Complete repair technical manual for John Deere 310E Backhoe Loader, with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere 310E Backhoe Loader workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm1649 - John Deere 310E Backhoe Loader Technical Manual - Repair.pdf
tm1649 - John Deere 310E Backhoe Loader Technical Manual - Repair.epub

Total Pages: 914 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
   HELP!! HELP!! HELP!! HELP!!
   General Information
      Safety Information
      General Specifications
      Torque Values
      Fuels and Lubricants
   Wheels
      Powered or Non-Powered Wheels and Fastenings
   Axles and Suspension Systems
      Input Drive Shafts and U-Joints
      Non-Powered Wheel Axles
      Powered Wheel Axle (MFWD)
      Axle Shaft, Bearings and Reduction Gears
      Dealer Fabricated Tools
   Transmission
      Removal and Installation
      Controls Linkage
      Input Drive Shafts and U-Joint
      Gears, Shafts, Bearings, and Power Shift Clutch
      Hydraulic System
      Dealer Fabricated Tools
   Engine
      Removal and Installation
      Dealer Fabricated Tools
   Engine Auxiliary Systems
      Cold Weather Starting Aid
      Cooling Systems
      Speed Controls
      Intake System
      Exhaust System
      External Fuel Supply System
   Torque Converter
      Turbine, Gears and Shaft
   Steering System
      Hydraulic System
   Service Brakes
      Active Elements
      Hydraulic System
   Park Brake
      Active Elements
   Electrical Systems
      Batteries, Support, and Cables
      Alternator, Regulator and Charging System Wiring
      Lighting System
      Wiring Harness and Switches
      System Controls
      Instruments and Indicators
      Motors and Actuators
   Frames, Chassis Or Supporting Structure
      Frame Installation
      Chassis Weights
   Operator’s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
      Dealer Fabricated Tools
   Sheet Metal and Styling
      Hood and Engine Enclosure
      Miscellaneous Shields
      Grille and Grille Housing
      Fenders
   Safety, Convenience, and Miscellaneous
      Radio
      Horn and Warning Devices
   Main Hydraulic System
      Hydraulic System
   Loader
      Loader
      Bucket
      Control Linkages
      Hydraulic System
   Backhoe
      Bucket
      Control Linkage
      Frames
      Hydraulic System

tm1649 - 310E Backhoe Loader

Table of Contents

Foreword

Technical Information Feedback Form

Section 00: General Information

Group 0001: Safety Information

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Keep ROPS Installed Properly

Service Tires Safely

Practice Safe Maintenance

Use Proper Tools

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Live With Safety

Group 0002: General Specifications

310E Backhoe Loader Dimensions

310E Backhoe Loader Specifications

Other Information—310E Backhoe Loader

310E Backhoe Loader Weight

310E Buckets

310E Backhoe Loader Drain and Refill Capacities

310E Backhoe Loader Lifting Capacities—Standard Dipperstick

310E Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted)

310E Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended)

Group 0003: Torque Values

Hardware Torque Specifications

ROPS Torque Specifications

Metric Bolt and Screw Torque Values

Additional Metric Cap Screw Torque Values

Unified Inch Bolt and Screw Torque Values

O-Ring Groove Connections

Check Oil Lines And Fittings

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Service Recommendations for Metric Series Four Bolt Flange Fitting

Service Recommendations For Inch Series Four Bolt Flange Fittings

Group 0004: Fuels and Lubricants

Diesel Fuel

Low Sulfur Diesel Fuel Conditioner

Handling and Storing Diesel Fuel

Do Not Use Galvanized Containers

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Fuel Tank

Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I

Transmission, Axle, and Mechanical Front Wheel Drive Oil

Hydraulic Oil

Grease

Grease for Extendible Dipperstick, Sideshift Frame, and Stabilizer Leg Wear Strips

Alternative and Synthetic Lubricants

Lubricant Storage

Mixing of Lubricants

Section 01: Wheels

Group 0110: Powered or Non-Powered Wheels and Fastenings

Service Equipment and Tools

Specifications

Remove and Install Rear Wheel Assembly

Remove and Install Front Wheel Assembly

Remove and Install Tire

Section 02: Axles and Suspension Systems

Group 0225: Input Drive Shafts and U-Joints

Specifications

Remove and Install Drive Shaft

Replace Drive Shaft U-Joints

Group 0230: Non-Powered Wheel Axles

Service Equipment and Tools

Other Material

Specifications

Remove and Install Hub Assembly

Remove and Install Spindle and Knuckle Assembly

Remove and Install Tie Rod

Remove and Install Non-Powered Front Axle

Adjust Non-Powered Front Axle Toe-In

Group 0240: Powered Wheel Axle (MFWD)

Service Equipment and Tools

Other Material

Specifications

Mechanical Front Wheel Drive Axle (MFWD) Disassemble and Assemble

Remove and Install Powered Front Axle

Adjust MFWD Axle Toe-In

Group 0250: Axle Shaft, Bearings and Reduction Gears

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove and Install Rear Axle

Inspect Service Brakes

Disassemble Rear Axle

Park Brake Disassemble and Assemble

Assemble Rear Axle

Check Service Brakes After Assembly

Check Gear Tooth Contact Pattern

Group 0299: Dealer Fabricated Tools

DFT1146 Axle Mounting Bracket

DFT1147 Axle Rolling Torque Bar

Section 03: Transmission

Group 0300: Removal and Installation

Specifications

Remove and Install Transmission

Group 0315: Controls Linkage

Other Material

Specifications

Remove and Install Reverser Control

Remove and Install Transmission Shift Lever

Shift Lever and Housing Remove

Disassemble and Assemble Shift Lever and Housing

Shift Lever and Housing—Install

Group 0325: Input Drive Shafts and U-Joint

Specifications

Drive Shaft—Remove and Install

Replace Drive Shaft U-Joints

Group 0350: Gears, Shafts, Bearings, and Power Shift Clutch

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove Outer Components to Disassemble Transmission

Disassemble Converter Side of Case

Oil Suction Tube—Remove

Clutch Packs Reverse and Forward—Remove

Disassemble and Assemble Reverse or Forward Clutch Pack

Transmission Drive Shaft—Remove

Transmission Drive Shaft—Disassemble and Assemble

Rear Output Shaft with Synchronizer—Remove

Intermediate Shaft with Synchronizer—Remove

Rear Output and Intermediate Shaft with Synchronizer—Disassemble

Rear Output Shaft—Cross Section View

Intermediate Shaft—Cross Section View

Rear Output and Intermediate Shaft with Synchronizer—Assemble

MFWD Output Shaft Remove (If Equipped)

MFWD Shaft—Disassemble

MFWD Shaft—Cross Section View

MFWD Shaft—Assemble

Idler Shaft—Remove Disassemble and Assemble

Oil Supply Tube—Remove and Install

Idler and MFWD Shafts—Install

Intermediate and Rear Output Shafts—Install

Drive Shaft—Install

Reverse and Forward Clutch Packs Install

Oil Suction Tube—Install

Transmission Case Converter Side—Assemble

Install Outer Components to Assemble Transmission

Group 0360: Hydraulic System

Other Material

Specifications

Remove and Install Control Valve

Disassemble and Assemble Control Valve

Remove and Install Transmission Charge Pump

Transmission Charge Pump—Disassemble and Assemble

Manifold Plate Solenoids—Remove and Install

Group 0399: Dealer Fabricated Tools

DFT1143 Transmission Support Bracket

Section 04: Engine

Group 0400: Removal and Installation

Essential Tools

Specifications

PowerTech 4.5 L (4045) John Deere Engine—Use CTM104

Remove And Install Engine

Group 0499: Dealer Fabricated Tools

DFT1145 Transmission Holding Bracket

Section 05: Engine Auxiliary Systems

Group 0505: Cold Weather Starting Aid

Specifications

Remove and Install Coolant Heater

Remove and Install Starting Aid Nozzle

Remove and Install Starting Aid Solenoid

Group 0510: Cooling Systems

Specifications

Remove and Install Fan

Remove and Install Fan Belt

Remove and Install Radiator

Group 0515: Speed Controls

Disassemble And Assemble Speed Control Linkage

Group 0520: Intake System

Essential Tools

Service Equipment and Tools

Specifications

Remove and Install Air Cleaner

Air Intake System Leakage Test

Group 0530: Exhaust System

Remove and Install Muffler—Without Altitude Compensator

Remove and Install Muffler—With Altitude Compensator

Group 0560: External Fuel Supply System

Other Material

Specifications

Remove and Install Fuel Tank

Section 06: Torque Converter

Group 0651: Turbine, Gears and Shaft

Remove and Install Torque Converter

Disassemble and Assemble Torque Converter

Section 09: Steering System

Group 0960: Hydraulic System

Service Equipment and Tools

Other Material

Specifications

Remove and Install Steering Column

Disassemble and Assemble Tilt Steering Wheel and Column

Remove and Install Steering Valve

Disassemble Steering Valve

Cross Section of Steering Valve

Assemble Steering Valve

Remove and Install Non-Powered Axle Steering Cylinder

Disassemble Non-Powered Axle Steering Cylinder

Cross Section of Non-Powered Axle Steering Cylinder

Assemble Non-Powered Axle Steering Cylinder

Remove and Install Steering Cylinder Bushings

Cross Section of APL-2025 MFWD Axle Steering Cylinder

Exploded View of APL-2025 MFWD Axle Steering Cylinder

Disassemble and Assemble APL-2025 MFWD Axle Steering Cylinder

Adjust Tracking Angle for MFWD Axle

Remove and Install Priority Valve

Disassemble and Assemble Priority Valve

Section 10: Service Brakes

Group 1011: Active Elements

Inspect Service Brakes

Remove and Install Brake Disk and Pressure Plate

Group 1060: Hydraulic System

Other Material

Specifications

Remove and Install Brake Valve

Disassemble and Assemble Brake Valve

Disassemble and Assemble Brake Valve Lines

Adjust Brake Pedals

Bleeding Brakes

Section 11: Park Brake

Group 1111: Active Elements

Remove and Install Park Brake

Section 16: Electrical Systems

Group 1671: Batteries, Support, and Cables

Service Equipment and Tools

Specifications

Service Batteries Carefully

Procedure for Testing Batteries

Checking Electrolyte Specific Gravity

Check Battery Electrolyte Level and Terminals

Using Booster Batteries—12 Volt System

Charge Battery

Remove and Install Batteries

Group 1672: Alternator, Regulator and Charging System Wiring

Specifications

Bosch Alternator Repair—Use CTM77

Remove and Install Alternator

Group 1673: Lighting System

Remove and Install Drive and Work Light

Remove and Install Halogen Bulb

Remove and Install Display Module Bulbs

Remove and Install Turn, Brake, and Tail Light Bulbs

Remove and Install Front Turn Light Bulb

Group 1674: Wiring Harness and Switches

Essential Tools

Specifications

Remove and Install Cab Roof Harness and Components

Remove and Install Cab Side Console Harness and Components

Remove and Install Front Console Harness and Components

Remove and Install Engine Harness and Components

Remove and Install Blower Harness and Components

Remove and Install Radio Harness and Components

Remove and Install A/C Compressor Harness and Components

Remove and Install Auxiliary Flow Control Harness and Components

Remove and Install Ride Control Harness and Components

Fuse Specifications

Replace 16 Way Kostal Connector

Install Kostal Open-Barrel Contact

Replace DEUTSCH DEUTSCH is a trademark of Deutsch Co. Connectors

Install DEUTSCH DEUTSCH is a trademark of Deutsch Co. Contact

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connectors

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Remove Connector Body From Blade Terminals

Remove Blade Terminals From Fuse Block

Group 1675: System Controls

Remove and Install Return-To-Dig Switch

Group 1676: Instruments and Indicators

Other Material

Remove and Install Fuel Gauge Sender

Group 1677: Motors and Actuators

Starter Motor Repair—Use CTM77

Remove and Install Starting Motor

Remove and Install Starter Relay

Section 17: Frames, Chassis Or Supporting Structure

Group 1740: Frame Installation

Essential Tools

Specifications

Welding Repair of Major Structures

Remove and Install RIVNUT RIVNUT is a registered trademark of The BF Goodrich Co. (KREMNUT) Fasteners

Group 1749: Chassis Weights

Specifications

Remove and Install Counterweight

Remove and Install Frame Bumper

Section 18: Operator’s Station

Group 1800: Removal and Installation

Service Equipment and Tools

Specifications

Remove and Install Cab/ROPS

Group 1810: Operator Enclosure

Other Material

Specifications

Disassemble and Assemble Fixed Right Front Cab Window and Wiper Motor

Disassemble and Assemble Right Cab Door and Wiper Motor

Disassemble and Assemble Left Cab Door and Wiper Motor

Adjust Cab Right Door Latch and Hinges

Adjust Cab Left Door Latch and Hinges

Adjust Cab Door Handle Screw

Disassemble and Assemble Cab Side Windows

Adjust Cab Side Windows

Disassemble and Assemble Upper Rear Window and Wiper Motor

Adjust Upper Rear Window

Disassemble and Assemble Lower Rear Windows

Adjust Lower Rear Window

Remove and Install Windowpanes

Remove and Install Headliner

Remove and Install Cab Roof

Group 1821: Seat and Seat Belt

Specifications

Remove and Install Seat Assembly

Disassemble and Assemble Seat, Belt, and Arm Rest

Disassemble and Assemble Seat Slide, Swivel, and Lumbar Control Levers

Disassemble and Assemble Seat Swivel and Latch

Disassemble and Assemble Seat Suspension and Shock Absorber

Disassemble and Assemble Seat Base and Support

Disassemble and Assemble Air Seat Suspension (If Equipped)

Group 1830: Heating and Air Conditioning

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Proper Refrigerant Handling

R134a Refrigerant Cautions

Refrigerant Hoses and Tubing Inspection

Refrigerant Theory of Operation

Remove and Install Air Conditioning Compressor

R134a Compressor Oil Removal

Disassemble and Assemble Compressor Clutch

Clutch Hub Clearance Check

Inspect Compressor Manifold

Disassemble, Inspect, and Assemble Compressor

R134a Component Oil Charge

R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure

Recover R134a System

Evacuate R134a System

Charge R134a System

R134a System Leak Testing

Remove and Install Heater Core

Remove and Install Evaporator

Remove and Install A/C Freeze Switch

Disassemble and Assemble Heater/Blower Assembly

Disassemble and Assemble Heater/Blower Assembly with Air Conditioning

Disassemble and Assemble Blower Assembly

Disassemble and Assemble Condenser

Disassemble and Assemble Air Ducts

Group 1899: Dealer Fabricated Tools

DFRW20 Compressor Holding Fixture

DFT1101 Cab and ROPS Lift Bracket

Section 19: Sheet Metal and Styling

Group 1910: Hood and Engine Enclosure

Disassemble and Assemble Hood and Engine Enclosure

Group 1913: Miscellaneous Shields

Disassemble and Assemble Battery Box

Group 1921: Grille and Grille Housing

Disassemble and Assemble Grille and Grille Housing

Group 1927: Fenders

Disassemble and Assemble Fenders

Disassemble and Assemble Fender Extensions

Section 20: Safety, Convenience, and Miscellaneous

Group 2001: Radio

Remove and Install Radio and Speakers

Remove and Install Antenna

Disassemble and Assemble Radio, Speakers, and Antenna

Group 2004: Horn and Warning Devices

Remove and Install Horn

Remove and Install Back-Up Alarm

Adjust Back-Up Alarm Volume

Section 21: Main Hydraulic System

Group 2160: Hydraulic System

Service Equipment and Tools

Other Material

Specifications

Remove and Install Hydraulic Pump

Disassemble, Inspect, and Assemble Hydraulic Pump

Remove and Install Hydraulic Filter

Remove and Install Reservoir

Disassemble and Assemble Reservoir

Remove and Install Hydraulic and Transmission Oil Coolers (Without Air Conditioning)

Remove and Install Hydraulic Oil Cooler (With Air Conditioning) Hi-Ambient

Section 31: Loader

Group 3100: Loader

Specifications

Remove Loader

Install Loader

Group 3102: Bucket

Specifications

Remove and Install Loader Bucket

Replace Welded Bucket Cutting Edges

Repair Cracked Cutting Edge

Remove and Install Cutting Edge

Disassemble and Assemble Multi-Purpose Bucket and Lines

Group 3115: Control Linkages

Service Equipment and Tools

Specifications

Loader Bucket Self-Leveling Linkage Indicator and Return-to-Dig Switch Adjustment

Loader Control Valve Linkage Adjustment

Remove and Install Loader Bucket Cylinder Linkage

Group 3160: Hydraulic System

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Disassemble and Assemble Bucket Curl and Boom Raise Circuit Relief Valve

Disassemble and Assemble Auxiliary and Bucket Dump Relief Valve with Anti-Cavitation

Disassemble and Assemble Boom Anti-Cavitation Valve

Disassemble and Assemble Loader System Relief Valve

Remove and Install Loader Control Valve Relief Valves

Disassemble and Assemble Auxiliary Shut-off Plug

Remove and Install Loader Control Valve

Disassemble and Assemble Loader Control Valve

Loader Backhoe Stabilizer and Combo Valve Spool Seals Remove and Install

Disassemble and Assemble Loader Control Valve Inlet Section

Disassemble and Assemble Loader Bucket Section

Disassemble and Assemble Loader Boom Section

Disassemble and Assemble Loader Auxiliary Section

Remove and Install Loader Bucket Cylinder

Remove and Install Loader Boom Cylinders

Disassemble Loader Bucket and Boom Cylinders—120 Series

Cross Section of Loader Bucket and Boom Cylinder—120 Series

Assemble Loader Bucket and Boom Cylinder—120 Series

Exploded View of Multi-Purpose Bucket Cylinder—120 Series

Remove and Install Ride Control Valve— If Equipped

Disassemble and Assemble Ride Control Valve— If Equipped

Remove and Install Ride Control Valve Solenoid—If Equipped

Remove and Install Ride Control Accumulator—If Equipped

Charging the Ride Control Accumulator

Charging the Ride Control Accumulator—Procedure “A” (14.2 in. accumulator)

Charging the Ride Control Accumulator—Procedure “B” (17.2 in. accumulator)

Ride Control Accumulator Discharge Procedure

Section 33: Backhoe

Group 3302: Bucket

Service Equipment and Tools

Specifications

Remove and Install Bucket and Bucket Links

Remove and Install Bucket Tooth Shanks and Tips

Remove and Install Bucket Tooth Shank

Remove and Install Bucket Cutting Edge

Group 3315: Control Linkage

Other Material

Specifications

Remove and Install Backhoe Boom Swing Lock Control Lever and Linkage

Remove and Install Backhoe Boom Swing Lock Arms and Locking Pin

Remove and Install Backhoe Valve Linkage—Two Lever

Backhoe Valve Linkage Adjustment

Remove and Install Stabilizer Valve Linkage (S.N. —874257)

Remove and Install Stabilizer Valve Linkage (S.N. 874258—)

Stabilizer Valve Linkage Adjustment

Group 3340: Frames

Other Material

Specifications

Remove and Install Dipperstick

Remove and Install Boom

Remove and Install Swing Frame

Remove Extendible Dipperstick Extension

Install Extendible Dipperstick Extension

Group 3360: Hydraulic System

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove and Install Backhoe Control Valve

Disassemble and Assemble Backhoe Control Valve

Disassemble and Assemble Backhoe System Relief Valve without Anti-Cavitation (S.N. 943226—)

Remove and Install Backhoe Circuit Relief and System Relief Valves

Disassemble and Assemble System Relief Valve

Disassemble and Assemble Circuit Relief Valve with Anti-Cavitation

Disassemble and Assemble Crowd Out, Bucket Curl, and Boom Raise Circuit Relief Valve

Disassemble and Assemble Flow Control Relief Valve—Earlier Machines

Disassemble and Assemble Flow Control Relief Valve—Later Machines

Disassemble and Assemble Auxiliary Shut-off Plug

Disassemble and Assemble Backhoe Priority Section

Disassemble and Assemble Backhoe Auxiliary Flow Section

Disassemble and Assemble Backhoe Swing Section

Disassemble and Assemble Backhoe Boom Section

Disassemble and Assemble Backhoe Bucket Section

Disassemble and Assemble Backhoe Crowd Section

Disassemble and Assemble Backhoe Extendible Dipperstick Section

Loader Backhoe Stabilizer and Combo Valve Spool Seals Remove and Install

Remove and Install Stabilizer Valve

Disassemble and Assemble Stabilizer Valve

Remove and Install Backhoe Bucket Cylinder—125 Series

Remove and Install Backhoe Crowd Cylinder—125 Series

Remove and Install Backhoe Boom Cylinder—125 Series

Remove and Install Swing Cylinder—120 Series

Remove and Install Stabilizer Cylinder—120 Series

Remove and Install Extendible Dipperstick Cylinder

Disassemble Boom, Bucket, and Crowd Cylinders—125 Series

Cross Section of Backhoe Bucket and Crowd Cylinders—125 Series

Cross Section of Backhoe Boom Cylinder—125 Series

Assemble Boom, Bucket, and Crowd Cylinders—125 Series

Indexing 125—Series Cylinders

Disassemble Swing and Stabilizer Cylinders—120 Series

Cross Section of Stabilizer Cylinder—120 Series

Cross Section of Swing Cylinder—120 Series

Assemble Swing and Stabilizer Cylinder—120 Series

Disassemble Extendible Dipperstick Cylinder

Cross Section of Extendible Dipperstick Cylinder

Assemble Extendible Dipperstick Cylinder

John Deere 310E Backhoe Loader Service Repair Manual (TM1649)