John Deere Tracks Tractors 9430T, 9530T, 9630T Repair Service Manual (TM2268)

Complete Repair Service Technical Manual for John Deere 9430T, 9530T, and 9630T Tracks Tractors, with all the shop information to maintain, repair, and service like professional mechanics.

John Deere 9430T, 9530T, and 9630T Track Tractors workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm2268 - 9430T, 9530T, and 9630T Tractors Repair Technical Manual.pdf
tm2268 - 9430T, 9530T, and 9630T Tractors Repair Technical Manual.epub

Total Pages: 1,621 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
   Foreword
   Dealer Predelivery Information Form
   General Information
      Safety
      General Information
   Engine
      Component Removal and Installation
      Engine Repair
   Fuel, Air, and Cooling Systems
      Diesel Fuel System
      Air Intake and Exhaust Systems
      Engine Cooling System
      Oil Coolers
   Electrical
      Connectors
      Wiring Harness Routings
      Charging Circuit
      Starting Circuit
      Relays, Fuses, Solenoids, and Switches
      Monitoring Systems and Sensors
      Armrest Control
      Implement and Accessory Connectors
      Convenience and Accessory Components
   Power Shift Transmission (PST)
      Component Removal and Installation
      In-Tractor Repair
      Transmission Repair
      Transmission Cleanup
   Drive Systems
      Component Removal and Installation
      Engine Coupler
      Drive Shafts
      PTO Clutch
      PTO Clutch Valve
      PTO Drop Box
   Rear Axle Assembly
      Component Removal
      Outboard Planetary Final Drive
      Outboard Planetary Service Brakes
      Wheel Hub and Axle Housing
      Steering Differential Carrier
      Differential Case Steering Gears
      Differential Case Drive Gears
      Input Pinion Housing
   Steering and Brakes
      Steering Column
      Steering Wheel Position Input Assembly
      Steering Pump
      Steering Pump Drive Gearbox
      Steering Motor
      Brake Valve
      Brake Components
   Hydraulics
      Hydraulic System Repair
      Hydraulic Pump
      Axle Lubrication Pump
      Filter Housings and Control Valves
      Hitch Valve, Selective Control Valves, and Couplers - Early Tractors
      Hitch Valve, Selective Control Valves, and Couplers-CAN Controlled
      Hitch
   Miscellaneous
      Hood and Side Panels
      Platform Step Assembly
      Frames
      Hitch Frame and Drawbar
   Operator Station
      Cab Removal and Installation
      Heating, Ventilating, and Air Conditioning (HVAC)
      Air Conditioning System
      Air Suspension Seat
      Cab Door and Windshield
   Track Frame and Components
      Tracks
      Tension Cylinder and Accumulator
      Track Frame
      Track Suspension
   Dealer Tools
      Fabricated Tools
      Essential and Recommended Tools

tm2268 - 9430T, 9530T, and 9630T Tractors Repair

Table of Contents

Foreword

Dealer Predelivery Information Form

Section 10: General Information

Group 05: Safety

Follow Safety Instructions

Recognize Safety Information

Practice Safe Maintenance

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Protect Against High Pressure Spray

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Avoid Harmful Asbestos Dust

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Use Proper Tools

Construct Dealer-Made Tools Safely

Dispose of Waste Properly

Protect Against Noise

Keep ROPS Installed Properly

Service Accumulator Systems Safely

Wait Before Opening High-Pressure Fuel System

Servicing Electronic Control Units

Welding Near Electronic Control Units

Live With Safety

Group 10: General Information

List of References

Trademarks

Sealants and Adhesives Cross-Reference Chart

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Face Seal Fittings Assembly and Installation—All Pressure Applications

Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures

Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications

External Hexagon Port Plug Torque Chart

Prevent Hydraulic System Contamination

Check Oil Lines and Fittings

Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems

Identify Zinc-Flake Coated Fasteners

Use Torque Wrench Adapter

Servicing and Connecting Snap to Connect STC™ Fittings

Glossary of Terms

Section 20: Engine

Group 00: Component Removal and Installation

List of References

Essential, Recommended and Fabricated Tools

Specifications

Remove 13.5 L Engine

Install 13.5 L Engine

Remove and Install Engine Oil Pan

Group 05: Engine Repair

List of References

Repair Engine—Use CTM

Section 30: Fuel, Air, and Cooling Systems

Group 05: Diesel Fuel System

List of References

Essential, Recommended and Fabricated Tools

Specifications

Fuel Tank Components

Remove and Install Left Fuel Tank

Remove and Install Right Fuel Tank

Remove and Install Center Fuel Tank

Replace Fuel Filter, Fuel Pump, and Bleed Fuel System

Group 10: Air Intake and Exhaust Systems

List of References

Specifications

Install Muffler

Air Intake Pipe Connections

Turbocharger Inlet Hose

Air Intake Pipe Installation

Service Air Intake System

Group 15: Engine Cooling System

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Other Material

Test Radiator and Coolant Tank

Test Radiator Cap

Remove and Install Radiator

Remove and Install Aftercooler

Inspect Belt Tensioner

Drive Belt Routings

Remove and Install Vari-Cool™ Fan Belt 13.5 L Engine

Repair Vari-Cool™ Drive Assembly 13.5 L Engine

Repair Vari-Cool™ Fan Driven Assembly 13.5 L Engine

Group 20: Oil Coolers

List of References

Specifications

Remove and Install Transmission Oil Cooler

Remove and Install Hydraulic Oil / Fuel Cooler and Condenser

Leak Test Oil Coolers

Section 40: Electrical

Group 05: Connectors

List of References

Essential, Recommended and Fabricated Tools

Other Material

Use Electrical Insulating Compound

Using High-Pressure Washers

Repair AMP Connector

Remove Connector Body from Blade Terminals

CAN Controlled SCV Connectors

CINCH CINCH is a trademark of Cinch Inc. Wedgebox Connectors

Exploded View—CINCH Flexbox Connectors

CINCH CINCH is a trademark of Cinch Inc. Flexbox Connectors

Repair CPC CPC is a trademark of AMP Incorporated Blade Type Connectors

Repair CPC CPC is a trademark of AMP Incorporated , Large MATE-N-LOC MATE-N-LOC is a trademark of AMP Incorporated and METRIMATE METRIMATE is a trademark of AMP Incorporated Pin Type Connectors

Repair DEUTSCH DEUTSCH is a trademark of Deutsch Company Connectors

Repair DEUTSCH™ Implement Connectors

Repair ITT Connector

Repair Small MATE-N-LOC MATE-N-LOC is a trademark of AMP Incorporated Socket Connector

Repair Small MATE-N-LOC MATE-N-LOC is a trademark of AMP Incorporated Pin Connector

Repair (Pull Type) METRI-PACK METRI-PACK is a trademark of Delphi Packard Electric Systems Connectors

Repair (Push Type) METRI-PACK METRI-PACK is a trademark of Delphi Packard Electric Systems Connectors

Repair Molex Connector

Repair SUMITOMO™ Connectors

Repair Tyco Fuel Injector Connector

Repair Weather Pack Weather Pack is a trademark of Packard Electric Connector

Repair YAZAKI™ Connectors

Group 10: Wiring Harness Routings

List of References

Wire Number and Color Codes

Ground Point Locations

Chassis Single Point Grounds

Cab Ground (Roof)

Cab Ground (Floor)

A/C Compressor Ground

Radio Ground

Wiper Grounds

Cab-To-Chassis Ground Cable

Starter/Engine Ground Cable

Positive Battery Cable Routing

Negative Battery Cable Routing

Cab Power Cable Routing

Engine/Chassis Harness Routing and Component Identification—North American

Engine/Chassis Harness Routing and Component Identification—European

Transmission Harness Routing and Component Identification—PST

Cab Harness Routing and Component Identification—North American

Cab Harness Routing and Component Identification—European

Outer Roof Harness Routing and Component Identification

JDLink™ Cab Harness

JDLink™ Control Unit Harness

ISO Cornerpost Harness

Auxiliary Power Strip

Right Hand Console Harness

Panel Backlighting Inverter Harness

Main Armrest Control Unit Harness (14 Pin)

Standard Armrest Control Unit Harness (20 Pin)

Armrest Control Unit Harness (22 Pin) (PST Only)

Armrest SCV 5 and Front Hitch Harness (22 Pin)

Single Lever Control Assembly Harness (18 Pin)

Manual HVAC Harness

ATC HVAC Harness

Right Convenience Outlet Harness

Left Convenience Outlet Harness

Field Office Harness Routing

Air Seat Harness

Heated Seat Control Unit Harness

Heated Seat Switch Harness

Heated Seat Power Harness

Dual Power Mirror Harness

Steering Column Module Harness

Steering Wheel Position Sensor Harness

VLC Power Cable

CLC Power Cable

Beacon Light Harness

Beacon Light Extension Harness

Hood Lights Harness—North American

Hood Lights Harness—European

Extremity Light Harness (NA Only)

Extremity Light Harness (Eur Only)

License Plate Light Harness (Eur Only)

Back-Up Alarm Harness

SCO Harness

Hitch/SCV I Solenoid Harness

SCV II/SCV III Solenoid Harness

SCV VI Solenoid Harness

SCV IV (SCV V Option) Solenoid Harness

PTO Harness

Left Track Tension Harness

Right Track Tension Harness

Group 15: Charging Circuit

List of References

Disconnect Electrical Circuit

Repair Alternator—Use CTM

Replace Alternator

Replace Batteries

Group 20: Starting Circuit

List of References

Specifications

Repair Starter—Use CTM77

Disconnect Electrical Circuit

Remove and Install Starter

Replace Master Fuse

Remove and Install Start Circuit Relay

Group 25: Relays, Fuses, Solenoids, and Switches

List of References

Essential or Recommended Tools

Specifications

General Repair Procedures—Solenoids

Disconnect Electrical Circuit

Load Center Fuses

Replace Solenoid Valves—PST

Replace Park Brake Valve Solenoids

Replace SCV Solenoids

Replace Hitch Valve Solenoids

Replace Right Console Switches

Replace Engine Oil Pressure Switch

Replace Starting Aid and Ignition Switch

Replace Neutral Start Switch—PST

Replace Brake Switch

Replace Hand Brake Switch and Potentiometer—European

Replace Dome Light Switch

Replace Cab Door Light Switch

Replace Beacon Light Switch

Replace Seat Raise/Lower Switch

Replace Heated Seat Switch

Replace Operator Presence Seat Switch

Replace Track Tension Sensor

Replace Track Suspension Pressure Sensor

Replace A/C High/Low Pressure Switch

Replace A/C Deicing Switch and Blower Motor Resistor

Group 30: Monitoring Systems and Sensors

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Replace Instrument Control Unit and SCV Set-up Panel

Replace Bulbs in Instrument Control Unit (CommandCenter™)

Replace Bulbs In SCV Set-Up Panel (SUP)

Replace Corner Post Display and Bulbs

Replace Steering Column Module Bulbs

Replace Steering Column Module

Control Unit Identification

Replace Control Units

Replace Engine Cam Position Sensor

Replace Engine Crank Speed Sensor

Replace Engine Coolant Temperature Sensor

Replace Fuel Level Sensor

Replace Air Filter Restriction Sensor

Remove, Inspect, and Adjust Clutch Position Sensor

Replace Radar Sensor

Replace Steering Case Pressure Sensor

Replace Steering Motor Speed Sensor

Replace Steering Filter Restriction Sensor

Replace Steering Oil Temperature Sensor

Replace Track Tension Pressure Sensor

Replace Track Position Sensor

Replace Hydraulic Oil Temperature Sensor

Replace Hydraulic Oil Reservoir Level Sensor

Replace Hydraulic Oil Filter Restriction Sensor

Replace Hitch Position Sensor

Remove, Install, and Adjust Draft Sensor

ClimaTrak ClimaTrak is a trademark of Deere & Company Wire Harness and Component Identification

Replace Outlet Duct Temperature Sensor

Replace Cab Temperature Sensor

Replace Fresh Air Temperature Sensor

Replace Evaporator Temperature Sensor

Group 35: Armrest Control

List of References

Armrest Test Procedures

Replace Armrest Control Assembly

Replace Armrest Control Unit (ACU)

Replace Engine Speed Control

Replace SCV Control Lever

Replace Hitch Control

Replace Rear PTO Switch

Replace IMS Switch

Replace Resume Switch

Replace Transmission Control (PST)

Group 40: Implement and Accessory Connectors

List of References

Replace Seven-Terminal Outlet Socket

Replace Three-Pin Accessory Outlets

Replace and Adjust Field Lights

TOUCHSET™ Depth Control Connector

Group 45: Convenience and Accessory Components

List of References

Replace Circulation Blower Motor

Replace Pressurizer Blower Motor

Replace Wiper Motors

Replace Windshield Washer Pumps

Remove Radio and Speakers

Section 50: Power Shift Transmission (PST)

Group 00: Component Removal and Installation

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove Transmission

Remove Components from Transmission

Install Transmission to Rollover Stand Bracket

Install Transmission

Check Transmission Oil Level

Group 05: In-Tractor Repair

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove Filter Relief Valve

Disassemble and Assemble Filter Relief Valve

Remove, Repair, and Install Filter Relief Valve Housing

Remove and Install Input and Output Yokes

Repair Internal Park Brake

Replace Input and Output Shaft Seals

Group 10: Transmission Repair

Repair Power Shift Transmission

Group 15: Transmission Cleanup

List of References

Essential, Recommended and Fabricated Tools

Perform Transmission Cleanup

Section 56: Drive Systems

Group 00: Component Removal and Installation

List of References

Essential, Recommended and Fabricated Tools

Specifications

Remove and Install PTO Clutch

Replace PTO Clutch Support O-Rings

Remove and Install PTO Drop Box Assembly

Group 05: Engine Coupler

List of References

Specifications

Replace Engine Coupler

Group 10: Drive Shafts

List of References

Specifications

Inspect and Replace Universal Joints

Remove and Install Engine-to-Transmission Driveline

Remove and Install Rear Axle Driveline

Remove and Install PTO Driveline

Group 15: PTO Clutch

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Cross-Sectional View—PTO Clutch Assembly

Exploded View—PTO Rear Cover and Brake Assembly

Exploded View—PTO Clutch Housing and Shaft

Exploded View—PTO Clutch Assembly

Disassemble, Inspect, and Assemble PTO Clutch

Group 20: PTO Clutch Valve

List of References

Essential, Recommended and Fabricated Tools

Specifications

Remove and Install PTO Clutch Valve

Disassemble, Inspect, and Assemble PTO Clutch Valve

Group 25: PTO Drop Box

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Cross-Sectional View—PTO Housing Assembly

Disassemble, Inspect, and Assemble PTO Drop Box

Section 57: Rear Axle Assembly

Group 00: Component Removal

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove and Install Wheel Hub/Axle Assembly

Remove and Install Input Pinion Housing

Remove and Install Steering Differential Carrier

Remove and Install Differential Case Assembly

Remove and Install Axle Assembly

Group 05: Outboard Planetary Final Drive

List of References

Essential, Recommended and Fabricated Tools

Service Material and Tools

Other Material

Specifications

Introduction

Cross-Sectional View—Wheel Hub and Axle Shaft

Remove Wheel Hub Cover

Remove Outboard Planetary

Disassemble and Inspect Planetary Carrier Assembly

Assemble Planetary Carrier Assembly

Remove and Install Sun Gear/Axle Shaft

Remove and Install Outboard Planetary Ring Gear

Install Outboard Planetary

Adjust Axle Shaft Clearance

Install Wheel Hub Cover

Group 10: Outboard Planetary Service Brakes

List of References

Essential, Recommended and Fabricated Tools

Service Material and Tools

Specifications

Introduction

Cross-Sectional View—Outboard Planetary Service Brakes

Remove and Install Service Brake Components

Vacuum Leakdown Test

Group 15: Wheel Hub and Axle Housing

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Install Wheel Hub/Axle Housing Assembly in Rollover Stand and Disassemble

Cross-Sectional View—Wheel Hub/Axle Housing Assembly

Disassemble Wheel Hub and Axle Housing

Remove, Disassemble, and Assemble Wheel Hub

Disassemble and Inspect Axle Housing

Install Wheel Hub and Brake Housing

Assemble Wheel Hub/Axle Housing Assembly

Group 20: Steering Differential Carrier

List of References

Essential, Recommended and Fabricated Tools

Specifications

Introduction

Cross-Sectional View—Steering Differential Carrier

Disassemble Upper Differential Carrier

Remove and Disassemble Steering Shaft

Remove and Disassemble Steering Idler Gear

Assemble and Install Steering Idler Gear

Remove Input Gear

Assemble and Install Input Gear

Assemble and Install Steering Shaft

Group 25: Differential Case Steering Gears

List of References

Essential, Recommended and Fabricated Tools

Service Equipment and Tools

Other Material

Specifications

Introduction

Cross-Sectional View—Steering Gears

Remove Bearing Carrier and Inboard Planetary

Remove Inboard Planetary Carrier from Bearing Carrier

Disassemble and Assemble Bearing Carrier

Disassemble Planetary Carrier

Assemble Planetary Carrier

Cross-Sectional View—Steering Planetary Drive Gear Assembly

Inspect Steering Planetary Drive Gear Assembly Components

Remove and Install Planetary Drive Ring Gear

Remove and Disassemble Planetary Drive Gear

Assemble and Install Planetary Drive Gear

Install Bearing Carrier and Inboard Planetary

Group 30: Differential Case Drive Gears

List of References

Essential, Recommended, and Fabricated Tools

Service Equipment and Tools

Other Material

Specifications

Introduction

Cross-Sectional View—Differential Case Assembly

Remove Ring Gear Spool Assembly

Disassemble and Assemble Ring Gear Spool Assembly

Install Ring Gear Spool Assembly

Adjust Ring Gear Spool Assembly Bearing Rolling Drag and Backlash

Group 35: Input Pinion Housing

List of References

Essential, Recommended and Fabricated Tools

Service Equipment and Tools

Other Material

Specifications

Introduction

Cross-Sectional View—Input Pinion Housing Assembly

Disassemble and Inspect Input Pinion Housing Assembly

Assemble Input Pinion Housing Assembly

Determine Input Pinion Shaft Bearing Preload

Continue Assembly of Input Housing

Adjust Input Housing Assembly Cone Point

Remove and Install Input Yoke

Remove and Install Seal Retainer

Replace O-Ring Packing and/or Oil Seal

Replace Input Housing-to-Case O-Ring Packing

Section 60: Steering and Brakes

Group 05: Steering Column

List of References

Specifications

Repair Steering Column

Group 10: Steering Wheel Position Input Assembly

List of References

Specifications

Remove and Install Steering Wheel Position Input Assembly

Repair Steering Wheel Position Input Assembly

Group 15: Steering Pump

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove and Install Steering Pump

Fill Steering Pump Crankcase

Exploded View—Steering Charge Pump and Pump Control

Disassemble, Inspect, and Assemble Steering Charge Pump

Disassemble, Inspect, and Assemble Displacement Control Valve

Exploded View—Steering Pump

Disassemble, Inspect, and Assemble Hydraulic Steering Pump

Group 20: Steering Pump Drive Gearbox

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Remove and Install Steering Pump Drive Gearbox

Disassemble, Inspect, and Assemble Steering Pump Drive Gearbox

Group 25: Steering Motor

List of References

Essential, Recommended and Fabricated Tools

Specifications

Remove and Install Steering Motor

Exploded View—Steering Motor

Disassemble, Inspect, and Assemble Steering Motor

Group 30: Brake Valve

List of References

Essential, Recommended and Fabricated Tool

Specifications

General Repair Procedures—Brake Valve

Remove and Install Brake Valve

Disassemble, Inspect, and Assemble Brake Valve

Adjust Brake Pedal

Bleed Brakes

Check Manual Brakes

Manual Park Brake Release (Early Version)

Manual Park Brake Release (Late Version)

Group 35: Brake Components

List of References

Remove and Install Brake Pressure Reducing Valve

Exploded View—Brake Pressure Reducing Valve Manifold

Section 70: Hydraulics

Group 05: Hydraulic System Repair

List of References

Essential, Recommended and Fabricated Tools

Specifications

General Repair Procedures—Hydraulic Systems

Disconnect Battery Ground Cable

Use Special Wrench

Install Hydraulic Fittings

Drain and Fill Hydraulic Reservoir

Remove and Install Hydraulic Oil Reservoir

Group 10: Hydraulic Pump

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove and Install Hydraulic Pump

Remove and Install Pump Controller

Replace Shaft Seal

Service Hydraulic Pump Control

Repair Hydraulic Pump

Fill Hydraulic Pump Crankcase

Group 15: Axle Lubrication Pump

List of References

Essential, Recommended and Fabricated Tools

Specifications

Other Material

Remove and Install Axle Lubrication Pump

Exploded View—Axle Lubrication Pump

Disassemble, Inspect, and Assemble Axle Lubrication Pump

Group 20: Filter Housings and Control Valves

List of References

Specifications

Remove, Inspect, and Install Hydraulic Filter Housing

Remove, Inspect, and Install Axle Filter Housing

Group 30: Hitch Valve, Selective Control Valves, and Couplers — Early Tractors

List of References

Essential, Recommended and Fabricated Tools

Specifications

Remove and Install Hitch—SCV Valve Stack

Top Cover Identification

Exploded View—Deluxe Top Cover

Disassemble and Assemble Hitch-SCV Valve Stack

Disassemble, Inspect, and Assemble Hitch Manifold

Disassemble, Inspect, and Assemble Hitch Valve

Test High Pressure Relief Valve

Disassemble, Inspect, and Assemble Selective Control Valve

Repair SCV Couplers

Group 32: Hitch Valve, Selective Control Valves, and Couplers—CAN Controlled

List of References

Essential, Recommended and Fabricated Tools

Specifications

Remove and Install Hitch-SCV Valve Stack—Can Controlled

Disassemble and Assemble Hitch-SCV Valve Stack — CAN Controlled

Disassemble and Assemble Hitch-SCV Valve Stack — CAN Controlled — 3D Animation

Service Pressure Compensator

Service Pressure Compensator - 3D Animation

Service Pressure Compensating Check Valve

Service Pressure Compensating Check Valve - 3D Animation

Service Spool Centering Spring Assembly

Service Spool Centering Spring Assembly - 3D Animation

Test Surge Relief Valve

Test Surge Relief Valve - 3D Animation

Service Surge Relief Valve

Service Surge Relief Valve - 3D Animation

Service Shuttle Valve

Service Shuttle Valve - 3D Animation

Remove and Install Coupler Housing

Remove and Install Coupler Housing - 3D Animation

Repair Couplers

Repair Couplers - 3D Animation

Service Pilot Oil Supply Filter

Service Pilot Oil Supply Filter - 3D Animation

Group 35: Hitch

List of References

Other Material

Specifications

Remove and Install Lift Cylinder

Repair Hitch Lift Cylinder

Repair Hitch Lift Arm Assembly

Section 80: Miscellaneous

Group 05: Hood and Side Panels

List of References

Essential, Recommended and Fabricated Tools

Specifications

Position Hood Forward

Remove and Install Hood

Remove and Install Hood Screens and Louvers

Remove and Install Hood Side Panels

Remove and Install Hood Latch

Group 10: Platform Step Assembly

List of References

Specifications

Remove and Install Platform Step Assembly

Group 15: Frames

List of References

Essential, Recommended and Fabricated Tools

Specifications

Remove and Install Front Support

Group 20: Hitch Frame and Drawbar

List of References

Essential, Recommended and Fabricated Tools

Specifications

Remove and Install Drawbar

Remove and Install Clevis—Standard

Remove and Install Clevis and Roller Carriage—Wide Swing

Remove and Install Drawbar Support—Standard

Remove and Install Drawbar Support—Wide Swing

Remove and Install Drawbar Support—3-Point Hitch

Section 90: Operator Station

Group 00: Cab Removal and Installation

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove Cab

Install Cab

Repair Cab

Group 05: Heating, Ventilating, and Air Conditioning (HVAC)

List of References

Specifications

Heater Line Routing

Remove HVAC Module

Install HVAC Module

Remove and Install Heater Core

Remove and Install Heater Control Valve (Without CLIMATRAK)

Remove and Install Heater Control Valve (With CLIMATRAK)

Leak Test Manual Heater Control Valve

Install Heater Control Valve

Remove and Install Control Cable

Adjust Heating/Cooling Controls

Group 10: Air Conditioning System

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Service Parts Kits

Hose and Tubing O-Ring Connection Torques

Discharge Air Conditioning System

Flushing, Purging, and Evacuating Information

Flush Air Conditioning System

Purge Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

Remove and Install Compressor

Test Volumetric Efficiency

Test Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Check Clutch Hub Clearance

Inspect Compressor Manifold

Remove and Install Compressor Relief Valve

Disassemble, Inspect, and Assemble Compressor

Replace Receiver-Dryer

Remove Air Conditioning Condenser

Leak Test Condenser

Leak Test Evaporator

Remove and Install Evaporator

Remove and Install Expansion Valve

Group 15: Air Suspension Seat

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove and Install Seat

Repair Seat Air System

Repair Seat Suspension

Repair Seat Back

Repair Seat Control Knobs

Group 20: Cab Door and Windshield

List of References

Specifications

Repair Cab Door Latch

Cab Door Adjustment—Step 1

Cab Door Adjustment—Step 2

Cab Door Adjustment—Step 3

Cab Door Adjustment—Step 4

Cab Door Adjustment—Step 5

Replace Windshield Glass

Section 95: Track Frame and Components

Group 05: Tracks

List of References

Essential, Recommended and Fabricated Tools

Specifications

Install Support Stands

Track Tensioning and De-tensioning

Remove and Install Track

Remove and Install Drive Wheel

Check Track Alignment

Adjust Track Alignment

Group 10: Tension Cylinder and Accumulator

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove and Install Track Tension Cylinder

Charge Tension Accumulator

Group 15: Track Frame

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove and Install Track Frame

Replace Walking Beam-to-Track Frame Bushing

Remove and Install Tension Link and Alignment Lever

Replace Alignment Lever Bushings

Replace Tension Link Pivot Bushings

Repair Pillow Block

Repair Front Idler Hubs

Repair Mid-Roller Assembly

Group 20: Track Suspension

List of References

Essential, Recommended and Fabricated Tools

Specifications

Replace Rubber Walking Beam Bumpers

Replace Shock Absorber

Replace Air Spring

Replace Air Compressor

Remove and Install Walking Beam, Saddle, and Swing Arm

Replace Swing Arm Bushings

Replace Walking Beam Pivot Bushing and Isolator Bushing

Re-Inflate Track Air Suspension System

Section 99: Dealer Tools

Group 05: Fabricated Tools

List of References

Fabricated Tools

DFRW7—Differential Lifting Tool

DFRW20—Compressor Holding Fixture

DFRW63 - DFRW64 - DFRW65 - DFRW66 - DFRW81—Tap-Out Harnesses

DFRW92—Mounting Guide Pins

DFRW103—Yoke Holding Tool

DFRW117—Transmission-Hydraulic Flusher

DFRW129—Steering Motor Sensor Gauge

DFRW139—Thermal Expansion Valve Replacement Tool

DFRW155—Jumper Leads

DFRW165—PST Park Brake Pump Off Hose Adapter

DFRW214—Hood Support Rod

DFRW228—Fan Driven Sheave Shaft Removal Tool

DFRW239—Rolling Drag Tool Set

DFRW244—Lift Hook

Group 10: Essential and Recommended Tools

List of References

D01006AA Bench-Mounted Holding Fixture

D01019AA Manually Operated Hydraulic Pump

D01045AA Disk Set

D01205AA Two-Jaw Puller

D01290AA Push-Puller

D05104ST Radiator Pressure Tester

D05223ST Engine Rollover Stand

D05277ST Pulley Remover

JDG19 Lifting Eyes

JDG23 Lift Sling

JDG114 Internal Snap Ring Pliers

JDG141 Extraction Tool

JDG155 Electrical Repair Tool Kit

JDG215 Compressor Seal and Clutch Repair Kit

JDG226 Special Hex Drive

JDG342 Driver Handle

JDG359 DEUTSCH Electrical Repair Tool Kit

JDG537 Driver Handle

JDG658 Special Hydraulic Wrench

JDG673 Seal Installer Set

JDG707 Crimping Tool

JDG708 AMP Crimping Tool

JDG746 Compressor Seal Protector

JDG747 A/C Compressor Clutch Spanner

JDG748 Jaws

JDG751 Solenoid Removal Tool

JDG771 Forcing Screw Pilot

JDG783 Weather Pack Crimping Tool

JDG820 Flywheel Rotation Tool

JDG839 Radiator Pressure Tester Adapter

JDG865 Crimping Tool

JDG879 Differential and Pinion Lifting Fixture

JDG882 Mounting Guide Pins

JDG909 Lifting Eyes

JDG920-2 Leveling Plate

JDG924 Yoke Holding Tool

JDG926A Bearing Installer

JDG948 Terminal Extractor Tool

JDG987 Driver Disk (5 in.)

JDG1072 Journal Bearing Sizing Tool

JDG1077 Yoke Installation Tool

JDG1079 Lifting Bar

JDG1080 Pump Adapter Plate

JDG1083 Axle Transport Cart

JDG1128 Driver Disk (5-7/8 in.)

JDG1276 Rear Support Stands

JDG1277A Front Support Stands

JDG1400 Journal Bearing Sizing Arbor

JDG1401 Lifting Eye

JDG1402 Spanner Wrench

JDG1403 Spanner Wrench

JDG1404 Bearing/Gear Installer Tool Set

JDG1405 Bearing Installer

JDG1406 Bearing Installer

JDG1407 Bearing Installer

JDG1408 Bearing Installer

JDG1409 Outer Bearing Cup Installer Plate Set

JDG1410 Bearing Installer

JDG1411 Oil Seal Installer

JDG1412 Bearing Cup Installer

JDG1413 Bearing Cone Installer

JDG1414 Face Seal Installer

JDG1415 Pinion Assembly Sleeve

JDG1416 Pinion Assembly Sleeve

JDG1417 Bearing Remover

JDG1418 Jack Screws

JDG1419 Lifting Bridle

JDG1420 Gear Puller Tool Set

JDG1421A Special Puller Cross Block

JDG1422 Bearing Installer

JDG1423 Bearing Puller Tool Set

JDG1424 Support Block

JDG1425 Lifting Bar Adapter

JDG1426 Driver

JDG1427 Driver

JDG1428 Input Yoke Remover

JDG1429 Driver Handle

JDG1430 Input Yoke Installer Tool

JDG1431A Brake Housing Installation Tool Set

JDG1432 External Snap Ring Pliers

JDG1433 Input Pinion Cone Point Tool Set

JDG1434 Internal Snap Ring Pliers (Long Handled)

JDG1435 Driver Plate

JDG1448 Jack Screws

JDG1487A Seal Installer Plate

JDG1488 Double Ended Socket Adapter

JDG1574 Lifting Bracket

JDG1579 Coupler Tool

JDG1666 Park Brake Release Hand Pump Kit

JDG1744 Master Repair Kit

JDG1885 Snap-to-Connect Release Tools

JDG8092 Driver Handle

JDG10145 Terminal Crimping Tool

JDG10146 Extraction Tool

JDG10198 Terminal Crimping Tool

JDG10199 Rear Engine Lift Bracket

JDG10200 13.5L Front Engine Lift Bracket

JDG10353 DEUTSCH Crimp and Extractor Tool Set

JDG10469 Seal Driver

JDG10470 Seal Driver

JDG10471 Spanner Socket

JDG10472 Spanner Socket

JDG10521 Face Seal Installer

JDG10522 Face Seal Installer

JDG10539 Radiator Pressure Tester Adapter

JDG10664 Relief Valve Core Removal Tool

JDG10665 Spool Centering Spring Assembly Tool

JDG10666 Pressure Compensator Removal Brush

JDG10667 Shuttle Valve Removal Tool

JDG10684 System Relief Valve and Hitch Surge Relief Valve Test Adapter Kit

JDG10752P1 Bushing Installer

JDG10752P2 Bushing Installer

JDG10927 Terminal Extraction Tool

JDG11016 Die Assembly

JDG11017 Crimping Tool

JDG11019 Extraction Tool

JDG11237 Extension Lead Harness Adapter

JDP10 Bushing Installer

JDT35 Driver Disk

JT01748 Lifting Bracket

JT01778 Threaded Adapter (5/8 in. x 12 mm)

JT02044 Support Stands

JT02045 Recovery/Recycling, and Charging Station

JT02050 Recovery/Recycling Station

JT02051 Manifold with Gauges

JT02075 Air Conditioning Flushing Unit

JT02081 Electronic Leak Detector

JT02098 Air Conditioning R-12/R134a Fitting Kit

JT02129 Air Conditioning Oil Injector

JT02147 Tube Fitting

JT03437 90° Coupler

JT03473 Coupler

JT03507 DR Adapter

JT05420 Nitrogen Accumulator Charging Kit

JT05550 Lifting Eyebolts

JT05551 Lifting Eyebolt

JT05552 Lifting Eyebolt (M20)

JT05706 Torque Multiplier Wrench

JT05711 Nitrogen Accumulator Charging Regulator

JT05726 Wheel and Axle Lift

JT05746 Portable Filter Caddy

JT06142A Transmission Jack

JT07056A Heavy-Duty Jack

JT07115 Master Hydraulic Kit

JT07119 Test Hose

JT07195B Technician’s Electrical Repair Kit

JT07250 Vacuum Test Kit

JT07358 Axle Mounting Bracket

RE43231 Cleanup Filter

RE164261 Track Charging Hose

John Deere Tracks Tractors 9430T, 9530T, 9630T Repair Service Manual (TM2268)