Complete Repair Service Technical Manual for John Deere Tractors 9470RT, 9520RT, and 9570RT (S.N. 906000—), with workshop information to maintain, repair, and service like professional mechanics.

John Deere 9470RT, 9520RT, 9570RT Tractors workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm119719 - 9RT Tractors Repair(S. N. 906000—916999) Technical Manual.pdf
tm119728 - Remise en état des tracteurs 9RT (N° de série 906000—916999).pdf

Total Pages: 1,731 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Category: Repair
Language: English French
Published on 2019/06/26

MAIN SECTIONS
Foreword
   Dealer Predelivery Information Form
   General Information
      Safety
      General Information
   Engine
      Component Removal and Installation
      Engine Repair
   Fuel, Air Intake, Exhaust, and Cooling
      Diesel Fuel System
      Air Intake System
      Auxiliary Drive System
      Radiator and Coolers
      Exhaust System
   Electrical
      Connectors
      Charging Circuit
      Starting Circuit
      Relays, Fuses, Solenoids, and Switches
      Monitoring Systems and Sensors
      CommandARM™
      Implement and Accessory Connectors
      Convenience and Accessory
   PowerShift Transmission (PST)
      Component Removal and Installation
      In Tractor Repair
      Transmission Repair
      Assemble Transmission
   Drive Train
      Component Removal and Installation
      Drive Shafts
      PTO Clutch
      PTO Clutch Valve
      PTO Drop Box
   Rear Axle Assembly
      Component Removal and Installation
      Outboard Planetary Final Drive
      Outboard Planetary Service Brakes
      Wheel Hub and Axle Housing
      Steering Differential Carrier
      Differential Case Steering Gears
      Input Pinion Housing
      Differential Case Drive Gears
   Brakes
      Service Brakes
      Hydraulic Trailer Brake
   Steering
      Steering Column
      Steering Wheel Position Input Assembly
      Steering Pump
      Steering Pump Drive Gear Case
      Steering Motor
   Hydraulics
      Component Removal and Installation
      Hydraulic System Repair
      Hydraulic Pump
      Gear Pump Assembly
      Filter Housings and Control Valves
      Hitch Valve, Selective Control Valves, and Couplers
      Rear Hitch
   Miscellaneous
      Hood and Side Panels
      Platform Step Assembly
      Hitch Frame and Drawbar
   Track Frame and Components
      Track
      Tension Cylinder and Accumulator
      Track Frame
      Track Suspension
   Cab and Open Operator’s Station
      Component Removal and Installation
      Heating, Ventilating, and Air Conditioning (HVAC)
      ComfortCommand™ Seat
      Cab Door and Windshield
   Dealer Tools
      Dealer Fabricated Tools

tm119719 - 9RT Tractors Repair(S. N. 906000—916999)

Table of Contents

Foreword

Dealer Predelivery Information Form

Section 10: General Information

Group 05A: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Wear Protective Clothing

Service Machines Safely

Stay Clear of Rotating Drivelines

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Handle Starting Fluid Safely

In Case of Fire

Avoid Static Electricity Risk When Refueling

Avoid Hot Exhaust

Clean Exhaust Filter Safely

Prevent Acid Burns

Handle Agricultural Chemicals Safely

Clean Vehicle of Hazardous Pesticides

Handling Batteries Safely

Avoid Harmful Asbestos Dust

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Avoid High-Pressure Fluids

Wait Before Opening High-Pressure Fuel System

Service Accumulator Systems Safely

Protect Against High Pressure Spray

Service Cooling System Safely

Prevent Machine Runaway

Avoid Backover Accidents

Keep ROPS Installed Properly

Park Machine Safely

Support Machine Properly

Work in Clean Area

Work In Ventilated Area

Illuminate Work Area Safely

Use Proper Lifting Equipment

Instructional Seat

Use Steps and Handholds Correctly

Transport Tractor Safely

Practice Safe Maintenance

Use Proper Tools

Construct Dealer-Made Tools Safely

Replace Safety Signs

Install All Guards

Live With Safety

Group 05B: General Information

List of References

Trademarks

Sealants and Adhesives Cross-Reference Chart

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Face Seal Fittings Assembly and Installation—All Pressure Applications

Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures

Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications

External Hexagon Port Plug Torque Chart

Prevent Hydraulic System Contamination

Check Oil Lines and Fittings

Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems

Identify Zinc-Flake Coated Fasteners

Use Torque Wrench Adapter

Servicing and Connecting Snap to Connect STC® Fittings

Use Special Wrench

Install Hydraulic Fittings

Remove and Install Rivet Nut Fasteners

Selective Catalytic Reduction (SCR) System Overview

Restored Operation Option

Aftertreatment Indicators Overview

Cleaning Diesel Exhaust Fluid (DEF) Tank

Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter

Section 20: Engine

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools 20—00

Specifications 20—00

Remove Engine—13.5 L

Install Engine—13.5 L

Remove Engine—15 L

Install Engine—15 L

Remove and Install Engine Oil Pan

Remove and Install Front Support

Group 05: Engine Repair

List of References

Specifications 20—05

Repair Engine—Use CTM

Replace Torsional Damper

Section 30: Fuel, Air Intake, Exhaust, and Cooling

Group 05: Diesel Fuel System

List of References

Essential, Recommended, and Fabricated Tools 30—05

Specifications 30—05

Fuel Tank Components

Remove and Install Left-Hand Fuel Tank

Remove and Install Right-Hand Fuel Tank

Remove and Install Center Fuel Tank

Replace Fuel Filter, Fuel Pump, and Bleed Fuel System

Group 10: Air Intake System

List of References

Specifications 30—10

Air Intake Pipe Connections

Remove and Install Intake Housing—13.5 L

Remove and Install Intake Housing—15 L

Remove and Install Aspirator Hose—13.5 L

Remove and Install Aspirator Hose—15 L

Remove and Install Charge Air Cooler Pipes—13.5 L

Remove and Install Charge Air Cooler Pipes—15 L

Group 15: Auxiliary Drive System

List of References

Essential, Recommended, and Fabricated Tools 30—15

Other Material 30—15

Specifications 30—15

Inspect Belt Tensioner

Drive Belt Routings

Remove and Install Vari-Cool™ Fan Belt—13.5 L

Remove and Install Vari-Cool™ Drive Assembly—13.5 L

Remove and Install Vari-Cool™ Fan Driven Assembly—13.5 L

Repair Vari-Cool™ Drive Assembly—13.5 L

Repair Vari-Cool™ Fan Driven Assembly—13.5 L

Check and Fill Vari-Cool™ Fan Sheaves—13.5 L

Remove and Install Vari-Cool™ Control Valve—13.5 L

Repair Vari-Cool™ Control Valve—13.5 L

Remove and Install Hydraulic Fan Pump—15 L

Remove and Install Hydraulic Fan Motor—15 L

Repair Hydraulic Fan Pump—15 L

Repair Hydraulic Fan Motor—15 L

Group 20: Radiator and Coolers

List of References

Essential, Recommended, and Fabricated Tools 30—20

Specifications 30—20

Other Material 30—20

Draining, Flushing, and Refilling Cooling System—13.5 L

Draining, Flushing, and Refilling Cooling System—15 L

Test Radiator and Deaeration Tank

Test Deaeration Cap

Remove and Install Deaeration Tank

Remove and Install Radiator—13.5 L

Remove and Install Radiator—15 L

Remove and Install Charge Air Cooler—13.5 L

Remove and Install Charge Air Cooler—15 L

Remove and Install Hydraulic Oil and Fuel Cooler—13.5 L

Remove and Install Hydraulic Oil Cooler—15 L

Remove and Install Fuel Cooler—15 L

Remove and Install Air Conditioner Condenser—13.5 L

Remove and Install Air Conditioner Condenser—15 L

Leak Test Hydraulic Oil Cooler

Group 25: Exhaust System

List of References

Other Material 30—25

Specifications 30—25

Service Exhaust System

Replace NOx Sensor

Drain DEF Tank

Remove and Install DEF Tank

Replace Header Assembly

Replace DEF Dosing Unit

Replace DEF Dosing Injector

Section 40: Electrical

Group 05: Connectors

List of References

Essential, Recommended, and Fabricated Tools 40—05

Other Material 40—05

Use Electrical Insulating Compound

Using High-Pressure Washers

Installation of Repair Wire Assembly

Repair AMP™ Connector

Repair AMPSEAL 16™ Connectors

Bosch™ Connectors

Remove Connector Body from Blade Terminals

CINCH™ Control Unit Connectors

Exploded View—CINCH™ FlexBox Connectors

CINCH™ FlexBox Connectors

Repair CPC™ Blade Type Connectors

Repair CPC™, Large Mate-N-Loc™, and Metrimate™ Pin Type Connectors

Repair DEUTSCH™ Connectors

Repair DEUTSCH™ Implement Connectors

Repair ITT Connector

Repair Small Mate-N-Loc™ Socket Connector

Repair Small Mate-N-Loc™ Pin Connector

Repair (Pull Type) Metri-Pack™ Connectors

Repair (Push Type) Metri-Pack™ Connectors

Repair Molex™ Control Unit Connectors

Repair Molex™ Connector

Repair SUMITOMO™ Connectors

Repair Tyco™ Fuel Injector Connector

Repair WEATHER PACK™ Connector

Repair YAZAKI™ Connectors

Group 10: Charging Circuit

List of References

Specifications 40—10

Disconnect Electrical Circuit

Repair Alternator—Use CTM

Replace Alternator

Replace Alternator and Battery Fuse

Replace Alternator and Battery Relay

Replace Batteries

Group 15: Starting Circuit

List of References

Specifications 40—15

Repair Starter—Use CTM

Remove and Install Starter

Remove and Install Start Circuit Relay

Replace Master Fuse

Group 20: Relays, Fuses, Solenoids, and Switches

List of References

Essential, Recommended, and Fabricated Tools 40—20

Specifications 40—20

General Repair Procedures 40—20

Removal, Repair, and Installation—Engine Electronics

Load Center Fuses and Relays

Replace Hydraulic Backup Pump Fuse

Replace Hydraulic Backup Pump Relay

Replace Steering Filter Restriction Switch

Replace Axle Filter Restriction Switch

Replace Hydraulic Oil Filter Restriction Switch

Replace Solenoid Valves—e18™

Replace Park Brake Valve Solenoids

Replace Fan Clutch Solenoids

Replace Starting Aid Solenoid

Replace Starting Aid Switch

Replace Ignition Switch

Replace Key Immobilizer

Replace Brake Light Switch

Replace Cab Door Light Switch

Replace Seat Raise-Lower Switch

Replace Heated Seat Switch

Replace Operator Presence Seat Switch

Replace Ethernet Switch

Replace Engine Oil Pressure Switch

Replace PTO Solenoid

Replace Air Conditioning Dual Pressure Sensor

Replace Air Conditioning Temperature Sensor

Replace Air Conditioning Motor Speed Control

Replace Battery Disconnect Switch

Replace External Hitch Raise-Lower Switch

Group 25: Monitoring Systems and Sensors

List of References

Essential, Recommended, and Fabricated Tools 40—25

Other Material 40—25

Specifications 40—25

General Information 40—25

Replace Steering Column Module

Control Unit and Display Identification

Replace Control Units

Replace Engine Coolant Level Sensor

Replace Engine Coolant Loss Sensor

Replace Fan Drive Speed Sensor—15 L

Replace Fuel Level Sensor

Remove, Inspect, and Adjust Clutch Position Sensor

Replace Hydraulic Oil Temperature Sensor

Replace Transmission Oil Temperature Sensor

Replace Transmission Lube Filter Restriction Sensor

Replace Transmission System Filter Restriction Sensor

Replace Rear PTO Speed Sensor

Replace Rear PTO Temperature Sensor

Replace Radar Sensor

Replace Hitch Position Sensor

Replace Hydro Charge Pressure Sensor

Replace Steering Cross-Shaft Speed Sensors

Replace Axle Supply Pressure Sensor

Replace Hydraulic Pump Sensors

Replace Track Tension Sensor

Replace Track Position Sensor

Replace Track Suspension Pressure Sensor

Remove, Install, and Adjust Draft Sensor

Replace CommandCenter™ Processor

Group 30: CommandARM™

List of References

Specifications 40—30

Armrest Test Procedures

Remove and Install CommandARM™ Assembly

Replace Armrest Interface Control Unit (AIC)

Replace Throttle Control Module

Replace Transmission Control Lever Module

Replace SCV Control Lever Module

Replace Rear Hitch Control Lever and SCV I Control Lever Module

Replace Hitch Controls Module

Replace Rear PTO Switch

Replace Secondary Brake Switch

Replace Cab Controls Module

Replace SCV Lock Module

Replace Joystick Module

Group 35: Implement and Accessory Connectors

List of References

Replace Seven-Terminal Outlet Socket

Replace GreenStar™ Terminal Connector

Replace Auxiliary Power Strip

Replace Three-Pin Accessory Outlet—Right-Hand Console

Replace Three-Pin Accessory Outlet—Storage Box

Replace and Adjust Field Lights

Group 40: Convenience and Accessory

List of References

Specifications 40—40

Replace Wiper Motors

Replace Circulation Blower Motor

Replace HVAC Pressurizer Blower Motor

Replace Air Flow Mode Motor

Replace Windshield Washer Pumps

Replace Radio and Speakers

Replace Refrigerator

Replace Refrigerator Tray

Replace Refrigerator Top Cover

Replace Refrigerator Door

Replace Refrigerator Thermostat

Replace Refrigerator Module

Section 50A: PowerShift Transmission (PST)

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools 50A—00

Other Material 50A—00

Specifications 50A—00

Remove Transmission—PST

Remove and Install Components from Transmission—PST

Engine Repair Stand Safety Precautions

Engine Repair Stand

Engine Repair Stand—Adapter Installation

Transmission Mounting Bracket—Installation

Install and Remove Transmission to Engine Stand

Install Transmission—PST

Group 05: In Tractor Repair

List of References

Essential, Recommended, and Fabricated Tools 50A—05

Other Material 50A—05

Specifications 50A—05

Replace Transmission Pressure Regulating Valve

Remove and Install Filter Housing

Remove and Install Output Yokes

Repair Internal Park Brake

Replace Input and Output Shaft Seals

Group 10: Transmission Repair

List of References

Essential, Recommended, and Fabricated Tools 50A—10

Other Material

Specifications 50A—10

Remove and Install Bearing Retainers

Remove and Install Input Shaft Yoke

Remove and Install Rear Output Shaft Yoke

Remove and Install Oil Line to Input Bearings

Auxiliary Pump Drive Cover Assembly

Remove and Install Pump Drive Cover

Pump Drive Gear Assembly

Remove and Install Auxiliary Pump Drive Gear Assemblies

Remove and Install Pump Drive Gear

Transmission Pump Assembly

Remove and Install Transmission Oil Pump

Internal Park Brake Assembly—Cross Sectional View

Remove and Install Internal Park Brake Assembly

Remove and Install Rear Housing

Disassemble and Assemble Rear Housing

Clutch Stage Assembly—Identification

Remove and Install Clutch Assembly

Remove and Install Clutch Rotation Tools

Fifth Stage Clutch Shaft Assembly—Cross Sectional View

Fifth Stage Clutch Shaft Assembly—Exploded View

Remove and Install Fifth Stage Clutch Shaft Assembly

Sixth Stage Clutch Shaft Assembly—Cross-Sectional View

Sixth Stage Clutch Shaft Assembly—Exploded View

Remove and Install Sixth Stage Clutch Shaft Assembly

Seventh Stage Clutch Shaft Assembly—Cross Sectional View

Seventh Stage Clutch Shaft Assembly—Exploded View

Remove and Install Seventh Stage Clutch Shaft Assembly

Disassemble and Assemble Fifth, Sixth, and Seventh Stage Clutch Shaft Assemblies

Second Stage Clutch Shaft Assembly—Cross Sectional View

Second Stage Clutch Shaft Assembly—Exploded View

Remove and Install Second Stage Clutch Shaft Assembly

Third Stage Clutch Shaft Assembly—Cross Sectional View

Third Stage Clutch Shaft Assembly—Exploded View

Remove and Install Third Stage Clutch Shaft Assembly

Fourth Stage Clutch Shaft Assembly—Cross Sectional View

Fourth Stage Clutch Shaft Assembly— Exploded View

Remove And Install Fourth Stage Clutch Shaft Assembly

Disassemble and Assemble Second, Third, and Forth Stage Clutch Shaft Assemblies

Output Eighth Stage Shaft Assembly—Cross Sectional View

Remove and Install Output Eighth Stage Shaft Assembly

Assemble Input Shaft Assembly

Remove and Install Oil Tube Nut and Clamp

Remove and Install Output Shaft Oil Dam

Rear Housing Solenoids and Sensors

Remove and Install Stand Pipe

Remove and Install Suction Tube

Group 15: Assemble Transmission

List of References

Essential, Recommended, and Fabricated Tools 50A—15

Other Material 50A—15

Specifications 50A—15

Adjust Clutch Stage Shaft Assembly Bearing

Adjust Second, Third, Fourth, and Seventh Clutch Stage Shaft Assembly Bearings

Adjust Fifth and Sixth Stage Clutch Shaft Assembly Bearings

Adjust Input Shaft Assembly Bearing

Adjust Output Shaft Assembly Bearing

Transmission Cleanup

Section 50B: Drive Train

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools 50B—00

Specifications 50B—00

Remove and Install PTO Clutch

Replace PTO Clutch Support O-rings

Remove and Install PTO Drop Box Assembly

Remove and Install PTO Drop Box Assembly—With Hitch

Group 05: Drive Shafts

List of References

Other Material 50B—05

Specifications 50B—05

Remove and Install Engine-to-Transmission Drive Shaft

Remove and Install Rear Axle Drive Shaft

Remove and Install PTO Drive Shaft

Inspect and Replace Universal Joints

Group 10: PTO Clutch

List of References

Essential, Recommended, and Fabricated Tools 50B—10

Other Material 50B—10

Specifications 50B—10

Cross-Sectional View—PTO Clutch Assembly

Exploded View—PTO Rear Cover and Brake Assembly

Exploded View—PTO Clutch Housing and Shaft

Exploded View—PTO Clutch Housing with Scavenge Pump

Exploded View—PTO Clutch Assembly

Disassemble, Inspect, and Assemble Scavenge Pump

Disassemble, Inspect, and Assemble PTO Clutch

Group 15: PTO Clutch Valve

List of References

Essential, Recommended, and Fabricated Tools 50B—15

Specifications 50B—15

Remove and Install PTO Clutch Valve

Exploded View—PTO Clutch Valve

Disassemble, Inspect, and Assemble PTO Clutch Valve

Group 20: PTO Drop Box

List of References

Essential, Recommended, and Fabricated Tools 50B—20

Other Material 50B—20

Specifications 50B—20

Cross-Sectional View—PTO Housing Assembly

Disassemble, Inspect, and Assemble PTO Drop Box

Section 50C: Rear Axle Assembly

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools 50C—00

Other Material 50C—00

Specifications 50C—00

Remove and Install Wheel Hub/Axle Assembly

Remove and Install Input Pinion Housing

Remove and Install Steering Differential Carrier

Remove and Install Differential Case Assembly

Remove and Install Axle Scavenge Tube

Remove and Install Axle Assembly

Group 05: Outboard Planetary Final Drive

List of References

Essential, Recommended, and Fabricated Tools 50C—05

Specifications 50C—05

Introduction 50C—05

Cross-Sectional View—Wheel Hub and Axle Shaft

Remove Wheel Hub Cover

Remove Outboard Planetary

Disassemble and Inspect Planetary Carrier Assembly

Assemble Planetary Carrier Assembly

Remove and Install Sun Gear/Axle Shaft

Remove and Install Outboard Planetary Ring Gear

Install Outboard Planetary

Adjust Axle Shaft Clearance

Install Wheel Hub Cover

Group 10: Outboard Planetary Service Brakes

List of References

Essential, Recommended, and Fabricated Tools 50C—10

Specifications 50C—10

Cross-Sectional View—Outboard Planetary Service Brakes

Remove and Install Service Brake Components

Vacuum Leakdown Test

Group 15: Wheel Hub and Axle Housing

List of References

Essential, Recommended, and Fabricated Tools 50C—15

Other Material 50C—15

Specifications 50C—15

Install Wheel Hub/Axle Housing Assembly in Rollover Stand and Disassemble

Cross-Sectional View—Wheel Hub/Axle Housing Assembly

Disassemble Wheel Hub and Axle Housing

Remove, Disassemble, and Assemble Wheel Hub

Disassemble and Inspect Axle Housing

Install Wheel Hub and Brake Housing

Assemble Wheel Hub/Axle Housing Assembly

Group 20: Steering Differential Carrier

List of References

Essential, Recommended, and Fabricated Tools 50C—20

Other Material 50C—20

Specifications 50C—20

General Repair Procedures 50C—20

Remove and Install Axle Lube Relief Valve

Remove and Disassemble Steering Cover Cross-Shaft

Assemble and Install Steering Cover Cross-Shaft

Remove and Disassemble Steering Cover Countershaft

Assemble and Install Steering Cover Countershaft

Remove and Disassemble Steering Cover Input Shaft

Assemble and Install Steering Cover Input Shaft

Remove and Disassemble Steering Cover Idler Shaft

Assemble and Install Steering Cover Idler Shaft

Group 25: Differential Case Steering Gears

List of References

Essential, Recommended, and Fabricated Tools 50C—25

Other Material 50C—25

Specifications 50C—25

Install Differential Case Assembly to Engine Rollover Stand

Cross-Sectional View—Steering Gears

Remove Bearing Carrier and Inboard Planetary

Remove Inboard Planetary Carrier from Bearing Carrier

Disassemble and Assemble Bearing Carrier

Cross-Sectional View—Planetary Carrier

Disassemble Planetary Carrier

Assemble Planetary Carrier

Cross-Sectional View—Steering Planetary Drive Gear Assembly

Remove and Install Planetary Drive Ring Gear

Remove and Install Planetary Drive Gear

Install Bearing Carrier and Inboard Planetary

Group 30: Input Pinion Housing

List of References

Essential, Recommended, and Fabricated Tools 50C—30

Other Material 50C—30

Specifications 50C—30

Cross-Sectional View—Input Pinion Housing Assembly

Remove and Install Input Yoke

Remove and Install Input Seal

Disassemble and Inspect Input Pinion Housing Assembly

Assemble Input Pinion Housing Assembly

Adjust Input Housing Assembly Cone Point

Group 35: Differential Case Drive Gears

List of References

Essential, Recommended, and Fabricated Tools 50C—35

Other Material 50C—35

Specifications 50C—35

Remove Ring Gear Spool Assembly

Disassemble and Assemble Ring Gear Spool Assembly

Install Ring Gear Spool Assembly

Adjust Ring Gear Spool Assembly Bearing Rolling Drag and Backlash

Tooth Contact Pattern Procedure

Section 60A: Brakes

Group 05: Service Brakes

List of References

Essential, Recommended, and Fabricated Tools 60A—05

Specifications 60A—05

General Repair Procedures 60A—05

Brake System Component Location

Remove and Install Brake Rod

Remove and Install Brake Valve

Repair Brake Valve

Remove and Install Brake Pressure Reducing Manifold

Repair Brake Pressure Reducing Manifold

Remove and Install Secondary Brake and Steering Control Manifold

Repair Secondary Brake and Steering Control Manifold

Remove and Install Primary and Secondary Brake Manifold

Remove and Install Backup Manifold

Repair Backup Manifold

Remove and Install Backup Pump

Bleed Brakes

Check Brakes

Manually Release Park Brake

Group 10: Hydraulic Trailer Brake

List of References

Specifications 60A—10

Hydraulic Trailer Brake System

Remove and Install Hydraulic Trailer Brake Valve

Section 60B: Steering

Group 05: Steering Column

List of References

Specifications 60B—05

Remove and Install Control Support

Repair Steering Column

Group 10: Steering Wheel Position Input Assembly

List of References

Specifications 60B—10

Remove and Install Steering Wheel Position Input Assembly

Repair Steering Wheel Position Input Assembly

Group 15: Steering Pump

List of References

Essential, Recommended, and Fabricated Tools 60B—15

Other Material 60B—15

Specifications 60B—15

Remove and Install Loop Override Valve

Repair Loop Override Valve

Remove and Install Steering Pump

Fill Steering Pump Crankcase

Exploded View—Steering Charge Pump and Pump Control

Disassemble, Inspect, and Assemble Steering Charge Pump

Disassemble, Inspect, and Assemble Displacement Control Valve

Exploded View—Steering Pump

Disassemble, Inspect, and Assemble Steering Pump

Group 20: Steering Pump Drive Gear Case

List of References

Essential, Recommended, and Fabricated Tools 60B—20

Other Material 60B—20

Specifications 60B—20

Remove and Install Steering Pump Drive Gear Case

Disassemble, Inspect, and Assemble Steering Pump Drive Gear Case

Group 25: Steering Motor

List of References

Essential, Recommended, and Fabricated Tools 60B—25

Specifications 60B—25

Remove and Install Steering Motor

Remove and Install Steering Motor Adapter

Exploded View—100 cm3 Steering Motor

Disassemble, Inspect, and Assemble Steering Motor—100 cm3

Section 70: Hydraulics

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools 70—00

Specifications 70—00

Remove and Install Hydraulic Pump—Standard Flow Hydraulic System

Remove and Install Hydraulic Pump—High-Flow Hydraulic System

Fill Hydraulic Pump Crankcase

Group 05: Hydraulic System Repair

List of References

Essential, Recommended, and Fabricated Tools 70—05

Specifications 70—05

General Repair Procedures 70—05

Drain and Fill Hydraulic Reservoir

Clean Hydraulic System Vent Filter

Remove and Install Hydraulic Oil Reservoir

Group 10: Hydraulic Pump

List of References

Essential, Recommended, and Fabricated Tools 70—10

Specifications 70—10

Pump Identification—High-Flow Hydraulic

Remove and Install Hydraulic Compensator Valve

Repair Hydraulic Compensator Valve

Replace Shaft Seal

Repair Hydraulic Pump

Group 15: Gear Pump Assembly

List of References

Essential, Recommended, and Fabricated Tools 70—15

Other Material 70—15

Specifications 70—15

Remove and Install Gear Pump Assembly

Disassemble, Inspect, and Assemble Gear Pump Assembly

Group 20: Filter Housings and Control Valves

List of References

Specifications 70—20

Remove, Inspect, and Install Primary Hydraulic Filter Housing

Remove and Install Axle Filter Housing

Remove, Inspect, and Install Cooler Bypass Valve

Remove and Install Hydraulic Return Manifold

Remove and Install Hydraulic Charge Manifold

Remove and Install PTO Lube Control Valve

Group 25: Hitch Valve, Selective Control Valves, and Couplers

List of References

Essential, Recommended, and Fabricated Tools 70—25

Specifications 70—25

Remove and Install Hitch-SCV Valve Stack

Remove and Install High Flow Valve Stack

Disassemble and Assemble Hitch-SCV Valve Stack

Service Pressure Compensator

Service Pressure Compensating Check Valve

Service Solenoid Pilot Valve

Service Spool Centering Spring Assembly

Service Electronic Control Unit

Test Surge Relief Valve

Service Surge Relief Valve

Service Shuttle Valve

Remove and Install Coupler Housing

Repair Couplers

Repair High Flow Couplers

Group 30: Rear Hitch

List of References

Specifications 70—30

Remove and Install Lift Cylinder

Repair Hitch Lift Cylinder

Repair Hitch Lift Arm Assembly

Section 80A: Miscellaneous

Group 05: Hood and Side Panels

List of References

Specifications 80A—05

Position Hood Forward

Remove and Install Hood

Remove and Install Hood Screens

Remove and Install Hood Side Panels

Remove and Install Hood Latch

Adjust Fingerguard

Remove and Install Grille and Headlight Assembly

Adjusting Front Grille Lights

Aiming Head Lights

Group 10: Platform Step Assembly

List of References

Specifications 80A—10

Remove and Install Platform Step Assembly

Group 15: Hitch Frame and Drawbar

List of References

Essential, Recommended, and Fabricated Tools 80A—15

Other Material 80A—15

Specifications 80A—15

Remove and Install Drawbar

Remove and Install Clevis

Replace Drawbar Wear Plates

Remove and Install Roller Carriage—Wide Swing

Remove and Install Drawbar Support—Standard

Remove and Install Drawbar Support—Wide Swing

Remove and Install Drawbar Support—3-Point Hitch

Section 80B: Track Frame and Components

Group 05: Track

List of References

Essential, Recommended, and Fabricated Tools 80B—05

Specifications 80B—05

Install Support Stands

Track Tensioning and De-tensioning

Remove and Install Track

Remove and Install Drive Wheel

Check Track Alignment

Adjust Track Alignment

Group 10: Tension Cylinder and Accumulator

List of References

Essential, Recommended, and Fabricated Tools 80B—10

Other Material 80B—10

Specifications 80B—10

Remove and Install Track Tension Cylinder

Cross-Sectional View—Track Tension Cylinder

Disassemble, Inspect, and Assemble Track Tension Cylinder

Charge Tension Accumulator

Group 15: Track Frame

List of References

Essential, Recommended, and Fabricated Tools 80B—15

Other Material 80B—15

Specifications 80B—15

Remove and Install Track Frame

Replace Walking Beam-to-Track Frame Bushing

Remove and Install Tension Link and Alignment Lever

Replace Alignment Lever Bushings

Replace Tension Link Pivot Bushings

Repair Pillow Block

Repair Front Idler Hubs

Repair Mid-Roller Assembly

Group 20: Track Suspension

List of References

Essential, Recommended, and Fabricated Tools 80B—20

Specifications 80B—20

Replace Rubber Walking Beam Bumpers

Replace Shock Absorber

Replace Air Spring

Replace Air Compressor

Remove and Install Walking Beam, Saddle, and Swing Arm

Replace Swing Arm Bushings

Replace Walking Beam Pivot Bushing and Isolator Bushing

Re-Inflate Track Air Suspension System

Section 90: Cab and Open Operator’s Station

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools 90—00

Other Material 90—00

Specifications 90—00

Remove Cab

Install Cab

Repair Cab

Remove Inner Roof

Install Inner Roof

Remove and Install Left Hand Armrest

Group 05: Heating, Ventilating, and Air Conditioning (HVAC)

List of References

Essential, Recommended, and Fabricated Tools 90—05

Other Material 90—05

Specifications 90—05

Repair Air Conditioning System—Use CTM

Hose and Tubing O-ring Connection Torques

Discharge Air Conditioning System

Flushing, Purging, and Evacuating Information

Purge Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

Add Refrigerant Oil to Pressurized System

Remove and Install Compressor

Replace Receiver-Dryer

Remove and Install Expansion Valve

Remove HVAC Module

Install HVAC Module

Remove and Install Heater Control Valve

Group 10: ComfortCommand™ Seat

List of References

Essential, Recommended, and Fabricated Tools 90—10

Other Material 90—10

Specifications 90—10

Remove and Install Seat—ComfortCommand™

Repair Seat Air System—ComfortCommand™

Repair Seat Suspension—ComfortCommand™

Repair Seat Back—ComfortCommand™

Repair Seat Control Knobs—ComfortCommand™

Group 15: Cab Door and Windshield

List of References

Specifications 90—15

Repair Cab Door Latch

Cab Door Adjustment—Step 1

Cab Door Adjustment—Step 2

Cab Door Adjustment—Step 3

Cab Door Adjustment—Step 4

Preparing Windshield Glass or Side Window For Replacement

Section 300: Dealer Tools

Group 05: Dealer Fabricated Tools

List of References

Fabricated Tools

DFRW7—Differential Lifting Tool

DFRW63 - DFRW64 - DFRW65 - DFRW66 - DFRW81—Tap-Out Harnesses

DFRW103—Yoke Holding Tool

DFRW117—Transmission-Hydraulic Flusher

DFRW165—PST Park Brake Pump Off Hose Adapter

DFRW213—Hydraulic Trailer Brake Test / Bleed Assembly

DFRW239—Rolling Drag Tool Set

DFRW240—Pinion Gear Alignment Tool

DFRW241—Pinion Gear Alignment Tool

DFRW244—Lift Hook

John Deere Tractors 9470RT, 9520RT, 9570RT Repair Service Manual (TM119719)