John Deere Tractors 6830, 6930 Repair Service Manual (TM400619)
Catalog:
Price: US$ 59.00
Complete Repair Service Technical Manual for John Deere 2WD or MFWD Tractors 6830, 6930, with workshop information to maintain, repair, service like professional mechanics.
John Deere Tractors 6830, 6930 (European) workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm400619 - Traktoren 6830-6930 Reparatur Technical Manual.pdf
tm400619 - Traktoren 6830-6930 Reparatur Technical Manual.epub
PRODUCT DETAILS:
Total Pages: 1,712 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle/iPad/iPhone/Android.
Language: English
MAIN SECTIONS
Foreword
Safety
Safety Measures
General Information
Specifications
Tests and Adjustments
Predelivery Inspection
Engine
Removal and Installation of Components
Fuel, Air Intake, Cooling and Exhaust System
Removal and Installation of Components
Speed Control
Fuel System
Air Intake System
Cooling System
Cold-Weather Starting Aids
Exhaust System
Electrical System
Connector Information
Charging Circuit
Starting Circuit
Electrical Components
Electronic Control Units
Removal and Installation of Electronic Control Units
Removal and Installation of Terminating Resistors
PowrQuad Transmission
Removal and Installation of Components
Transmission Shift Unit
PowrQuad Module
Creeper Transmission
Range Transmission
Drive Train (without Transmission)
Removal and Installation of Components
U.J. Shaft and Torsion Damper
Front-Wheel Drive Clutch
Differential
Hydraulic Pump Drive
Final Drives
Rear PTO
Front Implement Drive
Steering and Brakes
Hydrostatic Steering
Brake Valve
Rear Brakes
Handbrake
Hydraulic Trailer Brake
Air-Brake System
Hydraulic System
Operator Controls
Oil Filter, Charge Pump and Hydraulic Pump
Valves
Hitch
Selective Control Valves and Couplers
Independent Control Valves (ICVs)
Miscellaneous
Removal and Installation of Components
Main Frame
Front Wheels, Rear Wheels and Fenders
Trailer Mounting and Swinging Drawbar
Triple Link Suspension (TLS) of Front-Wheel Drive Axle
Triple Link Suspension (TLS) of Front-Wheel Drive Axle - 3D Animation
Pick-Up Hitch
Operator's Cab
Removal and Installation of Components
Controls and Instruments
Air Conditioning System
Heating System
Seats
Operator's Cab
Special Tools
Special Tools (Dealer-Fabricated)
Special Tools (Available as Spare Parts)
tm400619 - Traktoren6830â6930 Reparatur
Table of Contents
Foreword
Section 05: Safety
Group 05: Safety Measures
Recognize Safety Information
”Important” Information
”Note” Information
Prevent Machine Runaway
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Safety Information - Air Brake System
Avoid Eye Contact With Radar
Keep ROPS Installed Properly
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Safety Measures on Electronic Control Units
Section 10: General Information
Group 05: Specifications
Specifications (Summary of References)
Engine Specifications
Cooling System
Electronic Fuel System with Common Rail (Denso)
Air Intake System
Electrical System
Hydrostatic Steering System
Clutch
PowrQuad Plus transmission
Creeper transmission
Rear PTO
Front PTO
Differential assembly
Differential lock
Final drives
Front-Wheel Drive
Hydraulic Brakes
Handbrake
Parking Lock
Hydraulic System with Axial Piston Pump (PFC System)
Hydraulic System with Gear-Type Pump (PC System)
Rockshaft
Front Hitch
Ground Speeds
Front and Rear Wheels
Dimensions and Weights
Capacities
Handling and Storing Diesel Fuel
Diesel Fuel
Bio-Diesel Fuel
Diesel Engine Oil and Filter Service Intervals
Lubricity of Diesel Fuel
Diesel Engine Break-In Oil
Diesel Engine Oil
Transmission and Hydraulic Oil
Front-Wheel Drive Axle Oil
Diesel Engine Coolant
Heavy Duty Diesel Engine Coolant
Supplemental Coolant Additives
Grease
Oil Filters
Mixing of Lubricants
Lubricant Storage
Operating in Warm Temperature Climates
Alternative and Synthetic Lubricants
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Hydraulic system inch fitting torques
Hydraulic system metric fitting torques
Product Identification and Sub-Assembly Serial Numbers
Engine Serial Number
Transmission serial number
Front wheel drive axle serial number
Operator's cab serial number
Operator's seat serial number
Sub-assembly serial numbers
Group 10: Tests and Adjustments
General References, Tune-Up
Specifications
Using High-Pressure Washers
Preliminary Engine Test
Tractor Tune-Up
Removing and Cleaning the Primary Air Cleaner Element
Checking the Air Cleaner Safety Element
Installing the Primary Air Cleaner Element
Checking Air Intake System Connections for Leaks
Checking Air Intake Hoses
Checking the Crankcase Vent Hose for Clogging
Cleaning Dirt from Radiator Screen
Adjust the Hood
Cleaning Radiator
Check Cap on Expansion Tank
Check the Radiator for Leaks
Checking the Engine's Thermostat
Checking the Fuel Transfer Pump Operation
Check Fuel Filter
Bleed Fuel System
Cleaning Water Trap
Check Transmission/Hydraulic System Oil Level
Checking the Oil Sight-Glass (when the Tire Combination has been Changed)
Run Engine until it is Warm and Check Engine Speeds
Check Electrolyte Level of Battery
Check Neutral Start Circuit
Checking the Starting Motor Operation
Checking the Lighting Circuit
Final Engine Check
Tractor Operation Check
Group 15: Predelivery Inspection
Inspection Before Delivery
Section 20: Engine
Group 00: Removal and Installation of Components
Engine - Removal and Installation of Components, Summary of References
Special Tools
Specifications
Remove the Engine
Install the Engine
Engine Mounting
Replace the Engine Mountings
Section 30: Fuel, Air Intake, Cooling and Exhaust System
Group 00: Removal and Installation of Components
Fuel, Air Intake, Cooling and Exhaust Systems - Removal and Installation of Components, Summary of References
Remove Engine Hood
Install Engine Hood
Remove Battery
Install Battery
Group 05: Speed Control
Speed Control (Summary of References)
General Information
Specifications
Replace Accelerator Pedal Assembly
Remove Accelerator Pedal Potentiometer
Group 10: Fuel System
Fuel System - Summary of References
General Information
Removing the Fuel Tank
Installing the Fuel Tank
Replace Fuel Level Sensor
Replace the Fuel Transfer Pump
Changing the Fuel Filters
Bleed the Fuel System
Group 15: Air Intake System
Fuel, Air Intake, Cooling and Exhaust Systems - Air Intake System, Summary of References
General Information
Air Cleaner - Exploded View
Replacing the sending unit for air cleaner restriction (B02)
Group 20: Cooling System
Cooling System - Summary of References
General Information
Specifications
Remove and Install the Transmission Oil Cooler
Remove the Radiator
Change the Fan or the Viscous Fan Drive
Remove and Install the Charge Air Cooler
Remove and Install the Expansion Tank
Install the Radiator
Fill Cooling System with Coolant
Relieve the Tension on the Drive Belt
Replace Drive Belt
Replacing the Drive Belt Tensioner
Remove and Install Fan Console (with Mechanical Coolant Pump)
Group 25: Cold-Weather Starting Aids
Cold-Weather Starting Aids - Summary of References
Fuel preheater
Transmission Oil Preheater on Transmission and on Charge Pump
Group 30: Exhaust System
Exhaust System - Summary of References
General Information
Specifications
Exhaust System to Top Right
Section 40: Electrical System
Group 05: Connector Information
Connectors - Summary of References
Special Tools
General
Using high-pressure washers
Disconnecting electrical circuits
Strip Wire Ends
Install a Terminal
WEATHER PACK Connectors
METRI PACK Connectors with Terminal Lock at the Rear
METRI PACK Connectors with Terminal Lock at the Front
METRI PACK Connectors
Connectors for Electronic Control Units
Connectors
CRIMP SNAP IN Connectors
KOSTAL Connectors
DEUTSCH Connectors
Individual Terminals
Fuse and Relay Boxes
Group 10: Charging Circuit
Charging Circuit - Summary of References
Special Tools
Specifications
Repairing the Alternator
Disconnecting Electrical Circuits
Relieve Drive Belt Tension
Remove/Install the Alternator
Remove and Install the Pulley
Group 15: Starting Circuit
Starter Motor Circuit - Summary of References
Specifications
Repairing the Starter Motor
Disconnecting Electrical Circuits
Remove and Install Starting Motor
Group 20: Electrical Components
Electrical Components – Summary of References
General information
Disconnecting electrical circuits
Adjusting the headlights
Adjust lights on the cab frame
Safety Instructions for Replacing a Halogen Bulb
Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units
Replacing Xenon (HID) Worklights and Ballast Units
Section 45: Electronic Control Units
Group 05: Removal and Installation of Electronic Control Units
Electronic Control Units - Summary of References
Disconnecting electrical circuits
Instructions when Replacing a VIN Control Unit
Instructions when Replacing a Control Unit
Safety Information
Replace BCU Control Unit
Replace EPC Control Unit
Replace ECU Control Unit
Replace TSC Control Unit
Group 10: Removal and Installation of Terminating Resistors
Terminating Resistors - Summary of References
Terminating Resistors for the CAN BUS (Cab)
Terminating Resistors for the CAN BUS (Open Operator's Station)
Section 55: PowrQuad Transmission
Group 00: Removal and Installation of Components
PowrQuad Transmission - Removal and Installation of Components, Summary of References
Special Tools
Specifications
PowrQuad Plus Transmission, Removal and Installation
Remove the PowrQuad Transmission - Preliminary Work
Remove the PowrQuad Transmission
Install the PowrQuad Transmission
Remove the Creeper Transmission
Installing the Creeper Transmission
Remove Range Transmission
Install the Range Transmission
Group 05: Transmission Shift Unit
PowrQuad Transmission - Transmission Shift Controls, Summary of References
Specifications
Check and Adjust Shift Mechanisms/Linkages and Park Lock
Recondition Range Shift Mechanism with Integrated Electrical Gear Shift Mechanism
Recondition Electrical Clutch Actuation
Group 10: PowrQuad Module
PowrQuad Module, Summary of References
Special Tools, Summary of References
Repair Specifications
Transmission Sub-Assemblies
Replace the Temperature Sensor and Pressure Switches
Remove and Install the Oil Filter Housing
Replace the Oil Filter
Remove and Install the Front Valve Housing
Remove and Install Valves in the Front Valve Housing
Remove and Install the Front Transmission Cover
Remove and Install the Valves in the Front Transmission Cover
Remove and Install the Shift Valve Housing
Remove and Install the Valves in the Shift Valve Housing
Remove the Transmission Oil Pump
Recondition the Transmission Oil Pump
Install the Transmission Oil Pump
Remove the Gear-Shift Planetary Drive
Recondition the Gear-Shift Planetary Drive
Install the Gear-Shift Planetary Drive
Remove the B1 Brake Housing
Recondition the B1 Brake
Install the B1 Brake Housing
Remove the B2-B3 Brake Housing
Recondition the B2 Brake
Recondition the B3 Brake
Install the B2-B3 Brake Housing
Remove the C4 Clutch
Repairing the C4 Clutch
Install the C4 Clutch
Remove the Reverse Brake
Recondition the Reverse Brake
Install the Reverse Brake
Remove the Forward Clutch with Planetary Drive (Forward/Reverse)
Reconditioning Forward Clutch with Planetary Drive (Forward/Reverse)
Install the Forward Clutch with Planetary Drive (Forward/Reverse)
Replace the Clutch Carriers for the C4 Clutch and the Forward Clutch
Replace the Transmission Output Shaft and Rear PTO Drive Shaft
Group 15: Creeper Transmission
Creeper Transmission - Reconditioning, Summary of References
Special Tools, Summary of References
Specifications
Recondition the Creeper Transmission
Group 20: Range Transmission
Range Transmission - Reconditioning, Summary of References
Special Tools, Summary of References
Repair Specifications
Range Transmission - Sectional View
Remove the Park Lock Pawl, Shift Components and Differential Drive Shaft
Remove the Drive Shaft
Disassemble the Drive Shaft
Assemble the Drive Shaft
Install the Drive Shaft
Adjust the End Play of the Drive Shaft
Install Differential Drive Shaft and Adjust Cone Point
Adjust the End Play of the Differential Drive Shaft
Install the Park Lock Pawl and Shift Components
Adjust the Range Shift Mechanism
Recondition the Shift Cover
Replace the Sensors B35 and B172
Section 56: Drive Train (without Transmission)
Group 00: Removal and Installation of Components
Drive Systems - Removal and Installation of Components, Summary of References
Special Tools
Specifications
Removing the FWD Clutch
Installing the FWD Clutch
Remove the Differential Housing
Install the Differential Housing
Remove Final Drives
Install Final Drives
Remove the Rear PTO
Install the Rear PTO
Removing the Front PTO
Installing the Front PTO
Group 05: U.J. Shaft and Torsion Damper
Drive Systems - U-Jointed Shafts and Torsion Damper, Summary of References
Special Tools
Use of Special Tool KJD10426
Specifications
Remove Front-Wheel Drive U.j. Shaft
Recondition the U.j. Shaft
Install Front-Wheel Drive U.j. Shaft
Remove U.j. Shaft (Engine)
Remove and Install the Ring-Shaped Cooler
Remove the Torsion Damper
Changing the Torsion Damper Bearings
Installing the torsion damper
Install Engine U.J. Shaft
Group 10: Front-Wheel Drive Clutch
Drive Systems - Front-Wheel Drive Clutch, Summary of References
Special Tools
Front-Wheel Drive Clutch - Repair Specifications
Front-Wheel Drive Clutch - Replace Solenoid Valve (Y03)
Front-Wheel Drive Clutch - Cross Section
Front-Wheel Drive Clutch - Exploded View
Disassemble Front-Wheel Drive Clutch
Recondition the Front-Wheel Drive Clutch
Assemble Front-Wheel Drive Clutch
Front-Wheel Drive Clutch - Adjust Axial Play of Clutch Shaft
Group 15: Differential
Drive Systems - Differential, Summary of References
Special Tools
Differential - Specifications
Replace Solenoid Valve for Differential Lock (Y05)
Differential - Sectional View
Differential - Exploded View
Remove the Differential
Recondition the Differential
Install the Differential
Differential - Adjust Preload
Differential - Adjust Backlash
Group 20: Hydraulic Pump Drive
Drive Systems - Hydraulic Pump Drive, Summary of References
Special Tools
Repair Specifications
Remove and Disassemble Pump Drive Pinion Gear
Remove and Disassemble the Pump Drive Gear
Assemble and Install Pump Drive Gear
Assemble and Install Pump Drive Pinion
Check and Adjust the Backlash of the Pump Drive Pinion
Group 25: Final Drives
Drive Systems - Final Drives, Summary of References
Final Drives - Special Tools
Final Drives - Repair Specifications
Final Drives - Sectional View
Removing the Planetary Carrier
Disassemble Planetary Carrier
Assemble Planetary Carrier
Remove Axle Housing
Disassemble and Asssemble Axle Housing
Disassemble and Assemble Axle Shaft
Final Drives - Install Axle Housing
Final Drives - Installing the Planetary Carrier and Checking the Rolling Drag Torque
Group 30: Rear PTO
Drive Systems - Rear PTO, Summary of References
Rear PTO - Special Tools
Repair Specifications
Replace the Output Shaft Seal Ring
PTO Clutch - Cross-Sectional View
PTO Clutch - Exploded View
Remove the PTO Clutch
Recondition the PTO Clutch
Install the PTO Clutch
Recondition the PTO Brake
PTO Drive Train - Exploded View
Remove PTO Drive Train
Recondition the Output Shaft
PTO Shifter - Exploded View (540/540E/1000 rpm, Shiftable)
Recondition the Countershaft
Install PTO Drive Train
Adjust the Tapered Roller Bearing of the Countershaft
Adjust the Tapered Roller Bearing of the Bearing Support
Remove the Modulating Valve
Recondition the Modulating Valve
Install the Modulating Valve
Recondition the Solenoid Valve for Rear PTO (Y04)
Recondition the Rear PTO Speed Sensor (B06)
Rear PTO - Recondition the Oil Sight-Glass
Group 40: Front Implement Drive
Drive Systems - Front Implement Drive, Summary of References
General Information
Specifications
Summary of Torques
Preliminary Work
Install and Remove Drive Shaft
Section 60: Steering and Brakes
Group 05: Hydrostatic Steering
Steering and Brakes - Hydrostatic Steering, Summary of References
Special Tools
Specifications
Preliminary Work
Disconnect/Connect Steering or Brake Hoses
Steering Unit Removal
Disassembling the Steering Valve
Exploded View of Steering Valve
Assembling the Steering Valve
Hydrostatic Steering - Adjust Shock Valves
Steering Wheel and Column (with Cab)
Steering Unit Installation
Group 15: Brake Valve
Steering and Brakes - Brake Valve, Summary of References
Brake Valve - Special Tools
Brake Valve - Repair Specifications
Accumulators - Remove and Install
Recondition Guide Piece and Piston
Two-Stage Brake Valve - Exploded View
Remove the Two-Stage Brake Valve
Recondition Two-Stage Brake Valve
Install Two-Stage Brake Valve
Power Fill Brake Valve - Exploded View
Remove Brake Valve (Power Fill Brakes)
Recondition Brake Valve (Power Fill Brakes)
Install Brake Valve (Power Fill Brakes)
Group 20: Rear Brakes
Steering and Brakes - Rear Wheel Brakes, Summary of References
Rear Brakes - Repair Specifications
Rear Brakes - Exploded View
Remove the Rear Brakes
Recondition the Rear Brakes
Install the Rear Brakes
Replace the Retraction Pins on the Rear Brakes
Group 25: Handbrake
Steering and Brakes - Handbrake, Summary of References
Handbrake - Specifications
Handbrake - Exploded View
Remove Handbrake
Install Handbrake
Handbrake - Adjust the Brake Band
Handbrake - Replace Handbrake Cable
Group 30: Hydraulic Trailer Brake
Steering and Brakes - Hydraulic Trailer Brake, Summary of References
Hydraulic Trailer Brake - Repair Specifications
Repair Information
Hydraulic Trailer Brake - Change Trailer Brake Valve
Group 35: Air-Brake System
Steering and Brakes - Air Brake System, Summary of References
Special Tools
Repair Specifications
Safety Instructions
Screw Union Installation
Change the Compressor
Gaskets for the Compressor
Change the Compressed Air Tank
Change the Pressure Control Valve
Change the Precharge Valve
Changing the Delay Valve
Change the Trailer Control Valve (for Dual-Line Brakes)
Change the Trailer Control Valve (for Single-Line Brakes)
Changing the Coupling Ends
Section 70: Hydraulic System
Group 05: Operator Controls
Recondition Controls - Summary of References
Specifications
Selective Control Valves (M-SCVs) - Remove and Install the Actuating Elements
Selective Control Valves (M-SCVs) - Adjust the Bowden Cable
Remove and Install the Multi-Function Lever (on Floor Plate) for M-ICVs
Adjust the Multi-Function Lever (on Floor Plate) for M-ICVs
Group 10: Oil Filter, Charge Pump and Hydraulic Pump
Oil Filter, Charge Pump and Hydraulic Pump - Summary of References
Other Material
Repair Specifications
Remove and Install Hydraulic Oil Primary Filter
Recondition the Hydraulic Oil Filter
PC Hydraulic System - Removing the Hydraulic Pump
PC Hydraulic System - Hydraulic Pump, Remove Installation Plate with Lube Oil Valve
PC Hydraulic System - Remove and Install Lube Oil Valve
PC Hydraulic System - Hydraulic Pump, Install Installation Plate with Lube Oil Valve
PC Hydraulic System - Installing the Hydraulic Pump
PFC Hydraulic System - Remove and Install the Charge Pump
PFC Hydraulic System - Remove and Install the Charge Pump and Lube Oil Valve
PFC Hydraulic System - Remove and Install the Additional Oil Reservoir
PFC Hydraulic System - Hydraulic Oil Reservoir, Clean the Restrictor Plug
PFC Hydraulic System - Hydraulic Pump, Remove and Install the Pressure-and-Flow Controller
PFC Hydraulic System - Hydraulic Pump, Recondition the Pressure-and-Flow Controller
PFC Hydraulic System - Remove and Install the Hydraulic Pump
PFC Hydraulic System - Recondition the Hydraulic Pump
Group 15: Valves
Recondition the Valves - Summary of References
Recondition the Valves - Special Tools, Summary of References
Repair Specifications
Hydraulic System — General Instructions on Safety and Repair
PC Hydraulic System - Removal and Installation of the Priority Valve
PC Hydraulic System - Reconditioning the Priority Valve
PFC Hydraulic System - Removal and Installation of the Priority 1 Control Block
PFC Hydraulic System - Reconditioning the Priority 1 Control Block
PFC Hydraulic System - Removal and Installation of the Control Block with or without Priority 2
PFC Hydraulic System - Reconditioning the Control Block (without Priority 2)
PFC Hydraulic System - Reconditioning the Priority 2 Control Block
PFC Hydraulic System - Removal and Installation of the Priority 3 Control Block
PFC Hydraulic System - Reconditioning the Priority 3 Control Block
Group 20: Hitch
Reconditioning the Hitch - Summary of References
Other Material
Specifications
Hitch Valve, Remove and Install the Stepper Motor
Removal and Installation of the Hitch Valve
Reconditioning the Hitch Valve
Rockshaft - Remove and Install the Position Sensor and Toothed Segment
Rockshaft - Remove and Install Rockshaft
Rockshaft - Remove Rockshaft Cylinders
Hitch — Repairing the lift cylinder
Rockshaft - Install Rockshaft Cylinders
Hitch - Remove and Install Draft Load Potentiometer and Draft Link Support
Group 25: Selective Control Valves and Couplers
Reconditioning the Selective Control Valves (SCVs) and Couplers - Summary of References
Repair Specifications
Repair the Selective Control Valves (SCVs) and Couplers - General Instructions on Safety and Reconditioning
Removal and Installation of the Selective Control Valves (SCVs)
Reconditioning the Selective Control Valves (M-SCVs 100) (up to Tractor Serial Number 663408)
Reconditioning the Selective Control Valves (M-SCVs 100) (from Tractor Serial Number 663409)
Reconditioning the Selective Control Valves (M-SCVs 200) (up to Tractor Serial Number 663408)
Reconditioning the Selective Control Valves (M-SCVs 200) (from Tractor Serial Number 663409)
Reconditioning the Selective Control Valves (M-SCVs 300) (up to Tractor Serial Number 663408)
Reconditioning the Selective Control Valves (M-SCVs 300) (from Tractor Serial Number 663409)
Reconditioning the Selective Control Valves (M-SCVs 350) (up to Tractor Serial Number 663408)
Reconditioning the Selective Control Valves (M-SCVs 350) (from Tractor Serial Number 663409)
Selective Control Valves (SCVs) - Reconditioning the Couplers
Group 30: Independent Control Valves (ICVs)
Independent Control Valves (ICV) - Summary of References
Specifications
Removing the Independent Control Valves (M-ICVs)
Reconditioning the Independent Selective Control Valves (M-ICVs) (up to Tractor Serial Number 663408)
Reconditioning the Independent Selective Control Valves (M-ICVs) (from Tractor Serial Number 663409)
Install the Independent Control Valves (M-ICVs)
Section 80: Miscellaneous
Group 00: Removal and Installation of Components
Miscellaneous - Removal and Installation of Components, Summary of References
Special Tools
Specifications
Remove and Install the Main Frame (Summary of References)
Preliminary Work for Removal of the Main Frame
Remove the Main Frame
Install the Main Frame
Remove and Install the Front-Wheel Drive Axle (Summary of References)
Remove Front-Wheel Drive Axle
Install Front-Wheel Drive Axle
Remove Front-Wheel Drive Axle with TLS
Install Front-Wheel Drive Axle with TLS
Remove and Install the Front Axle Support (Summary of References)
Remove the Front Axle Support
Install the Front Axle Support
Group 05: Main Frame
Miscellaneous - Main Frame, Summary of References
Repair specifications
Repair of Main Frame
Group 15: Front Wheels, Rear Wheels and Fenders
Front Wheels, Rear Wheels and Fenders – Summary of References
Special Tools
Specifications
Pivoting Front Fender
Remove the Front and Rear Wheels
Recondition the Front and Rear Wheels
Install the Front and Rear Wheels
Group 20: Trailer Mounting and Swinging Drawbar
Trailer Mounting and Swinging Drawbar - Summary of References
Specifications
Check the Manually-Operated Trailer Hitch for Wear
Check the Manually-Operated Hitch for Wear (Italy and Spain Only)
Check the Remote-Controlled Trailer Hitch for Wear
Checking the Tow-Hook for Wear
Check the Hitch Ball for Wear
Check the Drawbar for Wear
Install Rigid Trailer Mounting
Install the Guide Rails
Repair of Automatic Trailer Hitch
Remote Control for Automatic Trailer Hitch
Reconditioning the height-adjustable trailer hitch (Italy and Spain only)
Swinging Drawbar
Swinging Drawbar with Pick-Up Hitch
Adjust the Retaining Strap
Group 25: Triple Link Suspension (TLS) of Front-Wheel Drive Axle
Triple Link Suspension (TLS) of Front-Wheel Drive Axle - Summary of References
Special Tools
Repair Specifications
Relieve Pressure in the Hydraulic System
Remove and Install the Oscillation Limiter
Remove the Panhard Link
Install the Panhard Link
Remove and Install the Sensor Rod
Remove the Sensor for TLS Position
Repairing the Sensor for TLS position
Install the Sensor for TLS Position
Remove the Hydraulic Cylinder
Recondition the Hydraulic Cylinder
Install the Hydraulic Cylinder
Remove the Control Block
Recondition the Valves in the Control Block
Install the Control Block
Remove the Accumulator
Recondition the Accumulator
Install the Accumulator
Remove and Recondition the Bearing Support
Install the Bearing Support
Group 253D: Triple Link Suspension (TLS) of Front-Wheel Drive Axle - 3D Animation
Triple Link Suspension (TLS) of Front-Wheel Drive Axle - 3D Animation - Summary of References
Remove and Install the Oscillation Limiter - 3D Animation
Remove the Panhard Link - 3D Animation
Install the Panhard Link - 3D Animation
Remove and Install the Connecting Rod - 3D Animation
Remove the Sensor for TLS Position - 3D Animation
Recondition the Sensor for TLS Position - 3D Animation
Install the Sensor for TLS Position - 3D Animation
Remove the Hydraulic Cylinder - 3D Animation
Remove the Control Block - 3D Animation
Recondition the Valves in the Control Block - 3D Animation
Install the Control Block - 3D Animation
Remove the Accumulator - 3D Animation
Recondition the Accumulator - 3D Animation
Install the Accumulator - 3D Animation
Remove and Recondition the Bearing Support - 3D Animation
Install the Bearing Support - 3D Animation
Group 30: Pick-Up Hitch
Pick-Up Hitch - Summary of References
Specifications
Pick-Up Hitch — General Safety and Repair Information
Check Tow Hook on Pick-Up Hitch for Wear
Removing and Installing the Pick-Up Hitch
Pick-Up Hitch - Exploded View
Pick-Up Hitch - Control Lever and Lift Links
Pick-Up Hitch - Hydraulic Parts
Recondition the Retainer Spring
Repairing the Latch Housing
Recondition the Hydraulic Cylinder
Adjust the Lift Links
Adjusting the Guide Stop
Adjust the Locking Pin
Pick-Up Hitch — Operational Check
Section 90: Operator's Cab
Group 00: Removal and Installation of Components
Operator's Cab - Removal and Installation of Components, Summary of References
Special Tools
Repair Specifications
Tilt Operator's Cab Upward
Tilt Operator's Cab Downward
Remove Operator’s Cab
Install Operator's Cab
Check and Adjust Shift Units
Group 05: Controls and Instruments
Controls and Instruments - Summary of References
Remove and Install the Dome Light
Remove and Install the Console Light
Group 10: Air Conditioning System
Air-Conditioning System (Summary of References)
Air-Conditioning System - Special Tools, Summary of References
Repair Specifications
Torques for Tightening Refrigerant Hoses
Air-Conditioning System - Safety at Work
Storage of Refrigerant Containers
Air-Condtioning/ClimaTrak - Important
Air-Conditioning System - Service Work
Air-Conditioning System - Preventive Maintenance
Air-Conditioning - Test with Air-Conditioning Service Unit
Discharge the System
Evacuate the System
Fill with Refrigerant Oil
Air-Conditioning Service Unit - Fill with Refrigerant Oil
Instructions for Starting Up the DENSO Air-Conditioning Compressor
Fill the System
Leak Test
Remove the Compressor
Checking Level in the Compressor
Disassemble the Compressor Clutch
Check Clutch Hub Clearance
Check Compressor Manifold
Install Compressor
Remove and Install Condenser
Remove and Install Receiver-Drier
Remove and Install the Evaporator and Expansion Valve
Replacing the Expansion Valve
Install the Condensation Water Drain Hoses
Remove and Install the Sensor for Refrigerant Pressure
Group 20: Heating System
Heating System (Summary of References)
Remove and Install the Fan and Radiator
Remove and Install the Cab Air Filter
Remove and Install the Recirculated Air Filter
Adjust the Bowden Cables for Air Flow
Group 25: Seats
Seats (Summary of References)
Specifications
Seats - Special Tools, Summary of References
Comfort Seat MSG85 - Remove and Install Lumbar Support
Comfort Seat MSG85 - Remove and Install the Lap-Strap
Comfort Seat MSG85 - Remove and Install the Backrest
Comfort Seat MSG85 - Remove and Install the Adjusting Mechanism for Seat Tilt and Seat Length
Comfort Seat MSG85 - Remove and Install the Integral Turntable and Baseplate
Comfort Seat MSG85 - Remove and Install the Horizontal Shock Absorber
Comfort Seat MSG85 - Remove and Install the Horizontal Spring Assembly
Comfort Seat MSG85 - Remove and Install the Upper Section of Spring Assembly
Comfort Seat MSG85 - Remove and Install the Vertical Shock Absorber
Comfort Seat MSG85 - Remove and Install the Lower Section of Spring Assembly
Comfort Seat MSG85 - Remove and Install the Weight-Adjusting Mechanism
Comfort Seat MSG85, Remove and Install the Rocker
Comfort Seat MSG85 - Remove and Install the Pneumatic Lumbar Support
Comfort Seat MSG85 - Remove and Install the Seat Switch
Air Comfort Seat MSG95 - Remove and Install the Compressor
Air Comfort Seat MSG95 - Remove and Install the Air Spring
Air Comfort Seat MSG95, Check and Adjust the Height-Adjustment Bowden Cables and Lever
Air Comfort Seat MSG95, Remove and Install the Height-Adjustment Bowden Cables and Lever
Air Comfort Seat MSG95 - Adjust the Level Control (Micro-Switch, Vent Valve)
Air Comfort Seat MSG95 - Remove and Install the Level Control with Height Stop
Air Comfort Seat MSG95 - Remove and Install the Compressed-Air Hoses (Hoses with Quick-Coupling System)
Air Comfort Seat MSG95 - Remove and Install the Compressed-Air Hoses (Hose System with Clamps)
Air Comfort Seat MSG95 - Remove and Install the Air Tank with Additional Capacity
Exploded View of the Instructional Seat
Group 30: Operator's Cab
Operator's Cab (Summary of References)
Remove the Cab Frame
Cab Mounting Torques
Remove and Install the Outer Roof
Remove and Install the Roof Hatch
Remove and Install the Roller Sun-Visors
Remove and Install the Windshield
Remove and Install the Rear Window
Install the Door Lock
Adjust the Windshield and Rear Window Contact Pressure
Remove and Install the Cab Door
Remove and Install the Storage Compartment
Remove and Install the Inner Roof Trim
Section 99: Special Tools
Group 05: Special Tools (Dealer-Fabricated)
DFLX1 - Adapter Strut
DFLX4 - Suspension Device for AutoPowr/IVT Transmission
DFLX5 - Lifting Eye for Operator's Cab
DFLX6 - Bushing
DFLX7 - Turning Device
DFLX10 - Holding Tool
DFLX13 - Holding Device
DFLX14 – Suspended MFWD Axle Housing Bracket
DFLX15 - Holding Device for Tractor Components
DFLX17 - Assembly and Guide Mandrels
DFLX20 - Unlocking Device for Park Lock
DFLX22 – Socket Wrench Insert
DFLX23 – Socket Wrench Insert
DFLX24 - Seal Installer
DFLX25 – Driver
DFLX27 – Driver
DFLX28 - Installation Tool for Park Lock Control Block
DFLX29 - Support
DFLX30 - Tube for Park Lock Control Block, Removal and Installation
DFLX41 – Socket Wrench Insert
DFLX42 - Turning Device
DFRW29 - Housing Adapter
DFRW30 - Axle Jacking Tool
DFRW79 – Piston Holding Tool
Group 10: Special Tools (Available as Spare Parts)
AR52361 - Socket
D01019AA - Single-Stage, Manually Operated Pump
D01042AA – Load-Positioning Sling
D01045AA - Bushing, Bearing and Seal Driver Set
D01047AA - Set of Pullers for Removing Bearings and Bushings
D05007ST - Tractor Splitting Stand
FKM10002 / JT05470 - Universal Pressure Test Kit
FKM10427 - Crimping Pliers
FKM10436 - Refrigerant Oil Injector
FKM10440 - RD5N Vacuum Pump
FKM10442 - RG5000 Refrigerant Extractor
FKM10443 - Charging Valve
FKM10444 - Electronic Refrigerant Leak Detector
FKM10445 - Universal Pressure Test Kit
FKM10446 - PAG Oil (ND-OIL8)
FKM10447 - MINI CAN
FKM10455 - Extraction Tool
FKM10456 - Extraction Tool
FKM10457 - Extraction Tool
FKM10461 - Wiring Harness Repair Kit
FKM10469 - Crimping Pliers
FKM10478 - Air-Conditioning Service Unit SECU-S
JDG18 - Snap Ring Tool
JDG19 – Special Mounting Brackets
JDG23 – Lifting Sling
JDG359 - Electrical Repair Tool Kit
JDG360 - DEUTSCH Crimping Pliers
JDG361 - Extraction Tool
JDG362 - Extraction Tool
JDG364 - Extraction Tool
JDG536 - Handle
JDG708 - AMP Crimping Tool
JDG749 - 1,30 m (52 in.) Torque wrench extension
JDG750 – Swivel Socket
JDG753 - Driver Disk
JDG754 - Spring Compressor
JDG765 - Bushing Installer
JDG772 - Planetary Installation Tool
JDG775 - Seal Installer
JDG776 - Extraction Tool
JDG777 - Extraction Tool
JDG785 - Extraction Tool
JDG820 – Flywheel Turning Tool
JDG783 - Crimping Pliers
JDG1369 - Terminal Extraction Tool
JDG1655A - Suspension Device for PowrQuad Transmission
JDG1725 - Extraction Tool
JDG1727 - Crimping Pliers
JDG1744 - Electrical Repair Tool Kit
JDG10974EU - Air-Conditioning Service Unit
JDH43A - Tester for Pressure-Relief Valves
JDT44 - Socket Wrench (2-1/2 in.)
JT02043 - Support Stand
JT02044 - Support Stand
JT03248 - Fitting
JT05723 – Medium-Duty Rear Tractor Splitting Stand
JT05724 – Medium-Duty Front Tractor Splitting Stand
JT05725 – Universal Support Stand
JT07211 - Support Stand
KJD10169B - Special Puller
KJD10173 - Special Tool
KJD10194 - Pressure Gauge Set for Air Brake System
KJD10293 – Disconnecting Tool
KJD10527 - Extraction Tool
KJD10529 - Cutting Tool
KJD10530 - Pliers
KJD10557 - Cab Tilting Device
KJD10564 - Special Socket Wrench Insert
KML10018 - Assembly Tool Set
KJD10570 - Safety Equipment (Air-Conditioning Service)
KJD10571 - Protective Cover for Air-Conditioning Service Unit
KJD10572 - Standard Flushing Kit (Air-Conditioning Service)
KJD10573 - UV Contrast Agent (Air-Conditioning Service)
KJD10574 - Hose Extensions (2.5 m) (Air-Conditioning Service)
KJD10575 - PAG Oil (Air-Conditioning Service)
KJD10576UV - Lamp and Safety Goggles (Air-Conditioning Service)
KJD10577 - Filter/Receiver-Drier Cartridge for Air-Conditioning Service Unit
KJD10709 – Lifting Tool for Planetary Drive
KLM10019-1 - Crimping Pliers
KLM10019-4 - Extraction Tool
OTC7062A - Holder
John Deere Tractors 6830, 6930 Repair Service Manual (TM400619)
