John Deere Tractors 7600, 7700, 7800 Repair Service Manual (TM1500)
Complete Repair Service Technical Manual for John Deere Tractors 7600, 7700, 7800, with all the workshop information to maintain, repair, service like professional mechanics.
John Deere 2WD or MFWD Tractors 7600, 7700 and 7800 workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm1500 - 7600, 7700 and 7800 tractors Technical Manual - Repair.pdf
tm1500 - 7600, 7700 and 7800 tractors Technical Manual - Repair.epub
Total Pages: 1,220 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Dealer Predelivery Service
Quick Reference Specifications
Safety
Safety
General Information
General Information
Engine
Component Removal and Installation
Engine Repair
Fuel, Air Intake, and Cooling Systems
Throttle Controls
Diesel Fuel System
Air Intake System
Engine Cooling System
Air Conditioning Condenser and Coolers
Electrical
Connectors
Wiring Harness Routings
Charging Circuit
Starting Circuit
Switches, Relays, and Solenoids
Monitoring System
Auxiliary Lighting and Electrical Components
Convenience and Accessory Components
Power Shift Transmission
Component Removal and Installation
PST Controls
PST Transmission
PST Reduction Gear Box
PowrQuad PowrQuad is a trademark of Deere & Company. Transmission
Component Removal and Installation
PQT Controls
PowrQuad PowrQuad is a trademark of Deere & Company. Transmission
Creeper Transmission
Range Box
Drive Systems
Component Removal and Installation
Controls
MFWD Clutch
MFWD Axle
Rear Diff-7600(-07567), 7700(-09103), 7800(-14055)
Rear Diff-7600(07568-), 7700(09104-), 7800(14056-)
Final Drive
PTO
Drive Lines
Hydraulic Pump Drive
Front PTO
Steering and Brakes
Hydrostatic Steering
Steering Cylinders
Brake Valve
Brake Components
Trailer Brakes
Hydraulics
Component Removal and Installation
Controls
Hydraulic Pump and Charge Pump
Hydraulic System Valves
Selective Control Valves and Couplers
Hitch
Row Guidance
Remote Cylinder
Bleed Hydraulic System
Miscellaneous
Component Removal and Installation
Front Axle
Hood
Trailer and Pick-Up Hitch
Operator Station
Component Removal and Installation
Controls
Air Conditioning System
Heating System
Seat
ROPS and Cab
Dealer Fabricated Tools
Fabricated Tools
tm1500 - 7600, 7700 and 7800 tractors
Table of Contents
Foreword
Dealer Predelivery Service
Quick Reference Specifications
Section 05: Safety
Group 05: Safety
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work in Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Service Tires Safely
Avoid Harmful Asbestos Dust
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Section 10: General Information
Group 05: General Information
General Specifications
Sealants and Adhesives Cross-Reference Chart
Glossary of Terms
Metric Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Section 20: Engine
Group 00: Component Removal and Installation
Special or Essential Tools
Service Equipment and Tools
Specifications
Repair Engine-Use CTM
Remove Engine
Install Engine in Repair Stand
Install Engine
Group 05: Engine Repair
Repair Engine-Use CTM
Access to Intake and Exhaust Valves
Access to Front Crankshaft Seal
Access to Rear Crankshaft Seal-PST or PQT W/Creeper
Access to Rear Crankshaft Seal-PQT W/O Creeper
Access to Camshaft
Access to Timing Gear Cover
Remove and Install Engine Valve Cover
Remove and Install Front Cooling Assembly
Section 30: Fuel, Air Intake, and Cooling Systems
Group 05: Throttle Controls
Specifications
Repair Engine-Use CTM
Adjust Hand-Foot Throttle With Mechanical Linkage
Group 10: Diesel Fuel System
Specifications
Fuel Tank System-Exploded View
Remove and Install Fuel Tank
Group 15: Air Intake System
Inspect and Service the Air Intake
Group 20: Engine Cooling System
Service Equipment and Tools
Specifications
Test Radiator and Cap
Remove and Install Radiator
Remove and Install Viscous Fan Drive
Inspect Belt Tensioner
Replace Belt Tension Mechanism
Fan Belt Routing- 7600
Fan Belt Routing- 7700 and 7800
Group 25: Air Conditioning Condenser and Coolers
Service Equipment and Tools
Remove Fuel-Hydraulic Oil Cooler/Condenser
Leak Test Fuel-Hydraulic Oil Cooler/Condenser
Install Fuel-Hydraulic Oil Cooler/Condenser
Section 40: Electrical
Group 05: Connectors
Service Equipment and Tools
Other Material
Using High-Pressure Washers
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector
Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact
Remove Connector Body from Blade Terminals
Replace (Pull Type) METRI-PACK METRI-PACK is a trademark of the Delphi Packard Electric System. Connectors
Replace (Push Type) METRI-PACK METRI-PACK is a trademark of the Delphi Packard Electric System. Connectors
Replace CPC CPC is a trademark of AMP Inc. , Large MATE-N-LOC MATE-N-LOC is a trademark of AMP Inc. and METRIMATE METRIMATE is a trademark of AMP Inc. Pin Type Connectors
Replace CPC CPC is a trademark of AMP Inc. Blade Type Connectors
Replace Small MATE-N-LOC MATE-N-LOC is a trademark of AMP Inc. Socket Connector
Replace Small MATE-N-LOC MATE-N-LOC is a trademark of AMP Inc. Pin Connector
Replace DEUTSCH DEUTSCH is a trademark of the DEUTSCH Company. Connectors
Install DEUTSCH DEUTSCH is a trademark of the DEUTSCH Company. Contact
Use Electrical Insulating Compound
Group 10: Wiring Harness Routings
Ground Point Locations
Cab Harness Routing- Power Shift Transmission
Cab Harness Routing- PowrQuad PowrQuad is a trademark of Deere & Company. Transmission
Cab Harness Routing- Power Shift and PowrQuad PowrQuad is a trademark of Deere & Company. Transmission
Open Station Harness Routing and Component Identification
Harness Routing and Component Identification- Power Shift Transmission
Harness Routing and Component Identification- PowrQuad PowrQuad is a trademark of Deere & Company. Transmission
Engine Harness Routing and Component Identification- 6068 Engine (7600 Tractor)
Engine Harness Routing and Component Identification- 6076 Engine (7700 Tractor)
Engine Harness Routing and Component Identification- 6076 Engine (7800 Tractor)
Group 15: Charging Circuit
Repair Alternator-Use CTM
Remove and Install Alternator
Group 20: Starting Circuit
Special or Essential Tools
Specifications
Repair Starter-Use CTM
Remove and Install Starter Motor
Replace Starter Circuit Relay
Replace Fusible Link
Replace Neutral Start Switch- PowrQuad PowrQuad is a trademark of Deere & Company. Transmission
Replace Neutral Start Switch- Power Shift Transmission
Replace Gear Encoder
Replace Switch Module
Group 25: Switches, Relays, and Solenoids
Specifications
Replace Air Conditioning Relays and Switches
Replace Air Conditioning High and Low Pressure Switches
Replace MFWD Solenoid
Replace Hitch Return and Hitch Pressure Solenoids
Replace Differential Lock and Rear PTO Solenoids
Hitch-Position Feed-Back Sensor Location
Replace Hitch Position Potentiometer Assembly
Replace Hitch Control Potentiometer and Switch
Replace Fuel Shut-Off Solenoid
Replace Electric Fuel Pump- 7700
Remove Electrical Switches and Sensors- PowrQuad PowrQuad is a trademark of Deere & Company. Transmission
Electrical Controls and Switches- Power Shift Transmission
Replace Sensors Front Valve Housing- Power Shift Transmission
Replace Brake Switch
Replace Ether Starting Aid Solenoid and Switch- 7700 and 7800
Replace PST Start-in-Gear Relays
Replace Load Center Fuses and Relays
Load Center Fuses, Relays, and Diodes- COMFORTGARD COMFORTGARD is a trademark of Deere & Company Cab (North American)
Load Center Fuses, Relays, and Diodes- Open Station (North American)
Load Center Fuses, Relays, and Diodes- COMFORTGARD COMFORTGARD is a trademark of Deere & Company (European)
Group 30: Monitoring System
Service Equipment and Tools
Other Material
Specifications
Replace Rear PTO Speed Sensor
Replace Hydraulic Oil Restriction Sensor
Replace Engine Oil Pressure Sensor
Replace Air Filter Restriction Indicator Sensor
Replace Engine Speed Sensor
Replace Engine Coolant Temperature Sensor
Replace Fuel Level Sensor
Replace Wheel Speed Sensor
Replace Radar Speed Sensor
Remove and Install Draft Link Sensor
Adjust Draft Link Sensor
Replace Power Shift Control Unit (PCU)
Replace Hitch Control Unit (HCU) And Central Control Unit (CCU)
Replace Transient Voltage Protector (TVP)
Remove and Install Display Module
Replace Display Module Bulbs
Replace Light Switch, Hazard Light Switch, and Audible Warning Alarm
Replace Multifunction or Washer Wiper Switch
Replace Multifunction Switch Wiring Harness
Group 40: Auxiliary Lighting and Electrical Components
Replace Seven-Terminal Outlet Socket- North American Version
Replace Seven-Terminal Outlet Socket- European Version
Group 45: Convenience and Accessory Components
Replace Pressurized Blower Motor
Replace Circulation Blower Motors
Replace Wiper Motor
Replace Thermo Starting Aid and Relay- 7600
Test Ground-Fault Interrupter- North American
Replace Transmission Cover Heater
Replace Hydraulic Charge Pump Heater
Row Guidance Component Identification
Replace Row Guidance Coupler Position Sensor
Remove and Install Row Guidance Probe Angle Position Sensor and Probe Rise/Lower Motor Relay
Remove Row Guidance Probe Motor
Wire Number and Color Codes
Section 50: Power Shift Transmission
Group 00: Component Removal and Installation
Special or Essential Tools
Other Material
Specifications
Sealing Instructions- Drive Train
Remove Drive Train
Install Drive Train
Remove Power Shift Transmission
Install Power Shift Transmission
Remove Reduction Gear Box
Install Reduction Gear Box
Group 05: PST Controls
Special or Essential Tools
Shift Console Access
Transmission Shift Control and Park Linkage
Park Linkage Adjustments
Remove Shift Control Assembly
Disassemble and Assemble Shift Control Assembly
Replace Encoder
Replace Switch Module
Replace Power Shift Control Unit- (PCU)
Replace Relays
Recondition Park Lock Linkage
Recondition Tow Disconnect
Electrical Controls and Sensors
Electrical Controls and Sensors
Wheel Speed Sensor
Remove and Install Thermal By-Pass Valve
Group 10: PST Transmission
Special or Essential Tools
Service Equipment and Tools
Other Material
Specifications
General Repair Procedures- Power Shift Transmission
Transmission Components
Prepare Transmission for Repair
Remove Transmission Front Cover/Front Valve Housing
Remove Front Valve Housing
Front Valve Housing Valves
Transmission Front Cover Valves
Replace Traction Clutch Valve Shifter Lever Shaft Seal
Transmission Pump-Cross-Sectional View
Repair Transmission Pump
Install Front Valve Housing
Install Transmission Front Cover/Valve Housing Assembly
Repair or Replace Electro-Hydraulic Valves
Remove Clutch Pack Assembly
Clutch Pack Assembly-Cross-Sectional View
Disassemble Clutch Pack Assembly
Assemble Clutch Pack Assembly
Install Clutch Pack Assembly
Remove and Disassemble C LO-B HI Pack
Assemble and Install C LO-B HI Pack
Remove and Disassemble Input Planetary Carrier Assembly
Assemble and Install Input Planetary Carrier Assembly
Disassemble Output Housing Module and Remove Output Planetary Carrier
Output Planetary Carrier Assembly-Cross-Sectional View
Planetary Carrier Assembly-Exploded View
Disassemble Output Planetary Carrier Assembly
Assemble Output Planetary Carrier Assembly
Remove and Disassemble B5 Pack
Assemble and Install B5 Pack
Install Output Planetary Carrier and Assemble Output Housing Module
Group 15: PST Reduction Gear Box
Special or Essential Tools
Service Equipment and Tools
Specifications
General Repair Procedures- Reduction Gear Box
Remove Differential Drive Shaft
Differential Drive Shaft-Cross-Sectional View
Determine Cone Point Shim Pack and Install Differential Drive Shaft
Reduction Gear Shaft-Cross-Sectional View
Remove and Install Reduction Gear Shaft
Repair Lube Manifold- Early Version
Repair Lube Manifold- Later Version
Remove and Install Tow Disconnect
Replace Transmission Lock Return Spring
Remove and Install Transmission Lock
Section 55: Transmission
Group 00: Component Removal and Installation
Special or Essential Tools
Service Equipment and Tools
Other Material
Specifications
Sealing Instructions- Drive Train
Remove Drive Train
Install Drive Train
Remove PowrQuad PowrQuad is a trademark of Deere & Company. Transmission
Install PowrQuad PowrQuad is a trademark of Deere & Company. Transmission
Remove Creeper Transmission
Install Creeper Transmission
Remove Range Box
Install Range Box
Group 05: PQT Controls
Special or Essential Tools
Shift Console Access
PowrQuad PowrQuad is a trademark of Deere & Company. Shift and Park Linkage Assembly
PowrQuad PowrQuad is a trademark of Deere & Company. Shift and Park Linkage Symptom/Cause Chart
PowrQuad PowrQuad is a trademark of Deere & Company. Shift and Park Linkage Adjustment
Shifter Cam Neutral Alignment
F-N-R Lower Linkage Inspection and Adjustment
F-N-R Upper Linkage Inspection and Adjustment
1-2-3-4 Speed Lower Linkage Inspection and Adjustment
1-2-3-4 Speed Upper Linkage Inspection and Adjustment
Park Rod Linkage Inspection and Adjustment
Range Shift Linkage Inspection and Adjustment
Shift and Park Linkage Final Checks and Adjustments
Remove Shift Control Assembly
Disassemble Shift Control Assembly
Repair Lower Shift Linkage
Repair Lower Park Lock Outer Linkage
Repair Lower Park Lock Inner Linkage
Creeper Control Lever
Electrical Controls and Sensors
Group 10: PowrQuad PowrQuad is a trademark of Deere & Company. Transmission
Special or Essential Tools
Service Equipment and Tools
Other Material
Specifications
General Repair Procedures- PowrQuad PowrQuad is a trademark of Deere & Company. Transmission
Transmission Serial Number Information
Major Transmission Components
Install Transmission in Repair Stand
Remove Transmission Front Cover/Front Valve Housing
Remove Front Valve Housing
Front Valve Housing Valves
Transmission Front Cover Valves
Traction Clutch Valve
Replace Traction Clutch Valve Shifter Lever/Shaft Seal
Replace Traction Clutch Valve Inner Arm/Shaft
Transmission Pump-Cross-Sectional View
Repair Transmission Pump
Install Front Valve Housing
Install Transmission Front Cover/Front Valve Housing
Remove Shift Control Valve Housing
Replace Forward-Reverse/Speed Selector Shifter Levers/Shaft Seals
Replace Forward-Reverse/Speed Selector Shifter Shafts/Shifter Arms
Shift Control Valve Housing Valves Serial Number (-10891)
Shift Control Valve Housing Valves Serial Number (10892-)
Modulator Valve-Cross-Sectional View
Planetary Housing Valves
Forward/Reverse Control Valve-Cross-Sectional View Serial Number (-10891)
Forward/Reverse Control Valve-Cross-Sectional View Serial Number (10892-)
Speed Selector Valve-Cross-Sectional View Serial Number (-10891)
Speed Selector Valve-Cross-Sectional View Serial Number (10892-)
Assemble and Install Shift Valve Housing- Serial Number (-10891)
Assemble and Install Shift Valve Housing- Serial Number (10892-)
Disassemble Planetary/Reverse Brake Housing Assembly
Recondition Input Planetary Carrier
Input Planetary Assembly-Cross-Sectional View
Disassemble Reverse Brake Housing Components
Reverser Carrier/Traction Clutch Assembly-Cross-Sectional View
Recondition Reverser Carrier/Traction Clutch Assembly
Disassemble Planetary Housing Components
Direct Drive Clutch Assembly-Cross-Sectional View
Recondition Direct Drive Clutch Assembly
Assemble Planetary Housing Components
Assemble Reverse Brake Housing Components
Assemble Planetary/Reverse Brake Housing Assembly
Group 15: Creeper Transmission
Service Equipment and Tools
Other Material
Specifications
General Repair Procedures- Creeper Transmission
Recondition Creeper Transmission
Shifter Components-Cross-Sectional View
Remove and Install Shifter Components
Creeper Transmission-Cross-Sectional View
Remove Input/Output Drive Shaft Assembly
Disassemble and Assemble Drive Shaft/Snubber Brake
Remove and Install Countershaft
Install Input/Output Shaft Assembly
Group 20: Range Box
Special or Essential Tools
Service Equipment and Tools
Other Material
Specifications
30K and 40K Range Box
General Repair Procedures- Range Box
Remove and Disassemble Shifter Cover
Remove and Install Park Pawl
Reverse Interlock Shifter Shaft Components
Remove and Install Shifter Rails and Forks
Shifter Rails Interlock Components-Cross-Sectional View
Install Shifter Forks and Rails
Adjust Shifter Rails
Assemble and Install Shifter Cover
Remove Differential Drive Shaft
Differential Drive Shaft-Cross-Sectional View
Determine Cone Point Shim Pack and Install Differential Drive Shaft
Remove and Disassemble Input Shaft
Input Shaft-Cross-Sectional View
Assemble and Install Input Shaft
Adjust Input Shaft End Play
Section 56: Drive Systems
Group 00: Component Removal and Installation
Special or Essential Tools
Service Equipment and Tools
Other Material
Specifications
Sealing Instructions
MFWD Axle Repair-Use CTM
Remove MFWD Clutch
Install MFWD Clutch
Remove MFWD Axle
Install MFWD Axle
Remove Rear PTO Assembly
Install Rear PTO Assembly
Remove Front PTO Assembly
Install Front PTO Assembly
Remove Final Drive
Install Final Drive
Group 05: Controls
Specifications
MFWD Switch
MFWD Solenoid
Differential Lock Switch
Differential Lock Solenoid
Repair Lower Park Lock Inner Linkage
PTO Switches
PTO Shift Lever
PTO Clutch Solenoid
PTO Speed Sensor
Group 10: MFWD Clutch
Special or Essential Tools
Service Equipment and Tools
Specifications
General Repair Procedures- MFWD Clutch
Disassemble MFWD Clutch
MFWD Clutch-Cross-Sectional View With Secondary Brake
MFWD Clutch-Cross-Sectional View Less Secondary Brake
Disassemble MFWD Clutch Pack
Assemble MFWD Clutch Pack
Assemble MFWD Clutch
Group 15: MFWD Axle
MFWD Axle Repair-Use CTM44
Group 20: Rear Diff-7600(-07567), 7700(-09103), 7800(-14055)
Special or Essential Tools
Service Equipment and Tools
Specifications
General Repair Procedures- Rear Differential
Remove Differential
Differential-Cross-Sectional View
Disassemble Differential
Assemble Differential
Adjust Differential Preload
Adjust Differential Backlash
Group 21: Rear Diff-7600(07568-), 7700(09104-), 7800(14056-)
Service Equipment and Tools
Specifications
General Repair Procedures- Rear Differential
Remove Differential
Differential-Component Identification
Differential-Cross-Sectional View
Disassemble Differential
Assemble Differential
Adjust Differential Preload
Adjust Differential Backlash
Group 25: Final Drive
Special or Essential Tools
Service Equipment and Tools
Other Material
Specifications
General Repair Procedures- Final Drive
Remove Planet Pinion Carrier
Planet Pinion Carrier-Cross-Sectional View
Disassemble Planet Pinion Carrier
Planet Pinion Carrier-Exploded View
Assemble Planet Pinion Carrier
Rear Axle Housing and Shaft-Cross-Sectional View
Remove Axle Housing
Disassemble and Assemble Axle Housing
Disassemble and Assemble Axle Shaft
Install Axle Housing
Install Planet Pinion Carrier and Check Rolling Drag Torque
Group 30: PTO
Special or Essential Tools
Service Equipment and Tools
Specifications
General Repair Procedures- PTO
Clutch
Repair PTO
PTO Clutch-Cross-Sectional View
Remove and Disassemble PTO Clutch
Assemble and Install PTO Clutch
Remove and Disassemble Countershaft
PTO Countershaft-Cross-Sectional View
Assemble and Install
Two-Speed PTO Output Shaft-Cross-Sectional View
Shiftable PTO Output Shaft-Cross-Sectional View
Remove and Disassemble Output Shaft
Assemble and Install PTO Output Shaft
Shiftable PTO Shifter-Exploded View
Remove PTO Shifter
Install PTO Shifter
Replace PTO Brake
Replace PTO Output Shaft Oil Seal
Remove Valve Housing
Disassemble and Assemble Valve Housing
Install Valve Housing
Group 35: Drive Lines
Specifications
MFWD Drive Shaft
Engine Coupler Shaft
Group 40: Hydraulic Pump Drive
Special or Essential Tools
Service Equipment and Tools
Specifications
General Repair Procedures- Pump Drive
Hydraulic Pump Drive-Cross-Sectional View
Remove and Disassemble Pump Drive Pinion Gear
Remove and Disassemble Pump Drive Gear
Assemble and Install Pump Drive Gear
Assemble and Install Pump Drive Pinion
Group 45: Front PTO
Special or Essential Tools
Service Equipment and Tools
Other Material
Specifications
General Repair Procedures- PTO
Clutch
Remove PTO Clutch and Pump
Disassemble Pump
Disassemble PTO Clutch
Replace PTO Brake
Remove PTO Output Gear
Replace Idler Gear (Three Gear Clockwise Rotation PTO Only)
Remove Modulating Valve
Disassemble and Assemble Valve Housing
Install Modulating Valve
Install PTO Output Gear
Assemble PTO Clutch
Assemble Pump
Install PTO Clutch and Pump
Front PTO Driveline-Cross-Sectional View
Repair Front PTO Driveline
Repair Pressure and Lube Regulating Valves
Section 60: Steering and Brakes
Group 05: Hydrostatic Steering
Special or Essential Tools
Service Equipment and Tools
Specifications
Remove and Install Steering Valve
Steering Valve-Exploded View
Disassemble, Inspect, and Assemble Steering Valve
Remove and Install Auxiliary Steering Pump
Disassemble, Inspect, and Assemble Auxiliary Steering Pump
Group 10: Steering Cylinders
Specifications
Other Material
Service Parts Kits
Remove and Install Steering Cylinder
Cross-Sectional and Exploded View- Steering Cylinder Two-Wheel Drive
Cross-Sectional and Exploded View- Steering Cylinder MFWD
Group 15: Brake Valve
Service Parts Kits
Specifications
General Repair Procedures- Brake Valve
Remove and Install Brake Valve
Disassemble, Inspect, and Assemble Brake Valve
Bleed Brakes
Check Manual Brakes
Group 20: Brake Components
Specifications
Remove, Inspect, and Install Brake Pistons, Plates, and Disks
Inspect and Adjust Secondary Brake
Group 25: Trailer Brakes
Specifications
Remove and Install Hydraulic Trailer Brake Valve
Repair Hydraulic Trailer Brakes
Repair Air Trailer Brakes
Section 70: Hydraulics
Group 00: Component Removal and Installation
Essential or Recommended Tools
Specifications
Remove and Install Inlet-Priority Valve Assembly
Remove and Install Main Hydraulic Pump
Remove and Install Charge Pump
Group 05: Controls
Remove, Install, and Adjust SCV Linkage
Group 10: Hydraulic Pump and Charge Pump
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Service Parts Kits
Specifications
General Repair Procedures- Hydraulic Pumps
Remove and Install Hydraulic Pump Controller
Hydraulic Pump Controller-Exploded View
Disassemble, Inspect, and Assemble Pump Controller
Hydraulic Pump-Exploded View
Disassemble, Inspect, and Assemble Hydraulic Pump
Adjust Yoke Bearing Preload
Adjust Shaft Bearing Preload
Inspect Hydraulic Charge Pump
Group 15: Hydraulic System Valves
Essential or Recommended Tools
Service Parts Kits
Specifications
General Repair Procedures- Hitch and Inlet-Priority Valves, and Filter Bypass
Remove, Inspect, and Install Hydraulic Filter Bypass
Disassemble, Inspect, and Assemble Inlet-Priority Valve
Remove and Install Hitch Valve
Disassemble, Inspect, and Assemble Hitch Valve
Adjust Hitch Valve
Group 20: Selective Control Valves and Couplers
Essential or Recommended Tools
Other Material
Service Parts Kits
Specifications
General Repair Procedures- Selective Control Valves and Couplers
SCV Identification
Remove, Inspect, and Install Selective Control Valves
Selective Control Valve-Exploded View- Three-Position
Selective Control Valve-Exploded View- Two-Position
Replace Control Knobs
Inspect Poppet Load-Check Valves
Inspect Pressure Compensator Valve- Three-Position SCV
Inspect Metering Valve- Three-Position SCV
Inspect Metering Valve- Two-Position SCV
Disassemble, Inspect, and Assemble Control Valve- Three-Position SCV
Disassemble, Inspect, and Assemble Control Valve- Two-Position SCV
Disassemble, Inspect, and Assemble Couplers
Group 25: Hitch
Essential or Recommended Tools
Specifications
Remove and Install Lift Cylinders
Cross-Sectional and Exploded View- Lift Cylinder
Replace Rockshaft Housing Bushings
Group 30: Row Guidance
Service Parts Kits
Specifications
Remove and Install Probe Module
Repair Row Guidance Cylinder
Exploded View- Row Guidance Cylinder
Group 35: Remote Cylinder
Specifications
Disassemble and Inspect Remote Cylinder
Assemble and Bleed Remote Cylinder
Group 40: Bleed Hydraulic System
Bleed Hydraulic System
Section 80: Miscellaneous
Group 00: Component Removal and Installation
Special or Essential Tools
Specifications
Remove Front Axle
Install Front Axle
Group 05: Front Axle
Other Material
Specifications
Replace Knee Bushings
Group 10: Hood
Remove, Install, and Adjust Hood
Group 15: Trailer and Pick-Up Hitch
Repair Trailer Hitch
Adjust Trailer Hitch Release
Repair Pick-Up Hitch
Adjust Pick-Up Hitch
Section 90: Operator Station
Group 00: Component Removal and Installation
Specifications
Remove Cab
Install Cab
Group 05: Controls
Remove and Install Heater and Air Flow Control Cables
Adjust Heater and Air Flow Control Cables
Group 10: Air Conditioning System
Special or Essential Tools
Service Equipment and Tools
Other Material
Service Parts Kits
Specifications
Hose and Tubing O-Ring Connection Torques
Discharge Air Conditioning System
Remove and Install Compressor
Test Volumetric Efficiency
Test Shaft Seal Leakage
Disassemble and Assemble Compressor Clutch
Disassemble, Inspect, and Assemble Compressor
Check Clutch Hub Clearance
Inspect Compressor Manifold
Remove and Install Compressor Relief Valve
Replace Receiver-Dryer
Remove Evaporator/Heater Core
Leak Test Evaporator/Heater Core
Install Evaporator/Heater Core
Service Expansion Valve
Expansion Valve Bench Test-Diagram
Expansion Valve Bench Test
Replace Thermo Switch
Remove, Clean, and Install Air Filters
Refrigerant Oil Information
Check Compressor Oil Charge
Determine Correct Refrigerant Oil Charge
Add Refrigerant Oil to System
System Information
Air Conditioning System-Diagram
Air Conditioning System Fitting-Reference Chart
Flush Air Conditioning System
Purge Air Conditioning System
Evacuate Air Conditioning System
Charge Air Conditioning System
Group 15: Heating System
Remove Heater Control Valve
Leak Test Heater Control Valve
Install Heater Control Valve
Group 20: Seat
Other Material
Remove Seat and Mechanical Suspension
Disassemble, Inspect, and Assemble Mechanical Suspension Assembly
Install Mechanical Suspension Assembly
Remove Seat and Air Suspension
Remove Seat From Suspension
Remove Swivel Plate
Disassemble, Inspect, and Assemble Air Suspension Assembly
Install Seat and Air Suspension
Group 25: ROPS and Cab
Repair Cab Door Latch
Cab Door Adjustment- Step 1
Cab Door Adjustment- Step 2
Cab Door Adjustment- Step 3
Cab Door Adjustment- Step 4
Cab Door Adjustment- Step 5
Check ROPS
Section 99: Dealer Fabricated Tools
Group 05: Fabricated Tools
Fabricated Tools
DFRW20-Compressor Holding Fixture
DFRW29-Final Drive Housing Adapter
DFRW30-Axle Jacking Tool
DFRW60 - DFRW61 - DFRW62-Extension Harnesses
DFRW63-DFRW64-DFRW65-DFRW66-DFRW81-Tap-Out Harnesses
DFRW70-Holding Tool
DFRW77-Rear Tractor Access Platform
DFRW78-Seat Support Tray
DFRW79-Piston Holding Tool
DFRW80-Front PTO Lifting Brackets and Spacers
DFRW87-Pick-Up Hitch Adapter Plate
DFRW108-Park Rod Adjusting Nut Tool Tool may be purchased. Order JDG952
John Deere Tractors 7600, 7700, 7800 Repair Service Manual (TM1500)