Complete official Operation & Test manual with Electrical Wiring Diagrams for John Deere 310SE and 315SE Backhoe Loaders, with all the shop information to maintain, diagnose, and rebuild like professional mechanics.

John Deere 310SE and 315SE Backhoe Loaders workshop Operation Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm1608 - 310SE and 315SE Backhoe Loaders Technical Manual - Operation & Test.pdf
tm1608 - 310SE and 315SE Backhoe Loaders Technical Manual - Operation & Test.epub

Total Pages: 837 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
   HELP!! HELP!! HELP!! HELP!!
   General Information
      Safety Information
      General Specifications
      Torque Values
      Fuels and Lubricants
   Wheels
      Powered or Non-Powered Wheels and Fastenings
   Axles and Suspension Systems
      Input Drive Shafts and U-Joints
      Non-Powered Wheel Axles
      Powered Wheel Axle (MFWD)
      Axle Shaft, Bearings and Reduction Gears
      Dealer Fabricated Tools
   Transmission
      Removal and Installation
      Controls Linkage
      Input Drive Shafts and U-Joint
      Gears, Shafts, Bearings, and Powershift Clutches
      Hydraulic System
      Dealer Fabricated Tools
   Engine
      Removal and Installation
      Dealer Fabricated Tools
   Engine Auxiliary Systems
      Cold Weather Starting Aid
      Cooling Systems
      Speed Controls
      Intake System
      Exhaust System
      External Fuel Supply System
   Torque Converter
      Turbine, Gears and Shaft
   Steering System
      Hydraulic System
   Service Brakes
      Active Elements
      Hydraulic System
   Park Brake
      Active Elements
   Electrical Systems
      Batteries, Support, and Cables
      Alternator, Regulator and Charging System Wiring
      Lighting System
      Wiring Harness and Switches
      System Controls
      Instruments and Indicators
      Motors and Actuators
   Frames, Chassis or Supporting Structure
      Frame Installation
      Chassis Weights
   Operator’s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
      Dealer Fabricated Tools
   Sheet Metal and Styling
      Hood and Engine Enclosure
      Miscellaneous Shields
      Grille and Grille Housing
      Fenders
   Safety, Convenience and Miscellaneous
      Radio
      Horn and Warning Devices
   Main Hydraulic System
      Hydraulic System
   Loader
      Loader
      Bucket
      Control Linkages
      Hydraulic System
   Backhoe
      Bucket
      Control Linkage
      Frames
      Hydraulic System

tm1608 - 310SE and 315SE Backhoe Loaders

Table of Contents

Foreword

Technical Information Feedback Form

Section 9000: General Information

Group 01: Safety Information

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Keep ROPS Installed Properly

Service Tires Safely

Practice Safe Maintenance

Use Proper Tools

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Live With Safety

Group 02: General Specifications

310SE and 315SE Specifications

310SE and 315SE Backhoe Loader Dimensions

310SE and 315SE Backhoe Loader—Specifications

310SE and 315SE Backhoe Loader—Other Information

310SE and 315SE Backhoe Loader Weight

310SE and 315SE Backhoe and Loader Buckets

310SE and 315SE Backhoe Loader Drain and Refill Capacities

310SE And 315SE Backhoe Loader Lifting Capacities—Standard Dipperstick

310SE And 315SE Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted)

310SE And 315SE Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended)

Group 03: Torque Values

Hardware Torque Specifications

ROPS Torque Specifications

Metric Bolt and Screw Torque Values

Additional Metric Cap Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Check Oil Lines And Fittings

O-Ring Groove Connections

Service Recommendations For Flat Face O-Ring Seal Fittings

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Metric Series Four Bolt Flange Fitting

Service Recommendations For Inch Series Four Bolt Flange Fittings

Group 04: Fuels and Lubricants

Diesel Fuel

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Low Sulfur Diesel Fuel Conditioner

Diesel Fuel Storage

Do Not Use Galvanized Containers

Fuel Tank

Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I

Transmission, Axles and Mechanical Front Wheel Drive Oil

Hydraulic Oil

Grease

Grease For Extendible Dipperstick, Sideshift Frame, And Stabilizer Leg Wear Strips

Alternative and Synthetic Lubricants

Lubricant Storage

Mixing of Lubricants

Section 9005: Operational Checkout Procedure

Group 10: Operational Checkout Procedure

Operational Checkout Procedure

Section 9010: ENGINE

Group 05: Theory of Operation

PowerTech 4.5 L (4045) John Deere Engine—Use CTM104

Engine Sectional View

General Engine Description

Group 15: Diagnostic Information

PowerTech 4.5 L (4045) John Deere Engine—Use CTM104

Make Visual Inspection of Engine and Supporting Systems

Diagnose Engine Malfunctions

Group 20: Adjustments

PowerTech 4.5 L (4045) John Deere Engine—Use CTM104

JT05801 Clamp-On Electronic Tachometer Installation

Adjust Speed Control Lever Tension

Engine Speed Control Linkage

Slow and Fast Idle

Group 25: Tests

PowerTech 4.5 L (4045) John Deere Engine Use CTM104

JT05801 Clamp-On Electronic Tachometer Installation

JT05800 Digital Thermometer Installation

Air Intake System Test Leakage

Radiator Air Flow Test

Turbocharger Boost Pressure—Engine Performance Test

Injection Pump Timing

Fuel Line Test Leakage

Section 9015: Electrical System

Group 05: System Information

Visually Inspect Electrical System

Malfunctions

High Resistance Circuit

Open Circuit

Grounded Circuit

Shorted Circuit

Multimeter

Seven Step Electrical Test Procedure

System Functional Schematic Information

Reading a System Functional Schematic

Reading a Component Location Diagram

Electrical Schematic Symbols

Group 10: System Diagrams

Component Identification Table

Fuse (Blade-Type) Color Codes

Fuse Specifications

Wiring and Schematic Diagrams Legend

System Functional Schematic Section Legend

System Functional Schematic

Cab Roof Harness (W5) Component Location

Cab Roof Harness (W5) Connectors, Wire and Pin Location

Cab Side Console Harness (W6) Component Location

Cab Side Console Harness (W6) Connectors, Wire and Pin Location

Front Console Harness (W7) Component Location

Front Console Harness (W7) Component Location (With Optional Power Shift)

Front Console Harness (W7) Connectors, Wire and Pin Location

Engine Harness (W8) Component Location

Engine Harness (W8) Component Location (With Optional Power Shift)

Engine Harness (W8) Connectors, Wire and Pin Location

Blower Harness (W10) Component Location

Blower Harness (W10) Connectors, Wire and Pin Location

Lock Harness (W9) Component Location—315SE Only

Lock Harness (W9) Connectors, Wire and Pin Location—315SE Only

Air Conditioning Compressor Harness (W11) Component Location

Air Conditioning Compressor Harness (W11) Connectors, Wire and Pin Location

Radio Harness (W12) Component Location

Radio Harness (W12) Connectors, Wire and Pin Location

Selective Flow Valve Harness (W15) Component Location

Selective Flow Valve Harness (W15) Connectors, Wire and Pin Location

Selective Flow Valve Harness (W15) Connectors, Wire and Pin Location—Continued

Ride Control Harness (W17) Component Location

Ride Control Harness (W17) Connectors, Wire and Pin Location

Pin Disconnect Harness (W18) Component Location

Pin Disconnect Harness (W18) Connectors, Wire and Pin Location

Group 15: Sub-System Diagnostics

Power Circuit Operational Information

Power Circuit Theory Of Operation

Power Circuit Schematic

Sub-System Diagnostics/Power Circuit

Start Circuit Operational Information

Start Circuit Theory Of Operation

Start Circuit Schematic

Sub-System Diagnostics/Start Circuit

Charging Circuit Operational Information

Charging Circuit Theory of Operation

Charging Circuit Schematic

Sub-System Diagnostics/Charging Circuit

Differential Lock Circuit Operational Information

Differential Lock Circuit Theory of Operation

Differential Lock Circuit Schematic

Sub-System Diagnostics/Differential Lock Circuit

MFWD Circuit Operational Information

MFWD Circuit Theory of Operation

MFWD Circuit Schematic

Sub-System Diagnostics/MFWD Circuit

Display Monitor Circuit Operational Information

Display Monitor Circuit Theory Of Operation

Display Monitor Circuit Schematic

Sub-System Diagnostics/Display Monitor

Indicator Circuit Operational Information

Indicator Circuit Specifications

Indicator Circuit Theory Of Operation

Indicator Circuit Schematic

Sub-System Diagnostics/Indicator Circuit

Park Brake/FNR Circuit Operational Information

Park Brake/FNR Circuit Specifications

Park Brake/Neutral Disconnect Circuit (Manual Shift) Theory Of Operation

Park Brake/FNR Circuit (Manual Shift) Schematic

Park Brake/FNR Circuit (Power Shift) Theory Of Operation

Park Brake/FNR Circuit (Power Shift) Schematic

Sub-System Diagnostics/Park Brake/FNR Circuit

Pump Unloading Valve Circuit Operational Information

Pump Unloading Valve Circuit Theory of Operation

Pump Unloading Valve Circuit Schematic

Sub-System Diagnostics/Pump Unloading Valve Circuit

Sideshift Circuit Operational Information—315SE

Sideshift Circuit Theory of Operation—315SE

Sideshift Circuit Schematic—315SE

Subsystem Diagnostics/Sideshift Circuit—315SE

Boom Lock Circuit Operational Information—315SE

Boom Lock Circuit Theory of Operation—315SE

Boom Lock Circuit Schematic—315SE

Subsystem Diagnostic/Boom Lock Circuit—315SE

Ride Control Circuit Operational Information

Ride Control Circuit Theory of Operation

Ride Control Circuit Schematic

Sub-System Diagnostics/Ride Control Circuit

Selective Flow Valve Circuit Operational Information

Selective Flow Valve Circuit Theory of Operation

Selective Flow Valve Circuit Schematic

Sub-System Diagnostics/Selective Flow Valve Circuit

Pin Disconnect Circuit Operational Information

Pin Disconnect Circuit Theory of Operation

Pin Disconnect Circuit Schematic

Sub-System Diagnostics/Pin Disconnect Circuit

Group 20: References

Alternators and Starting Motors—Use CTM77

JTO5801 Clamp-On Electronic Tachometer Installation

Battery Operation

Battery Specifications

Diagnose Battery Malfunctions

Check Battery Electrolyte Level and Terminals

Using Booster Batteries—12 Volt System

Alternator Operation—65 Amp Bosch and 95 Amp Bosch

Alternator Operation—65 Amp Bosch and 95 Amp Bosch—Continued

Tachometer Calibration (S.N. —852337)

Tachometer Calibration (S.N. 852338— )

Section 9020: Power Train

Group 05: Theory of Operation

Forward, Reverse, Low Range Forward and Third Speed Clutch Pack Operation

Power Shift High Range Forward, First Speed and Second Speed Clutch Packs

Manual Shift Power Train Overview

Torque Converter Operation

Manual Shift Synchronizer Operation

Transmission Pump Operation

Transmission Filter Operation

Manual Shift Transmission Operation—First Gear Forward

Manual Shift Transmission Operation—Third Gear Reverse

Power Shift Power Train Overview

Power Shift Transmission Gear Flow

Mechanical Front Wheel Drive (MFWD) Operation

Manual Shift Transmission Control Valve Operation

Manual Shift Transmission Control Circuit—Neutral With Park Brake Off

Manual Shift Transmission Control Circuit—Forward

Manual Shift Transmission Control Circuit—Reverse

Power Shift Transmission Clutch Engagement And Solenoids Activated

Power Shift Transmission Control Circuit—Neutral With Park Brake OFF

Power Shift Transmission Control Valve and Shift Valve Operation—Neutral

Power Shift Transmission Control Circuit—First Forward

Power Shift Transmission Control Valve and Shift Valve—First Forward

Power Shift Transmission Control Circuit—High Range (Fourth) Forward

Power Shift Transmission Control Valve and Shift Valve—High Range (Fourth) Forward

Power Shift Transmission Control Circuit—First Reverse

Power Shift Transmission Control Valve and Shift Valve—First Reverse

Manual Shift Modulation Valve Operation

Power Shift Modulation Valve Operation

Differential Operation

Differential Lock Operation

Brake Valve Operation

Service Brake Operation

Park Brake Operation

MFWD Differential Operation—Unequal Traction (If Equipped)

MFWD Differential Operation—Equal Traction

Boom Lock Operation—315SE

Group 15: System Diagnostic Information

Diagnose Manual Shift Power Train Malfunction

Diagnose Power Shift Power Train Malfunction

Diagnose MFWD Malfunction

Diagnose Rear Axle Malfunction

Diagnose Boom Lock Malfunction

Hydraulic Circuit Symbols

Group 20: Adjustments

Adjust Brake Pedals and Equalizing Valves

Bleeding Brakes

Check and Adjust Toe-In

Group 25: Tests

JT05801 Clamp-On Electronic Tachometer Installation

JT05800 Digital Thermometer Installation

Transmission Oil Warm-Up Procedure

Manual Shift Overall Test Connections, Ports, and Locations

Power Shift Transmission Overall Test Connections, Ports, and Locations

Torque Converter Stall Speed Test

Converter-In Relief Valve Test

Brake Valve Leakage Test

Park Brake Release Pressure Test

System Pressure Test

Manual Shift Forward and Reverse Clutch Pressure Test

Power Shift Low Range Forward, High Range Forward, Reverse and Speed Clutch Pressure Test

Reducing Valve Pressure Test

Modulation Valve Pressure Test

Differential Lock Pressure Test

Boom Lock Valve Leakage Test—315SE

MFWD Pressure Test—If Equipped

Cooler In and Cooler Out Pressure Test

Solenoid Circuit Leakage Test

Pump Flow Test

Section 9025: Hydraulic System

Group 05: Theory of Operation

Open-Center Hydraulic System

Hydraulic System Component Location

Hydraulic System Component Location—315SE

Hydraulic System Schematic-Neutral-310SE

Hydraulic System Schematic-Neutral-315SE

Hydraulic Pumps

Unloading Valve—Backhoe Operation

Unloading Valve—Loader Operation

Hydraulic Filter Operation

Steering Valve Operation

Priority Valve Operation

Ride Control Hydraulic Component Location Circuit-Off

Ride Control Valve Operation “OFF” Position—Continued

Ride Control Hydraulic Component Location Circuit-On Position

Ride Control Valve Operation “ON” Position-Continued

Dual Stage System Relief Valve (310SE and [315SE (S.N. —870248)]

System Relief Valve (S.N. —943225)

System Relief Valve (S.N. 943226—)

Circuit Anti-Cavitation Valve

Circuit Relief Valve without Anti-Cavitation

Circuit Relief Valve with Anti-Cavitation

Circuit Relief Valve with Anti-Cavitation—Continued

Loader Bucket Valve Section—Bucket Rollback Position

Loader Boom Valve Section—Boom Raise Position

Loader Auxiliary Valve Section-Neutral

Stabilizer Valve Operation

Backhoe Valve Auxiliary Flow Control Section—If Equipped

Backhoe Valve Swing Section-Left

Backhoe Valve Boom Section-Boom Lower Position

Backhoe Valve Bucket Section-Bucket Curl Position

Backhoe Valve Crowd Section—Crowd Out Position

Backhoe Valve Auxiliary Section—Neutral Position

Backhoe Valve Regenerative Outlet Cover

Sideshift Lock Solenoid Valve—315SE

Group 15: Diagnostic Information

Use these Seven Basic Steps to Diagnose and Test the Hydraulic System

Make a Pretest Inspection and an Operation Check of the Machine

Hydraulic System Pretest

Diagnose Hydraulic System Problems

Group 20: Adjustments

Loader Bucket Self-Leveling Linkage Indicator and Return-to-Dig Switch Adjustment

Loader Control Valve Linkage Adjustment

Backhoe Valve Linkage Adjustment

Dual Stage System Relief Adjustment—Dual Stage System Relief Valve (310SE and [315SE (S.N. —870248)]

Stabilizer Valve Linkage Adjustment

Group 25: Tests

JT05801 Clamp-On Electronic Tachometer Installation

JT05800 Digital Thermometer Installation

Hydraulic Oil Warm-Up Procedure

Loader and Backhoe System Relief Pressure Test

Steering Load Sense Relief Test

Pump Unloading Valve Relief Pressure Test

Main and Auxiliary Pump Flow Test

Hydraulic Oil Cooler Restriction Test

Charging the Ride Control Accumulator

Charging the Ride Control Accumulator—Procedure “A” (14.2 in. accumulator)

Charging the Ride Control Accumulator—Procedure “B” (17.2 in. accumulator)

Ride Control Accumulator—Discharge Procedure

Circuit Relief Valve Test with Remote Pump

Steering System Leakage Test

Steering Cylinder Leakage Test

Hydraulic Cylinder Drift Test Procedure

Function Drift Test

Cylinder Leakage Test

Stabilizer Valve Lockout Leakage Test

Sideshift Valve Leakage Test—315SE

Cycle Time Specifications

Section 9031: Heating And Air Conditioning

Group 05: Theory Of Operation

Proper Refrigerant Handling

R134A Refrigerant Cautions

Refrigerant Theory Of Operation

Air Conditioning Circuit Operational Information

Air Conditioning Circuit Theory Of Operation

Air Conditioning Circuit Schematic

Blower Circuit Operational Information

Blower Circuit Theory Of Operation

Blower Circuit Schematic

Receiver/Dryer Operation

Expansion Valve Operation

Compressor Relief Valve Operation

Temperature Control

Group 10: System Operational Checks

Air Conditioning Operational Checks

Group 15: Diagnostic Information

Diagnose Air Conditioning Electrical Malfunctions

Air Conditioning Component Location

Group 20: Adjustments

Special or Essential Tools

Service Equipment and Tools

Other Materials

Proper Refrigerant Handling

R134A Refrigerant Cautions

R134A Compressor Oil Charge Check

R134A Compressor Oil Removal

R134A Component Oil Charge

R134A Refrigerant Recovery, Recycling And Charging Station Installation Procedure

Recover R134A System

Evacuate R134A System

Charge R134A System

Group 25: Test

Special or Essential Tools

Service Equipment and Tools

Proper Refrigerant Handling

R134A Refrigerant Cautions

R134A Air Conditioning System Test

Pressure Diagnostic Chart

Low Pressure Switch Test

High Pressure Switch Test

A/C Freeze Control Switch

Leak Testing

Refrigerant Hoses And Tubing Inspection

John Deere 310SE and 315SE Backhoe Loaders Service Repair Manual (TM1608)