Complete Repair Service Technical Manual for John Deere 2WD or MFWD Tractors 8100, 8200, 8300, 8400, 8110, 8210, 8310, and 8410, with all the technical information to maintain, repair, and service like professional mechanics.

John Deere 8100, 8200, 8300, 8400, 8110, 8210, 8310, 8410 Tractors workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm1575 - 8100, 8200, 8300, 8400, 8110, 8210, 8310, and 8410 Tractors Technical Manual - Repair.pdf
tm1575 - 8100, 8200, 8300, 8400, 8110, 8210, 8310, and 8410 Tractors Technical Manual - Repair.epub

Total Pages: 1,606 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
 Foreword
   Dealer Predelivery Service
   General Information
      Safety
      General Information
   Engine
      Component Removal and Installation
      Engine Repair
   Fuel and Cooling Systems
      Diesel Fuel System
      Air Intake System
      Engine Cooling System
      Air Conditioning Condenser and Coolers
   Electrical
      Connectors
      Wiring Harness Routings
      Charging Circuit
      Starting Circuit
      Solenoids and Switches
      Monitoring Systems and Sensors
      Armrest Control
      Implement and Accessory Connectors
      Convenience and Accessory Components
   Power Shift Transmission
      Component Removal and Installation
      Miscellaneous Repair
      8100, 8200, 8300, and 8400 Transmission
      8110, 8210, 8310, and 8410 Transmission
   Drive Systems
      Component Removal and Installation
      Rear Differential and Input Quill
      Final Drives
      Rear PTO
      Hydraulic Pump Drive
      MFWD Clutch
      MFWD Axle-Version “A”
      MFWD Axle-Version “B”
      Drivelines
   Steering and Brakes
      Steering Column
      Steering Control Assembly
      Steering Cylinders
      Brake Valve
      Brake Components
      Trailer Brakes
   Hydraulics
      Component Removal and Installation
      Hydraulic System Repair and Cleanup
      Tandem Hydraulic Pump (Steering-Brakes-Charge)
      Secondary Hydraulic Pump (Hitch-SCV)
      Filter Bypass
      Hitch Valve, Selective Control Valves, and Couplers
      Hitch
      Row Guidance
   Miscellaneous
      Component Removal and Installation
      Front Axle (2-Wheel Drive)
      Wagon and Pick-Up Hitch
   Operator Station
      Component Removal and Installation
      Heating, Ventilating and Air Conditioning-(HVAC)
      Air Conditioning System
      Air Suspension Seat (8000 Series)
      Air Suspension Seat (8000 TEN Series)
      Armrest
      Cab Door and Windshield
   Dealer Fabricated Tools
      Fabricated Tools

tm1575 - 8100, 8200, 8300, 8400, 8110, 8210, 8310, and 8410 Tractors

Table of Contents

Foreword

Dealer Predelivery Service

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Avoid Harmful Asbestos Dust

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Use Proper Tools

Construct Dealer-Made Tools Safely

Dispose of Waste Properly

Live With Safety

Group 10: General Information

General Specifications

Overall Dimensions

Sealants and Adhesives Cross-Reference Chart

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Glossary of Terms

Section 20: Engine

Group 00: Component Removal and Installation

Essential or Recommended Tools

Specifications

Remove Engine

Install Engine

Remove Front Frame

Install Front Frame

Group 05: Engine Repair

Specifications

Engine Repair—Use CTM42 or CTM86

Access to Front Crankshaft Seal

Access to Rear Crankshaft Seal

Access to Camshaft

Access to Timing Gear Cover

Remove and Install Flywheel Balance Weight—7.6 L Engine

Section 30: Fuel and Cooling Systems

Group 05: Diesel Fuel System

Remove Fuel Tank

Install Fuel Tank

Replace Fuel Filter, Fuel Pump, and Bleed Fuel System

Group 10: Air Intake System

Service Air Intake System

Group 15: Engine Cooling System

Essential or Recommended Tools

Specifications

Test Radiator and Coolant Tank Cap

Remove and Install Radiator/Aftercooler

Auxiliary Drive Belt Routing

Inspect Auxiliary Belt Tensioner

Inspect Fan Belt Tensioner (S. N. 010000— )

Viscous Drive Identification

Remove and Install Viscous Fan Drive

Remove and Disassemble Gear-Driven Fan Drive Assembly

Assemble and Install Gear-Driven Fan Drive Assembly

Remove and Disassemble Belt-Driven Fan Drive Assembly

Assemble and Install Belt-Driven Fan Drive Assembly

Group 20: Air Conditioning Condenser and Coolers

Essential or Recommended Tools

Other Material

Specifications

Remove Fuel-Hydraulic Oil Cooler/Air Conditioning Condenser

Install Fuel-Hydraulic Oil Cooler/Air Conditioning Condenser

Leak Test Fuel-Hydraulic Oil Cooler

Section 40: Electrical

Group 05: Connectors

Essential or Recommended Tools

Other Material

Use Electrical Insulating Compound

Using High-Pressure Washers

Repair Weather Pack Weather Pack is a trademark of Packard Electric Connector

Remove Connector Body from Blade Terminals

Repair (Pull Type) METRI-PACK METRI-PACK is a trademark of Delphi Packard Electric Systems Connectors

Repair (Push Type) METRI-PACK METRI-PACK is a trademark of Delphi Packard Electric Systems Connectors

Repair CPC CPC is a trademark of AMP Incorporated , Large MATE-N-LOC MATE-N-LOC is a trademark of AMP Incorporated and METRIMATE METRIMATE is a trademark of AMP Incorporated Pin Type Connectors

Repair CPC CPC is a trademark of AMP Incorporated Blade Type Connectors

Repair Small MATE-N-LOC MATE-N-LOC is a trademark of AMP Incorporated Socket Connector

Repair Small MATE-N-LOC MATE-N-LOC is a trademark of AMP Incorporated Pin Connector

Repair DEUTSCH DEUTSCH is a trademark of Deutsch Company Connectors

Repair CINCH Connectors

Group 10: Wiring Harness Routings

Ground Point Locations—8000 Series

Ground Point Locations—8000 TEN Series

Main Chassis Harness Routing and Component Identification

Cab Harness Routing—North American

Cab Harness Routing—European

Roof Harness Routing and Component Identification

8000 Series Transmission Harness Routing and Component Identification (Serial No. —019999)

8000 Series Transmission Harness Routing and Component Identification (Serial No. 020000— )

8000 TEN Series Transmission Harness Routing and Component Identification

Starter and Battery Cable Routings

Alternator Power Cable Routing

Wire Number and Color Codes

Load Center Fuses

Load Center Relays and Diodes—North American

Load Center Relays and Diodes—European

Group 15: Charging Circuit

Repair Alternator—Use CTM

Exploded View—Alternator

Replace Alternator

Group 20: Starting Circuit

Essential or Recommended Tools

Specifications

Repair Starter—Use CTM

Remove and Install Starter Motor (Serial No. —009999)

Remove and Install Starter Motor (Serial No. 010000— )

Replace Fusible Link

Replace Starter Circuit Relay

Replace Neutral Start Switch

Group 25: Solenoids and Switches

Essential or Recommended Tools

Other Material

Specifications

General Repair Procedures—Solenoids

Replace Fuel Shut-Off Solenoid

Replace Starting Aid Solenoid

Replace Electro-Hydraulic Shift Valve Solenoids

Replace Park Brake Release Solenoid

Replace PTO Solenoid

Replace MFWD Solenoid

Replace Differential Lock Solenoid

Replace SCV Solenoids

Replace Hitch Valve Solenoids

Replace Engine Oil Pressure Switch

Replace Air Filter Restriction Switch

Replace Transmission Manifold Electrical Switches

Replace Differential Lock Switch

Exploded View—Right Console Controls and Switches

Replace Right Console Switches

Replace Dome Light Switch

Replace Cab Door Light Switch

Replace Beacon Light Switch

Replace Starting Aid and Ignition Switch

Replace Seat Raise/Lower Switch

Replace Operator Presence Seat Switch

Replace Brake Switch

Hand Brake Switch/Harness

Replace Hydraulic Oil Filter Restriction Switch

Replace Hydraulic Clean-Oil Level Switch

Replace External Hitch Raise/Lower Switches

Replace A/C High and Low Pressure Switches

Replace A/C Deicing Switch and Blower Motor Resistor

CLIMATRAK CLIMATRAK is a trademark of Deere & Company Wire Harness and Component Identification

Replace Outlet Duct Temperature Sensor

Replace Cab Temperature Sensor

Replace Fresh Air Temperature Sensor

Replace Evaporator Temperature Sensor

Group 30: Monitoring Systems and Sensors

Essential or Recommended Tools

Other Material

Replace Instrument Control Unit and SCV Setup Panel

Replace Bulbs and Gauges in Instrument Control Unit (ICU)

Replace Bulbs In SCV Set-Up Panel (SUP)

Replace Corner Post Display and Bulbs

Replace Steering Column Module Bulbs

Replace Steering Column Module

Control Units and Component Identification

Replace Control Units

Replace EPROMS EPROMS—Electrically Programmable Read-Only Memory In Control Units

Remove EPROM

Install Replacement EPROM

Replace Engine Coolant Temperature Sensor

Replace Secondary Engine Speed Sensor

Replace Fuel Level Sensor

Replace Fuel Temperature Sensor

Replace Air Intake Temperature Sensor

Replace Foot Throttle Sensor

Replace Wheel Speed Sensor

Replace PTO Speed Sensor (Standard PTO)

Replace PTO Speed Sensor (Optional PTO)

Replace Radar Speed Sensor

Hand Brake Reservoir Level Sensor

Replace Hydraulic Oil Temperature Sensor

Replace Hitch Position Sensor

Replace Draft Sensing Sensor

Adjust Draft Sensing Sensor

Group 35: Armrest Control

Armrest Test Procedures

Replace Armrest Control Assembly

Replace Armrest Control Unit (ACU)

Exploded View—Armrest Control

Replace Armrest Controls

Replace Hitch Control

Exploded View—Transmission Control

Exploded View—Engine Speed Control

Exploded View—SCV Control Lever

Group 40: Implement and Accessory Connectors

Replace Seven-Terminal Outlet Socket

Replace Nine-Pin Terminal Connector (Electro-Hydraulic Depth Control)

Replace Three-Pin Accessory Outlets

Diagnostic/Program, Row Guidance Display, and Front PTO Control Unit Connector

Replace and Adjust Field Lights

Group 45: Convenience and Accessory Components

Specifications

Replace Circulation Blower Motor

Replace Heating, Ventilating and Air Conditioning (HVAC) Pressurizer Blower Motor

Replace Wiper Motors

Replace Windshield Washer Pumps

Test Ground Fault Circuit Interrupter

Replace Hydraulic Charge Pump Auxiliary Heater

Replace Transmission Auxiliary Heater

Replace Seat Air Compressor Motor

Replace Seat Ride Zone Protector

Remove Radio and Speakers

Row Guidance Component Identification

Replace Row Guidance Coupler Position Sensor

Remove and Install Row Guidance Probe Angle Position Sensor and Probe Raise/Lower Motor Relay

Remove Row Guidance Probe Motor

Wagon Tilt Electrical Components

Section 50: Power Shift Transmission

Group 00: Component Removal and Installation

Essential or Recommended Tools

Other Material

Specifications

Remove Transmission

Install Transmission

Remove Scavenge Pump

Install Scavenge Pump

Remove Ground-Driven Pump

Install Ground-Driven Pump

Group 05: Miscellaneous Repair

Essential or Recommended Tools

Other Material

Specifications

Disengage Park Brake

Repair Clutch Pedal

Replace Clutch Cable

Replace Transmission Input Shaft Front Seal

Replace Auxiliary Drive Pulley

Replace Transmission Input Shaft Rear Seal Transmission in Tractor

Group 10: 8100, 8200, 8300, and 8400 Transmission

Essential or Recommended Tools

Other Material

Specifications

General Repair Procedures—Power Shift Transmission

Clutch Cover Plate Orientation

Install Transmission In Repair Stand

Cross-Sectional View—Transmission Assembly

Disassemble Transmission

Disassemble and Assemble Switch Isolator Block—(Serial No. —019999)

Exploded View—Manifold Valves

Remove and Install Manifold Valves—(Serial No. —019999)

Remove and Install Manifold Valves—(Serial No. 020000— )

Cleaning Procedures—Manifold, Rear Cover and Valves

Disassemble and Assemble Manifold

Inspect, Clean, Disassemble, and Assemble Electro-Hydraulic Valves—(Serial No. —019999)

Inspect and Clean Electro-Hydraulic Valves—(Serial No. 020000— )

Disassemble and Assemble Manifold

Disassemble and Assemble Transmission Rear Cover

Replace Transmission Rear Cover

Cross-Sectional View—Transmission Input Shaft

Disassemble Input Shaft

Assemble Input Shaft Gear/Clutch Assemblies

Assemble Input Shaft

Cross-Sectional View—Transmission Countershaft

Disassemble Countershaft

Assemble Countershaft Gear/Clutch Assemblies

Assemble Countershaft

Cross-Sectional View— Transmission Output Shaft Assembly

Disassemble Output Shaft Assembly

Disassemble, Inspect, and Assemble Planetary Carrier

Inspect Clutch Disks

Assemble Output Shaft Assembly

Assemble Transmission

Remove Transmission From Repair Stand

Group 15: 8110, 8210, 8310, and 8410 Transmission

Essential or Recommended Tools

Other Material

Specifications

General Repair Procedures—Power Shift Transmission

Clutch Cover Plate Orientation

Install Transmission In Repair Stand

Cross-Sectional View—Transmission Assembly

Disassemble Transmission

Exploded View—Manifold Valves

Remove and Install Manifold Valves

Cleaning Procedures—Manifold, Rear Cover and Valves

Disassemble and Assemble Manifold

Inspect and Clean Electro-Hydraulic Valve

Disassemble and Assemble Manifold

Disassemble and Assemble Transmission Rear Cover

Cross-Sectional View—Transmission Input Shaft

Disassemble Input Shaft

Assemble Input Shaft Gear/Clutch Assemblies

Assemble Input Shaft

Cross-Sectional View—Transmission Countershaft

Disassemble Countershaft

Assemble Countershaft Gear/Clutch Assemblies

Assemble Countershaft

Cross-Sectional View—Transmission Output Shaft Assembly

Disassemble Output Shaft Assembly

Disassemble, Inspect, and Assemble Planetary Carrier

Inspect Clutch Disks

Assemble Output Shaft Assembly

Assemble Transmission

Remove Transmission From Repair Stand

Section 56: Drive Systems

Group 00: Component Removal and Installation

Essential or Recommended Tools

Other Material

Specifications

General Repair Procedures—Sealing Instructions

MFWD Axle Identification—Version "A" and Version "B"

Remove MFWD Clutch

Install MFWD Clutch

Remove MFWD Axle

Install MFWD Axle

Remove Pump Drive Housing

Install Pump Drive Housing

Remove Final Drive

Install Final Drive

Group 05: Rear Differential and Input Quill

Essential or Recommended Tools

Other Material

Specifications

General Repair Procedures—Rear Differential and Input Quill

Remove Differential

Cross-Sectional View—Rear Differential

Disassemble, Inspect, and Assemble Differential

Remove Input Quill Assembly

Cross-Sectional View—Input Quill

Disassemble, Inspect, and Assemble Input Quill

Determine Differential Drive Shaft Cone Point Shim Pack

Assemble and Install Differential Drive Shaft

Install Input Quill Assembly

Install Differential

Side Quill Adjustment Information

Measure End Play and Adjust Differential Preload

Adjust Differential Backlash

Group 10: Final Drives

Essential or Recommended Tools

Specifications

General Repair Procedures—Final Drive

Cross-Sectional View—Final Drive

Disassemble Final Drive

Disassemble, Inspect, and Assemble Planet Pinion Carrier

Remove Axle Housing

Disassemble and Assemble Axle Housing

Disassemble, Inspect, and Assemble Axle Shaft

Install Axle Housing

Adjust Axle Bearings

Group 15: Rear PTO

Essential or Recommended Tools

Other Material

Specifications

General Repair Procedures—PTO Gear Train

Remove and Install PTO Output Housing

Cross-Sectional View—PTO Clutch Assembly

Remove PTO Clutch

Disassemble and Assemble PTO Clutch

Install PTO Clutch

Remove, Inspect, and Install PTO Clutch Valves

Cross-Sectional View—Standard PTO Output Assembly

Disassemble and Assemble Standard PTO Output Housing

Cross-Sectional View—Optional PTO Output Assembly

Disassemble Optional PTO Output Housing Assembly

Assemble Optional PTO Output Housing Assembly

Remove 540/1000 PTO Adapter Assembly

Disassemble and Assemble 540/1000 PTO Adapter Assembly

Install 540/1000 PTO Adapter Assembly

Group 20: Hydraulic Pump Drive

Essential or Recommended Tools

Specifications

General Repair Procedures—Hydraulic Pump Drive

Repair Hydraulic Pump Drive

Cross-Sectional View—Pump Drive Gear Train

Disassemble and Assemble Hydraulic Pump Hypoid Pinion Drive Shaft

Disassemble Hypoid Input Gear Quill Assembly

Assemble Hypoid Input Gear Quill

Set Cone Point—Hypoid Pinion Drive Shaft

Set Cone Point—Hypoid Pinion Drive Gear

Verify Gear Set Backlash

Adjust Hypoid Pinion Drive Shaft End Play

Group 25: MFWD Clutch

Essential or Recommended Tools

Specifications

General Repair Procedures—MFWD Clutch Assembly

Cross-Sectional View—MFWD Clutch Assembly

Disassemble Clutch

Assemble Clutch

Group 30: MFWD Axle—Version “A”

Essential or Recommended Tools

Other Material

Specifications

General Repair Procedures—MFWD Axle

MFWD Axle Identification—Version "A" and Version "B"

Cross-Sectional View—Planetary Carrier, Wheel Hub, and Knuckle Spindle With Early Seal Design

Cross-Sectional View—Planetary Carrier, Wheel Hub, and Knuckle Spindle With Later Seal Design

Remove and Disassemble Planetary Carrier

Replace Wheel Hub Bearings, Bushings, and Seals (Early Seal Design)

Replace Wheel Hub Bearings, Bushings, and Seals (Later Seal Design)

Replace Knuckle Spindle Bushings and Seals (Early Seal Design)

Replace Knuckle Spindle Bushing and Seals (Later Seal Design)

Assemble and Install Planetary Carrier

Remove and Install Axle Housing

Remove Knuckle Spindle Assembly

Disassemble and Assemble Axle Shaft and U-Joint Assembly (Early Seal Design)

Disassemble and Assemble Axle Shaft and U-Joint Assembly (Later Seal Design)

Replace Axle Housing Bushings and Seals (Early Seal Design)

Replace Axle Housing Bushings and Seals (Later Seal Design)

Replace Kingpin Bearing Cups and Seals

Install Axle Shaft and Knuckle Spindle Assembly (Early Seal Design)

Install Axle Shaft and Knuckle Spindle Assembly (Later Seal Design)

Determine Kingpin Shim Pack

Install Differential Housing in Rollover Stand

Remove Differential Assembly

Cross-Sectional View—Differential Assembly

Disassemble Differential

Assemble Differential

Remove and Install Ring Gear

Cross-Sectional View—Input Gear Train

Disassemble Input Gear Train

Determine Differential Drive Shaft Cone Point Shim Pack

Assemble Input Gear Train

Adjust Differential Drive Shaft

Install Differential

Differential Housing Assembly Bearing Adjustment

Adjust Differential Backlash

Disassemble, Inspect, and Assemble Secondary Brakes

Bleed Secondary Hydraulic Brake

Check Secondary Brake Operation

Cross-Sectional View—Oscillating Supports

Repair Front Support

Repair Rear Support

Group 35: MFWD Axle—Version “B”

Essential or Recommended Tools

Other Material

Specifications

General Repair Procedures—MFWD Axle

MFWD Axle Identification—Version "A" and Version "B"

CROSS-SECTIONAL VIEW—PLANETARY CARRIER AND WHEEL HUB

Remove And Disassemble Planetary Carrier And Wheel Hub

Assemble and Install Planetary Carrier and Wheel Hub

Cross-Sectional View—Knuckle Spindle Assembly

Disassemble, Inspect, and Assemble Knuckle Spindle Assembly

Replace Kingpin Bearings and Seals

Remove and Install Planetary Carrier Assembly

Determine Kingpin Shim Pack

Install MFWD Axle In Rollover Stand

Remove Differential

Cross-Sectional View—Differential Housing—North American

Cross-Sectional View—Differential Housing—European

Repair Differential

Assemble Differential

Cross-Sectional View—Input Gear Train

Disassemble Input Gear Train

Determine Pinion Shaft Cone Point Shim Pack

Assemble Input Gear Train

Adjust Pinion Shaft

Disassemble Axle Housing

Check Ring Gear Backlash and Determine Differential Case Bearing Cup Shim Pack

Adjust Backlash

BACKLASH SHIM PACK EXAMPLE AND WORKSHEET

Inspect Oil Dam—European Tractors

Install Differential Case Bearing Cup and Shim Pack

Determine Axle Housing Bearing Cup Shim Pack

Bearing Cup Shim Procedure

PRELOAD SHIM PACK EXAMPLE AND WORKSHEET

Install Axle Housing

Cross-Sectional View—Secondary Brake (European Tractors)

Disassemble, Inspect, and Assemble Secondary Brake

Test Secondary Brake

Bleed Secondary Hydraulic Brake

Check Secondary Brake Operation

Group 40: Drivelines

Specifications

Replace MFWD Drive Shaft

Cross-Sectional View—Mid-Frame Drive Shafts

Repair Mid-Frame Drive Shafts

Section 60: Steering and Brakes

Group 05: Steering Column

Repair Steering Column

Group 10: Steering Control Assembly

Essential or Recommended Tools

Other Material

Service Parts Kits

Specifications

Remove and Install Steering Control Assembly

Exploded View—Steering Control Valve

Disassemble, Inspect, and Assemble Steering Valve

Disassemble, Inspect, and Assemble Priority Valve

Group 15: Steering Cylinders

Other Material

Service Parts Kits

Specifications

Remove and Install Steering Cylinder

Cross-Sectional and Exploded View—Steering Cylinder Two-Wheel Drive

Cross-Sectional and Exploded View—Steering Cylinder MFWD

Group 20: Brake Valve

Service Parts Kits

Specifications

General Repair Procedures—Brake Valve

Remove and Install Brake Valve

Remove and Install Secondary Brake Valve

Disassemble, Inspect, and Assemble Brake Valve

Bleed Brakes

Check Manual Brakes

Group 25: Brake Components

Specifications

Remove, Inspect, and Install Brake Pistons, Plates, and Disks

Group 30: Trailer Brakes

Specifications

Remove, Repair, and Install Hydraulic Trailer Brake Valve

Trailer Brake Line Routings

Bleed Hydraulic Trailer Brake

Repair Air Trailer Brakes

Section 70: Hydraulics

Group 00: Component Removal and Installation

Essential or Recommended Tools

Other Material

Specifications

Remove and Install Tandem Pump Assembly

Remove and Install Secondary Pump

Remove and Install Hitch-SCV Valve Stack

Remove and Install Hitch Frame

Group 05: Hydraulic System Repair and Cleanup

Essential or Recommended Tools

General Repair Procedures—Hydraulic Systems

Install Hydraulic Fittings

Drain Hydraulic System

Fill Hydraulic System

Prelubricate Pump Drive

Conditions Requiring Hydraulic System Cleanup

Hydraulic Cleanup Procedure

Flush the Clean-Oil Reservoir

Clean Priority Valve

Clean Differential Housing

Clean Transmission Housing

Clean Pump Drive Housing

Flush Transmission Manifold

Group 10: Tandem Hydraulic Pump (Steering-Brakes-Charge)

Essential or Recommended Tools

Other Material

Service Parts Kits

Specifications

Exploded View—Tandem Hydraulic Pump

Disassemble, Inspect, and Assemble Tandem Pump

Group 15: Secondary Hydraulic Pump (Hitch-SCV)

Essential or Recommended Tools

Other Material

Service Parts Kits

Specifications

Pump Identification

Exploded View—45 cm3 Secondary Hydraulic Pump

Exploded View—57 cm3 Secondary Hydraulic Pump

Service 45 cm3 Secondary Hydraulic Pump Control

Exploded View—45 cm3 Secondary Pump Controller

Disassemble, Inspect, and Assemble Pump Controller

Service 57 cm3 Secondary Hydraulic Pump Control

Disassemble and Inspect Secondary Hydraulic Pump

Replace Secondary Pump Shaft Seal

Assemble 45 cm3 Secondary Hydraulic Pump

Adjust Yoke Bearing Preload 45 cm3 Hydraulic Pump

Adjust Shaft Bearing Preload 45 cm3 Hydraulic Pump

Assemble 57 cm3 Secondary Hydraulic Pump

Group 20: Filter Bypass

Service Parts Kits

Specifications

Remove, Inspect, and Install Hydraulic Filter Bypass

Group 25: Hitch Valve, Selective Control Valves, and Couplers

Essential or Recommended Tools

Service Parts Kits

Specifications

Disassemble and Assemble Hitch-SCV Valve Stack

Remove, Inspect, and Install Hitch and SCV Solenoids

Disassemble, Inspect, and Assemble Hitch Valve

Test Surge Relief Valve

Disassemble, Inspect, and Assemble Selective Control Valve

Exploded View—Coupler

Repair Couplers

Group 30: Hitch

Essential or Recommended Tools

Other Material

Specifications

Remove and Install Lift Cylinder

Cross-Sectional and Exploded View—Lift Cylinder, 80 and 90 mm

Cross-Sectional and Exploded View—Lift Cylinder, 100 mm

Disassemble, Inspect, and Assemble Lift Cylinder

Replace Rockshaft Bushings—Bolt Version

Replace Rockshaft Bushings—Snap Ring Version

Repair Draft Sensing

Group 35: Row Guidance

Service Parts Kits

Specifications

Remove and Install Probe Module

Repair Row Guidance Cylinder

Exploded View—Row Guidance Cylinder

Section 80: Miscellaneous

Group 00: Component Removal and Installation

Essential or Recommended Tools

Specifications

Remove Front Axle

Install Front Axle

Group 05: Front Axle (2-Wheel Drive)

Essential or Recommended Tools

Specifications

Other Material

Check Pivot Support Bushing Wear

Replace Pivot Support Bushings

Replace Front Axle Pivot Pins

Replace Knee Bushings

Replace Wheel Bearings

Replace Axle Pivot Pins

Group 10: Wagon and Pick-Up Hitch

Specifications

Repair Wagon Hitch

Adjust Wagon Hitch Release

Repair Pick-Up Hitch

Section 90: Operator Station

Group 00: Component Removal and Installation

Essential or Recommended Tools

Remove Cab

Install Cab

Repair Cab

Group 05: Heating, Ventilating and Air Conditioning—(HVAC)

Heater Line Routing

Remove HVAC Module

Install HVAC Module

Remove and Install Heater Core

Remove and Install Heater Control Valve (Without ClimaTrak ClimaTrak is a trademark of Deere & Company )

Remove and Install Heater Control Valve (With ClimaTrak ClimaTrak is a trademark of Deere & Company )

Leak Test Heater Control Valve

Install Heater Control Valve

Remove and Install Control Cable

Adjust Heating/Cooling Controls

Group 10: Air Conditioning System

Essential or Recommended Tools

Other Material

Specifications

Service Parts Kits

Hose and Tubing O-Ring Connection Torques

Diagram—Air Conditioning System

Air Conditioning System Fittings—Reference Chart

Leak Test With Dye

Discharge Air Conditioning System

Remove and Install Compressor

Test Volumetric Efficiency

Test Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Check Clutch Hub Clearance

Inspect Compressor Manifold

Disassemble, Inspect, and Assemble Compressor

Remove and Install Compressor Relief Valve

Replace Receiver-Dryer

Remove and Install Expansion Valve

Remove Fuel-Hydraulic Oil Cooler/Air Conditioning Condenser

Leak Test Condenser

Install Fuel-Hydraulic Oil Cooler/Air Conditioning Condenser

Leak Test Evaporator

Remove and Install Evaporator

System Information

Flush Air Conditioning System

Purge Air Conditioning System

Evacuate Air Conditioning System

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

Add Refrigerant Oil to Pressurized System

Charge Air Conditioning System

Group 15: Air Suspension Seat (8000 Series)

Other Material

Remove Seat and Swivel Plate From Suspension

Disassemble, Inspect, and Assemble Air Suspension Assembly

Group 20: Air Suspension Seat (8000 TEN Series)

Essential or Recommended Tools

Other Material

Specifications

Remove and Install Seat

Repair Air System

Remove And Install Ride Zone Protector (RZP)

Repair Suspension

Repair Seat Back

Repair Control Knobs

Group 25: Armrest

Remove and Install Armrest

Disassemble and Assemble Armrest Adjustment Assembly

Group 30: Cab Door and Windshield

Specifications

Repair Cab Door Latch

Cab Door Adjustment—Step 1

Cab Door Adjustment—Step 2

Cab Door Adjustment—Step 3

Cab Door Adjustment—Step 4

Cab Door Adjustment—Step 5

Replace Windshield Glass or Seal

Section 99: Dealer Fabricated Tools

Group 05: Fabricated Tools

Fabricated Tools

DF1057—Axle Adjusting Tool

DFRW2—Needle Valve Test Hose Assembly

DFRW4—Axle Wheel Hub Tool

DFRW11—Differential Side Bevel Gear End Play Tool

DFRW12—Wheel Hub and Ring Gear Clamp

DFRW20—Compressor Holding Fixture

DFRW30—Axle Jacking Tool

DFRW60 - DFRW61 - DFRW62—Extension Harnesses

DFRW63 - DFRW64 - DFRW65 - DFRW66 - DFRW81—Tap-Out Harnesses

DFRW89—Transmission Shaft and Clutch Holding Fixture Tool may be purchased. Order JT07203

DFRW90—Transmission Support Plate Tool may be purchased. Order JT07204

DFRW91—Transmission Rear Cover and Manifold Guide Pins Tool may be purchased. Order JT07204

DFRW92—Mounting Guide Pins Tool may be purchased. Order JT07204

DFRW93—Auxiliary Drive Support Bracket Tool may be purchased. Order JT07204

DFRW94—Rear Axle Support Stand Tool may be purchased. Order JT07204

DFRW95—MFWD Clutch Plate Compressor Tool may be purchased. Order JT07204

DFRW96—Rear Axle Lifting Tool Tool may be purchased. Order JT07204

DFRW97—Transmission Countershaft Rotation Screw

DFRW98—Rear Axle Guide Pin Tool may be purchased. Order JT07204

DFRW99—540/1000 PTO Adapter Assembly Bearing Installer

DFRW100—Fan Drive Hub Holding Tool Tool may be purchased. Order JT07204

DFRW101—Fan Drive Bearing Installer

DFRW105—Secondary Brake Bleed Hose

DFRW106—Front Axle Rear Pivot Pin Tool

DFRW107—Front Axle Front Pivot Pin Tool

DFRW111—Flushing Wand

DFRW112—Transmission Flushing Shift Valves

DFRW117—Transmission-Hydraulic Flusher

DFRW132—Differential Side Bevel Gear End Play Tool

DFRW137—Pump Drive Housing Lifting Bracket

DFRW139—Thermal Expansion Valve Replacement Tool

John Deere 8100, 8200, 8300, 8400, 8110, 8210, 8310, 8410 Tractors Repair Service Manual (TM1575)