Complete Operation & Test manual with electrical wiring diagrams for John Deere 410E Backhoe Loader, with all the shop information to maintain, diagnose, abd rebuild like professional mechanics.

John Deere 410E Backhoe Loader workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm1610 - 410e backhoe loader operation and test Technical Manual.pdf

PRODUCT DETAILS:
Total Pages: 1,089 pages
File Format: PDF (Windows & Mac & Linux)
Language: English

MAIN SECTIONS
Foreword
General Information
Safety Information
General Specifications
Torque Values
Fuels and Lubricants
Operational Checkout Procedure
Operational Checkout Procedure
ENGINE
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
References
Power Train
Theory of Operation
System Diagnostic Information
Adjustments
Tests
Hydraulic System
Theory of Operation
Diagnostic Information
Adjustments
Tests
Heating And Air Conditioning
Theory Of Operation
System Operational Checks
Diagnostic Information
Adjustments
Test

tm1610 - 410e backhoe loader operation and test

Table of Contents

Foreword

HELP!! HELP!! HELP!! HELP!!

Section 9000: General Information

Group 01: Safety Information

Handle Fluids Safely-Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Keep ROPS Installed Properly

Service Tires Safely

Practice Safe Maintenance

Use Proper Tools

Dispose of Waste Properly

Live With Safety

Group 02: General Specifications

410E Backhoe Loader Dimensions

410E Backhoe Loader Specifications

Other Information-410E Backhoe Loader

410E Backhoe Loader Weight

410E Backhoe and Loader Buckets

410E Backhoe Loader Drain and Refill Capacities

410E Backhoe Loader Lifting Capacities-Standard Dipperstick

410E Backhoe Loader Lifting Capacities-Extendible Dipperstick (Retracted)

410E Backhoe Loader Lifting Capacities-Extendible Dipperstick (Extended)

Group 03: Torque Values

Hardware Torque Specifications

ROPS Torque Specifications

Metric Bolt and Cap Screw Torque Values

Additional Metric Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

O-Ring Groove Connections

Check Oil Lines And Fittings

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Service Recommendations for Metric Series Four Bolt Flange Fitting

Service Recommendations For Inch Series Four Bolt Flange Fittings

Group 04: Fuels and Lubricants

Diesel Fuel

Low Sulfur Diesel Fuel Conditioner

Diesel Fuel Storage

Do Not Use Galvanized Containers

Fuel Tank

Diesel Engine Oil

Transmission, Rear Axle and Mechanical Front Wheel Drive Oil

Hydraulic Oil

Diesel Engine Coolant

Grease

Grease For Extendible Dipperstick

Alternative and Synthetic Lubricants

Lubricant Storage

Mixing of Lubricants

Section 9005: Operational Checkout Procedure

Group 10: Operational Checkout Procedure

Operational Checkout Procedure

Section 9010: ENGINE

Group 05: Theory of Operation

PowerTech 4.5 L (4045) John Deere Engine-Use CTM104

Engine-Sectional View

General Engine Description

Group 15: Diagnostic Information

PowerTech 4.5 L (4045) John Deere Engine-Use CTM104

Make Visual Inspection of Engine and Supporting Systems

Diagnose Engine Malfunctions

Group 20: Adjustments

PowerTech 4.5 L (4045) John Deere Engine-Use CTM104

JT05801 Clamp-On Electronic Tachometer Installation

Adjust Speed Control Lever Tension

Slow and Fast Idle

Engine Speed Control Linkage

Group 25: Tests

PowerTech 4.5 L (4045) John Deere Engine-Use CTM104

JT05801 Clamp-On Electronic Tachometer Installation

JT05800 Digital Thermometer Installation

Air Intake System Leakage Test

Radiator Air Flow Test

Turbocharger Boost Pressure-Engine Performance Test

Injection Pump Timing

Fuel Line Leakage Test

Section 9015: Electrical System

Group 05: System Information

Visually Inspect Electrical System

Malfunctions

High Resistance Circuit

Open Circuit

Grounded Circuit

Shorted Circuit

Multimeter

Seven Step Electrical Test Procedure

System Functional Schematic Information

Reading a System Functional Schematic

Reading a Component Location Diagram

Electrical Schematic Symbols

Group 10: System Diagrams

Component Identification Table

Fuse (Blade-Type) Color Codes

Fuse Specifications

Wiring and Schematic Diagrams Legend

System Functional Schematic Section Legend

System Functional Schematic

Cab Roof Harness (W5) Component Location

Cab Roof Harness (W5) Connectors, Wire and Pin Location

Cab Side Console Harness (W6) Component Location

Cab Side Console Harness (W6) Connectors, Wire and Pin Location

Front Console Harness (W7) Component Location

Front Console Harness (W7) Component Location (With Optional Power Shift)

Front Console Harness (W7) Connectors, Wire and Pin Location

Engine Harness (W8) Component Location

Engine Harness (W8) Component Location (With Optional Power Shift)

Engine Harness (W8) Connectors, Wire and Pin Location

Blower Harness (W10) Component Location

Blower Harness (W10) Connectors, Wire and Pin Location

Radio Harness (W12) Component Location

Radio Harness (W12) Connectors, Wire and Pin Location

Air Conditioning Compressor Harness (W11) Component Location

Air Conditioning Compressor Harness (W11) Connectors, Wire and Pin Location

Selective Flow Valve Harness (W15) Component Location

Selective Flow Valve Harness (W15) Connectors, Wire and Pin Location

Ride Control Harness (W17) Component Location

Ride Control Harness (W17) Connectors, Wire and Pin Location

Pin Disconnect Harness (W18) Component Location

Pin Disconnect Harness (W18) Connectors, Wire and Pin Location

Group 15: Sub-System Diagnostics

Power Circuit Operational Information

Power Circuit Theory Of Operation

Power Circuit Schematic

Sub-System Diagnostics/Power Circuit

Start Circuit Operational Information

Start Circuit Theory of Operation

Start Circuit Schematic

Sub-System Diagnostics/Start Circuit

Charging Circuit Operational Information

Charging Circuit Theory of Operation

Charge Circuit Schematic

Sub-System Diagnostics/Charging Circuit

Differential Lock Circuit Operational Information

Differential Lock Circuit Theory of Operation

Differential Lock Circuit Schematic

Sub-System Diagnostics/Differential Lock Circuit

MFWD Circuit Operational Information

MFWD Circuit Theory of Operation

MFWD Circuit Schematic

Sub-System Diagnostics/MFWD Circuit

Display Monitor Circuit Operational Information

Display Monitor Circuit Theory Of Operation

Display Monitor Circuit Schematic

Sub-System Diagnostics/Display Monitor

Indicator Circuit Specifications

Indicator Circuit Operational Information

Indicator Circuit Theory of Operation

Indicator Circuit Schematic

Sub-System Diagnostics/Indicator Circuit

Park Brake/FNR Circuit Operational Information

Park Brake/FNR Circuit Specifications

Park Brake/Neutral Disconnect Circuit (Manual Shift) Theory Of Operation

Park Brake/FNR Circuit (Manual Shift) Schematic

Park Brake/FNR Circuit (Power Shift) Theory of Operation

Park Brake/FNR Circuit (Power Shift) Schematic

Sub-System Diagnostics/Park Brake/FNR Circuit

Ride Control Circuit Operational Information

Ride Control Circuit Theory of Operation

Ride Control Circuit Schematic

Sub-System Diagnostics/Ride Control Circuit

Selective Flow Valve Circuit Operational Information

Selective Flow Valve Circuit Theory of Operation

Selective Flow Valve Circuit Schematic

Sub-System Diagnostics/Selective Flow Valve Circuit

Pin Disconnect Circuit Operational Information

Pin Disconnect Circuit Theory of Operation

Pin Disconnect Circuit Schematic

Sub-System Diagnostics/Pin Disconnect Circuit

Group 20: References

Alternators and Starting Motors-Use CTM77

JT05801 Clamp-On Electronic Tachometer Installation

Battery Operation

Battery Specifications

Diagnose Battery Malfunctions

Check Battery Electrolyte Level and Terminals

Using Booster Batteries-12 Volt System

Alternator Operation-65 Amp Bosch and 95 Amp Bosch

Alternator Operation-65 Amp Bosch and 95 Amp Bosch (Continued)

Tachometer Calibration (S.N. -852337)

Tachometer Calibration (S.N. 852338- )

Section 9020: Power Train

Group 05: Theory of Operation

Forward, Reverse, Low Range Forward and Third Speed Clutch Pack Operation

Power Shift High Range Forward, First Speed and Second Speed Clutch Packs

Manual Shift Power Train Overview

Torque Converter Operation

Manual Shift Synchronizer Operation

Transmission Pump Operation

Transmission Filter Operation

Manual Shift Transmission Operation-First Gear Forward

Manual Shift Transmission Operation-Third Gear Reverse

Power Shift Power Train Overview

Power Shift Transmission Gear Flow

Mechanical Front Wheel Drive (MFWD) Operation

Manual Shift Transmission Control Valve Operation

Manual Shift Transmission Control Circuit-Neutral With Park Brake Off

Manual Shift Transmission Control Circuit-Forward

Manual Shift Transmission Control Circuit-Reverse

Power Shift Transmission Clutch Engagement And Solenoids Activated

Power Shift Transmission Control Circuit-Neutral With Park Brake Off

Power Shift Transmission Control Valve and Shift Valve Operation-Neutral

Power Shift Transmission Control Circuit-First Forward

Power Shift Transmission Control Valve and Shift Valve-First Forward

Power Shift Transmission Control Circuit-High Range (Fourth) Forward

Power Shift Transmission Control Valve and Shift Valve-High Range (Fourth) Forward

Power Shift Transmission Control Circuit-First Reverse

Power Shift Transmission Control Valve and Shift Valve-First Reverse

Manual Shift Modulation Valve Operation

Power Shift Modulation Valve Operation

Differential Operation

Differential Lock Operation

John Deere Brake Valve Operation

Service Brake Operation

MICO Power Boost Brake Valve-Neutral Position

MICO Power Boost Brake Valve-Both Pedals Applied Position

MICO Power Boost Brake Valve-One Pedal Applied Position

MICO Power Boost Brake Valve-Both Pedals Applied, Engine Off Position

Park Brake Operation

MFWD Differential Operation-Unequal Traction

MFWD Differential Operation-Equal Traction-If Equipped

Group 15: System Diagnostic Information

Diagnose Manual Shift Power Train Malfunction

Diagnose Power Shift Power Train Malfunction

Diagnose MFWD Malfunction

Diagnose Rear Axle Malfunction

Hydraulic Circuit Symbols

Group 20: Adjustments

Adjust Brake Pedals and Equalizing Valves

Bleeding Brakes

Checking and Adjusting Toe-In

Group 25: Tests

JT05801 Clamp-On Electronic Tachometer Installation

JT05800 Digital Thermometer Installation

Transmission Oil Warm-Up Procedure

Manual Shift Transmission Overall Test Connections, Ports, and Locations

Power Shift Transmission Overall Test Connections, Ports, and Locations

Torque Converter Stall Speed Test

Converter-In Relief Valve Test

Brake Valve Leakage Test

Park Brake Release Pressure Test

System Pressure Test

Manual Shift Forward and Reverse Clutch Pressure Test

Power Shift Low Range Forward, High Range Forward, Reverse and Speed Clutch Pressure Test

Reducing Valve Pressure Test

Modulation Valve Pressure Test

Differential Lock Pressure Test

MFWD Pressure Test-If Equipped

Cooler In and Cooler Out Pressure Test

Solenoid Circuit Leakage Test

Pump Flow Test

Section 9025: Hydraulic System

Group 05: Theory of Operation

Backhoe Hydraulic System

Hydraulic Component Location

Hydraulic System Schematic-Neutral

Hydraulic System Schematic-Multiple Functions Activated

Hydraulic System Schematic-Neutral with Power Boost MICO Brake Valve

Hydraulic System Schematic-Multiple Functions Activated with Power Boost MICO Brake Valve

Hydrualic Component Location-Power Boost MICO Brake Valve Circuit- Both Pedals Applied

Load Sense Isolator

Load Sense With All Functions in Neutral

Load Sense With One Function Activated

Load Sense With Multiple Functions Activated

Load Sense With Multiple Functions Activated (One Function Stalled)

Hydraulic Pump-Neutral Operation

Hydraulic Pump-Full Stroke

Hydraulic Pump Controls-Neutral

Hydraulic Pump Controls-Function Metering

Hydraulic Pump Controls-Full Flow

Hydraulic Pump Controls-Flow Limited (High Pressure)

Hydraulic Filter Operation

Steering-No Steering

Steering

Secondary Steering

Ride Control Hydraulic Component Location Circuit-Off

Ride Control Valve Operation “OFF” Position-Continued

Ride Control Hydraulic Component Location Circuit-On Position

Ride Control Valve Operation “ON” Position-Continued

Circuit Relief Valve without Anti-Cavitation-Loader and Backhoe

Circuit Relief Valve with Anti-Cavitation-Loader and Backhoe-Continued

Circuit Relief Valve with Anti-Cavitation-Loader and Backhoe (Continued)

Backhoe Auxiliary Flow Control Circuit Relief Valve

Stabilizer Valve Operation

Backhoe Inlet Section with Swing Section Activated

Backhoe Auxiliary Flow Valve-Solenoid Energized

Backhoe Swing Section-Swing Right Position

Backhoe Boom Section-Boom Raise Position

Backhoe Bucket Section-Bucket Curl Position

Backhoe Crowd Section-Crowd In Position

Backhoe Auxiliary Section-Neutral

Backhoe Endcap Outlet Section

Loader Inlet Endcap Section with Bucket Section Activated

Loader Bucket Section-Bucket Rollback Position

Loader Boom Section-Boom Raise Position

Loader Auxiliary Section-Load Position

Loader Endcap Outlet Section

Group 15: Diagnostic Information

Use These Seven Basic Steps to Diagnose and Test the Hydraulic System

Make a Pretest Inspection and an Operation Check of the Machine

Hydraulic System Pretest

Diagnose Steering System Malfunctions

Diagnose Hydraulic System Problems

Group 20: Adjustments

Loader Bucket Self-Leveling Linkage Indicator and Return-to-Dig Switch Adjustment

Loader Control Valve Linkage Adjustment

Backhoe Valve Linkage Adjustment

Stabilizer Valve Linkage Adjustment

Group 25: Tests

Pre-Test Diagnostics

Diagnostics Flow Charts

JT05801 Clamp-On Electronic Tachometer Installation

JT05800 Digital Thermometer Installation

Hydraulic Oil Warm-Up Procedure

Pump Load Sense Differential Pressure Test

Pump Flow Test

Backhoe Load Sense and Loader Load Sense Relief Stall Pressure Test

Steering Load Sense Relief Valve Stall Pressure Test

Flow Limiter Test

Hydraulic Oil Cooler Restriction Test

Circuit Relief Valve Test with Remote Pump

Charging the Ride Control Accumulator

Charging the Ride Control Accumulator-Procedure “A” (14.2 in. accumulator)

Charging the Ride Control Accumulator-Procedure “B” (17.2 in. accumulator)

Ride Control Accumulator Discharge Procedure

Steering System Leakage Test

Steering Cylinder Leakage Test

Hydraulic Cylinder Drift Test Procedure

Function Drift Test

Cylinder Leakage Test

Stabilizer Valve Lockout Leakage Test

Cycle Time Specifications-410E

Section 9031: Heating And Air Conditioning

Group 05: Theory Of Operation

Proper Refrigerant Handling

R134A Refrigerant Cautions

Refrigerant Theory Of Operation

Air Conditioning Circuit Operational Information

Air Conditioning Circuit Theory Of Operation

Air Conditioning Circuit Schematic

Blower Circuit Operational Information

Blower Circuit Theory Of Operation

Blower Circuit Schematic

Receiver/Dryer Operation

Expansion Valve Operation

Compressor Relief Valve Operation

Temperature Control

Group 10: System Operational Checks

Air Conditioning Operational Checks

Group 15: Diagnostic Information

Diagnose Air Conditioning Electrical Malfunctions

Air Conditioning Component Location

Group 20: Adjustments

Special or Essential Tools

Service Equipment and Tools

Other Materials

Proper Refrigerant Handling

R134A Refrigerant Cautions

R134A Compressor Oil Charge Check

R134A Compressor Oil Removal

R134A Component Oil Charge

R134A Refrigerant Recovery, Recycling And Charging Station Installation Procedure

Recover R134A System

Evacuate R134A System

Charge R134A System

Group 25: Test

Special or Essential Tools

Service Equipment and Tools

Proper Refrigerant Handling

R134A Refrigerant Cautions

R134A Air Conditioning System Test

Pressure Diagnostic Chart

Low Pressure Switch Test

High Pressure Switch Test

A/C Freeze Control Switch

Leak Testing

Refrigerant Hoses And Tubing Inspection

John Deere 410E Backhoe Loader Operation & Test Service Manual (TM1610)