Complete service Repair manual for John Deere / BELL B35C and B40C Articulated Dump Truck, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

John Deere / BELL B35C and B40C Articulated Dump Trucks workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 1,801 pages
File Format: PDF (Windows & Mac & Linux)
Language: English

tm1816 - B35C and B40C Articulated Dump Truck Repair Technical Manual.pdf

MAIN CONTENTS
 Foreword
   Technical Information Feedback Form
   Machine Number Identification
   General Information
      Safety
      General Specifications
      Torque Values
      Fuels and Lubricants
   Wheels
      Removal and Installation
   Axles and Suspension Systems
      Removal and Installation
      Differential or Bevel Drive
      Input Drive Shafts And U-Joints
      Axle Mounting Parts
      Axle Shaft, Bearings, and Reduction Gears
   Transmission
      Removal and Installation
      Input Drive Shafts and U-Joints
      Mounting Parts
      Gear, Shafts, and Power Shift Clutches
      Hydraulic System
   Engine
      Removal and Installation
      Crankshaft, Main Bearings, and Flywheel
      Camshaft and Timing Gear Train
      Cylinder Block, Liners, Pistons and Rods
      Lubrication System
      Cylinder Head and Valves
      Exhaust System
      Fuel Injection System
      Air Intake Manifold System
      Turbocharger
      Cooling System
      Thermostats, Housing and Water Piping
      Starting Motor and Fastenings
   Engine Auxiliary System
      Cold Weather Starting Aids
      Cooling System
      Speed Controls and Fuel Shut Off
      Intake System
      External Exhaust Systems
      Engine Mounting
      External Fuel Supply Systems
   Connector Drive (Flexplate)
      Elements
   Transfer Drive
      Removal and Installation
      Gears, Shafts, and Bearings
   Steering System
      Secondary Steering
      Hydraulic System
   Service Brakes
      Active Elements
      Hydraulic System
   Park Brake
      Active Elements
   Electrical System
      Batteries, Support, and Cables
      Alternator, Regulator and Charging System Wiring
      Lighting System
      Wiring Harness and Switches
      System Controls
      Instruments and Indicators
      Motors and Actuators
   Frame and Supporting Structure
      Frame Installation
      Frame Bottom Guards
   Operation`s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Steps and Handholds
      Heating and Air Conditioning
   Sheet Metal and Styling
      Hood or Engine Enclosure
      Miscellaneous Shields
      Fenders
   Safety and Convenience
      Mirror
      Horn and Warning Devices
      Lighter and Accessory Port
      Sun Visor
      Reflectors
   Main Hydraulic System
      Hydraulic System
   Pneumatic Systems
      Pumps and Drives
      Control Valves
      Reservoir, Filter, and Trap
      Cylinders
   Haulage Device
      Hydraulic System
   Dealer Fabricated Tools
      Dealer Fabricated Tools

tm1816 - B35C and B40C Articulated Dump Truck Repair

Table of Contents

Foreword

Technical Information Feedback Form

Machine Number Identification

Section 00: General Information

Group 0001: Safety

Handle Fluids Safely-Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Service Tires Safely

Practice Safe Maintenance

Use Proper Tools

Dispose of Waste Properly

Live With Safety

Group 0002: General Specifications

Articulated Dump Truck Left Side View

B35C Articulated Dump Truck Specifications

B40C Articulated Dump Truck Specifications

B35C Engine Specifications

B40C Engine Specifications

B35C Travel Speeds

B40C Travel Speeds

Drain and Refill Capacities

Group 0003: Torque Values

Hardware Torque Specifications

Metric Bolt and Cap Screw Torque Values

Additional Metric Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Metric Cap Screw And Nut Torque Values

Imperial and SAE (Inch) Cap Screw And Nut Torque Values

Check Oil Lines And Fittings

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Service Recommendations for Metric Series Four Bolt Flange Fitting

Service Recommendations For Inch Series Four Bolt Flange Fittings

Group 0004: Fuels and Lubricants

Diesel Fuel

Low Sulfur Diesel Fuel Conditioner

Handling and Storing Diesel Fuel

Do Not Use Galvanized Containers

Fuel Tank

Diesel Engine Oil

Hydraulic Oil and Transfer Case Oil

Transmission Oil

Multipurpose Lubricant (Axles and Final Drives)

Grease

Alternative and Synthetic Lubricants

Lubricant Storage

Mixing of Lubricants

Section 01: Wheels

Group 0110: Removal and Installation

Specifications

Service Equipment and Tools

Remove and Install Wheels

Remove and Install Tire

Check Tire Pressure-B35C

Check Tire Pressure-B40C

Section 02: Axles and Suspension Systems

Group 0200: Removal and Installation

Specifications

Remove and Install Front Axle

Remove and Install Middle Axle

Remove and Install Rear Axle

Group 0210: Differential or Bevel Drive

Service Equipment and Tools

Specifications

Other Material

Remove and Install Front And Middle Axle Differential

Disassemble and Assemble Front Axle Differential

Disassemble and Assemble Middle Axle Differential

Remove and Install Rear Axle Differential

Disassemble and Assemble Rear Axle Differential

Checking Controlled Traction Clutch (Differential Lock) Condition

Remove and Install Axle Breather

Group 0225: Input Drive Shafts And U-Joints

Service Equipment and Tools

Other Material

Specifications

Remove and Install Transfer Case-To-Front Axle Drive Shaft

Remove and Install Transfer Case-To-Oscillation Joint Drive Shaft

Remove and Install Oscillation Joint-To-Park Brake Drive Shaft

Remove and Install Park Brake-To-Middle Axle Drive Shaft And Park Brake Disk

Remove and Install Middle Axle-To-Rear Axle Drive Shaft

Group 0242: Axle Mounting Parts

Service Equipment and Tools

Other Material

Specifications

Remove and Install Front Axle Stabilizer

Remove and Install Middle Axle Drag Links

Remove and Install Middle Axle Upper Link

Remove and Install Middle Axle Stabilizer

Remove and Install Rear Axle Stabilizer

Remove and Install Rear Axle Drag Link

Remove and Install Rear Axle Upper Link

Remove and Install Walking Beam

Remove and Install Walking Beam Bearing

Remove and Install Walking Beam Rubber Mount

Remove and Install Front Suspension Strut (Hydraulic Cylinder)

Remove and Install Front Axle Pivot Bearing

Group 0250: Axle Shaft, Bearings, and Reduction Gears

Service Equipment and Tools

Other Material

Specifications

Remove and Install Outboard Planetary

Disassemble and Assemble Outboard Planetary

Remove and Install Axle Shaft

Remove and Install Axle Hub

Section 03: Transmission

Group 0300: Removal and Installation

Remove and Install Transmission

Group 0325: Input Drive Shafts and U-Joints

Specifications

Other Material

Remove and Install Transmission-To-Transfer Case Drive Shaft

Group 0342: Mounting Parts

Other Material

Specifications

Remove and Install Transmission Mount

Group 0350: Gear, Shafts, and Power Shift Clutches

Service Equipment and Tools

Specifications

Disassemble Transmission

Disassemble and Assemble Torque Converter

Disassemble and Assemble Torque Converter Housing

Disassemble and Assemble Front Support and Charging Oil Pump

Disassemble and Assemble C1/C2 Clutch

Disassemble and Assemble C3/C4 Clutch and Main Housing

Disassemble and Assemble Main Shaft

Disassemble and Assemble P1 Planetary

Disassemble and Assemble P2 Planetary

Disassemble and Assemble Rear Cover

Disassemble and Assemble Control Valve

Assemble Transmission

Remove and Install Main Pressure Regulator

Remove and Install Lube Filter

Remove and Install Main Filter

Remove and Install Converter Regulator Valve

Remove and Install Lube Pressure Regulator

Remove and Install Shift Solenoids

Remove and Install Torque Converter

Clean Transmission Breather

Replace Transmission Oil

Remove and Install Transmission Dipstick

Remove and Install Transmission Suction Filter Housing and Suction Filter

Remove and Install Transmission Oil Level Sensor

Remove and Install Transmission Oil Temperature Sender

Group 0360: Hydraulic System

Specifications

Remove and Install Transmission Oil Cooler (Radiator)

Remove and Install Transmission Oil Cooler (Left Fender)-400C

Remove and Install Transmission Oil Cooler Fan-400C

Remove and Install Transmission Oil Pump and Drive

Remove and Install Transmission Control Valve

Remove and Install Transmission Oil Lines

Section 04: Engine

Group 0400: Removal and Installation

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove and Install Engine

Install Engine on Repair Stand

Group 0401: Crankshaft, Main Bearings, and Flywheel

Service Equipment and Tools

Other Material

Specifications

Crankshaft and Main Bearing Failure Analysis

Remove and Install Crankshaft Rear Oil Seal

Check Crankshaft End Play

Remove and Install Crankshaft Front Oil Seal and Wear Sleeve

Remove and Install Timing Case Cover

Remove Timing Case

Remove Flywheel

Remove Flywheel Housing

Inspect Flywheel and Ring Gear

Remove and Install Flywheel Ring Gear

Remove Crankshaft

Inspect Crankshaft

Measure Crankshaft Bearings and Journals

Crankshaft Grinding Guidelines

Crankshaft Grinding Specifications

Remove and Install Crankshaft Gear

Install Main Bearings and Crankshaft

Remove and Install Rear Wear Sleeve

Install Timing Case

Install Flywheel Housing

Install Flywheel

Bleed Engine Oil Circuit after Major Overhaul

Group 0402: Camshaft and Timing Gear Train

Specifications

Check Valve Lift

Check Camshaft End Play and Measure Gear Backlash

Remove Camshaft

Inspect and Measure Camshaft

Install Camshaft

Group 0403: Cylinder Block, Liners, Pistons and Rods

Service Equipment and Tools

Specifications

Preliminary Liner, Piston, and Rod Checks

Remove Pistons and Connecting Rods

Measure Cylinder Liner Protrusion

Remove Cylinder Liners

Visually Inspect Cylinder Liners

Deglaze Cylinder Liners

Clean Cylinder Liners

Disassemble Pistons and Connecting Rods

Clean Pistons

Visually Inspect Pistons

Measure Cylinder Liners

Inspect Piston Pins and Bushings

Replace Piston Pin Bushing in Connecting Rod

Inspect and Clean Cylinder Block

Install Liner Shims-If Required

Install Cylinder Liners

Install Pistons and Connecting Rods

Check Piston Protrusion (Height Above Block)

Check Engine Rotation for Excessive Tightness

Group 0407: Lubrication System

Service Equipment and Tools

Specifications

Diagnosing Lubrication System Malfunctions

Remove and Install Oil Filter Element

Remove, Inspect, and Install Engine Oil Cooler

Remove, Inspect and Install Piston Cooling Orifices

Remove Oil Pan

Remove and Install Engine Oil Pump

Remove and Install Oil Pressure Relief Valve

Install Engine Oil Pan

Group 0409: Cylinder Head and Valves

Essential Tools

Service Equipment and Tools

Specifications

Preliminary Cylinder Head and Valve Checks

Check and Adjust Valve Clearance

Remove and Install Rocker Arm Cover

Remove, Disassemble and Inspect Rocker Arms and Shaft

Remove Cylinder Head

Remove and Install Engine Exhaust Valve Brake

Remove Intake and Exhaust Valves

Inspect and Measure Valve Springs

Inspect Valve Spring Caps, Wear Caps, and Retainer Locks

Clean Valves

Inspect and Measure Valves

Grind (Reface) Valves

Inspect and Clean Cylinder Head

Check Cylinder Head Combustion Face Flatness

Clean, Inspect, and Replace Valve Guides

Clean and Inspect Valve Seats

Measure Valve Seats

Grind Valve Seats

Replace Valve Seat Inserts

Clean and Inspect Push Rods

Install Intake and Exhaust Valves

Install Cylinder Head

Assemble and Install Rocker Arms and Shaft

Group 0410: Exhaust System

Specifications

Remove, Inspect, and Install Exhaust Manifold

Group 0413: Fuel Injection System

Essential Tools

Service Equipment and Tools

Specifications

Remove and Install Hand Primer Pump

Remove and Install Fuel Supply Pump

Remove Fuel Injection Pump

Install Fuel Injection Pump

Remove Fuel Injection Nozzles

Disassemble and Assemble Fuel Injection Nozzle

Install Fuel Injection Nozzles

Group 0414: Air Intake Manifold System

Other Material

Specifications

Remove and Install Air Intake Manifold

Group 0416: Turbocharger

Specifications

Extending Turbocharger Service Life

Remove and Install Turbocharger

Turbocharger Failure Analysis

Turbocharger Seven-Step Inspection

Turbocharger Radial Bearing Clearance Test

Turbocharger Axial Bearing End Play Test

Group 0417: Cooling System

Specifications

Diagnosing Cooling System Malfunctions

Remove and Install Water Pump Assembly

Disassemble and Assemble Water Pump

Group 0418: Thermostats, Housing and Water Piping

Specifications

Remove and Install Thermostats and Housing

Group 0422: Starting Motor and Fastenings

Specifications

Remove and Install Starting Motor

Section 05: Engine Auxiliary System

Group 0505: Cold Weather Starting Aids

Remove and Install Cold Start Solenoid Valve

Remove and Install Cold Start Glow Plug

Group 0510: Cooling System

Service Equipment and Tools

Specifications

Adjust Alternator and Water Pump Belts

Remove and Install Alternator and Water Pump Belts

Remove and Install Radiator

Remove and Install Coolant Expansion Tank

Remove and Install Viscous Fan Drive

Remove and Install Fan and Fan Shroud

Remove and Install Fan Guard

Group 0515: Speed Controls and Fuel Shut Off

Remove and Install Engine Speed Control Linkage-B35C

Remove and Install Engine Speed Control Linkage-B40C

Remove and Install Throttle Position Sensor

Remove and Install Fuel Shutoff Solenoid and Linkage

Group 0520: Intake System

Service Equipment and Tools

Specifications

Remove and Install Air Filter Elements-B35C

Remove and Install Air Filter Elements-B40C

Remove and Install Pre-Cleaner (Prescreener)

Air Intake System Leakage Test

Remove and Install Air Cleaner and Piping-B35C

Remove and Install Air Cleaner and Piping-B40C

Remove and Install Charge Air Aftercooler and Piping-B40C

Group 0530: External Exhaust Systems

Specifications

Remove and Install Muffler

Remove and Install Exhaust Pipes

Remove and Install Exhaust Brake Valve

Remove and Install Body Heater Pipes

Group 0540: Engine Mounting

Essential Tools

Other Material

Specifications

Remove and Install Engine and Transmission Rubber Mounts

Group 0560: External Fuel Supply Systems

Specifications

Remove and Install Primary Fuel Filter (Water Separator)

Remove and Install Secondary Fuel Filters

Remove and Install Fuel Tank

Bleed Fuel System

Section 07: Connector Drive (Flexplate)

Group 0752: Elements

Other Material

Specifications

Remove and Install Connector Drive (Flexplate)

Section 08: Transfer Drive

Group 0800: Removal and Installation

Specifications

Other Material

Remove and Install Transfer Case

Group 0851: Gears, Shafts, and Bearings

Service Equipment and Tools

Other Material

Specifications

Disassemble Transfer Case

Disassemble and Assemble Front Axle Output Shaft and Interaxle Lock

Disassemble and Assemble Rear Output Shaft

Disassemble and Assemble Idler Gear

Disassemble and Assemble Input Shaft

Assemble Transfer Case

Disassemble and Assemble Transfer Case High/Low Range Shifter

Adjust Transfer Case High/Low Range Shifter

Disassemble and Assemble Transfer Case Interaxle Lock

Adjust Transfer Case Interaxle Lock

Section 09: Steering System

Group 0930: Secondary Steering

Specifications

Remove and Install Priority Valve-(B35C Machine No. -408855.01)(B40CMachineNo. -408844.01)

Disassemble and Assemble Priority Valve-(B35C Machine No. -408855.01)(B40CMachineNo. -408844.01)

Remove and Install 3-Way Check Valve

Remove and Install Secondary Steering Pump Anti-Cavitation Valve-(B35C Machine No. -408855.01) (B40C Machine No. -408844.01)

Remove and Install Secondary Steering Pump Anti-Cavitation Valve-(B35C Machine No. 409855.00- ) (B40C Machine No. 409844.00- )

Disassemble and Assemble Secondary Steering Pump Anti-Cavitation Valve-(B35C Machine No. 409855.00- ) (B40C Machine No. 409844.00- )

Remove and Install Secondary Steering Pump-(B35C Machine No. -408855.01) (B40C Machine No. -408844.01)

Disassemble and Assemble Secondary Steering Pump (B35C Machine No. -408855.01) (B40C Machine No. -408844.01)

Remove and Install Secondary Steering Pump-(B35C Machine No. 409855.00- ) (B40C Machine No. 409844.00- )

Disassemble and Assemble Secondary Steering Pump-(B35C Machine No. 409855.00- ) (B40C Machine No. 409844.00- )

Group 0960: Hydraulic System

Service Equipment and Tools

Other Material

Specifications

Remove and Install Steering Valve

Disassemble and Assemble Steering Valve

Remove and Install Steering Cylinder

Disassemble and Assemble Steering Cylinder

Section 10: Service Brakes

Group 1011: Active Elements

Specifications

Other Material

Essential Tools

Remove and Install Service Brake Pads

Remove and Install Service Brake Caliper

Disassemble and Assemble Service Brake Caliper

Remove and Install Service Brake Disk

Group 1060: Hydraulic System

Remove and Install Hydraulic Brake Actuator

Disassemble and Assemble Hydraulic Brake Actuator

Bleed Service Brake Hydraulic System

Section 11: Park Brake

Group 1111: Active Elements

Service Equipment and Tools

Specifications

Remove and Install Park Brake Caliper (B35C Machine No. -408855.01) (B40C Machine No. -408844.01)

Park Brake Automatic Slack Adjustment (B35C Machine No. -408855.01) (B40C Machine No. -408844.01)

Park Brake Caliper Adjustment (B35C Machine No. -408855.01) (B40C Machine No. -408844.01)

Remove and Install Park Brake Pads (B35C Machine No. 409855.00- ) (B40C Machine No. 409844.00- )

Remove and Install Park Brake Caliper (B35C Machine No. 409855.00- ) (B40C Machine No. 409844.00- )

Remove and Install Park Brake Disk (B35C Machine No. 409855.00- ) (B40C Machine No. 409844.00- )

Park Brake Adjustment (B35C Machine No. 409855.00- ) (B40C Machine No. 409844.00- )

Section 16: Electrical System

Group 1671: Batteries, Support, and Cables

Service Equipment and Tools

Specifications

Service Batteries Carefully

Procedure for Testing Batteries

Check Battery Electrolyte Specific Gravity

Check Battery Electrolyte Level

Using Booster Batteries-24-Volt System

Charge Battery

Remove and Install Batteries

Group 1672: Alternator, Regulator and Charging System Wiring

Service Equipment and Tools

Specifications

Remove and Install Alternator

Tension Adjustment Alternator, Water Pump, and Fan Belt

Group 1673: Lighting System

Remove and Install Headlights

Remove and Install Front Park Light

Remove and Install Front Turn Signal

Remove and Install Stop-Tail Light

Remove and Install Reverse Light

Remove and Install Dome Light

Group 1674: Wiring Harness and Switches

Remove and Install 24V to 12V Converter (B35C Machine No. -408855.01) (B40C Machine No. -408844.01)

Cab Harness (W5) Component Location (1 of 5)

Cab Harness Component Location (2 of 5)

Remove and Install Park Brake Pressure Switch

Cab Harness Component Location (3 of 5)

Cab Harness Component Location (4 of 5)

Remove and Install Start Switch

Cab Harness Component Location (5 of 5)

Remove and Install Circuit Breaker

Transfer Case and Cooling Fan Harness (W6) Component Location

Remove and Install Stop Light Pressure Switch

Remove and Install Transmission Oil Pressure Switch

Rear Chassis Harness (W7) Component Location

Rear Light Harness (W8) Component Location

Engine Harness (W9) Component Location

Remove and Install Battery Disconnect Switch

Remove and Install Main Circuit Breaker

Remove and Install Battery Relay

Remove and Install Engine Oil Pressure Sensor

Remove and Install Engine Coolant Temperature Sensor

Remove and Install Cold Start Temperature Sensor

Remove and Install Brake Overstroke Pressure Switch

Front Light Harness (W10) Component Location

Transmission Control-to-Vehicle Interface Harness (W12) Component Location

Vehicle Interface Harness (W18) Component Location

Transmission Control Harness (W13) Component Location

Transmission Control-to-Cab Bulkhead Harness (W14) Component Location

Cab-To-Transmission (W15) And Speed Sensor Harness (W16) Component Location

Remove and Install Output Speed Sensor

Remove and Install Turbine Speed Sensor

Remove and Install Input Speed Sensor

Heater and Air Conditioner Component Location

Explanation of Wire Markings

Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Connectors

Install DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Contact

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Replace (Pull Type) Metri-Pack™ Connectors

Replace (Push Type) Metri-Pack™ Connectors

Remove Connector Body from Blade Terminals

Group 1675: System Controls

Welding On Machine

Remove and Install Transmission Control Unit

Remove and Install Vehicle Interface Module

Group 1676: Instruments and Indicators

Remove and Install Right Dash Panel

Remove and Install Instrument Panel

Remove and Install Left Dash Panel

Group 1677: Motors and Actuators

Remove and Install Transmission Oil Cooler Fan and Motor

Remove and Install Transfer Case Oil Cooler Fan

Section 17: Frame and Supporting Structure

Group 1740: Frame Installation

Service Equipment and Tools

Other Material

Specifications

Remove and Install Body

Remove and Install Rear Frame

Remove and Install Hinge (Articulation Frame)

Disassemble Hinge (Articulation) Joint

Disassemble and Assemble Lower Articulation Bearing

Disassemble and Assemble Upper Articulation Bearing

Assemble Hinge (Articulation) Joint

Adjusting Articulation Joint Bearings

Disassemble Oscillation Joint

Remove and Install Oscillation Joint Bushing

Assemble Oscillation Joint

Adjust Oscillation Joint End Play

Group 1746: Frame Bottom Guards

Remove and Install Frame Bottom Guard

Section 18: Operation's Station

Group 1800: Removal and Installation

Tilt Cab Procedure

Group 1810: Operator Enclosure

Service Equipment and Tools

Other Material

Specifications

Remove and Install Cab Mounts

Remove and Install Windowpane and Two Piece Molding

Remove and Install Cab Tilt Pump and Cylinder

Disassemble and Assemble Cab Tilt Cylinder

Group 1821: Seat and Seat Belt

Specifications

Remove and Install Operator's Seat

Remove and Install Operator Seat Shock Absorber

Remove and Install Operator Seat Air Spring

Remove and Install Operator Seat Weight Adjustment Valve

Remove and Install Seat Belt

Inspect Seat Belt

Remove and Install Instructional Seat Belt

Group 1822: Steps and Handholds

Specifications

Remove and Install Steps and Handrails

Group 1830: Heating and Air Conditioning

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Proper R134a Refrigerant Handling

R134a Refrigerant Cautions

R134a Refrigerant Oil Charge Check

Compressor R134a Refrigerant Oil Removal

R134a Refrigerant Oil Component Charge

R134a Refrigerant Recovery, Recycling, and Charging Station Installation

Recover R134a Refrigerant

Evacuate R134a Air Conditioner System

Charge R134a Air Conditioner System

Leak Testing R134a Air Conditioner System

Refrigerant Hoses and Tubing Inspection

R134A Air Conditioner System Cleaning Procedures

Purge R134a Air Conditioner System

Flush R134a Air Conditioner System

Air Conditioner Compressor Belt Tension Check and Adjustment

Remove and Install Heater and Air Conditioner Controls

Remove and Install Air Conditioner Compressor

Remove and Install Heater Lines

Remove and Install Air Conditioner Lines

Remove and Install Receiver-Dryer

Remove and Install Heater Core and Evaporator

Remove and Install Vapor Condenser

Remove and Install Freeze Control Switch

Section 19: Sheet Metal and Styling

Group 1910: Hood or Engine Enclosure

Specifications

Remove and Install Hood

Remove and Install Hood Latch

Group 1913: Miscellaneous Shields

Specifications

Remove and Install Splash Guards

Remove and Install Rear Window Guard

Group 1927: Fenders

Specifications

Remove and Install Fenders

Section 20: Safety and Convenience

Group 2002: Mirror

Remove and Install Mirrors

Group 2004: Horn and Warning Devices

Remove and Install Air Horn

Remove and Install Back-Up Alarm

Group 2006: Lighter and Accessory Port

Remove and Install 24-Volt Cigar Lighter

Remove and Install 12-Volt Accessory Port

Group 2007: Sun Visor

Remove and Install Sun Visor

Group 2008: Reflectors

Remove and Install Reflectors

Section 21: Main Hydraulic System

Group 2160: Hydraulic System

Service Equipment and Tools

Other Material

Specifications

Remove and Install Flow Amplifier Valve

Disassemble and Assemble Flow Amplifier Valve

Remove and Install Load Sense Signal Shuttle Valve

Remove and Install Hydraulic Reservoir

Remove and Install Suction Strainer

Remove and Install Hydraulic Reservoir Breather and Vacuum Relief Check Valve

Remove and Install Main Hydraulic Pump

Disassemble and Assemble Main Hydraulic Pump

Remove and Install Main Hydraulic Pump Drive Shaft

Disassemble and Assemble Main Hydraulic Pump Drive Shaft

Remove and Install Hydraulic System Return Filters and Bypass Valve

Section 22: Pneumatic Systems

Group 2261: Pumps and Drives

Service Equipment and Tools

Specifications

Remove and Install Air Compressor

Group 2262: Control Valves

Other Material

Specifications

Remove and Install Air Dryer Filter

Remove and Install Air Unloader Valve

Disassemble and Assemble Unloader Valve with Integral Air Dryer

Disassemble and Assemble Pressure Protection Valve

Remove and Install Exhaust Brake Solenoid Valve

Disassemble and Assemble Charge Valve

Disassemble and Assemble Brake Valve

Disassemble and Assemble Brake Valve Adaptor

Disassemble and Assemble Brake Relay Valve

Disassemble and Assemble Brake Actuator

Remove and Install Inter-Axle Lock Valve

Disassemble and Assemble Inter-Axle Lock Valve

Remove and Install Inter-Axle Lock Actuator

Remove and Install Differential Lock Actuator

Disassemble and Assemble Differential Lock Actuator

Disassemble and Assemble Accelerator Valve

Remove and Install Engine Speed Actuator

Disassemble and Assemble Engine Speed Actuator

Remove and Install High Range Hold Pressure Switch

Remove and Install Low Range Hold Pressure Switch

Disassemble and Assemble Park Brake Control Valve (B35C Machine No. -408855.01) (B40C Machine No. -408844.01)

Group 2264: Reservoir, Filter, and Trap

Remove and Install Regeneration Air Reservoir

Remove and Install Front Brake Air Reservoir

Remove and Install Rear Brake Air Reservoir

Group 2265: Cylinders

Remove and Install Exhaust Brake Air Cylinder

Section 35: Haulage Device

Group 3560: Hydraulic System

Service Equipment and Tools

Other Material

Specifications

Remove and Install Body Control Valve

Disassemble and Assemble Body Control Valve

Remove and Install System Relief Valve

Remove and Install Body Lower Circuit Relief Valve

Remove and Install Body Control Valve Linkage

Remove and Install Body Lift Cylinder

Disassemble and Assemble Body Lift Cylinder

Section 99: Dealer Fabricated Tools

Group 9900: Dealer Fabricated Tools

DFT1178 Lifting Tool

DFT1181 Bushing Driver

DFT1186 Bushing Driver

DFT1187 Bearing Driver

DFT1188 Bearing Driver

DFT1189 Spanner Wrench

DFT1194 Bearing Puller

DFT1195 Planetary Alignment Stud

DFT1196 Bushing Driver

DFT1132 Removal and Installation Tool

DFT1199 Bushing Pusher

DFT1200 Bushing Driver

DFT1190 Engine Mounting Adapter

John Deere / BELL B35C, B40C Articulated Dump Truck Repair Service Manual (TM1816)