Hydraulic Fittings

Drain and Fill Hydraulic Reservoir

Remove and Install Hydraulic Oil Reservoir

Group 10: Hydraulic Pump

Essential or Recommended Tools

Service Parts Kits

Other Material

Specifications

Pump Identification

Remove and Install Hydraulic Pump

Fill Hydraulic Pump Crankcase

Remove and Install Hydraulic Pump Controller—Vickers

Exploded View—Hydraulic Pump Controller—Vickers

Disassemble, Inspect, and Assemble Pump Controller—Vickers

Exploded View—Hydraulic Pump—Vickers

Disassemble and Inspect Hydraulic Pump—Vickers

Replace Pump Shaft Seal—Vickers

Assemble Hydraulic Pump—Vickers

Exploded View—Hydraulic Pump—Sauer

Service Hydraulic Pump Control—Sauer

Disassemble and Inspect Hydraulic Pump—Sauer

Replace Hydraulic Pump Shaft Seal—Sauer

Assemble Hydraulic Pump—Sauer

Group 15: Axle Lubrication Pump

Essential or Recommended Tools

Other Material

Service Parts Kits

Specifications

Remove and Install Axle Lubrication Pump

Exploded View—Axle Lubrication Pump

Disassemble, Inspect, and Assemble Axle Lubrication Pump

Group 20: Filter Housings and Control Valves

Service Parts Kits

Specifications

Remove, Inspect, and Install Hydraulic Filter Housing

Remove, Inspect, and Install Axle Filter Housing

Group 25: Hitch Valve, Selective Control Valves, and Couplers—9000T Series

Essential or Recommended Tools

Service Parts Kits

Specifications

Remove and Install Hitch-SCV Valve Stack

Disassemble and Assemble Hitch-SCV Valve Stack

Disassemble, Inspect, and Assemble Hitch Manifold

Remove, Inspect, and Install Hitch-SCV Solenoids

Disassemble, Inspect, and Assemble Hitch Valve

Test Surge Relief Valve

Disassemble, Inspect, and Assemble Selective Control Valve

Exploded View—Coupler

Repair SCV Couplers

Group 30: Hitch Valve, Selective Control Valves, and Couplers—9020T Series

Service Equipment and Tools

Specifications

Top Cover Identification

Exploded View—Standard End Cover

Exploded View—Deluxe End Cover

Remove and Install Hitch SCV Valve Stack

Disassemble and Assemble Hitch-SCV Valve Stack

Disassemble, Inspect, and Assemble Hitch Manifold

Disassemble, Inspect, and Assemble Hitch Valve

Disassemble, Inspect, and Assemble Selective Control Valve

Repair SCV Couplers

Group 35: Hitch

Essential or Recommended Tools

Other Material

Specifications

Remove and Install Lift Cylinder

Cross-Sectional and Exploded View—90 mm Lift Cylinder

Cross-Sectional and Exploded View—100 mm Lift Cylinder

Disassemble, Inspect, and Assemble Lift Cylinder

Repair Hitch Lift Arm Assembly

Section 80: Miscellaneous

Group 05: Hood and Side Panels

Essential Tools

Remove and Install Hood

Releasing Broken Hood Latch

Adjust Hood

Remove and Install Front Screen

Remove and Install Left Side Panel

Remove and Install Right Side Panel

Adjust Side Panel

Group 10: Platform Step Assembly

Specifications

Remove and Install Platform Step Assembly

Group 15: Frames

Essential or Recommended Tools

Specifications

Remove and Install Front Support

Remove and Install Front Side Frames

Front Side Frame Torque Sequence

Group 20: Hitch Frame and Drawbar

Essential or Recommended Tools

Specifications

Remove and Install Drawbar

Remove and Install Drawbar Support—Standard

Remove and Install Drawbar Support—Wide Swing

Repair Drawbar Roller Carriage—Wide Swing

Remove and Install Drawbar Support—3-Point Hitch

Section 90: Operator Station

Group 00: Cab Removal and Installation

Essential or Recommended Tools

Other Material

Specifications

Remove Cab

Exploded View—Cab Mounts

Install Cab

Repair Cab

Group 05: Heating, Ventilating, and Air Conditioning (HVAC)

Heater Line Routing

Remove HVAC Module

Install HVAC Module

Remove and Install Heater Core

Test Heater Core

Remove, Test, and Install Heater Control Valve—without ClimaTrak is a trademark of Deere & Company

Remove, Test, and Install Heater Control Valve—with CLIMATRAK CLIMATRAK is a trademark of Deere & Company ( S.N - 902000 )

Remove and Install Heater Control Valve With CLIMATRAK CLIMATRAK is a trademark of Deere & Company ( S.N 902001- )

Remove and Install Temperature Control Cable

Adjust Heating/Cooling Control Cable

Group 10: Air Conditioning System

Essential or Recommended Tools

Other Material

Service Parts Kits

Specifications

Hose and Tubing O-Ring Connection Torques

Diagram—Air Conditioning System

Reference Chart—Air Conditioning System Fittings

Leak Test With Dye

Discharge Air Conditioning System

Flushing, Purging, and Evacuating Information

Flush Air Conditioning System

Purge Air Conditioning System

Evacuate Air Conditioning System

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

Add Refrigerant Oil to Pressurized System

Charge Air Conditioning System

Remove and Install Compressor

Test Volumetric Efficiency

Test Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Check Clutch Hub Clearance

Inspect Compressor Manifold

Inspect Compressor Thermal Bypass Valve

Disassemble, Inspect, and Assemble Compressor

Remove and Install Compressor Relief Valve

Replace Receiver-Dryer

Leak Test Condenser

Remove and Install Air Conditioning Condenser

Leak Test Evaporator

Remove and Install Evaporator

Remove and Install Expansion Valve

Group 15: Air Suspension Seat

Essential or Recommended Tools

Other Material

Remove and Install Seat

Repair Air System

Remove and Install Ride Zone Protector (RZP)

Repair Suspension

Repair Seat Back

Repair Control Knobs

Disassemble and Assemble Adjustable Armrest Support—Style A

Disassemble and Assemble Adjustable Armrest Support—Style B

Group 20: Cab Door and Windshield

Specifications

Door Latch Identification—Version "A" and Version "B"

Repair Cab Door Latch

Cab Door Adjustments

Cab Door Latch Adjustment—Step 1

Door Striker Adjustment—Step 2

Cab Door Latch Adjustment—Step 3

Door Latch Adjustment—Step 4

Replace Windshield Glass

Section 95: Track Frame and Components

Group 05: Tracks

Essential or Recommended Tools

Specifications

Track Tensioning and Detensioning

Remove and Install Track

Group 10: Tension Cylinder and Accumulator

Essential or Recommended Tools

Other Material

Service Parts Kits

Specifications

Remove and Install Track Tension Cylinder

Cross-Sectional and Exploded View—Track Tension Cylinder

Disassemble, Inspect, and Assemble Track Tension Cylinder

Charge Tension Accumulator

Group 15: Track Frame

Essential or Recommended Tools

Other Material

Specifications

Remove and Install Track Frame

Replace Oscillation Bearing

Remove and Install Walking Beam

Replace Walking Beam Pivot Bushing and Isolator Bushing

Repair Pillow Block

Replace Tension Link Pivot Bushings

Repair Front Idler Hubs

Remove, Repair, and Install Two Piece Mid-Roller Assembly

Remove, Repair, and Install One Piece Mid-Roller Assembly

Section 99: Dealer Fabricated Tools

Group 05: Fabricated Tools

Fabricated Tools

DFRW7—Differential Lifting Tool

DFRW20—Compressor Holding Fixture

DFRW63 - DFRW64 - DFRW65 - DFRW66 - DFRW81—Tap-Out Harnesses

DFRW92—Mounting Guide Pins

DFRW103—Yoke Holding Tool Tool may be purchased. Order JDG924.

DFRW113—Hood Supports Tool may be purchased. Order JDG1007.

DFRW116—Hydraulic Reservoir Siphon Tube

DFRW117—Transmission-Hydraulic Flusher

DFRW129—Steering Motor Sensor Gauge

DFRW139—Thermal Expansion Valve Replacement Tool

DFRW140—Engine Support Bracket

DFRW147—Screw Jack

DFRW150—SCV-Hitch Valve Stack Lifting Bracket

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