John Deere Tractors 7715, 7815 Repair Service Manual (TM2190)
Complete Repair Service Technical Manual for John Deere Tractors 7715, 7815 (SN. 070001-), with all the workshop information to maintain, repair, and rebuild like professional mechanics.
John Deere 2WD or MFWD Tractors 7715, 7815 workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm2190 - 7715 7815 Tractors Repair Technical Manual.pdf
tm2190 - 7715 7815 Tractors Repair Technical Manual.epub
Total Pages: 2,190 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTION
Foreword
Dealer Predelivery Information Form
General Information
Safety
General Information
General Specifications
Engine
Component Removal and Installation
Engine Repair
Fuel / Air Intake and Cooling Systems
Controls
Diesel Fuel System
Air Intake System
Engine Cooling System
Standard Cooler and Air Conditioning Condenser
Exhaust System
Electrical
Connectors
Wiring Harness Routings
Charging Circuit
Starting Circuit
Solenoids and Switches
Monitoring System
Auxiliary Lighting and Electrical Components
Convenience and Accessory Components
PowrQuad-Plus™ Transmission
Component Removal and Installation
Transmission Shifting Mechanisms
PowrQuad-Plus Module (Early Design)
TABLE OF CONTENTS....1
Section 10: General Information....26
Group 05: Safety....26
List of References....1179
Recognize Safety Information....30
Handle Fuel Safely—Avoid Fires....31
Prevent Battery Explosions....32
Prepare for Emergencies....33
Prevent Acid Burns....34
Handle Chemical Products Safely....36
Avoid High-Pressure Fluids....37
Park Machine Safely....38
Support Machine Properly....39
Wear Protective Clothing....40
Work in Clean Area....41
Service Machines Safely....42
Work In Ventilated Area....43
Illuminate Work Area Safely....44
Replace Safety Signs....45
Use Proper Lifting Equipment....46
Service Tires Safely....47
Avoid Harmful Asbestos Dust....48
Avoid Heating Near Pressurized Fluid Lines....49
Remove Paint Before Welding or Heating....50
Use Proper Tools....51
Construct Dealer-Made Tools Safely....52
Dispose of Waste Properly....53
Live With Safety....54
Group 10: General Information....26
List of References....1179
Sealants and Adhesives Cross-Reference Chart....57
Unified Inch Bolt and Screw Torque Values....60
Metric Bolt and Screw Torque Values....62
Glossary of Terms....64
Group 15: General Specifications....1137
List of References....1179
Specifications....1137
Section 20: Engine....73
Group 00: Component Removal and Installation....73
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Other Material....1112
Specifications....1137
Remove and Install 6.8 L—Engine....73
Group 05: Engine Repair....73
List of References....1179
Specifications....1137
Repair Engine—Use CTM....107
Access to Front Crankshaft Seal....93
Access to Rear Crankshaft Seal....94
Access to Camshaft....95
Access to Timing Gear Cover....96
Repair 6.8 L Engine Fan Drive Assembly....97
Remove and Install 6.8 L Engine Valve Cover....102
Section 30: Fuel / Air Intake and Cooling Systems....104
Group 05: Controls....104
List of References....1179
Repair Engine—Use CTM....107
Group 10: Diesel Fuel System....104
List of References....1179
Specifications....1137
Remove and Install Fuel Tanks....111
Replace Fuel Filter, Fuel Pump, and Bleed Fuel System....115
Group 15: Air Intake System....104
List of References....1179
Specifications....1137
Inspect and Service Air Intake System....119
Group 20: Engine Cooling System....104
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Specifications....1137
Test Radiator and Coolant Tank Cap....125
Remove and Install Radiator/Aftercooler....127
Inspect Belt Tensioner....132
Fan Belt Routing—7715 to 7815....104
Group 25: Standard Cooler and Air Conditioning Condenser....104
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Specifications....1137
Remove Fuel-Hydraulic Oil Cooler/Condenser....140
Leak Test Fuel-Hydraulic Oil Cooler....142
Install Fuel-Hydraulic Oil Cooler/Condenser....143
Group 35: Exhaust System....104
List of References....1179
Specifications....1137
Remove and Install Exhaust System....147
Section 40: Electrical....151
Group 05: Connectors....151
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Other Material....1112
Use Electrical Insulating Compound....158
Using High-Pressure Washers....159
Repair AMP Connector....160
Remove Connector Body from Blade Terminals....162
CINCH CINCH is a trademark of Cinch Inc. Wedgebox Connectors....151
Exploded View—CINCH Flexbox Connectors....171
CINCH CINCH is a trademark of Cinch Inc. Flexbox Connectors....151
Repair CPC CPC is a trademark of AMP Incorporated Blade Type Connectors....151
Repair CPC CPC is a trademark of AMP Incorporated , Large MATE-N-LOC MATE-N-LOC is a trademark of AMP Incorporated and METRIMATE METRIMATE is a trademark of AMP Incorporated Pin Type Connectors....151
Repair DEUTSCH DEUTSCH is a trademark of Deutsch Company Connectors....151
Repair DEUTSCH™ Implement Connectors....183
Repair ITT Connector....186
Repair Small MATE-N-LOC MATE-N-LOC is a trademark of AMP Incorporated Socket Connector....151
Repair Small MATE-N-LOC MATE-N-LOC is a trademark of AMP Incorporated Pin Connector....151
Repair (Pull Type) METRI-PACK METRI-PACK is a trademark of Delphi Packard Electric Systems Connectors....151
Repair (Push Type) METRI-PACK METRI-PACK is a trademark of Delphi Packard Electric Systems Connectors....151
Repair Molex Connector....197
Repair SUMITOMO™ Connectors....200
Repair Tyco Fuel Injector Connector....203
Repair Weather Pack Weather Pack is a trademark of Packard Electric Connector....151
Repair YAZAKI™ Connectors....208
Group 10: Wiring Harness Routings....151
List of References....1179
Ground Point Locations....213
Cab Harness Routing—(POWRQUAD-PLUS or AUTOQUAD-PLUS)....215
Outer Cab Roof Harness Routing....219
Loader Light Harness....221
Hood Light Harness....222
Hood Light Harness (HID)....224
Manual A/C Harness Routing....226
Right-Hand Console Harness Routing....227
POWRQUAD-PLUS Engine/Chassis Harness Routing and Component Identification (6.8L)....229
Harness Routing—Tractor Equipment Control Unit (TECU)....152
Transmission Harness Routing and Component Identification—POWRQUAD-PLUS or AUTOQUAD-PLUS....232
Wire Number and Color Codes....234
Load Center Panel....235
Relay Panel—(Lights, Wipers, and A/C)....152
Replace Load Center Fuses and Relays....240
Group 15: Charging Circuit....152
List of References....1179
Repair Alternator—Use CTM....244
Exploded View—Alternator....152
Remove and Install Alternator....247
Group 20: Starting Circuit....152
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Specifications....1137
Repair Starter—Use CTM....252
Remove and Install Starter Motor....253
Replace Starter Circuit Relay....254
Replace Fusible Link....255
Group 25: Solenoids and Switches....152
List of References....1179
Specifications....1137
Replace Brake Switch....259
Replace MFWD Switch....260
Replace MFWD Solenoid....261
Replace Differential Lock Switch....262
Replace Differential Lock and Rear PTO Solenoids....264
Replace Hitch Raise and Lower Solenoids....265
Replace Hitch Position Potentiometer Assembly....266
Replace Clutch Pedal Position Sensor....268
Remove Electrical Switches, Sensors and Solenoids—POWRQUAD-PLUS or AUTOQUAD-PLUS Transmissions....153
Group 30: Monitoring System....153
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Other Material....1112
Specifications....1137
Replace Engine Oil Pressure Sensor....276
Replace Engine Crank Speed Sensor....277
Replace Engine Coolant Temperature Sensor....278
Replace Air Filter Restriction Indicator Sensor....279
Replace Fuel Level Sensor....280
Replace Hydraulic Oil Filter Restriction Sensor....281
Remove and Install Draft Link Sensor....282
Adjust Draft Link Sensor....283
Replace Rear PTO Speed Sensor....287
Replace Radar Speed Sensor....288
Replacing Front Console Display Light Bulbs....289
Replacing Corner Post Display Light Bulbs....290
Replacing CommandCenter Display Light Bulbs....291
Replace Wheel Angle Sensor (AutoTrac™)....293
Group 40: Auxiliary Lighting and Electrical Components....153
List of References....1179
Replace Seven-Terminal Outlet Socket....300
Group 45: Convenience and Accessory Components....153
List of References....1179
Replace Wiper Motor....303
Test Ground-Fault Circuit Interrupter....305
Replace Hydraulic Charge Pump Heater....306
Section 50: PowrQuad-Plus™ Transmission....307
Group 00: Component Removal and Installation....307
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Other Material....1112
Specifications....1137
Sealing Instructions—Drive Train....307
Remove Drive Train....317
Install Drive Train....326
Remove Transmission....328
Install Transmission....330
Remove Range Box....331
Install Range Box....333
Group 05: Transmission Shifting Mechanisms....307
List of References....1179
Specifications....1137
Repair Range Shift Linkage (PowrQuad-Plus PowrQuad-Plus is a trademark of Deere & Company Transmissions)....307
Remove and Install Shift Cables....341
Check And Adjust Shift Cables (PowrQuad-Plus PowrQuad-Plus is a trademark of Deere & Company Transmissions)....307
Group 10: PowrQuad-Plus Module (Early Design)....307
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Other Material....1112
Specifications....1137
Replace Temperature Sensor And Pressure Switches....440
Remove And Install Valves In Front Transmission Cover....441
Repair Shift Valve Housing....445
Remove And Install Front Transmission Cover....448
Remove Hydraulic Pump Drive....450
Repair Hydraulic Pump Drive....452
Install Hydraulic Pump Drive....456
Remove And Install Front Valve Housing....459
Remove Transmission Oil Pump....461
Exploded View—Transmission Oil Pump....308
Repair Transmission Oil Pump....464
Install Transmission Oil Pump....469
Remove Gear-Shift Planetary Drive....470
Exploded View—Planetary Drive....471
Repair Gear-Shift Planetary Drive....473
Install Gear-Shift Planetary Drive....477
Remove B1 Brake Housing....480
Recondition B1 Brake....481
Install B1 Brake Housing....483
Remove B2-B3 Brake Housing....484
Recondition B2 Brake....485
Recondition B3 Brake....487
Install B2-B3 Brake Housing....489
Remove C4 Clutch....490
Cross Sectional View—C4 Clutch....308
Exploded View—C4 Clutch....308
Repair C4 clutch....494
Install C4 Clutch....497
Remove Reverse Brake....500
Exploded View—Reverse Brake....308
Repair Reverse Brake....504
Install Reverse Brake....506
Remove Forward Clutch With Planetary Drive (Forward/Reverse)....507
Cross Sectional View—Forward Clutch with Planetary Drive....308
Exploded View—Forward Clutch with Planetary Drive....510
Repair Forward Clutch With Planetary Drive (Forward/Reverse)....512
Install Forward Clutch With Planetary Drive (Forward/Reverse)....518
Exploded View—Output Shaft....308
Replace Output Shaft....521
Group 11: PowrQuad-Plus Module (Late Design)....308
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Other Material....1112
Specifications....1137
Replace Temperature Sensor And Pressure Switches....440
Remove And Install Valves In Front Transmission Cover....441
Repair Shift Valve Housing....445
Remove And Install Front Transmission Cover....448
Remove Hydraulic Pump Drive....450
Repair Hydraulic Pump Drive....452
Install Hydraulic Pump Drive....456
Remove And Install Front Valve Housing....459
Remove Transmission Oil Pump....461
Exploded View—Transmission Oil Pump....309
Repair Transmission Oil Pump....464
Install Transmission Oil Pump....469
Remove Gear-Shift Planetary Drive....470
Exploded View—Planetary Drive....471
Repair Gear-Shift Planetary Drive....473
Install Gear-Shift Planetary Drive....477
Remove B1 Brake Housing....480
Recondition B1 Brake....481
Install B1 Brake Housing....483
Remove B2-B3 Brake Housing....484
Recondition B2 Brake....485
Recondition B3 Brake....487
Install B2-B3 Brake Housing....489
Remove C4 Clutch....490
Cross Sectional View—C4 Clutch....309
Exploded View—C4 Clutch....309
Repair C4 clutch....494
Install C4 Clutch....497
Remove Reverse Brake....500
Exploded View—Reverse Brake....309
Repair Reverse Brake....504
Repair Reverse Brake....504
Install Reverse Brake....506
Remove Forward Clutch With Planetary Drive (Forward/Reverse)....507
Cross Sectional View—Forward Clutch with Planetary Drive....310
Exploded View—Forward Clutch with Planetary Drive....510
Repair Forward Clutch With Planetary Drive (Forward/Reverse)....512
Install Forward Clutch With Planetary Drive (Forward/Reverse)....518
Exploded View—Output Shaft....310
Replace Output Shaft....521
Group 20: Range Box....310
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Other Material....1112
Specifications....1137
Cross-Sectional View—Input Drive Shaft (30K)....528
Remove Intermediate Shaft....530
Repair Intermediate Shaft....534
Remove Input Drive Shaft....536
Repair Input Drive Shaft....538
Install Input Drive Shaft....542
Adjust Input Drive Shaft End Play....544
Intermediate Shaft Installation And Cone Point Adjustment....546
Adjust Intermediate Shaft End Play....551
Remove, Repair, and Install Shift Cover....553
Repair Shifting Mechanism....555
Repair Park Lock....557
Adjust Range Shift....559
Replace Speed Sensor....560
Section 56: MFWD Drive Systems....562
Group 00: Component Removal And Installation....562
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Other Material....1112
Specifications....1137
Sealing Instructions....715
Remove MFWD Clutch....570
Install MFWD Clutch....572
Remove MFWD Axle....573
Install MFWD Axle....576
Group 10: MFWD Clutch....562
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Specifications....1137
General Repair Procedures—MFWD Clutch....582
Cross-Sectional View—MFWD Clutch (PowrQuad PLUS™ or AutoQuad PLUS™)....584
Disassemble MFWD Clutch....586
Disassemble MFWD Clutch Pack....590
Assemble MFWD Clutch Pack....592
Assemble MFWD Clutch....595
Group 15: MFWD Axle....562
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Other Material....1112
Specifications....1137
Cross-Sectional View—Planetary Carrier and Wheel Hub....609
Remove, Recondition, And Install Planetary Carrier And Wheel Hub....611
Cross-Sectional View—Knuckle Spindle Assembly....622
Disassemble, Inspect, and Assemble Knuckle Spindle Assembly....623
Install MFWD Axle Into Repair Stand....635
Remove And Install Planetary Carrier-Wheel Hub-Knuckle Spindle—U-Joint/Axle Shaft Assembly....637
Determine Kingpin Shim Pack....639
Remove Differential Housing....641
Cross-Sectional View—Differential Housing—Standard Limited Slip Differential....643
Repair Differential Housing—Limited Slip Differential....645
Assemble Differential—Limited Slip Differential....649
Cross-Sectional View—Differential Drive Shaft and Input Quill— MFWD Axle....656
Remove And Disassemble Differential Drive Shaft....658
Determine Differential Drive Shaft Cone Point Shim Pack....662
Assemble And Install Differential Drive Shaft....664
Check Ring Gear Backlash And Determine Differential Case Bearing Cup Shim Pack—Limited Slip....669
Adjust Ring Gear Backlash....674
Backlash Shim Pack Example and Worksheet....675
Install Differential Case Bearing Cup and Differential Housing....676
Disassemble And Assemble Axle Housing—MFWD....677
Determine And Install Axle Housing Bearing Cup Shim Pack—MFWD....679
Preload Shim Pack Example And Worksheet....683
Install Axle Housing....772
Cross-Sectional View—Steering Cylinder Housing Assembly— MFWD Axle....688
Remove And Disassemble Steering Cylinder....689
Cross-Sectional View—Steering Cylinder....695
Assemble And Install Steering Cylinder....696
Replace MFWD Pivot Bushing....707
Section 57: Drive Systems....708
Group 00: Component Removal And Installation....708
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Other Material....1112
Specifications....1137
Sealing Instructions....715
Remove Final Drive....716
Install Final Drive....720
Remove Rear PTO Assembly....721
Install Rear PTO Assembly....723
Group 10: Rear Differential....708
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Specifications....1137
General Repair Procedures—Rear Differential....728
Remove Differential....730
Cross-Sectional View—Differential....733
Disassemble Differential....735
Assemble Differential....740
Adjust Differential Preload....746
Adjust Differential Backlash....748
Group 20: Final Drive....708
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Other Material....1112
Specifications....1137
General Repair Procedures—Final Drive....755
Remove Planet Pinion Carrier....757
Cross-Sectional View—Planet Pinion Carrier....760
Disassemble Planet Pinion Carrier....761
Exploded View—Planet Pinion Carrier....763
Assemble Planet Pinion Carrier....764
Cross-Sectional View—100 mm Rear Axle Housing And Shaft....766
Remove Axle Housing....767
Disassemble And Assemble Axle Housing....769
Disassemble And Assemble Axle Shaft....770
Install Axle Housing....772
Install Planet Pinion Carrier And Check Rolling Drag Torque....773
Group 30: Rear PTO....709
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Other Material....1112
Specifications....1137
General Repair Procedures—PTO....783
Cross-Sectional View—PTO Clutch....785
Remove And Disassemble PTO Clutch....787
Assemble And Install PTO Clutch....797
Remove And Disassemble Output Shaft and PTO Shifter....808
Remove And Disassemble Countershaft....812
Cross-Sectional View—Two-Speed Shiftable PTO Countershaft....817
Assemble And Install Countershaft....818
Cross-Sectional View—Two-Speed Shiftable PTO Output Shaft....821
Assemble And Install PTO Output Shaft and PTO Shifter....823
Exploded View—Shiftable PTO Shifter....832
Install Shifter....833
Replace PTO Output Shaft Oil Seal....836
Group 40: Primary Brakes....709
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Remove and Install Brake Plates, Disks, and Pistons....840
Section 60: Steering and Brakes....845
Group 05: Steering Column....845
List of References....1179
Specifications....1137
Remove Cowl and Plenum....849
Repair Steering Column (Standard and AutoTrac)....851
Replace Clutch Pedal Return Spring....858
Group 10: Hydrostatic Steering....845
List of References....1179
Specifications....1137
Remove and Install Steering Control Assembly (Standard and AutoTrac)....864
Group 15: Brake Valve....845
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Specifications....1137
General Repair Procedures—Brake Valve....845
Remove and Install Brake Valve....876
Disassemble, Inspect, and Assemble Brake Valve....880
Bleed Brakes....891
Power-Assisted Brake Capacity Test....894
Manual Brake Capacity Test (Engine OFF)....896
Section 70: Hydraulics....898
Group 05: Hydraulic System Repair....898
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Specifications....1137
General Repair Procedures—Hydraulic System....898
Use Special Wrench....905
Install Hydraulic Fittings....906
Group 10: Hydraulic Pump And Charge Pump....898
List of References....1179
Other Material....1112
Specifications....1137
Remove and Install Hydraulic Pump....911
Remove And Install Hydraulic Pump Controller....913
Repair Hydraulic Pump Controller....916
Exploded View—Hydraulic Pump....898
Disassemble, Inspect, and Assemble Hydraulic Pump....921
Exploded View—Hydraulic Charge Pump....898
Group 15: Hydraulic System Valves....898
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Specifications....1137
General Repair Procedures—Hitch and Inlet-Priority Valves....898
Remove And Install Hitch Valve....936
Exploded View—Hitch Valve....898
Disassemble, Inspect, and Assemble Hitch Valve....939
Disassemble, Inspect, and Assemble Inlet-Priority Valve....945
Test Surge Relief Valve....948
Group 20: Selective Control Valves and Couplers....898
List of References....1179
Specifications....1137
Other Material....1112
General Repair Procedures—Selective Control Valves....899
Remove and Install Selective Control Valves....955
Remove, Install, And Adjust Cables—Manual SCV....957
Exploded View—Manual Selective Control Valve (Three-Postion)....959
Replace Control Knob—Manual SCV (Three-Postion)....960
Inspect Poppet Load-Check Valves—Manual SCV (Three-Postion)....962
Inspect Pressure Compensator Valve—Manual SCV (Three-Postion)....963
Inspect Metering Valve—Manual SCV (Three-Postion)....964
Disassemble, Inspect, And Assemble Control Valve—Manual SCV (Three-Postion)....965
Exploded View—Manual SCV (Single-Position)....975
Disassemble, Inspect, And Assemble—Manual SCV (Single-Position)....976
Group 30: Rear 3-Point Hitch....899
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Specifications....1137
Remove and Install Hitch Lift Cylinders....985
Cross-Sectional View—Lift Cylinder....899
Disassemble, Inspect, and Assemble Lift Cylinder....988
Replace Rockshaft Housing Bushings....991
Repair Draft Link....994
Group 40: Bleed Hydraulic System....999
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Bleed Hydraulic System....999
Section 80: Miscellaneous....1001
Group 05: Hood....1001
List of References....1179
Specifications....1137
Remove and Install Hood....1005
Group 20: Wheels....1001
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Specifications....1137
Service Heavy-Duty Wheel Clamps....1012
Section 90: Operator Station....1022
Group 00: Component Removal and Installation....1022
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Specifications....1137
Remove Cab....1029
Install Cab....1037
Repair Cab....1038
Group 05: Heating, Ventilating, and Air Conditioning (HVAC)....1022
List of References....1179
Heater Line Routing....1041
Remove HVAC Module....1042
Install HVAC Module....1044
Remove and Install Heater Core....1045
Remove and Install Heater Control Valve....1051
Leak Test Manual Heater Control Valve....1050
Install Heater Control Valve....1051
Remove and Install Control Cable....1052
Adjust Heating/Cooling Controls....1054
Group 10: Air Conditioning System....1022
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Other Material....1112
Specifications....1137
Hose and Tubing O-Ring Connection Torques....1064
Discharge Air Conditioning System....1065
Flushing, Purging, and Evacuating Information....1067
Flush Air Conditioning System....1069
Purge Air Conditioning System....1073
Evacuate Air Conditioning System....1074
Charge Air Conditioning System....1076
Refrigerant Oil Information....1077
Check Compressor Oil Charge....1078
Determine Correct Refrigerant Oil Charge....1079
Add Refrigerant Oil to System....1081
Add Refrigerant Oil to Pressurized System....1082
Remove and Install Compressor....1084
Test Volumetric Efficiency....1086
Test Shaft Seal Leakage....1089
Disassemble and Assemble Compressor Clutch....1091
Check Clutch Hub Clearance....1093
Inspect Compressor Manifold....1094
Disassemble, Inspect, and Assemble Compressor....1095
Remove and Install Compressor Relief Valve....1098
Replace Receiver-Dryer....1099
Remove and Install Expansion Valve....1100
Remove Air Conditioning Condenser....1102
Leak Test Condenser....1103
Leak Test Evaporator....1104
Remove and Install Evaporator....1107
Group 15: Air Suspension Seat....1023
List of References....1179
Essential, Recommended and Fabricated Tools....1111
Other Material....1112
Specifications....1137
Remove and Install Seat....1114
Repair Seat Air System....1116
Repair Seat Suspension....1120
Repair Seat Back....1127
Repair Seat Control Knobs....1130
Group 25: Armrest....1023
List of References....1179
Disassemble and Assemble Armrest Adjustment Assembly....1134
Group 30: Cab Door and Windshield....1023
List of References....1179
Specifications....1137
Repair Cab Door Latch....1138
Cab Door Adjustment—Step 1....1024
Cab Door Adjustment—Step 2....1024
Cab Door Adjustment—Step 3....1024
Cab Door Adjustment—Step 4....1024
Cab Door Adjustment—Step 5....1024
Replace Windshield Glass or Seal....1147
Section 99: Dealer Tools....1148
Group 05: Dealer Fabricated Tools....1148
List of References....1179
DF1057—Axle Adjusting Tool....1155
DFRW4—Axle Wheel Hub Tool....1157
DFRW20—Compressor Holding Fixture....1158
DFRW30A—Axle Jacking Tool....1159
DFRW63 - DFRW64 - DFRW65 - DFRW66 - DFRW81—Tap-Out Harnesses....1160
DFRW70—Holding Tool....1162
DFRW92—Mounting Guide Pins....1163
DFRW94—Rear Axle Support Stand....1164
DFRW99—540/1000 PTO Adapter Assembly Bearing Installer....1165
DFRW132—Differential Side Bevel Gear End Play Tool....1166
DFRW139—Thermal Expansion Valve Replacement Tool....1168
DFRW151—Radiator Cap Adapter....1170
DFRW182—Cone Stand Adapter....1171
DFRW193—Modification to JT01730 Rear PTO Removal Bracket to a JT01730A....1172
DFRW194—MFWD Input Shaft Holding Tool....1173
Group 10: Essential And Recommended Tools....1148
List of References....1179
D01044AA Bushing, Bearing and Seal Driver Set....1184
D01045AA Disk Set....1185
D01047AA 17-1/2 and 30 Ton Hydraulic Puller Set....1186
D01048AA 17-1/2 Hydraulic Puller Set....1187
D01173AA 17-1/2 Ton Mechanical Puller Set....1188
D01290AA Push-Puller....1189
D01301AA Internal Puller....1190
D05104ST Radiator Pressure Tester....1191
D05223ST Engine Repair Stand....1192
D05277ST Pulley Remover....1193
D05361ST Rubber Stopper and Leak Detector Kit....1194
JDE80 Starter Wrench....1195
JDG19 Lifting Eyes....1196
JDG23 Lift Sling....1197
JDG141 Extraction Tool....1198
JDG155 Electrical Repair Tool Kit....1199
JDG215 Compressor Seal and Clutch Repair Kit....1200
JDG226 Special Hex Drive....1201
JDG303 Clutch Spring Washer Compressor....1202
JDG359 DEUTSCH Electrical Repair Tool Kit....1203
JDG537 Driver Handle....1204
JDG658 Special Hydraulic Wrench....1205
JDG707 Crimping Tool....1206
JDG708 AMP Crimping Tool....1207
JDG746 Compressor Seal Protector....1208
JDG747 A/C Compressor Clutch Spanner....1209
JDG748 Jaws....1210
JDG749 54-Inch Extension....1211
JDG750 Swivel Socket....1212
JDG753 PTO Seal Installer....1213
JDG754 Spring Compressor....1214
JDG755 Bushing Installer....1215
JDG761 Seal Installer....1216
JDG765 Bushing Installer....1217
JDG768 Pilot Pins....1218
JDG770 Seal Installer....1219
JDG771 Forcing Screw Pilot....1220
JDG772 Input Planetary Installation Tool....1221
JDG775 Seal Installer....1222
JDG778A Rolling Drag Torque Tool....1223
JDG783 Weather Pack Crimping Tool....1224
JDG789 Hydraulic Test Adapter....1225
JDG811 Puller....1226
JDG820 Flywheel Rotation Tool....1227
JDG839 Radiator Pressure Tester Adapter....1228
JDG851 Seal Installer....1229
JDG865 Crimping Tool....1230
JDG867 Axle Seal Installer....1231
JDG882 Mounting Guide Pins....1232
JDG928 Spanner Wrench....1233
JDG983 Snap Ring Expander Tool....1234
JDG1076 Cone Stand and Adapter....1235
JDG1076A Cone Stands and Adapters....1236
JDG1090 Yoke Holding Tool....1237
JDG1123 Driver Disk....1238
JDG1182 Puller Adapter....1239
JDG1209 Axle Support Bracket....1240
JDG1211 Bushing Installer Pilot....1241
JDG1212 Bushing Remover....1242
JDG1213 Tie Rod Wrench....1243
JDG1214 Steering Cylinder Rod Wrench....1244
JDG1215 Bearing Cup Installer Set....1245
JDG1216 Ring Gear Holding Tool....1246
JDG1217 Differential Housing Tool Set....1247
JDG1218A Seal Installer....1248
JDG1219 Seal Installer....1249
JDG1220 Spacer Installer....1250
JDG1221 Seal Installer Set....1251
JDG1222 Puller Jaws....1252
JDG1255 Slinger-Seal Installer....1253
JDG1272 Bushing-Seal Installer....1254
JDG1369 Terminal Extractor Tool....1255
JDG1424 Support Block....1256
JDG1655A Lifting Bracket....1257
JDG1662 Spacer Ring....1258
JDG1706 Bushing Collar Adapter....1259
JDG1707 Axle Lifting Bracket....1260
JDG1744 Master Repair Kit....1261
JDG1826 Seal Driver....1262
JDG10145 Crimping Tool....1263
JDG10146 Terminal Extraction Tool....1264
JDG10198 Crimping Tool....1265
JDG10353 DEUTSCH Crimp and Extractor Tool Set....1266
JDT32 Seal Installer Disk....1267
JDT44 2-1/2 in. Heavy Duty Socket....1268
JT01673 Bearing Cup Installer....1269
JT01778 Threaded Adapter (5/8 in. x 12 mm)....1270
JT02045 Recovery/Recycling, and Charging Station....1271
JT02050 Recovery/Recycling Station....1272
JT02051 Manifold with Gauges....1273
JT02063 Electronic Leak Detector....1274
JT02075 Air Conditioning Flushing Unit....1275
JT02081 Electronic Leak Detector....1276
JT02098 Air Conditioning R-12/R134a Fitting Kit....1277
JT02129 Air Conditioning Oil Injector....1278
JT02147 Tube Fitting....1279
JT05412 Universal Pressure Test Kit....1280
JT05471 Gauge w/Quick Coupler, 7000 kPa (70 bar) (1000 psi)....1281
JT05508 Lift Eye....1282
JT05726 Wheel and Axle Lift....1283
JT07045 Hydraulic Pressure Gauge....1284
JT07056 Service Jack....1285
JT07115 Master Hydraulic Kit....1286
JT07118 — Two-Valve Manifold....1287
JT07119 Test Hose....1288
JT07122 Splitting Stand....1289
JT07122-3 Splitting Stand Adapter....1290
JT07122-10 Splitting Stand Support Adapter Kit....1291
JT07130A PTO Housing Lifting Fixture....1292
JT07131A Differential Lifting Tool....1293
JT07134 — Bleed Pipe....1294
JT07195B Technician’s Electrical Repair Kit....1295
JT07208 Hydraulic Fitting Kit....1296
JT07218 Rear Axle Lifting Tool....1297
JT07219 Rear Axle Support Stand....1298
JT07359 Splitting Stand “L” Brackets....1299
John Deere Tractors 7715, 7815 Repair Service Manual (TM2190)
