John Deere Tractors 8100, 8200, 8300, 8400 Diagnosis and Tests Service Technical Manual (TM1576)
Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere 2WD or MFWD Tractors 8100, 8200, 8300, 8400, with all the shop information to maintain, diagnose, and service like professional mechanics.
John Deere 8100, 8200, 8300, 8400 Tractors workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm1576 - 8100, 8200, 8300 and 8400 Tractors Technical Manual - Diagnosis and Tests.pdf
tm1576 - 8100, 8200, 8300 and 8400 Tractors Technical Manual - Diagnosis and Tests.epub
Total Pages: 3,854 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
SAFETY INFORMATION
Safety
GENERAL INFORMATION
Operational Checks
General Reference Information
Test Equipment Calibration
SERVICE CODES
ACU Code Diagnostics
AMS Code Diagnostics
CCU Code Diagnostics
ECU Code Diagnostics
HCU Code Diagnostics
ICU Code Diagnostics
LHP Code Diagnostics
PCU Code Diagnostics
SCo Code Diagnostics
SCU Code Diagnostics
SSU Code Diagnostics
SUP Code Diagnostics
OBSERVABLE SYMPTOMS
Ag Management Solutions (AMS)
Engine
Electrical
Powershift Transmission
Steering and Brakes
Hydraulics
ENGINE OPERATION AND TESTS
Engine Diagnosis, Tractors-Pin (-11,000)
Engine Diagnosis, Tractors-PIN (11,001-)
FUEL, AIR INTAKE AND ENGINE COOLING SYSTEMS
Theory of Operation
ELECTRICAL OPERATION AND TESTS
Codes and Addresses
System Information
System Diagrams
Sub-System Diagnosis
Calibration and References
AG MANAGEMENT SOLUTIONS (AMS) - GREENSTAR™
GREENSTAR™ System References
AG MANAGEMENT SOLUTIONS (AMS)-JDLINK™
AG MANAGEMENT SOLUTIONS (AMS)-JDLINK™
AG MANAGEMENT SOLUTIONS (AMS) - AUTOTRAC
How to Use This Diagnostic Information
Accessing Diagnostic Addresses and Codes
Diagnostic Trouble Codes
AutoTrac Identification
AutoTrac Diagnostics - 8000 Series Field Installed
GREENSTAR™ Parallel Tracking Identification
Parallel Tracking Diagnostics - 8000 Series Field Installed
GREENSTAR™ Display Diagnostics
GREENSTAR™ Mobile Processor Diagnostics
STARFIRE™ Receiver Diagnostics
GREENSTAR™ KeyCard Diagnostics
AutoTrac CAN Bus Identification
AutoTrac CAN Bus Diagnostics - 8000 Series Field Installed
AutoTrac CCD Bus Identification
AutoTrac CCD Bus Diagnostics - 8000 Series Field Installed
AutoTrac Power Identification
AutoTrac Power Diagnostics - 8000 Series Field Installed
AutoTrac Status Identification
AutoTrac Status Diagnostics - 8000 Series Field Installed
AutoTrac Steering Response Identification
AutoTrac Steering Response Diag. - 8000 Series Field Installed
AutoTrac Steering Control Unit Identification
AutoTrac Steering Control Unit Diag - 8000 Series Field Installed
STARFIRESTARFIRE is a trademark of Deere & Company Receiver w/TCM Diagnostics
STARFIRESTARFIRE is a trademark of Deere & Company Receiver w/TCM & RTK Diagnostics
Circuit Code Listing
Connector Information
AG MANAGEMENT SOLUTIONS (AMS) -FIELD DOC™
GREENSTAR™ FIELD DOC™ Diagnostics
GREENSTAR™ GPS Receiver Identification
GREENSTAR™ GPS Receiver - L-Band Diagnostics
POWER SHIFT TRANSMISSION
Operational Checks
Transmission Diagnosis
System Tests (-019999)
System Tests (020000-)
Calibration and Adjustments (-019999)
Calibration and Adjustments (020000-)
Power Shift Theory of Operation
DRIVE SYSTEMS
Theory of Operation
STEERING AND BRAKES
Operational Checks
Steering and Brake Diagnosis
Theory of Operation
AutoTrac
HYDRAULIC SYSTEM
Operational Checks
Hydraulic System Diagnosis
Hydraulic System Tests
Calibration and Adjustments
Hydraulic System Theory of Operation
OPERATOR STATION OPERATION AND TESTS
Operational Checks
System Diagnosis
Theory of Operation
DEALER FABRICATED TOOLS
Dealer Fabricated Tools
tm1576 - 8100, 8200, 8300 and 8400 Tractors
Table of Contents
Foreword
Section 205: SAFETY INFORMATION
Group 05: Safety
Recognize Safety Information
Prevent Machine Runaway
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Handle Starting Fluid Safely
Prevent Acid Burns
Service Cooling System Safely
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Stay Clear of Rotating Drivelines
Park Machine Safely
Support Machine Properly
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Protect Against High Pressure Spray
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Section 210: GENERAL INFORMATION
Group 05: Operational Checks
Lighting Circuit Operation (North American) (PIN: —10,000)
Lighting Circuit Operation (North American) (PIN: 10,001- )
Lighting Circuit Operation (European)
Before You Start
Transmission Checks
Transmission Controls
Hydraulic System
A/C System Checks
Group 10: General Reference Information
JT03412—Supplemental Pressure Test Kit
JT03419—ORFS Fitting Kit
JT05406—Master Hydraulic Flow Test Fitting Kit
JT05452—Power Shift Transmission Test Kit
JT07115—Master Hydraulic Test Kit
JT05470—Agricultural Universal Pressure Test Kit
Additional Test Fittings Required
List of Diagnostic Adapters—ORFS
Unified Inch Bolt and Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
JIC Hydraulic Symbols
Glossary of Terms
Glossary of Terms—Continued
Group 15: Test Equipment Calibration
Calibration Check of OTC Flow Meters
Method No. 1: Flow Meter (Main Pump Quick Check From SCV)
Method No. 2: Volume Check From Flow Meter
Pressure Gauge Calibration Checker
Section 211: SERVICE CODES
Group ACU: ACU Code Diagnostics
ACU 001 - ACU Control Unit Fault
ACU 002 - SCV Lever Calibration Fault
ACU 003 - Throttle or Hitch Controls Calibration Fault
ACU 027 - Calibration Incomplete
ACU 028 - ACU Not Calibrated
ACU 030 - Engine Throttle Control Fault
ACU 040 - Transmission Shift Lever Fault
ACU 041 - ACU Powered Up In Gear
ACU 042 - Transmission Lever Park Position Switch Conflict
ACU 049 - Hitch Raise/Lower Rocker Switch On at Start-up
ACU 053 - Hitch Load/Depth Control Circuit Fault
ACU 054 - Hitch Control Lever Circuit Fault
ACU 056 - Hitch Raise Limit Control Circuit Fault
ACU 057 - Hitch Rate-of-Drop Control Circuit Fault
ACU 110 - SCV 1 Control Voltage Fault
ACU 111 - SCV 1 Control Switch Fault
ACU 120 - SCV No. 2 Control Voltage Fault
ACU 121 - SCV No. 2 Control Switch Fault
ACU 130 - SCV No. 3 Control Voltage Fault
ACU 131 - SCV No. 3 Control Switch Fault
ACU 140 - SCV No. 4 Control Voltage Fault
ACU 141 - SCV No. 4 Control Switch Fault
ACU 150 - SCV No. 5 Control Voltage Fault
ACU 151 - SCV No. 5 Control Switch Fault
Group AMS: AMS Code Diagnostics
20 - CAN Bus Problem
21 - CAN Bus Problem
22 - Language Selection Problem
30 - CAN Bus Problem
31 - CAN Bus Problem
33 - Internal Error
40 - Parallel Tracking Problem
41 - Parallel Tracking Problem
44 - Parallel Tracking Problem
45 - Parallel Tracking Problem
46 - Parallel Tracking Problem
47 - Device Address Change
48 - CAN Bus Problem
49 - CAN Bus Problem
50 - Automatic Steering Problem
52 - CAN Bus Problem
53 - CCD Bus Problem
54 - CAN Bus Problem
55 - AutoTrac Problem
60 - Flash Erase Failed
61 - Contour Write Error
100 - KeyCard Problem
110 - Check Wiring (CAN Bus)
111 - Check Wiring (CCD)
126 - AutoTrac disabled
128 - Software not compatible
150 - PC Data Card Problem
151 - PC Data Card Problem
152 - PC Data Card Problem
155 - KeyCard Problem
156 - KeyCard Problem
157 - Invalid Key
158 - KeyCard Problem
200 - CAN Bus Problem
201 - CAN Bus Problem
210 - CAN Bus Problem
211 - CAN Bus Problem
213 - Internal Error
220 - Parallel Tracking Problem
221 - Parallel Tracking Problem
224 - Parallel Tracking Problem
225 - Parallel Tracking Problem
226 - Parallel Tracking Problem
227 - Automatic Steering Problem
230 - Display Address Change
231 - CAN Bus Problem
232 - CAN Bus Problem
233 - Language Selection Problem
234 - CAN Bus Problem
235 - CAN Bus Problem
236 - AutoTrac Problem
280 - Mobile Processor Problem
281 - Mobile Processor Problem
282 - Mobile Processor Problem
301 - STARFIRE STARFIRE is a trademark of Deere & Company Receiver Problem
302 - STARFIRE STARFIRE is a trademark of Deere & Company Receiver Problem
303 - STARFIRE STARFIRE is a trademark of Deere & Company Receiver Problem
304 - STARFIRE STARFIRE is a trademark of Deere & Company Receiver Problem
305 - STARFIRE STARFIRE is a trademark of Deere & Company Receiver Problem
306 - STARFIRE STARFIRE is a trademark of Deere & Company Receiver Problem
308 - RTK Problem
000168.18 - RTK Base Station Voltage Low
000232.02 - Corrected GPS Position Not Available
000841.31 - Signal Interference From Satellite
000956.16 - Roll Sensor Out Of Range
002028.12 - No STARFIRE STARFIRE is a trademark of Deere & Company Communication
002146.13 - Terrain Compensation Module Not Calibrated
002146.14 - Temperature Sensor Out Of Range
002854.31 - RTK Rover Radio Link Lost
522338.13 - Receiver Not Receiving On Alternate Frequency
522339.31 - GPS Corrections License Expired
522552.11 - StarFire Network Fault
523274.02 - GPS Position Not Available
523309.07 - Yaw Sensor Not Responding
523309.16 - Yaw Sensor Out Of Range
523310.02 - Memory Error
523319.18 - Low Switched Voltage
523342.31 - No STARFIRE STARFIRE is a trademark of Deere & Company Fore/Aft Setting
523441.31 - No STARFIRE STARFIRE is a trademark of Deere & Company Height Setting
523442.31 - No StarFire Fore/Aft Set
523572.31 - Unsafe Shutdown - Parameters Not Stored
523773.03 - STARFIRE STARFIRE is a trademark of Deere & Company CAN Voltage Out Of Range
523773.04 - STARFIRE STARFIRE is a trademark of Deere & Company CAN Voltage Out Of Range
523774.03 - STARFIRE STARFIRE is a trademark of Deere & Company CAN Voltage Out Of Range
523774.04 - STARFIRE STARFIRE is a trademark of Deere & Company CAN Voltage Out Of Range
523792.01 - No Unswitched Voltage
523792.18 - Low Unswitched Voltage
524209.16 - RTK Rover Too Far From Base Station
524210.16 - RTK Base Station Not Using Visible Satellites
524257.14 - RTK Base Station Position Survey In Progress
524257.16 - RTK Base Station Relocation
Group CCU: CCU Code Diagnostics
CCU 001 - Fuel Level Circuit Fault
CCU 005 - Engine Oil Pressure Gauge Sensor Circuit
CCU 006 - Diagnostic Messages From ECU Missing
CCU 007 - Incorrect ECU For Tractor
CCU 010 - Engine Coolant Temperature High
CCU 011 - Engine Coolant Temperature Very High
CCU 012 - Engine Coolant Temperature Circuit Open
CCU 013 - Engine Coolant Temperature Circuit Short
CCU 015 - Hydraulic Oil Temperature High
CCU 016 - Hydraulic Oil Temperature Very High
CCU 017 - Hydraulic Oil Temperature Circuit Open
CCU 018 - Hydraulic Oil Temperature Circuit Short
CCU 019 - Hydraulic Oil Temperature Low
CCU 020 - Engine Oil Pressure Low by Sensor
CCU 021 - Engine Oil Pressure Low by Switch
CCU 022 - Engine Oil Pressure Switch Circuit Open
CCU 023 - Engine Speed Signal Missing
CCU 024 - COR Level Switch Circuit Open
CCU 026 - Transmission Oil Pressure Low
CCU 027 - Park Brake Pressure Switch Circuit Open
CCU 028 - Transmission Oil Pressure Switch Circuit Open
CCU 030 - Engine Air Filter Restricted
CCU 045 - CCU Supply Voltage Low w/Engine Running
CCU 046 - CCU Supply Voltage Low w/Engine Running >1500 rpm
CCU 047 - CCU Supply Voltage High w/Engine Running
CCU 049 - CCU Supply Voltage Very High w/Engine Running
CCU 050 - Hydraulic Oil Filter Restricted
CCU 055 - Control Unit Fault
CCU 059 - Ground Driven Pump Pressure Low
CCU 061 - COR Low When Engine Started
CCU 062 - COR Low For Normal Operation
CCU 063 - COR Low Too Long
CCU 067 - CCU Sensor Power Circuit Fault
CCU 068 - PTO Overspeed
CCU 069 - 4R/5R PTO Inhibit
CCU 070 - Operator Not Seated w/Rear PTO On
CCU 071 - PTO Switch On at Power Up
CCU 072 - Rear PTO Switch Circuit Conflict
CCU 073 - Rear PTO Solenoid Circuit Fault
CCU 075 - Rear PTO Speed Slow
CCU 076 - Rear PTO Calibration Fault
CCU 080 - Differential Lock Switch Circuit Fault
CCU 081 - Differential Lock Solenoid Circuit Fault
CCU 085 - MFWD Switch Circuit Fault
CCU 086 - MFWD Circuit Fault w/Switch Off
CCU 087 - MFWD Circuit Fault w/Switch On
CCU 088 - Intake Manifold Air Temperature High
CCU 089 - Intake Manifold Air Temperature Very High
CCU 090 - Intake Manifold Air Temperature Sensor Circuit Open
CCU 091 - Intake Manifold Air Temperature Sensor Circuit Short
CCU 092 - Intake Manifold Air Temperature Very High >5 Minutes
CCU 095 - Throttle Command Signal From ACU Missing
CCU 096 - Foot Throttle Voltage Signal Low
CCU 097 - Foot Throttle Voltage Signal High
CCU 098 - Engine Oil Pressure Switch Fault
CCU 100 - Park Brake Pressure Switch Fault
Group ECU: ECU Code Diagnostics
ECU 019 - Engine Coolant Temperature Input Voltage Low or Invalid
ECU 021 - Sensor Supply Voltage High
ECU 022 - Sensor Supply Voltage Low
ECU 026 - Manifold Air Temperature Input Voltage Low or Invalid
ECU 027 - CAN Throttle Invalid
ECU 028 - ECU Error
ECU 031 - Rack Position Error with Engine Off
ECU 032 - Actuator Solenoid Circuit
ECU 034 - Rack Position Error
ECU 035 - Rack Position Voltage High
ECU 036 - Rack Position Voltage Low
ECU 037 - Fuel Temperature Input Voltage High
ECU 038 - Fuel Temperature Input Voltage Low
ECU 039 - Pump Speed Input Noise
ECU 041 - Start Signal Missing
ECU 042 - Engine Overspeed Extreme or Moderate
ECU 043 - Throttle Input Error
ECU 044 - Engine Speed Input Noise
ECU 045 - Engine Speed/Pump Speed Out of Sync
ECU 046 - Start Signal Always Active
ECU 048 - Fuel Shut-off Circuit Fault
ECU 049 - Auxiliary Engine Shutdown Switch Signal Invalid
ECU 052 - Auxiliary Engine Shutdown Switch Active
ECU 053 - Rack Instability
ECU 054 - Intermittent Loss of ECU Power Supply
ECU 055 - CAN Error
ECU 061 - Engine Coolant Level Low
ECU 062 - Engine Coolant Temperature Moderately High
ECU 063 - Engine Coolant Temperature Extremely High
ECU 066 - Manifold Air Temperature Moderately High
ECU 067 - Engine Shutdown
ECU 068 - Fuel Derate
ECU 071 - Diagnostic Codes Output Signal Stuck High
ECU 072 - Diagnostic Codes Output Signal Stuck Low
ECU 073 - Fuel Flow/Throttle Output Signal Stuck High
ECU 074 - Fuel Flow/ Throttle Output Signal Stuck Low
ECU 075 - Rack Actuator Circuit Open
ECU 076 - Rack Actuation Circuit Grounded
ECU 077 - Rack Actuator Circuit Shorted to Power
ECU 081 - Fuel Temperature Moderately High
ECU 083 - Auxiliary Engine Shutdown Switch Active
ECU 085 - Engine Speed Circuit Open
ECU 086 - Engine Speed Input Voltage Low
ECU 087 - Engine Speed Input Voltage High
Group HCU: HCU Code Diagnostics
HCU 022 - HCU Supply Voltage Fault
HCU 027 - Calibration Incomplete
HCU 028 - HCU Not Calibrated
HCU 029 - Calibration Recall
HCU 041 - Pressure Valve Solenoid Circuit Fault
HCU 042 - Return Valve Solenoid Circuit Fault
HCU 043 - Pressure Valve Calibration Fault
HCU 044 - Return Valve Calibration Fault
HCU 045 - Sensor Power Fault
HCU 049 - Raise/Lower Rocker Switch Circuit Fault
HCU 050 - Control Unit Fault
HCU 052 - Hitch Draft Sensor Circuit Fault
HCU 053 - Hitch Load/Depth Control Circuit Fault
HCU 054 - Hitch Control Lever Circuit Fault
HCU 055 - Hitch Position Sensor Circuit Fault
HCU 056 - Hitch Raise Limit Control Circuit Fault
HCU 057 - Hitch Rate-of-Drop Control Circuit Fault
HCU 058 - External Raise/Lower Switch Circuit Fault
HCU 060 - HCU CCD Bus Fault
HCU 090 - Hitch Raise Disabled Due to Low Oil Level
Group ICU: ICU Code Diagnostics
ICU 095 - ICU CCD Bus Fault
ICU 096 - Air Brake Pressure Low
ICU 097 - Secondary Hand Brake Oil Level Low
ICU 098 - Transmission Come Home Mode
ICU 099 - ICU Memory Fault
Group LHP: LHP Code Diagnostics
LHP 022 - LHP Supply Voltage Fault
LHP 027 - Calibration Incomplete
LHP 028 - LHP Not Calibrated
LHP 029 - Calibration Recall
LHP 045 - Sensor Power Fault
LHP 050 - Control Unit Fault
LHP 054 - Position Control Circuit Fault
LHP 055 - Pivot Angle Sensor Circuit Fault
LHP 056 - Response Rate Control Circuit Fault
LHP 057 - Row Sensor Circuit Fault
LHP 058 - Row Sensor Raise Circuit Fault
LHP 059 - Row Sensor Lower Circuit Fault
LHP 060 - LHP CCD Bus Fault
LHP 099 - LHP Option Input Changed
LHP 141 - Extend Valve Solenoid Circuit Fault
LHP 142 - Retract Valve Solenoid Circuit Fault
LHP 143 - Extend Valve Calibration Fault
LHP 144 - Retract Valve Calibration Fault
Group PCU: PCU Code Diagnostics
PCU 005 - Fuel Flow Message From ECU Missing
PCU 006 - Engine Speed Too High For Down Shift
PCU 007 - Factory Auto Purge Incomplete
PCU 008 - No-Load Fuel Flow Not Calibrated
PCU 011 - Engine Speed Too Low For Wheel Speed Less Than 2200 rpm
PCU 012 - Shift Above 14F Attempted w/Oil Temperature Low
PCU 013 - Park Brake Pressure Present in Park w/Engine Running
PCU 014 - Clutch Switch Open/Clutch Depressed When Trying To Shift 14F/4R
PCU 015 - Clutch Engaged Switch Circuit Open
PCU 016 - Clutch Engaged Switch Open >5 Minutes
PCU 017 - Operator Not Seated w/Transmission in Neutral
PCU 018 - Excessive Heat in C-Clutch (CC) or D-Clutch (DC) Transmission
PCU 019 - Park Brake Pressure Sensor Circuit Open
PCU 020 - Seat Switch Circuit Fault
PCU 022 - Excessive Engine Load in 4R or 5R
PCU 024 - Park Brake Previously Failed/May Not Hold
PCU 025 - Tractor Motion w/Park Brake Engaged
PCU 026 - Tractor Motion While Shifting to Park
PCU 027 - Transmission Not Calibrated
PCU 028 - A Brake (AB) or B Clutch (BC) Slipping Too Long
PCU 029 - Park Brake Pressure Low/Will Not Release
PCU 030 - Clutch Engaged and Disengaged Circuits Conflicts
PCU 031 - Clutch Slipping Too Long
PCU 032 - Clutch 1 (C1) Valve Circuit Fault
PCU 033 - Clutch 2 (C2) Valve Circuit Fault
PCU 034 - Clutch 3 (C3) Valve Circuit Fault
PCU 035 - Clutch 4 (C4) Valve Circuit Fault
PCU 036 - A-Brake (AB) Valve Circuit Fault
PCU 037 - B-Clutch (BC) Valve Circuit Fault
PCU 038 - Control Unit Fault
PCU 039 - Reverse Enable Circuit Fault
PCU 040 - Forward Enable Circuit Fault
PCU 041 - Forward and Reverse Enable Circuits Conflict
PCU 042 - Gear Command and Enabled Circuit Conflict
PCU 043 - Gear Command and Enabled Circuit Conflict
PCU 044 - Gear Command and Not-Neutral Signal Conflict
PCU 045 - Gear Command and Not-Neutral Signal Conflict
PCU 046 - Neutral or Park Commanded/Forward or Reverse Enabled
PCU 048 - PCU Supply Voltage Low w/Engine Running
PCU 049 - Auto-Purge Complete
PCU 050 - Gear Commanded w/Engine Off
PCU 051 - No Tractor Motion w/Engine Running
PCU 053 - C-Clutch (CC) Valve Circuit Fault
PCU 054 - DC Valve Circuit Fault
PCU 055 - Reverse Clutch (CR) Valve Circuit Fault
PCU 056 - Park Valve Circuit Fault/Park Engaged
PCU 058 - Tractor Motion During Calibration
PCU 062 - Operator Not Seated When Shifted Into Gear
PCU 063 - Control Unit Fault
PCU 065 - Control Unit Fault
PCU 066 - Shift Lever in Gear at Start Up
PCU 067 - Start in Gear Circuit Fault
PCU 069 - Calibration Fault
PCU 070 - Gear Command From ACU Missing
PCU 072 - Control Unit Fault
PCU 073 - Control Unit Fault
PCU 074 - Control Unit Fault
PCU 075 - Control Unit Fault
Group SCo: SCo Code Diagnostics
SCo 022 - SCo Supply Voltage Fault
SCo 027 - Calibration Incomplete
SCo 028 - SCo Not Calibrated
SCo 060 - SCo CCD Bus Fault
SCo 090 - SCV Function Disabled Due to Low Oil Level
SCo 098 - Option Pin Configuration Invalid at Start-Up
SCo 099 - SCo Option Connection Change
SCo 100 - Operator Not Seated w/SCV in Detented Flow
SCo 140 - SCV 4 Control Lever Circuit Fault
SCo 141 - SCV 4 Extend Valve Fault
SCo 142 - SCV 4 Retract Valve Fault
SCo 143 - SCV 4 Extend Valve Calibration Fault
SCo 144 - SCV 4 Retract Valve Calibration Fault
SCo 150 - SCV 5 Control Lever Circuit Fault
SCo 151 - SCV 5 Extend Valve Fault
SCo 152 - SCV 5 Retract Valve Fault
SCo 153 - SCV 5 Extend Valve Calibration Fault
SCo 154 - SCV 5 Retract Valve Calibration Fault
Group SCU: SCU Code Diagnostics
SCU 022 - SCU Supply Voltage Fault
SCU 023 - SCU Supply Voltage Fault
SCU 027 - Calibration Incomplete
SCU 028 - SCU Not Calibrated
SCU 045 - Sensor Power Fault
SCU 048 - Remote Sensor 1 Voltage Fault
SCU 060 - SCU CCD Bus Fault
SCU 090 - SCV Function Disabled Due to Low Oil Level
SCU 098 - Option Pin Configuration Invalid at Start-Up
SCU 099 - SCU Option Connection Change
SCU 100 - Operator Not Seated w/SCV in Detented Flow
SCU 101 - Remote Sensor 1 Voltage Fault
SCU 102 - Remote Sensor 2 Voltage Fault
SCU 110 - SCV 1 Control Lever Circuit Fault
SCU 111 - SCV 1 Extend Valve Fault
SCU 112 - SCV 1 Retract Valve Fault
SCU 113 - SCV 1 Extend Valve Calibration Fault
SCU 114 - SCV 1 Retract Valve Calibration Fault
SCU 120 - SCV 2 Control Lever Circuit Fault
SCU 121 - SCV 2 Extend Valve Fault
SCU 122 - SCV 2 Retract Valve Fault
SCU 123 - SCV 2 Extend Valve Calibration Fault
SCU 124 - SCV 2 Retract Valve Calibration Fault
SCU 130 - SCV 3 Control Lever Circuit Fault
SCU 131 - SCV 3 Extend Valve Fault
SCU 132 - SCV 3 Retract Valve Fault
SCU 133 - SCV 3 Extend Valve Calibration Fault
SCU 134 - SCV 3 Retract Valve Calibration Fault
Group SSU: SSU Code Diagnostics
SSU 001 - Control Unit Fault
SSU 002 - Control Unit Fault
SSU 004 - Vehicle Mismatch
SSU 008 - Activation Code Invalid
SSU 020 - SSU Not Calibrated
SSU 021 - Steering Valve Supply Voltage Low
SSU 029 - SSU EOL Data Fault
SSU 030 - SSU Supply Voltage Fault
SSU 031 - Sensor Supply Voltage Fault
SSU 041 - Steering Wheel Position Sensor 1 Supply Voltage Fault
SSU 042 - Steering Wheel Position Sensor 1 Current Fault
SSU 043 - Steering Wheel Position Sensor 1 Signal Fault
SSU 045 - Steering Wheel Position Sensor 1 Signal Mismatch
SSU 051 - Steering Wheel Position Sensor 2 Supply Voltage Fault
SSU 052 - Steering Wheel Position Sensor 2 Current Fault
SSU 053 - Steering Wheel Position Sensor 2 Signal Fault
SSU 055 - Steering Wheel Position Sensor 2 Signal Mismatch
SSU 065 - Steering Movement Occurred w/No Steering Wheel Signal Detected
SSU 066 - Steering Input Device Calibration Fault
SSU 100 - Operator Presence Switch Circuit Fault
SSU 101 - Operator Presence Switch Circuit Fault
SSU 111 - Steering Valve Fault
SSU 153 - Steering Angle Sensor Calibration Fault
SSU 156 - Steering Angle Sensor Circuit Fault
SSU 158 - Steering Angle Sensor Low or No Motion
SSU 159 - Steering Direction Signal Conflict
SSU 182 - Steering System Fault
SSU 196 - Steering Valve Deadband Calibration Fault
SSU 197 - Steering Valve Command Low
SSU 198 - Steering Valve Command High
SSU 199 - Steering System Output Fault
SSU 201 - Wheel Speed Signal Missing
SSU 203 - Transmission Signal Missing
SSU 205 - Hydraulic Oil Temperature Signal Missing
SSU 206 - Resume Switch Signal Missing
SSU 208 - GREENSTAR GREENSTAR is a trademark of Deere & Company Display Message Fault w/AutoTrac Active or Enabled
SSU 209 - TCM Message Missing
SSU 213 - Yaw Rate Message Missing
Group SUP: SUP Code Diagnostics
SUP 010 - Communication w/SCU Interrupted
SUP 011 - Communication w/SCo Interrupted
SUP 020 - Internal SUP Memory Fault
Section 212: OBSERVABLE SYMPTOMS
Group 16: Ag Management Solutions (AMS)
GREENSTAR GREENSTAR is a trademark of Deere & Company System Problem
Loss of Power at Implement Breakaway Connector
JDLINK JDLINK is a trademark of Deere & Company System Problem
AutoTrac System Problem
GREENSTAR™FIELD DOC FIELD DOC is a trademark of Deere & Company Diagnostics
Group 20: Engine
Engine Cranks/Won't Start
Coolant In Oil or Oil In Coolant
Engine Does Not Develop Full Power
Engine Emits Excessive Black or Gray Exhaust Smoke
Engine Emits Excessive White Exhaust Smoke
Engine Oil Pressure Low
Engine Oil Pressure High
Excessive Oil Consumption
Coolant Temperature Above Normal
Coolant Temperature Below Normal
Engine Misfires/Runs Irregularly
Engine Will Not Crank
Engine Idles Poorly
Abnormal Engine Noise
Group 40: Electrical
Radar Diagnostics
Touchset Depth Control Does Not Function
Group 50: Powershift Transmission
Transmission Calibration Fails And "F" Error Message is Displayed After Repair and Following Reassembly
Group 60: Steering and Brakes
AutoTrac System - Accuracy Unacceptable
Steering Wanders
Group 70: Hydraulics
Implement Leaks Down When Attached To SCVs
Hose Ejects From SCV Coupler
Optional SCV Software Troubleshooting
Pressure Does Not Build in Top SCV or Power Beyond
Pump Pressure Slowly Returns to Stand-by after SCV Returned to Neutral
Section 220: ENGINE OPERATION AND TESTS
Group 10: Engine Diagnosis, Tractors—Pin (—11,000)
Accessing All Diagnostic Code Numbers of All Control Units for Test Procedures
Engine Control Unit (ECU) System Components
ECU Test Procedures List (—11,000)
ECU Test Procedure No. 1
Diagnostic Codes
ECU Diagnostic Code Numbers Tractors—PIN (—11,000)
ECU Addresses Tractors—PIN (—11,000)
ECU Test Procedure No. 2
ECU Test Procedure No. 3
ECU Test Procedure No. 4
ECU Test Procedure No. 5
ECU Test Procedure No. 6
ECU Test Procedure No. 7
ECU Test Procedure No. 8
ECU Test Procedure No. 9
ECU Test Procedure No. 10
ECU Test Procedure No. 11
ECU Test Procedure No. 12
ECU Test Procedure No. 20
ECU Test Procedure No. 26
Engine Control Unit (ECU) Harnesses Diagram (PIN —11,000)
System Diagnosis—Viscous Fan Drive
Group 15: Engine Diagnosis, Tractors—PIN (11,001—)
Accessing All Diagnostic Code Numbers of All Control Units For Test Procedures
Introduction
Engine Control Unit (ECU) System Components
JDECU Test Procedures List (11,001—)
JDECU Test Procedure No. 1
JDECU Addresses Tractors—PIN (11,001—)
JDECU Diagnostic Code Numbers—Tractors PIN (11,001—)
Diagnostic Codes
JDECU Test Procedure No. 2
JDECU Engine Control Unit Harness Diagram —Tractors PIN (11,001—)
JDECU Test Procedure No. 3
JDECU Test Procedure No. 4
JDECU Test Procedure No. 5
JDECU Test Procedure No. 6
JDECU Test Procedure No. 7
JDECU Test Procedure No. 8
JDECU Test Procedure No. 9
JDECU Test Procedure No. 10
JDECU Test Procedure No. 11
JDECU Test Procedure No. 12
JDECU Test Procedure No. 13
JDECU Test Procedure No. 14
JDECU Test Procedure No. 15
JDECU Test Procedure No. 16
JDECU Test Procedure No. 17
JDECU Test Procedure No. 18
JDECU Test Procedure No. 19
JDECU Test Procedure No. 20
JDECU Test Procedure No. 21
JDECU Test Procedure No. 22
JDECU Test Procedure No. 23
ECU Test Procedure No. 24
ECU Test Procedure No. 25
JDECU Test Procedure No. 26
System Diagnosis—Viscous Fan Drive Tractors—PIN (11,000—)
Section 230: FUEL, AIR INTAKE AND ENGINE COOLING SYSTEMS
Group 20: Theory of Operation
Fuel System
Air Intake System
Engine Cooling System
Section 240: ELECTRICAL OPERATION AND TESTS
Group 04: Codes and Addresses
Control Units Display Meanings, Systems and Functions
Diagnostic Code Record Sheet
Record Sheet
Diagnostic Codes
ACU Diagnostic Code Numbers
CCU Diagnostic Code Numbers Tractors—PIN (—10,000)
CCU DIAGNOSTIC CODE NUMBERS TRACTORS—PIN (— 10,000)—CONTINUED
CCU Diagnostic Code Numbers Tractors—PIN (10,001—)
CCU Diagnostic Code Numbers Tractors—PIN (10,001—) —Continued
PCU Diagnostic Code Numbers (—19,999)
PCU Diagnostic Code Numbers (—19,999) —CONTINUED
PCU Diagnostic Code Numbers (20,000—)
PCU Diagnostic Code Numbers (20,000—)—Continued
ECU Diagnostic Code Numbers Tractors—PIN (—11,000)
JDECU Diagnostic Code Numbers Tractors PIN— (11,000—)
HCU Diagnostic Code Numbers
PrF Diagnostic Code Numbers
ICU Diagnostic Code Numbers
LHP Diagnostic Code Numbers
SCo Diagnostic Code Numbers
SCU Diagnostic Code Numbers
SUP Diagnostic Code Numbers
ACU Addresses
CCU Addresses
PCU Addresses (—19,999)
PCU Addresses (20,000—)
ECU Addresses Tractors—PIN (—11,000)
JDECU Addresses Tractors—PIN (11,001—)
PrF Addresses
HCU Addresses
ICU Addresses
LHP Addresses
SCo Addresses
SCU Addresses
SSU Addresses
SUP Addresses
Group 05: System Information
Service Equipment and Tools
Other Material
Specifications
Using Electrical Section
Wiring Diagram and Schematic Information
Electrical Schematic Symbols
Reading a System Functional Schematic
Reading a Wiring Diagram
Reading a Diagnostic Schematic
Visually Inspect Electrical System
Seven Step Electrical Test Procedure With probe light or multimeter
Seven Step Electrical Test Procedure—Continued
Using a Probe Light
Circuit Presentations
Electrical Circuit
Electronic Circuit
Circuit Malfunctions
High Resistance Circuit
Open Circuit
Grounded Circuit
Shorted Circuit
Locations of Circuit Malfunctions
Troubleshooting High Resistance or Open Circuits
Troubleshooting a Grounded Circuit
Troubleshooting Shorted Circuits
Repairing Shorted Circuits
Understanding Electrical vs. Electronic Circuit Voltage Test Readings
Intermittent Electronic Problems
Group 10: System Diagrams
Component Identification Table
Component Identification Legend
Component Identification Legend—Continued
Component Identification Legend—Continued
Component Identification Legend—Continued
Component Identification Legend—Continued
Component Identification Legend—Continued
Component Identification Legend—Continued
Tractor Serial Number Breaks
Legend for System Functional Schematic
Starting, Charging (SE1 - 2 of 3)
Starting, Charging, Wiper and Seat Control (SE1) (SE2 - 1 of 2)
Wiper, Seat Control and A/C System (SE2 - 2 of 2) (SE3)
Radio, Dome Lamp and Multi-Function Switch (SE4 - 1 of 2)
Radio, Dome Lamp and Multi-Function Switch (SE4 - 2 of 2)
Lighting Circuit (North American) (SE5A - 1 of 2)
Lighting Circuit (North American) (SE5A - 2 of 2)
Lighting Circuit (European) (SE5B)
Accessory Connectors (SE6)
Hitch, SCV I, II, III and Radar (SE7 and SE8)
CCU and PCU (SE9 - 1 of 2)
CCU and PCU (SE9 - 2 of 2)
ICU and SUP (SE10)
ECU (Bosch) and JDECU (SE11A and SE11B)
SCV IV, V, Row Trak, Diag Connector, Display Units (SE12, SE13 and SE14)
ACU Circuits (SE15)
Wagon Tilt (SE16)
Ground Point Locations
Ground Point Locations — Details
Wire Number and Color Codes
Harness Connector Locations
Cab Harness Diagram (North American) (W4)
Cab Harness Diagram (European) (W6)
W4 North American tractors and W6 European tractors —Cab Harnesses
A2—Radio
A3—Steering Column Mini Pod
A4—Turn Signal Flasher European tractors
A8—Instrument Control Unit (ICU)
A9—SCV Set-Up Panel (SUP)
A15—Corner Post Display
B2—A/C Deicing Switch
B3—A/C High Pressure Switch
B4—A/C Low Pressure Switch
B5, B6, B7 and B8—Radio Speakers
B32—Secondary Hand Brake Reservoir Level Sensor
E1—Cigarette Lighter
E3—License Plate Lamp European tractors
E13—Rear Fender Flood Lamps
E16—Upper Side Flood Lamps
E22—Right Console Lamp
Fuses F1—F17
Fuses F18—F35
Fuses F36—F48
H10—Warning Alarm
Relays K1—K5
Relays K6—K10
Relays K10—K16
Relays K17—K24
Relays K25—K30
M7—Circulation Blower Motor
M8—Pressurizer Blower Motor
P1—Clock European tractors
R2—Blower Motor Resistor
R3—Foot Throttle
R4—Field Cruise Control
S1—Key Switch
S2—Start Aid Switch
S8—Front Wiper Switch
S9—Rear Wiper Switch
S10—Blower Motor Switch
S11—A/C On-Off Switch
S12—Dome Lamp Switch
S13—Door Switch
S17 and S18—Light Switches
S20—Warning Light Switch
S21 and S22—External Raise/Lower Switches
S24—MFWD Switch
S25—Differential Lock Switch
S26—Park Brake Switch European tractors
S27 & S28—Brake Switches
V1 and V2—Diode Blocks
W2—Chassis Ground (Circuit 010)
X11—Cab Harness-to-Chassis Harness Connector
X14—Radar Sensor Output Signal Connector
X16—Diagnostic Connector1
X20—Convenience Outlet Junction Block-to-Cab Harness (RH)
X22—Seat Harness-to-Cab Harness Connector
X24—Armrest Control Unit (ACU) Harness-to-Cab Harness Connector
X26—7-Way Accessory Outlet
X28—Roof Harness-to-Cab Harness Connector
X30—Roof Harness-to-Cab Harness Connector
X32—Beacon Light Harness-to-Cab Harness Connector
X34—Performance Monitor Connector
X40 and X42—Tail/Turn Lamps Connectors
X44 and X46—Front Clearance Lamp Connectors European tractors
Cab Connecting Harnesses (W8), (W12), (W14), (W16), (W18), (W20), (W22), (W24), (W26) and (W28)
W8—ROW TRAK Display Harness
A13—ROW TRAK Display Unit
X16—Diagnostic Connector1
X16—Diagnostic Connector1
W12—Convenience Outlet Harness
X20—Convenience Outlet Junction Block
X38—Convenience Outlet
W14—Armrest Control Unit Harness (ACU)
A16X4—12-Way Armrest Harness-to-ACU
S3—PST Neutral Start Switch
S31—Rear PTO Switch
X24—Armrest Control Unit Harness-to-Cab Harness
W16—Hitch Controls Harness
A16X1—6-Way Hitch Control Levers Harness-to-ACU
R6, R7 and R8—Hitch Controls
W18—SCV 1, 2 and 3 Control Levers Harness
A16X2—10-Way SCV 1/2/3 Control Levers Harness-to-ACU
R11—SCV 1 Control Lever
R12—SCV 2 Control Lever
R13—SCV 3 Control Lever
W20—SCV 4 and 5 Control Levers Harness
A16X3—6-Way SCV 4/5 Control Levers Harness-to-ACU
R14—SCV 4 Control Lever
R15—SCV 5 Control Lever
W22—Seat Harness
A1—Seat RZP1 Controller
M2—Seat Compressor Motor
S4—Seat Raise/Lower Switch
S7—Operator Presence Switch
X22—Seat Harness-to-Cab Harness
Y2—Seat Bleed Valve Solenoid
W24—Roof Harness
E9—Left Roof Turn/Warning Lamps1
E10—Right Roof Turn/Warning Lamps1
E14—Rear Roof Flood Lamps
E18—Front Roof Flood Lamps
M4—Front Wiper Motor
M6—Rear Wiper Motor
W2—Chassis Ground
X28—8-Way Roof Harness-to-Cab Harness
X30—2-Way Roof Harness-to-Cab Harness
W26—Beacon Light Harness
E17—Roof Beacon Lamp
H8—Beacon Indicator
S19—Beacon Light Switch
X32—Beacon Light Harness-to-Cab Harness
W28—Performance Monitor Harness
A14—Performance Monitor
A15—Corner Post Display
X34—Performance Monitor Harness-to-Cab Harness
W38—Wagon Tilt Harness (France Only)
A19—Wagon Tilt Controller (France Only)
H11—Wagon Tilt Indicator (France Only)
S33—Wagon Tilt Switch (France Only)
Y33—Wagon Tilt Solenoid (France Only)
Chassis Harness and Connecting Harnesses Diagram (W3), (W5), (W7), (W9), (W17), (W19), (W21), (W29), and (W30)
W3—Chassis Harness
A5X1—HCU/SCU Connector (30-Way)
A5X2—HCU/SCU Connector (18-Way)
A7X1—CCU/PCU Connector (30-Way)
A7X2—CCU/PCU Connector (18-Way)
A7X3—CCU/PCU Connector (30-Way)
A10—Engine Control Unit (ECU) (PIN —11,000)
A17—JDECU Engine Control Unit (PIN 11,001—)
B9—Horn
B12—Hitch Draft Sensor
B13—Hitch Position Feedback Sensor
B15—Radar Sensor
B16—Wheel Speed Sensor
B18—Clean Oil Reservoir Level Switch
B19—Air Filter Restriction Switch
B20—Hydraulic Oil Filter Restriction Sensor
B22—Engine Oil Pressure Switch
B25—Rear PTO Speed Sensor
B26—Hydraulic Oil Temperature Sensor
B27—Engine Intake Manifold Air Temperature Sensor
B28—Engine Coolant Temperature Sensor
B29—Engine Oil Pressure Sensor (Gauge)
B30—Fuel Level Sensor
B31—Air Brake Pressure Sensor
B34—Auxiliary Engine Speed Sensor
B38—Fuel Temperature Sensor
E15—Side Flood Lamps
G2—Alternator
K32—Start Circuit Relay
M1—Starter Motor
M3—Front Washer Pump Motor
M5—Rear Washer Pump Motor
R1—Fuel Heater
V7—A/C Compressor Clutch Diode
W1—Single Point Ground (SPG) (Circuit 050)
W2—Chassis Ground (Circuit 010)
X11—Cab Harness-to-Chassis Harness Connector (78-Way)
X11—Cab Harness-to-Chassis Harness Connector (78-Way)—Continued
X13—Electro-Hydraulic Depth Control Connector
X15—Hitch and SCV 1 Solenoids-to-Chassis Harness Connector
X17—SCV 2 & 3 Solenoids-to-Chassis Harness Connector
X19—SCV 4 & 5 and ROW TRAK Control Unit-to-Chassis Harness Connector
X23—Chassis Harness-to-Chassis Harness Connectors for Transmission Operation
X25—Engine Control Unit (ECU) Diagnostic Connector
X27—Fusible Link Connector Block Connector Posts
X29—PST Solenoid Valves Harness-to-Chassis Harness Connector (PIN —19,999)
X29—PST Solenoid Valves Harness-to-Chassis Harness Connector (PIN 20,000—)
X33—Fuel Injection Pump Sensors and Solenoids-to-Chassis Harness
X35—JDECU Diagnostic Connector (9-Way) (PIN 11,001—)
X37—Chassis Harness-to-Front Lamps Harness Connector
X43—Shipping Starting Circuit Connector
Y1—Start Aid Solenoid
Y4—A/C Compressor Clutch Solenoid
Y25—Rear PTO Solenoid
Y26—Differential Lock Solenoid
Y27—Injection Pump Actuator Solenoid
Y28—Fuel Shut-Off Solenoid
W5—Touch-Set Depth Control (TSDC) Harness
X13—Touch-Set Depth Control (TSDC) Harness-to-Chassis Harness
X41—Touch Set Depth Control (TSDC) Harness
W7—SCV 4 and 5 Controller Harness (Without ROW TRAK)
A12X1—30-Way SCo/LHP Connector SCV 4 & 5 application only. Harness (SCV)
A12X2—18-Way SCo/LHP Connector SCV 4 & 5 application only
X19—SCV 4/5 and ROW TRAK Control Unit Harness-to-Chassis Harness SCV 4 & 5 application only
X21—SCV 4/5 Solenoids-to-SCV 4/5 Control Unit Harness SCV 4 & 5 application only
W9—SCV 4 and 5 ROW TRAK Control Unit Harness (With ROW TRAK) (SCo/LHP)
A12X1—30-Way SCo/LHP Connector
A12X2—18-Way SCo/LHP Connector
X19—SCV 4/5 and ROW TRAK Control Unit Harness-to-Chassis Harness
X21—SCV 4/5 Solenoids-to-SCV 4/5 Control Unit Harness
X31—ROW TRAK Probe Box Harness-to-SCV 4 and 5 Control Unit Harness
W17—Head Lamps Harness (NA)
E19—Low Beam Head Lamps1
E20—High Beam Head Lamps1
X37—Front Flood Lamps Harness-to-Chassis Harness North American tractors
W17—Front Floods Harness (EUR)
E21—Front Chassis Flood Lights
X39—Front Lamps Harness-to-Front Floods Harness European tractors
W19—Head Lamps Harness (EUR)
E19/E20—Low/High Beam Head Lamps
X37—Front Lamps Harness-to-Chassis Harness European tractors
X39—Front Lamps Harness-to-Front Floods Harness European tractors
W21—Back-Up Alarm Harness
H9—Back-Up Alarm
W2—Back-Up Alarm Ground
W29—ROW TRAK Probe Box Harness
B39—ROW TRAK Angle Position Sensor
B40—ROW TRAK Probe Box Angle Position Sensor
K34—ROW TRAK Probe Box Relay
M9—ROW TRAK Probe Box Motor
X31—ROW TRAK Probe Box Harness-to-SCV 4 and 5 Control Unit Harness
W30—Back-Up Alarm Relay Harness
F49—Back-Up Alarm Fuse
K33—Back-Up Alarm Relay
X20—Convenience Outlet Junction Block
X36—Back-Up Alarm Relay Harness-to-Cab Harness
Transmission Harness Diagram (W11) (PIN —19,999)
Transmission Harness Diagram (W11) (PIN 20,000—)
W11—Transmission Harness
B17—Clutch Engaged Pressure Switch
B21—Ground Driven Pump Pressure Switch (PIN —11,000)
B23—Transmission Oil Pressure Sensor
B24—Park Brake Pressure Sensor
S23—Clutch Disengaged Switch
X29—PST Valves Harness-to-Chassis Harness (PIN —19,999)
X29—PST Valves Harness-to-Chassis Harness (PIN 20,000—)
Y14, Y15, Y16, Y17, Y18, Y19, Y20—Transmission Solenoids
Y21, Y22, Y23, and Y24—Transmission Solenoids & MFWD Solenoid
Steering Control Unit (SSU) Circuits (SE17)
GREENSTAR™ Cab Harness (Field Installed) - Implement Ready Harness (Field Installed)
Group 15: Sub-System Diagnosis
Starting Circuit (Serial Numbers in Title Block)
Starting Circuit (Serial Numbers in Title Block)
Starting Circuit (PIN 10,001—)
Starting Circuit Operational Information
Starting Circuit Theory of Operation
Voltage Checks
Power Supply Circuit (Serial Numbers in Title Block)
Power Supply Circuit (Serial Numbers in Title Block)
Power Supply Circuit (PIN 10,001—)
Power Circuit Operational Information
Power Circuit Theory of Operation
Charging Circuit Schematics
Charging System Operational Information
Charging Circuit Theory of Operation
Charging System Voltage Checks
Wiper Circuit
Wiper Circuit Operational Information
Wiper Circuit Theory of Operation
Voltage Checks
Seat Circuit
Seat Circuit Operational Information
Seat Circuit Theory of Operation
Voltage Checks
Cigarette Lighter Circuit
Lighter Circuit Operational Information
Lighter Circuit Theory of Operation
Voltage Checks
Air Quality System Circuit
Horn Circuit Schematics
Horn Circuit Operational Information
Dome Lamp Circuit
Dome Lamp Circuit Theory of Operation
Radio and Clock Circuits
Radio and Clock Circuit Operational Information
Radio and Clock Circuit Theory of Operation
Lighting Circuit—Road/High Beam (NA)
Lighting Circuit Road/Low Beam (NA)
Lighting Circuit—Field 1/High Beam (NA) (PIN —10,000)
Lighting Circuit—Field 1/High Beam (NA) (PIN 10,001—)
Lighting Circuit—Field 1/Low Beam (NA) (PIN —10,000)
Lighting Circuit—Field 1/Low Beam (NA) (PIN 10,001—)
Lighting Circuit—Field 2/High Beam (NA) (PIN —10,000)
Lighting Circuit—Field 2/High Beam (NA) (PIN 10,001—)
Lighting Circuit—Field 2/Low Beam (NA) (PIN —10,000)
Lighting Circuit—Field 2/Low Beam (NA) (PIN 10,001—)
Lighting Circuit Operational Information (North American)
Lighting Circuit Operation (North American) (PIN —10,000)
Lighting Circuit Operation (North American) (PIN 10,001—)
Lighting Circuit Theory of Operation (North American)
Left Turn Signal Circuit Diagnostic Schematic
Right Turn Signal Circuit Diagnostic Schematic
Warning Lights Circuit Diagnostic Schematic
Turn Signal and Warning Lights Circuit Theory of Operation
Lighting Circuit (European)
Lighting Circuit Diagnostic Schematic (EUR)
Lighting Circuit Operational Information (European Version)
Lighting Circuit Theory of Operation (European)
Turn Signal and Warning Lights Circuit Theory of Operation
Lighting Circuit Operation (European)
Hitch Control Unit (HCU) Circuit Diagnosis
SCV 1, 2, and 3 Control Unit (SCU) Circuit Diagnosis
Power Shift Control Unit (PCU) Circuit Diagnosis
Radar Speed Sensor Circuit Diagnosis
Radar Speed Sensor
Central Control Unit (CCU) System Components
Central Control Unit (CCU) Circuit
Rear PTO Circuit Diagnostic Schematic (PIN —11,000)
Rear PTO Circuit Diagnostic Schematic (PIN 11,001—)
Rear PTO Circuit Diagnosis
MFWD Circuit Schematics
MFWD Circuit Diagnosis
Differential Lock Circuit Schematics
Differential Lock Circuit Diagnosis
Engine Intake Manifold Air Temperature Sensor Circuit Schematics
Engine Intake Manifold Air Temperature Sensor Circuit
Hydraulic Oil Temperature Sensor Circuit
Hydraulic Oil Temperature Sensor Circuit
Engine Coolant Temperature Sensor Circuit Schematics
Engine Coolant Temperature Sensor Circuit
Engine Oil Pressure Sensor Circuit Schematics
Engine Oil Pressure Sensor Circuit
Engine Oil Pressure Alarm Point Chart
Engine Oil Pressure Sensor Voltage/Pressure Table
Calibrate Engine Oil Pressure Gauge
Foot Throttle Position Sensor Circuit (PIN —11,000)
Foot Throttle Position Sensor Circuit (PIN 11,001—)
Foot Throttle Position Sensor Circuit
Fuel Level Sensor Circuit Schematics
Fuel Level Sensor Circuit
Park Brake Pressure Switch Circuit Schematics
Park Brake Pressure Switch Circuit
Transmission Oil Pressure Monitoring Circuit
Transmission Oil Pressure Monitoring
Ground Driven Pump Pressure Sensor Circuit Schematics
Ground Driven Pump Pressure Sensor Circuit
Hydraulic Oil Filter Restriction Sensor Circuit Schematics
Hydraulic Oil Filter Restriction Sensor Circuit
Engine Air Filter Restriction Sensor Circuit Schematics
Engine Air Filter Restriction Sensor Circuit
Sensor Power Circuit Diagnostic Schematic
Sensor Power Circuit
Clean Oil Reservoir Level Switch Circuit Schematics
Clean Oil Reservoir Level Switch Circuit
Wheel Speed Sensor Circuit Schematics
Wheel Speed Sensor Circuit
Control Modules Diagnostic Schematic
CCD Communication Line Chrysler Collision Detection (CCD) is a method of handling multiple bits of information being broadcast on the same communication line.
CCD Network Diagnosis
CCD Control Units and Harness Connectors Legend
CCD Diagnosis Record Sheet
CCU Test Procedures List
CCU Enter/Exit “Diagnostic” Mode
CCU Test Procedure No. 1
Diagnostic Codes
CCU Diagnostic Code Numbers Tractors—PIN (—10,000)
CCU Diagnostic Code Numbers Tractors—PIN (— 10,000)—Continued
CCU Diagnostic Code Numbers Tractors—PIN (10,001—)
CCU Diagnostic Code Numbers Tractors—PIN (10,001—) —Continued
CCU Test Procedure No. 2
CCU Circuit Diagnostic Addresses Used for Beep Mode
CCU Test Procedure No. 3
CCU Test Procedure No. 4
CCU Test Procedure No. 5
CCU Test Procedure No. 6
CCU Test Procedure No. 7
CCU Test Procedure No. 8
CCU Test Procedure No. 9
CCU Test Procedure No. 10
CCU Test Procedure No. 11
CCU Test Procedure No. 12
CCU Test Procedure No. 13
CCU Test Procedure No. 14
CCU Test Procedure No. 15
CCU Test Procedure No. 16
CCU Test Procedure No. 17
CCU Test Procedure No. 18
CCU Test Procedure No. 19
CCU Test Procedure No’s. 20, 21 and 22
CCU Test Procedure No. 23
CCU Test Procedure No’s. 24, 25 and 26
CCU Test Procedure No. 27
CCU Test Procedure No’s. 28 and 29
CCU Test Procedure No’s. 30 and 31
CCU Test Procedure No. 32
System Voltage Diagnostic Codes
CCU Test Procedure No. 33
CCU Test Procedure No. 34
CCU Test Procedure No. 35
CCU Test Procedure No. 36
Central Control Unit (CCU) Harnesses
Central Control Unit (CCU) Harnesses (PIN —11,000)
Central Control Unit (CCU) Harnesses (PIN 11,001—19999)
Central Control Unit (CCU) Harnesses (PIN 20,000—)
SUP (Set-Up Panel Control Unit Circuit Diagnosis)
ECU (Engine Control Unit) Circuit Diagnosis
SCo (SCV 4 and 5 Control Unit) Circuit Diagnosis
LHP (ROW TRAK Control Unit) Circuit Diagnosis
Back-Up Horn Alarm Circuit Diagnosis
Back-Up Horn System Schematic
Instrument Control Unit (ICU) System Components
ICU (Instrument Control Unit) Circuit
ICU Test Procedures List
ICU Enter/Exit "Diagnostic" Mode
ICU Test Procedure No. 1
Diagnostic Codes
ICU Diagnostic Code Numbers
ICU Test Procedure No. 2
ICU Circuit Diagnostic Addresses
ICU Test Procedure No. 3
ICU Test Procedure No. 4
ICU Test Procedure No. 5
ICU Test Procedure No. 6
ICU Test Procedure No. 7
ICU Test Procedure No’s 8 Through 99
ICU (Instrument Control Unit) Harnesses
Performance Monitor Operational Information
Performance Monitor Features
Select English or Metric Display Units
Performance Monitor Normal Operating Mode
Performance Monitor Set Mode
Performance Monitor Input—Output Signals
ACU (Armrest Control Unit) Circuit Schematic
ACU (Armrest Control Unit) Diagnostic Schematic
ACU (Armrest Control Unit) System Components
ACU (Armrest Control Unit) Circuit
ACU Test Procedures List
ACU Enter/Exit “Diagnostic” Mode
ACU Test Procedure No. 1
Diagnostic Codes
ACU Diagnostic Code Numbers
ACU Test Procedure No. 2
ACU Circuit Diagnostic Addresses
ACU Test Procedure No. 3
ACU Test Procedure No. 4
ACU Test Procedure No. 5
ACU Test Procedure No. 6
ACU Test Procedure No. 7
ACU Test Procedure No. 8
ACU Test Procedure No. 9
ACU Test Procedure No. 10
ACU Test Procedure No. 11
ACU Test Procedure No’s. 12, 13, 14, 15 and 16
ACU Test Procedure No. 17
ACU Test Procedure No. 18
ACU Test Procedure No. 19
ACU Test Procedure No’s. 20, 21, 22, and 23
ACU Test Procedure No. 24
ACU Test Procedure No. 25
ACU Test Procedure 26 is Not Used
ACU Test Procedure No. 27
Test Procedure No. 28
Test Procedure No. 29
ACU Test Procedure No. 30
ACU Test Procedures No. 31 is Not Used
ACU Test Procedure No. 32
ACU Test Procedures No. 33 Through 79 are Not Used
Armrest Control Unit (ACU) Harnesses
Group 20: Calibration and References
ACU Addresses
Accessing ACU Modes/Addresses
ACU Calibration Procedure
Address 20 Calibration
ACU Address 21
ACU Addresses 22 and 23
ACU Address 24
ACU Read Only Addresses
CCU Addresses
Accessing CCU Modes/Addresses
CCU Calibration Procedure
CCU Address Numbers 02 Through 19
CCU Address Number 23
CCU Address Number 29
Address Number 31
Address Numbers 32, 33 and 34
Address Numbers 38 Through 42
Address Numbers 46 Through 55
Wheel Rolling Circumference Table
Address Numbers 62 Through 99
Address Numbers 20 Through 31
Address Numbers 35 Through 39
Address Numbers 46 Through 61
Address Numbers 66 Through 79
ICU Addresses
Accessing ICU Modes/Addresses
ICU Calibration Procedure
Addresses 01 Through 07
ICU Addresses 11 Through 77
Addresses 80 Through 99
Addresses 08 Through 10
PrF (Performance Monitor)—Calibration and Diagnostic Mode
Calibratable Addresses
Using PrF (Performance Monitor) as Remote Diagnostic/Calibration Device
Calibrating Wheel Rolling Circumference (Tire Size), Radar Sensor and Zeroing Percent Slip
Calibrating Wheel Rolling Circumference (Tire Size) and Zeroing Percent Slip (ICU)
Calibrating Radar (ICU)
Calibrating Wheel Rolling Circumference (Tire Size) and Zeroing Percent Slip (Perf Mon)
Calibrating Radar (Perf Mon)
Battery Operation
Battery Specifications
Check Battery Electrolyte Level and Terminals
Procedure for Testing Batteries
Diagnose Battery Malfunctions
Using a Booster Battery or Battery Charger
Section 246A: AG MANAGEMENT SOLUTIONS (AMS) — GREENSTAR™
Group GSS: GREENSTAR™ System References
GREENSTAR GREENSTAR is a trademark of Deere & Company CAN Bus Diagnosis
Field Installed GREENSTAR GREENSTAR is a trademark of Deere & Company Cab Harness Unswitched Power Test
Field Installed GREENSTAR GREENSTAR is a trademark of Deere & Company Cab Harness Switched Power Test
Field Installed GREENSTAR GREENSTAR is a trademark of Deere & Company Cab Harness Wiring Diagram (N.A.) (European)
Field Installed Implement Ready Harness Wiring Diagram (N.A.) (European)
Active Terminator Harness Wiring Diagram
Breakaway Terminator Connector Pictorial
GREENSTAR GREENSTAR is a trademark of Deere & Company Harness Routing
Section 246B: AG MANAGEMENT SOLUTIONS (AMS)—JDLINK™
Group 10A: AG MANAGEMENT SOLUTIONS (AMS)—JDLINK™
AG MANAGEMENT SOLUTIONS (AMS)—JDLINK™
Section 246C: AG MANAGEMENT SOLUTIONS (AMS) — AUTOTRAC
Group 5A: How to Use This Diagnostic Information
How to Use This Diagnostic Information
Group 10A: Accessing Diagnostic Addresses and Codes
Accessing Diagnostic Addresses and Codes
Group 10B: Diagnostic Trouble Codes
AutoTrac Messenger Diagnostic Trouble Codes
Group 15A: AutoTrac Identification
8000 Series Field Installed
Group 15B: AutoTrac Diagnostics - 8000 Series Field Installed
Theory of Operation
Electrical Schematic
AutoTrac System Diagnostics
Group 15C: GREENSTAR™ Parallel Tracking Identification
8000 Series Field Installed
Group 15D: Parallel Tracking Diagnostics - 8000 Series Field Installed
Theory of Operation
Schematics
GREENSTAR GREENSTAR is a trademark of Deere & Company Parallel Tracking Diagnostics
Group 15E: GREENSTAR™ Display Diagnostics
Theory of Operation
Electrical Schematic
GREENSTAR GREENSTAR is a trademark of Deere & Company Display Diagnostics
Group 15F: GREENSTAR™ Mobile Processor Diagnostics
Theory of Operation
Electrical Schematics
GREENSTAR GREENSTAR is a trademark of Deere & Company Mobile Processor Diagnostics
Group 15G: STARFIRE™ Receiver Diagnostics
Theory of Operation
Electrical Schematic
Type A STARFIRE STARFIRE is a trademark of Deere & Company Receiver Diagnostics
Group 15H: GREENSTAR™ KeyCard Diagnostics
Theory of Operation
Schematics
GREENSTAR GREENSTAR is a trademark of Deere & Company KeyCard and PC Data Storage Card Diagnostics
Group 15I: AutoTrac CAN Bus Identification
8000 Series Field Installed
Group 15J: AutoTrac CAN Bus Diagnostics - 8000 Series Field Installed
Theory of Operation
Schematics
AutoTrac CAN Bus Diagnostics
Group 15K: AutoTrac CCD Bus Identification
8000 Series Field Installed
Group 15L: AutoTrac CCD Bus Diagnostics - 8000 Series Field Installed
Theory of Operation
Schematics
AutoTrac CCD Bus Diagnostics
Group 15M: AutoTrac Power Identification
8000 Series Field Installed
Group 15N: AutoTrac Power Diagnostics - 8000 Series Field Installed
Theory of Operation
Schematics
AutoTrac Power Diagnostics
Group 15O: AutoTrac Status Identification
8000 Series Field Installed
Group 15P: AutoTrac Status Diagnostics - 8000 Series Field Installed
Theory of Operation
Schematics
AutoTrac Status Diagnostics
Group 15Q: AutoTrac Steering Response Identification
8000 Series Field Installed
Group 15R: AutoTrac Steering Response Diag. - 8000 Series Field Installed
Theory of Operation
Schematics
AutoTrac Steering Response Diagnostics
Group 15S: AutoTrac Steering Control Unit Identification
8000 Series Field Installed
Group 15T: AutoTrac Steering Control Unit Diag - 8000 Series Field Installed
Theory of Operation
Schematics
AutoTrac Steering Control Unit Diagnostics
Group 15U: STARFIRESTARFIRE is a trademark of Deere & Company Receiver w/TCM Diagnostics
Theory of Operation
Electrical Schematic
GPS Position Receiver Diagnostics - Type B
Group 15V: STARFIRESTARFIRE is a trademark of Deere & Company Receiver w/TCM & RTK Diagnostics
Type C STARFIRE™ Receiver & TCM with RTK Correctional Signal Theory of Operation
Electrical Schematic
STARFIRE™ Receiver & TCM with RTK Correctional Signal
Group 20A: Circuit Code Listing
Circuit Code Listing
Group 20B: Connector Information
Connector Locations
Connector Information
Section 246D: AG MANAGEMENT SOLUTIONS (AMS) —FIELD DOC™
Group 15A: GREENSTAR™ FIELD DOC™ Diagnostics
Theory of Operation
Schematics
FIELD DOC FIELD DOC is a trademark of Deere & Company Diagnostics
Group 15B: GREENSTAR™ GPS Receiver Identification
GPS Position Receiver Identification- Type A STARFIRE™ Receiver
GPS Position Receiver Identification- Type B STARFIRE™ Receiver & Terrain Compensation Module (TCM)
GPS Position Receiver Identification - Type C STARFIRE™ Receiver & TCM with RTK Correctional Signal
L-Band GPS Receiver
Non—John Deere GPS Receiver
Group 15C: GREENSTAR™ GPS Receiver - L-Band Diagnostics
Theory of Operation
Electrical Schematic
GREENSTAR GREENSTAR is a trademark of Deere & Company GPS Receiver - L-Band Diagnostics
Section 250: POWER SHIFT TRANSMISSION
Group 05: Operational Checks
Before You Start
Transmission Controls
Navigational Flow Chart
Group 10: Transmission Diagnosis
Avoid High-Pressure Fluids
Adjust for Correct Pressure and Temperature References
Observe Safety Precautions
Heating Hydraulic Oil
Transmission Come-Home Feature
Major System Checks
Power Shift Transmission Record Sheet
Transmission Diagnosis
Additional Troubleshooting Information
1. Checking For Stuck Shift Valve (Engine Pulls Down Or Stalls)
2. Checking Shift Solenoid Using Duty Cycle Steps
3. Element Malfunctions
4. Hydraulic Oil Over-Heats
5. Oil Level On Hydraulic Sight Glass Changes or Oil Over-Heats
6. Pre-Lube Requirements for the Hypoid Pump Drive Gears
7. Adapter for 12 MM Sensor Ports
8. CCU Code: 26 Low Transmission Pressure
9. CCU Code: 26 Low Transmission Pressure Warning Lamp Remains On
10. Poor Steering Operation
11. Rough Shifting
Group 15A: System Tests (—019999)
Powershift Control Unit (PCU) System Components (—19,999)
PCU Addresses (—19,999)
PCU Addresses (—19,999)—Continued
PCU Test Procedures List (—19,999)
PCU Test Procedure No. 1 (—19,999)
Diagnostic Codes (—19,999)
PCU Diagnostic Code Numbers (—19,999)
PCU Diagnostic Code Numbers (—19,999)—Continued
PCU Test Procedure No. 2 (—19,999)
PCU Circuit Diagnostic Addresses (—19,999)
PCU Test Procedure No. 3 (—19,999)
PCU Test Procedure No. 4 (—19,999)
PCU Test Procedure No. 5 (—19,999)
Transmission Enable Relay Circuit (—19,999)
PCU Test Procedure No. 6 (—19,999)
PCU Test Procedure No. 7 (—19,999)
PCU Test Procedure No. 8 (—19,999)
PCU Test Procedure No. 9 (—19,999)
PCU Test Procedure No. 10 (—19,999)
PCU Test Procedure No. 11 (—19,999)
PCU Test Procedure No. 12 (—19,999)
PCU Test Procedure No. 13 (—19,999)
PCU Test Procedure No. 14 (—19,999)
PCU Test Procedure No. 15 (—19,999)
PCU Test Procedure No’s. 16 and 17 (—19,999)
PCU Test Procedure No. 18 (—19,999)
PCU Test Procedure No. 19 (—19,999)
PCU Test Procedure No. 20 (—19,999)
PCU Test Procedure No. 21 (—19,999)
PCU Test Procedure No. 22 (—19,999)
PCU Test Procedure No. 23 (—19,999)
PCU Test Procedure No. 24 (—19,999)
PCU Test Procedure No. 25 (—19,999)
PCU Test Procedure No. 26 (—19,999)
PCU Test Procedure No. 27 (—19,999)
PCU Test Procedure 28 (—19,999)
PCU Test Procedure No. 29 (—19,999)
PCU Test Procedure No. 30 (—19,999)
PCU Test Procedure No’s. 31, 32, 33 and 34 (—19,999)
PCU Test Procedure No. 35 (—19,999)
PCU Test Procedure No's. 36, 37, 38 and 39 (—19,999)
Calibration Values for PCU Addresses 36, 37, 38 and 39 (—19,999)
PCU Test Procedure No. 40 (—19,999)
PCU Circuit Diagnostic Schematic (PIN —(8100—002801), (8200—002215), (8300—003900), (8400—002531))
PCU Circuit Diagnostic Schematic (PIN —(8100-002802—011000), (8200-002216—011000), (8300-003901—011000), (8400-002532—011000))
PCU Circuit Diagnostic Schematic (PIN 11,001-19,999)
Powershift Control Unit (PCU) Harnesses (PIN —19,999)
Group 15B: System Tests (020000—)
Powershift Control Unit (PCU) System Components
PCU Addresses (20,000—)
PCU Test Procedures List (20,000—)
PCU Test Procedure No. 1 (20,000—)
Diagnostic Codes (20,000—)
PCU Diagnostic Code Numbers (20,000—)
PCU Test Procedure No. 2 (20,000—)
PCU Circuit Diagnostic Addresses (20,000—)
PCU Test Procedure No's. 3 and 4 (20,000—)
PCU Test Procedure No. 5 (20,000—)
Transmission Enable Relay Circuit (20,000—)
PCU Test Procedure No. 6 (20,000—)
PCU Test Procedure No. 7 (20,000—)
PCU Test Procedure No. 8 (20,000—)
PCU Test Procedure No. 9 (20,000—)
PCU Test Procedure No. 10 (20,000—)
PCU Test Procedure No. 11 (20,000—)
PCU Test Procedure No’s. 12 Through 19 (20,000—)
PCU Test Procedure No. 20 (20,000—)
PCU Test Procedure No. 21 (20,000—)
PCU Test Procedure No. 22 (20,000—)
PCU Test Procedure No. 23 (20,000—)
PCU Test Procedure No. 24 (20,000—)
PCU Test Procedure No. 25 (20,000—)
PCU Test Procedure No. 26 (20,000—)
PCU Test Procedure No. 27 (20,000—)
PCU Test Procedure No. 28 (20,000—)
PCU Test Procedure No. 29 (20,000—)
PCU Test Procedure No. 30 (20,000—)
PCU Test Procedure No. 31 (20,000—)
PCU Test Procedure No. 32 (20,000—)
PCU Test Procedure No’s. 33 and 34 (20,000—)
PCU Test Procedure No. 35 (20,000—)
PCU Test Procedure No’s. 36, 37, 38 and 39 (20,000—)
Calibration Values for PCU Addresses 36, 37, 38 and 39 (20,000—)
PCU Test Procedure No’s. 40 through 49 (20,000—)
PCU Test Procedure No. 50 (20,000—)
PCU Test Procedure No. 51 (20,000—)
PCU Test Procedure No. 52 (20,000—)
PCU Test Procedure No. 53 (20,000—)
PCU Test Procedure No. 54 (20,000—)
PCU Test Procedure No. 55 (20,000—)
PCU Test Procedure No. 56 (20,000—)
PCU Test Procedure No. 57 (20,000—)
PCU Test Procedure No. 58
PCU Test Procedure No’s. 59 through 79 (20,000—)
PCU Test Procedure No’s. 80 through 85 (20,000—)
PCU Test Procedure No’s. 86 through 91 (20,000—)
PCU Test Procedure No’s. 92 through 99 (20,000—)
Powershift Control Unit (PCU) Circuit Diagnostic Schematic (PIN 20,000—)
Powershift Control Unit (PCU) Harnesses (PIN 20,000—)
Group 20A: Calibration and Adjustments (—019999)
Power Shift Transmission and PTO Calibration-Transmission Serial Number (—035000) (PIN —019999)
Heating Hydraulic Oil
Power Shift Transmission—Shifting Evaluation, Adjustment, and Calibration
Part 1—Record Information Regarding Shift Complaint and Operating Conditions
Part 2—Preliminary Checks—Tractor Condition
Part 3—Record Calibration Values
Part 4—Calibration
Part 5—Neutral-to-Gear Evaluation
Part 6—Gear-to-Gear Evaluation
Part 7—Final Evaluation
Part 8—Additional Options and Considerations
Complaint and Operating Conditions—Form 1
Preliminary Checks—Tractor Condition—Form 2
Calibration Values—Form 3A
Form 3B
Neutral-to-Gear Evaluation—Form 4
Gear-to-Gear Evaluation—Upshifts—Form 5A
Gear-to-Gear Evaluation—Downshifts—Form 5B
Gear-to-Gear Evaluation—Worksheet—Form 5C
Error Messages
PCU Addresses (—19,999)
Group 20B: Calibration and Adjustments (020000—)
Power Shift Transmission and PTO Calibration-Transmission Serial Number (035001-) PIN (020000-)
Heating Hydraulic Oil
Power Shift Transmission—Shifting Evaluation, Adjustment, and Calibration
Part 1—Record Information Regarding Shift Complaint and Operating Conditions
Part 2—Preliminary Checks—Tractor Condition
Part 3—Record Calibration Values
Part 4—Calibration
Part 5—Neutral-to-Gear Evaluation
Part 6—Gear-to-Gear Evaluation
Part 7—Final Evaluation
Part 8—Additional Options and Considerations
Complaint and Operating Conditions—Form 1
Preliminary Checks—Tractor Condition—Form 2
Calibration Values—Form 3A
Form 3B
Neutral-to-Gear Evaluation—Form 4
Gear-to-Gear Evaluation—Upshifts—Form 5A
Gear-to-Gear Evaluation—Downshifts—Form 5B
Gear-to-Gear Evaluation—Worksheet—Form 5C
Error Messages
PCU Addresses (20,000— )
PCU Addresses (20,000—)
Group 25: Power Shift Theory of Operation
About this Group
Transmission Shift Logic
Selecting Gear
Shifting Transmission Within Forward or Reverse Gears
Additional Transmission Shifting Features
Shifting Characteristics
Transmission Warning Codes
Power Shift Control Unit (PCU) Circuit
Power Shift Control Unit (PCU) System Components
Rear View—Power Shift Transmission (Early Version —019999)
Rear View—Power Shift Transmission (Early Version —019999)
Component Identification and Location (Rear PST Early Version —019999)
Rear View — Power Shift Transmission (020000—)
Rear View — Power Shift Transmission (020000—)
Front View—Power Shift Transmission (Early Version —019999)
PST—Cutaway
Transmission Power Flow
Element Engagement Chart
Power Flow—7th Speed Forward
Power Flow—2nd Speed Reverse
Planetary Lube Valve
Park Position-Engine Running
Neutral
Scavenge Pump
Ground Driven Pump
System 1 Engagement Oil with Solenoid Valves
System 1 Engagement Oil
System 1 Oil—JIC
System 2 Engagement Oil—JIC
System 2 Engagement Oil
Cooler Relief Valve
Cooler Relief Valve—JIC
Lube Relief Valve—JIC
Lube Relief Valve
Lube Cut-Off Valve
Lube Cut-Off Valve—JIC
Park Brake Release Valve—JIC
Park Brake Release Valve
Ground Speed Park Control Valve
Ground Speed Park Control Valve—JIC
Traction Clutch Valve
Electro-Hydraulic Solenoid Valve
Transmission Shift Valve
Transmission Improvements (020000—)
PCU Changes
Analog Shift Valve (Clutch Disengaged)
Analog Shift Valve (Clutch Engaged)
Analog Valve Commands for On-Coming Clutch
Section 256: DRIVE SYSTEMS
Group 25: Theory of Operation
MFWD Circuit Operation
Mechanical Front Wheel Drive (MFWD) Clutch Operation
MFWD Clutch Engaged
MFWD Clutch Disengaged
Mechanical Front Wheel Drive (MFWD) Axle Operation
Secondary Brake Operation (European Version)
Later Version of Secondary Brake Operation (European Version)
MFWD Differential Operation—Limited Slip
Later Version MFWD Differential Operation—Limited Slip
Mid-Frame Drive Shafts Operation
Pump Drive Operation
Rear PTO Circuit Operation
PTO Clutch Operation
Electro-Hydraulic (Solenoid) Valve Operation
Clutch Disengaged—Brake Engaged—Solenoid De-Energized
Brake Operation
Clutch Engaged—Brake Disengaged—Solenoid Energized
Clutch Operation
PTO Output Housing Operation
Standard PTO Output Housing Operation
Optional PTO Output Housing Operation
1000 RPM Output Operation
540 RPM Output Operation
Differential Lock Circuit Operation
Rear Differential Operation
Differential Drive Shaft Input Quill
Rear Differential Operation
Differential Lock Disengaged
Differential Lock Engaged
Final Drive Operation
Section 260: STEERING AND BRAKES
Group 05: Operational Checks
Steering System Operational Checks
Field Installed SSU Wiring Diagram
Group 10: Steering and Brake Diagnosis
Steering and Brake Malfunctions
Group 25: Theory of Operation
8000 Series Hydraulic System
Primary Pump
Steering System Operation
Steering Control Assembly
Steering Control Valve Assembly
Cutaway View of Steering Valve
Gerotor Operation
Neutral Steering
Neutral Steering—Continued
Right-Turn Steering
Priority and Relief Valve
Steering Relief Valve
Ground Driven Steering Pump
Ground Driven Pump—JIC
Emergency Steering—JIC
Hydraulic Filter Operation
Brake Pistons, Plates and Disks Operation
Brake Valve
Brake Released-Engine On—JIC
Brake released—Engine On
Brake Engaging—JIC
Brake Engaging
Manual Braking—JIC
SSU Theory of Operation
Group 30: AutoTrac
AutoTrac Steering System Diagnosis
AutoTrac Steering System Preliminary Check
AutoTrac Steering System Operational Check
Steering Wheel Position Sensor Count Test
Electro-Hydraulic Steering Valve Test
Electro-Hydraulic Steering Valve Manual Test
Flow Meter and Sensor Test
Flow Meter Inspection and Disconnected Operational Test
AutoTrac Steering Accuracy Check
AutoTrac Steering System Theory
Section 270: HYDRAULIC SYSTEM
Group 05: Operational Checks
Before You Start
Navigational Flow Chart
Group 10: Hydraulic System Diagnosis
Avoid High-Pressure Fluids
Adjust for Correct Pressure and Temperature References
Observe Safety Precautions
Heating Hydraulic Oil
Major System Checks
Record Sheet
Hydraulic System Diagnosis
Additional Troubleshooting Information
Preparation for Step 4
Preparation Instructions for Step 15
DFRW2—Needle Valve Test Hose Assembly
Preparation for Step 15
Group 15: Hydraulic System Tests
Hitch Troubleshooting Tips
Hitch Come Home Feature
Hitch Circuit Diagnosis
HCU Test Procedures List
Hitch Control Unit (HCU) System Components
Diagnostic Codes
HCU Diagnostic Code Numbers
HCU Test Procedure No. 2
HCU Circuit Diagnostic ("Beep") Addresses
HCU Test Procedure No. 3
HCU Test Procedure No. 4
HCU Test Procedure No. 5
HCU Test Procedure No. 6
HCU Test Procedure No. 7
HCU Test Procedure No. 8
HCU Test Procedure No. 9
HCU Test Procedure No. 10
HCU Test Procedure No. 11
HCU Test Procedure No. 12
HCU Test Procedure No. 13
HCU Test Procedure No. 14
HCU Test Procedure No. 15
HCU Test Procedure No. 16
HCU Test Procedure No. 17
HCU Test Procedure No. 18
HCU Test Procedure No. 19
HCU Test Procedure No. 20
HCU Test Procedure No. 21
HCU Test Procedure No. 22
HCU Test Procedure No. 23
HCU Test Procedure No. 24
HCU Circuit Diagnostic Schematic
Hitch Control Unit (HCU) Harnesses
SCV 1, 2 and 3 Control Unit (SCU) System Components
Troubleshooting Optional SCV Software Modes
SCU Test Procedures List
SCU Test Procedure No. 1
Diagnostic Codes
SCU Diagnostic Code Numbers
SCU Test Procedure No. 2
SCU Circuit Diagnostic ("Beep") Addresses
SCU Test Procedure No. 3
SCU Test Procedure No. 4
SCU Test Procedure No. 5
SCU Test Procedure No. 6
SCU Test Procedure No. 7
SCU Test Procedure No. 8
SCU Test Procedure No. 9
SCU Test Procedures No.’s 10, 11 and 12
SCU Test Procedure No. 13
SCU Test Procedure No. 14
SCU Test Procedure No. 15
SCU Test Procedure No.’s 16, 17 and 18
SCU Test Procedure No. 19
SCU Test Procedure No. 20
SCU Test Procedure No. 21
SCU Test Procedure No. 22
SCU Test Procedure No. 23
SCU Test Procedure No. 24
SCU Test Procedure No. 25
SCU Circuit Schematic
SCU Circuit Diagnostic Schematic
SCV 1, 2 and 3 Control Unit (SCU) Harnesses
SCV 4 and 5 Control Unit (SCo) System Components
SCo Test Procedures List
SCo Test Procedure No. 1
Diagnostic Codes
SCo Diagnostic Code Numbers
SCo Test Procedure No. 2
SCo Test Procedure No. 3
SCo Test Procedure No. 4
SCo Test Procedure No.’s 5, 6, 7, 8 and 9
SCo Test Procedure No. 10
SCo Test Procedure No. 11
SCo Test Procedure No.’s 12, 13, 14 and 15
SCo Test Procedure No. 16
SCo Test Procedure No. 17
SCo Test Procedure No. 18
SCo Test Procedure No. 19
SCo Test Procedure No. 20
SCo Test Procedure No. 21
SCo Test Procedure No. 22
SCo Test Procedure No. 23
SCo Test Procedure No. 24
SCo Test Procedure No. 25
SCV 4 and 5 Circuit Schematic
SCV 4 and 5 Circuit Diagnostic Schematic
SCV 4 and 5 Control Unit (SCo) and ROW-TRAK Control Unit (LHP) Harnesses
Set-Up Panel Control Unit (SUP) System Components
SUP Addresses
SUP Test Procedures List
SUP Enter/Exit Diagnostic Mode
SUP Test Procedure No. 1
Diagnostic Codes
SUP Diagnostic Code Numbers
SUP Test Procedure No. 2
SUP Circuit Diagnostic Addresses for "Beep" Mode
SUP Test Procedure No. 3
SUP Test Procedure No. 4
SUP Test Procedure No.’s 5, 6, 7, 8 and 9
SUP Test Procedure No.’s 10, and 11
SUP Test Procedure No. 12
SUP Test Procedure No. 13 (RE60928 SUP Control Units)
SUP Test Procedure No. 13 (All SUP Control Units Except RE60928)
SUP Test Procedure No. 14
SUP Test Procedure No. 15
SUP Test Procedure No. 16
SUP Test Procedure No. 17
Test Procedure No. 18
ROW-TRAK Control Unit (LHP) System Components
LHP Test Procedures
LHP Test Procedure No. 1
Diagnostic Codes
LHP Diagnostic Code Numbers
LHP Test Procedure No. 2
LHP Circuit Diagnostic ("Beep") Addresses
LHP Test Procedure No. 2
LHP Test Procedure No. 3
LHP Test Procedure No. 4
LHP Test Procedure No. 5
LHP Test Procedure No. 6
LHP Test Procedure No. 7
LHP Test Procedure No. 8
LHP Test Procedure No. 9
LHP Test Procedure No. 10
LHP Test Procedure No. 11
LHP Test Procedure No. 12
LHP Test Procedure No. 13
LHP Test Procedure No. 14
LHP Test Procedure No. 15
LHP Test Procedure No. 16
LHP Test Procedure No. 17
LHP Test Procedure No. 18
LHP Test Procedure No. 19
LHP Test Procedure No. 20
LHP Test Procedure No. 21
LHP Test Procedure No. 22
LHP Test Procedure No. 23
LHP Test Procedure No. 24
Group 20: Calibration and Adjustments
HCU Addresses
Hitch Calibration
Set Hitch Controls for Calibration
SCU Addresses
SCV 1, 2 and 3 Calibration
Set Controls for SCU Calibration
SCo Addresses
SCV 4 and 5 Calibration
Set Controls for SCo Calibration
LHP Addresses
LHP Calibration
Prepare ROW-TRAK System for Calibration
Group 25: Hydraulic System Theory of Operation
Basic Hydraulic System With Components
Primary Circuit
Secondary Hydraulic Circuit
8000 Series Hydraulic System—JIC
Tandem Pump
Charge Circuit
Charge Pump
Primary Pump
Secondary Hydraulic Pump
Secondary Pump Operation (47 CC)
Engine Cranking
Stop Cylinder Extension
57 CC Secondary Hydraulic Pump
57 CC Secondary Hydraulic Pump
57 CC Secondary Pump Operation
57 CC Secondary Pump Control Valves
57 CC Secondary Pump Control Valves
Hydraulic Filter Operation
Hydraulic Filter Operation
Steering Control Assembly
Priority Valve
Priority Valve
Priority and Steering Valve, MFWD Version
Brake Valve
Electro-Hydraulic Selective Control Valve (SCV)
SCV (Remote Valve) Control System
Solenoid Valve
Pressure Compensator Valve
Workport Load Check
Selective Control Valve—Neutral Position
Selective Control Valve—Neutral Position—JIC Diagram
Selective Control Valve—Extend Position
Selective Control Valve—Extend Position—JIC Diagram
Selective Control Valve—Retract Position
Selective Control Valve—Retract Position—JIC Diagram
Selective Control Valve—Float Position
Selective Control Valve—Float Position—JIC Diagram
Hydraulic Breakaway Coupler
Exploded View—Coupler
Hitch Control System
Hitch Control Valve
Hitch—Neutral Position
Pressure Compensator Valve
Load Check Valve
Surge Relief Valve
Solenoid Valve
Hitch—Raise Position
Hitch—Lower Position
Load Sense Shuttle System
Load Sense Shuttle System With Power Beyond
Load Sense Shuttle System With Power Beyond and Trailer Brake
Hitch Control Unit (HCU)
Hitch Control Lever
Load/Depth Control Potentiometer
Rate-of-Drop Control Potentiometer
Raise Limit Control Potentiometer
Raise/Lower Rocker Switch
External Raise/Lower Switch
Hitch Sensing Devices
Hitch Position Feedback Sensor
Load/Draft Sensor
SCV Control Levers
Hitch Control Unit (HCU) Option Jumpers
Electro-Hydraulic Depth Control (EHDC) Mode
SCV Controlled Hitch Mode
ROW-TRAK ROW-TRAK is a trademark of Deere & Company. System
ROW-TRAK ROW-TRAK is a trademark of Deere & Company. System Operation
Pivoting 3-Point Quick Coupler
ROW-TRAK ROW-TRAK is a trademark of Deere & Company. Control Unit LHP)
Hitch Control Unit (HCU)
ROW-TRAK Monitor With Controls
Coupler Pivot Angle Sensor
Crop/Soil Probe Sensor
Probe Sensor Raise/Lower Motor
Fourth SCV
Wagon Tilt Controller Electrical Circuit
Section 290: OPERATOR STATION OPERATION AND TESTS
Group 05: Operational Checks
Before You Start
Group 10: System Diagnosis
Service Equipment and Tools
Diagnostic Schematic (SE3)
Specifications
Operator Station Diagnostics
Air Conditioning System Components
Group 25: Theory of Operation
Refrigerant
Air Conditioning System Cycle
Compressor
Condenser
Receiver-Dryer
Expansion Valve
Temperature Control Knob
Compressor On/Off Switch
High and Low Pressure Switches
De-Icing Switch
Evaporator
Section 299: DEALER FABRICATED TOOLS
Group 05: Dealer Fabricated Tools
DFRW2—Needle Valve Test Hose Assembly
DFRW26—Test Lead for Automotive-Style Fuses
DFRW51—Electronic Circuit Load Tester
DFRW60 Thru DFRW66 and DFRW81—Extension and Tap-Out Harnesses
DFRW63, DFRW64, DFRW65 and DFRW66 Tap-Out Harnesses
DFRW126—Tap-Out Harness
DFRW130—Relay Circuit Test Lead
DFRW133 Tap-Out Harness
DFRW176—AutoTrac Steering Valve Test Harness
John Deere Tractors 8100, 8200, 8300, 8400 Diagnosis and Tests Service Technical Manual (TM1576)