John Deere Tractors 6215, 6415, 6615, 6715 Diagnosis and Tests Service Technical Manual (TM4648)
Complete Diagnosis & Tests Technical Manual with Electrical Wiring Diagrams for John Deere 2WD or MFWD Tractors Models 6215, 6415, 6615, 6715 , with all the workshop information to maintain, diagnose, and rebuild your tractor.
John Deere 2WD or MFWD Tractors Models 6215, 6415, 6615, 6715 workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM4648 - 6215 to 6715 Tractors, Diagnostics and Operation and Tests Technical Manual.pdf
Total Pages: 2,301 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English etc.
MAIN SECTIONS
Foreword
Version date
General Information
Safety Measures
General References
Diagnostic Codes
BCU Diagnostic Trouble Codes
ECU Diagnostic Trouble Codes
Observable Symptoms
Engine
Electrical System
SyncroPlus™ Transmission
PowrReverser™ Transmission
PowrQuad™ Transmission
Steering and Brakes
Operator's Cab
System Diagnostics
Electronics
Engine
Functional Tests
Tests and Adjustments
Fuel, Air Intake and Cooling Systems
Tests and Adjustments
Theory of Operation
Electrical System
Sub-System Diagnostics (Cab)
Sub-System Diagnostics (Open Operator's Station)
Component Testing
Functional Schematics (Cab)
Functional Schematics (Open Operator's Station)
Wiring Harnesses, Survey
Wiring Harnesses
Wiring Harnesses from Serial Number 398656
Electronic Control Units
Operation and General Information on Diagnostics
Data BUS Systems, Diagnosis
Data BUS Systems
BCU - Basic Control Unit
ECU - Engine control unit
SyncroPlus™ Transmission
Preliminary Checks
Functional Tests
Tests and Adjustments
Theory of Operation
PowrReverser™ Transmission
Functional Tests
Tests and Settings
Theory of Operation
PowrQuad™ and Range Transmission
Functional Tests
Tests and Settings
Theory of Operation
Power Train (without Transmission)
Functional Tests
Tests and Adjustments
Theory of Operation
Steering and Brakes
Introductory Checks
Operational Check-Out
Tests and Adjustments
Theory of Operation
HydraVantage™ Hydraulic System
Operational Check-Out
Tests and Adjustments
Theory of Operation
Operator's Cab
Operational Check-Out
Tests and Adjustments
Theory of Operation
Special Tools
Special Tools (Dealer-Fabricated)
Special Tools and Test Equipment
tm4648 - 6215 to 6715 Tractors, Diagnostic and Operation and Tests - Table of Contents
Foreword
Version date
Section 210: General Information
Group 05: Safety Measures
Recognize Safety Information
”Important” Information
”Note” Information
Prevent Machine Runaway
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Safety Information - Air Brake System
Avoid Eye Contact With Radar
Keep ROPS Installed Properly
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Safety Measures on Electronic Control Units
Group 15: General References
Reference 210-15-001, General References - Summary
Reference 210-15-010, Unified Inch Bolt and Cap Screw Torque Values
Reference 210-15-015, Metric Bolt and Cap Screw Torque Values
210-15-020, Hydraulic System Inch Fitting Torques
210-15-025, Hydraulic System Metric Fitting Torques
210-15-030, Component Identification Table
Reference 210-15-035, How to Read a Functional Schematic
210-15-040, How to Read a Diagnostic Schematic
210-15-042, Wire Numbers and Color Codes
210-15-045, Schematic, Wiring and Harness Symbols
Reference 210-15-046, Troubleshooting Unsolved Problems
210-15-050, Visual Check of the Electrical System
Reference 210-15-055, Electrical Circuit Malfunctions
Reference 210-15-060, Seven Step Electrical Test Procedure
210-15-065, Hydraulic System - Circuit Symbols
Section 211: Diagnostic Codes
Group BCU: BCU Diagnostic Trouble Codes
BCU 000084.02-Wheel Speed Sender, Circuit Fault
BCU 000168.16- System Voltage Too High (Engine Running)
BCU 000168.17-System Voltage Too Low (Idle Over 1500 rpm)
BCU 000168.18- System Voltage Too Low (Idle Until 1500 rpm)
BCU 000186.02- Rear PTO Speed Sender, Circuit Fault
BCU 000186.15- Rear PTO Speed Registered After Switch-Off
BCU 000186.17-Rear PTO Speed Not Registered
BCU 000190.02-Engine Speed Sender, Circuit Fault
BCU 000629.12- Control Unit, Internal Error
BCU 000639.12-Control Unit, Internal Error
BCU 000746.31-Differential Lock Solenoid Valve, Circuit Fault
BCU 000980.07- Rear PTO, Switch Error
BCU 001882.02-Front PTO Speed Sender, Circuit Fault
BCU 001882.15-Front PTO Speed Registered After Switch-Off
BCU 001882.17-Front PTO Speed Not Registered
BCU 001893.07- Front PTO, Switch Error
BCU 299780.07-Malfunction at Turn Signal Switch
BCU 302001.31- INFORMATION FOR OPERATOR: 250-Hour Service
BCU 302002.31-INFORMATION FOR OPERATOR: 500-Hour Service
BCU 302003.31- INFORMATION FOR OPERATOR: 750-Hour Service
BCU 302004.31- INFORMATION FOR OPERATOR: 1500-Hour Service
BCU 302071.31- INFORMATION FOR OPERATOR: Turn Off the Rear PTO Switch
BCU 302073.31-INFORMATION FOR OPERATOR: Turn Off the Rear PTO Switch
BCU 302077.31-INFORMATION FOR OPERATOR: Sit on Seat or Turn Off the Rear PTO
BCU 302080.31- Differential Lock, Switch Error
BCU 302082.31- INFORMATION FOR OPERATOR: Actuate the Front-Wheel Drive Switch
BCU 302085.31- Front Wheel Drive, Switch Error
BCU 302086.31-Front Wheel Drive Clutch Solenoid Valve, Circuit Fault
BCU 302106.31-Control Unit, Internal Error
BCU 302120.31- Front PTO Solenoid Valve, Circuit Fault
BCU 302131.31-Fault in Turn Signal Circuit
BCU 302133.31-Rear PTO Preselector, Switch Error
BCU 302240.31-Control Unit Connected to Wrong Wiring Harness Connector
BCU 303027.31-Calibration of Hitch Control Unit Not Successful
BCU 303028.31- Hitch Control Unit Not Calibrated
BCU 303037.03- 5 Volt Supply Voltage too High
BCU 303037.04-5 Volt Supply Voltage too Low
BCU 303041.02-Stepper Motor Coil 1, Open Lead
BCU 303042.02- Stepper Motor Coil 2, Open Lead
BCU 303043.02-Coil 1 of Stepper Motor, Circuit Fault
BCU 303044.02-Coil 2 of Stepper Motor, Circuit Fault
BCU 303045.04-System Voltage Too Low
BCU 303047.03-System Voltage Too High
BCU 303049.02- Conflicting Signals from Quick Raise/Lower Switch and Remote Switch
BCU 303049.03- Quick Raise/Lower Rocker Switch, Signal Voltage too High
BCU 303049.04- Quick Raise/Lower Rocker Switch, Signal Voltage too Low
BCU 303051.03-Left Draft Sensor, Signal Voltage Too High
BCU 303051.04-Left Draft Sensor, Signal Voltage too Low
BCU 303052.03-Right Draft Sensor, Signal Voltage too High
BCU 303052.04-Right Draft Sensor, Signal Voltage too Low
BCU 303053.03-Sensitivity Potentiometer, Signal Voltage too High
BCU 303053.04-Sensitivity Potentiometer, Signal Voltage too Low
BCU 303054.03-Depth-Setting Potentiometer (B27), Signal Voltage too High
BCU 303054.04- Depth-Setting Potentiometer (B27), Signal Voltage too Low
BCU 303055.03- Position Sensor, Signal Voltage too High
BCU 303055.04-Position Sensor, Signal Voltage too Low
BCU 303056.03-Raise Limit Potentiometer, Signal Voltage too High
BCU 303056.04- Raise Limit Potentiometer, Signal Voltage too Low
BCU 303057.03- Rate-of-Drop Potentiometer, Signal Voltage too High
BCU 303057.04- Rate-of-Drop Potentiometer, Signal Voltage too Low
BCU 303058.02-Remote Control Switch, Erroneous Signal
BCU 303060.02- Stepper Motor Deadband Out of Range
BCU 303177.18- Oil Temperature During Calibration Too Low
BCU 303251.02- Left Draft Sender, Disrupted Signal During Calibration
BCU 303251.03- Left Draft Sender, Signal Voltage Too High During Calibration
BCU 303251.04-Left Draft Sender, Signal Voltage Too Low During Calibration
BCU 303252.02- Right Draft Sender, Disrupted Signal During Calibration
BCU 303252.03- Right Draft Sender, Signal Voltage Too High During Calibration
BCU 303252.04- Right Draft Sender, Signal Voltage Too Low During Calibration
BCU 303255.03- Position Sender, Signal Voltage Too High During Calibration
BCU 303255.04- Position Sender, Signal Voltage Too Low During Calibration
BCU 303260.16- Stepper Motor Raising Deadband Above Valid Range During Calibration
BCU 303260.18- Stepper Motor Raising Deadband Below Valid Range During Calibration
BCU 303261.16- Stepper Motor Lowering Deadband Above Valid Range During Calibration
BCU 303261.18- Stepper Motor Lowering Deadband Below Valid Range During Calibration
Group ECU: ECU Diagnostic Trouble Codes
ECU 000028.03-Cruise Control Potentiometer Input Voltage High
ECU 000028.04-Cruise Control Potentiometer Input Voltage Low
ECU 000029.03-Hand Throttle Potentiometer Input Voltage High
ECU 000029.04-Hand Throttle Potentiometer Input Voltage Low
ECU 000091.03-Accelerator Pedal Potentiometer Input Voltage High
ECU 000091.04-Accelerator Pedal Potentiometer Input Voltage Low
ECU 000097.03-Input Voltage from Water-in-Fuel Sensor High
ECU 000097.04-Input Voltage from Water-in-Fuel Sensor Low
ECU 000097.16-Water in Fuel Detected
ECU 000105.03-Manifold Air Temperature Input Voltage High
ECU 000105.04-Manifold Air Temperature Input Voltage Low
ECU 000105.16-Manifold Air Temperature Moderately High
ECU 000110.00-Engine Coolant Temperature Extremely High
ECU 000110.03-Engine Coolant Temperature Input Voltage High
ECU 000110.04-Engine Coolant Temperature Input Voltage Low
ECU 000110.15-Engine Coolant Temperature Slightly High
ECU 000110.16-Engine Coolant Temperature Moderately High
ECU 000158.17-ECU Power Down Error
ECU 000174.03-Fuel Temperature Input Voltage High
ECU 000174.04-Fuel Temperature Input Voltage Low
ECU 000174.16-Fuel Temperature Moderately High
ECU 000189.00-Engine Speed Derate
ECU 000190.00-Engine Racing Excessively
ECU 000190.16-Engine Speed Slightly High
ECU 000620.03-Sensor Supply 2 Voltage High
ECU 000620.04-Sensor Supply 2 Voltage Low
ECU 000629.13-ECU Error
ECU 000637.02-Crank Position Input Noise
ECU 000637.10-Crank Position Input Pattern Error
ECU 000729.03-Inlet Air Heater Signal High
ECU 000729.05-Inlet Air Heater Signal Low
ECU 001076.00-Pump Control Valve Closure Too Long
ECU 001076.01-Pump Control Valve Closure Too Short
ECU 001076.03-Pump Solenoid Current High
ECU 001076.05-Pump Solenoid Circuit Open
ECU 001076.06-Pump Solenoid Circuit Severely Shorted
ECU 001076.07-Pump Control Valve Closure Not Detected
ECU 001076.10-Pump Solenoid Circuit Moderately Shorted
ECU 001076.13-Current Drop - Time Fault
ECU 001569.31-Fuel Derate
ECU 002000.06-Internal ECU Failure
ECU 002000.13-Security Violation
Section 212: Observable Symptoms
Group 20: Engine
Engine Observable Symptom Diagnostics
Problem with Fuel Pump (Tractors with Cab)
Problem with Fuel Pump (Tractors with Open Operator's Station)
Problem with Electrical Starting Aid (Tractors with Cab)
Problem with Electrical Starting Aid (Tractors with Open Operator's Station)
Problem with Fuel Preheater (Tractors with Cab)
Problem with Fuel Preheater (Tractors with Open Operator's Station)
Group 40: Electrical System
Control Unit(s) Not Displayed
No Access to Diagnostic Mode Possible or Connection Difficulties with Service ADVISOR (Tractors with TIER I Engines; no ECU)
No Access to Diagnostic Mode Possible or Connection Difficulties with Service ADVISOR (Tractors with TIER II Engines; ECU Level 12)
Reprogramming was aborted.
Problem with the Instrument Unit
Problem with the Battery
Problem with the Starting Motor
Problem with the Horn
Problem with the Front Wiper and Washer System (Tractors with Cab)
Problem with the Rear Wiper and Washer System (Tractors with Cab)
Problem with Cigarette Lighter E05
Problem with Beacon Light
Problem with the Worklights (Tractors with Cab)
Problem with the Worklights (Tractors with Open Operator's Station)
Problem with Battery Cut-Off Switch S117 (Version 1)
Group 50: SyncroPlus™ Transmission
Problem with SyncroPlus™ Transmission
Group 51: PowrReverser™ Transmission
Problem with Power Reverser™ Transmission
Group 55: PowrQuad™ Transmission
Problem with PowrQuad™ Transmission
Group 60: Steering and Brakes
Problem with the Brakes
Problem with the Steering
Group 90: Operator's Cab
Problem with Air Comfort Seat
Problem with the Fan
Problem with the Air-Conditioning System
Section 213: System Diagnostics
Group 45: Electronics
29-bit CAN BUS - Check (Tractors with Open Operator's Station and Operator's Cab with TIER I Engines)
29-bit CAN BUS - Check (Tractors with Open Operator's Station and Operator's Cab with TIER II Engines; Level 12)
Section 220: Engine
Group 10: Functional Tests
Reference 220-10-010, Safety
Reference 220-10-020, Preliminary Engine Tests
Group 15: Tests and Adjustments
Reference 220-15-001, Tests and Adjustments-Summary of References
Reference 220-15-010, Dynamometer Test
Reference 220-15-020, Measuring PTO Power Output
Reference 220-15-030, Engine Tests with Service ADVISOR
Section 230: Fuel, Air Intake and Cooling Systems
Group 15: Tests and Adjustments
Reference 230-15-001, Tests and Adjustments - Summary of References
Reference 230-15-010, General information
Reference 230-15-020, Explanation of Checks
Reference 230-15-030, Safety
Reference 230-15-040, Special Tools
Reference 230-15-050, Specifications
Reference 230-15-060, Testing the Air Intake System
Reference 230-15-070, Checking the Cooling System for Leaks
Reference 230-15-075, Flow-testing in the Low-Temperature Circuit
Reference 230-15-080, Testing the Temperature at which the Thermostat opens
Reference 230-15-090, Checking the Viscous Fan Drive
Reference 230-15-100, Checking the fuel transfer pump
Reference 230-15-110, Hand Throttle Lever and Accelerator Pedal Adjustment
Reference 230-15-120, Accelerator Pedal Adjustment
Group 20: Theory of Operation
Reference 230-20-001, Component Description - Summary of References
Reference 230-20-010, Fuel System - Description
Reference 230-20-020, Air Intake System - Theory of Operation
Reference 230-20-030, Coolant Circuit - Description
Reference 230-20-040, Cooling System Radiator - Description
Reference 230-20-050, Intercooler - Description
Reference 230-20-060, Ring-Shaped (Transmission Oil) Cooler - Description
Reference 230-20-070, Viscous Fan Drive - Theory of Operation
Reference 230-20-080, Automatic Drive Belt Tensioner - Theory of Operation
Reference 230-20-090, Cold Weather Starting Aids - Theory of Operation
Section 240: Electrical System
Group 10: Sub-System Diagnostics (Cab)
Reference 240-10-001, Sub-System Diagnostics (Cab) - Summary of References
Reference 240-10-002, Special Tools
Reference 240-10-003, SE1 - Starter Motor and Charging Circuit
Reference 240-10-004, SE2 - Instrument Unit
Reference 240-10-005, SE3 - Horn
Reference 240-10-006, SE4 - Operator's Seat
Reference 240-10-007, SE6 - Lighting System
Reference 240-10-008, SE7 - Worklights
Reference 240-10-009, SE9 - Radio, Dome Light and Console Light
Reference 240-10-010, SE10 - Fan and Air-Conditioning System
Reference 240-10-011, SE11 - Windshield Wiper and Washer
Reference 240-10-012, SE13 - Beacon Light
Reference 240-10-013, SE14 - Power Outlet Sockets, 3- and 7-Terminal
Reference 240-10-014, SE15 - Electronic Hitch Control (BCU)
Reference 240-10-015, SE16A - Basic Control Unit (BCU) (Rear PTO)
Reference 240-10-016, SE16B - Basic Control Unit (BCU) (Front PTO)
Reference 240-10-017, SE16C - Basic Control Unit (BCU) (Front-Wheel Drive)
Reference 240-10-018, SE16D - Basic Control Unit (BCU) (Differential Lock)
Reference 240-10-019, SE16E - Basic Control Unit (BCU) (Hazard Warning and Turn Signal Lights)
Reference 240-10-020, SE16F - Basic Control Unit (BCU) (Speed Sending Units)
Reference 240-10-021, SE16H - Basic Control Unit (BCU) (Power Supply, Acoustic Alarm and CAN-BUS Connection)
Reference 240-10-022, SE16J - Basic Control Unit (BCU) (Braking System)
Reference 240-10-023, SE17 - Signal Socket
Reference 240-10-024, SE22 - CAN-BUS Terminating Resistor
Reference 240-10-025, SE23 - Engine Control Unit (ECU)
Reference 240-10-046, SE25 - Back-Up Alarm
Group 10A: Sub-System Diagnostics (Open Operator's Station)
Reference 240-10A-001, Sub-System Diagnostics (Open Operator's Station) - Summary of References
Reference 240-10A-002, Special Tools
Reference 240-10A-003, SE1 - Starter Motor and Charging Circuit
Reference 240-10A-004, SE2 - Instrument Unit
Reference 240-10A-005, SE3 - Horn
Reference 240-10A-006, SE4 - Operator's Seat
Reference 240-10A-007, SE6 - Lighting System
Reference 240-10A-008, SE7 - Worklights
Reference 240-10A-009, SE14 - Power Outlet Sockets, 3- and 7-Terminal
Reference 240-10A-010, SE15 - Electronic Hitch Control (BCU)
Reference 240-10A-011, SE16A - Basic Control Unit (BCU) (Rear PTO)
Reference 240-10A-012, SE16B - Basic Control Unit (BCU) (Front PTO)
Reference 240-10A-013, SE16C - Basic Control Unit (BCU) (Front-Wheel Drive)
Reference 240-10A-014, SE16D - Basic Control Unit (BCU) (Differential Lock)
Reference 240-10A-015, SE16E - Basic Control Unit (BCU) (Hazard Warning and Turn Signal Lights)
Reference 240-10A-016, SE16F - Basic Control Unit (BCU) (Speed Sending Units)
Reference 240-10A-017, SE16H - Basic Control Unit (BCU) (Power Supply, Acoustic Alarm and BUS Connection)
Reference 240-10A-018, SE16J - Basic Control Unit (BCU) (Braking System)
Reference 240-10A-019, SE17 - Signal Socket
Reference 240-10A-020, SE22 - CAN-BUS Terminating Resistor
Reference 240-10A-021, SE23 - Engine Control Unit (ECU)
Reference 240-10A-046, SE25 - Back-Up Alarm
Group 15: Component Testing
Reference 240-15-101, Component Tests - Summary of References
Reference 240-15-001, SE01 - Starter Motor and Charging Circuit
Reference 240-15-002, SE02 - Instrument Unit
Reference 240-15-003, SE03 - Horn
Reference 240-15-004, SE04 - Operator's Seat
Reference 240-15-005, SE06 - Lighting System
Reference 240-15-006, SE07 - Worklights
Reference 240-15-007, SE09 - Radio, Dome Light and Console Light
Reference 240-15-008, SE10 - Fan and Air-Conditioning System
Reference 240-15-009, SE11 and SE12 - Windshield Wiper and Washer
Reference 240-15-010, SE13 - Beacon Light
Reference 240-15-011, SE14 - 3- and 7-Terminal Power Outlet Sockets
Reference 240-15-012, SE15 - Electronic Hitch Control (BCU)
Reference 240-15-013, SE16A - Basic Control Unit (BCU) (Rear PTO)
Reference 240-15-014, SE16B - Basic Control Unit (BCU) (Front PTO)
Reference 240-15-015, SE16C - Basic Control Unit (BCU) (Front-Wheel Drive)
Reference 240-15-016, SE16D - Basic Control Unit (BCU) (Differential Lock)
Reference 240-15-017, SE16E - Basic Control Unit (BCU) (Hazard Warning and Turn Signal Lights)
Reference 240-15-019, SE16H - Basic Control Unit (BCU) (Power Supply, Acoustic Alarm)
Reference 240-15-021, SE16J - Basic Control Unit (BCU) (Brake System)
Reference 240-15-025, SE23 - Engine Control Unit (ECU) (Level 12)
Group 25: Functional Schematics (Cab)
Reference 240-25-001, Functional Schematic and Wiring Harnesses (Cab) - Summary of References
Reference 240-25-010, Fuses and Relays (Cab)
Reference 240-25-011, Designation of Parts Shown in Functional Schematic and Harness Diagram
Reference 240-25-012, Designation of Sections Shown in Functional Schematic
Reference 240-25-013, Wiring Harness Designations
Reference 240-25-014, Functional Schematic (Complete Tractor)
Group 25A: Functional Schematics (Open Operator's Station)
Reference 240-25A-001, Functional Schematic and Wiring Harnesses (Open Operator's Station) - Summary of References
Reference 240-25A-002, Fuses and Relays (Open Operator's Station)
Reference 240-25A-003, Designation of Parts Shown in Functional Schematic and Harness Diagram
Reference 240-25A-004, Designation of Sections Shown in Functional Schematic
Reference 240-25A-005, Wiring Harness Designations
Reference 240-25A-006, Functional Schematic (Complete Tractor)
Group 26: Wiring Harnesses, Survey
Reference 240-26-001, Wiring Harnesses for Tractors with Open Operator's Station and TIER I Engine - Summary of References
Reference 240-26-002, Wiring Harnesses for Tractors with Open Operator's Station and TIER II engines - Summary of References
Reference 240-26-005, Wiring Harnesses for Tractors with Open Operator's Station from Serial No. 399888 - Summary of References
Reference 240-26-003, Wiring Harnesses for Tractors with Operator's Cab and TIER I Engine - Summary of References
Reference 240-26-004, Wiring Harnesses for Tractors with Operator's Cab and TIER II Engine - Summary of References
Reference 240-26-006, Wiring Harnesses for Tractors with Operator's Cab from Serial No. 391068 - Summary of References
Group 26A: Wiring Harnesses
Reference 240-26-011, W01 - Wiring Harness - Power Supply (Open Operator's Station)
Reference 240-26-012, W01 - Wiring Harness - Power Supply (Operator's Cab)
Reference 240-26-021, W02 - Wiring Harness - TIER I Engine (Open Operator's Station)
Reference 240-26-521, W02 - Wiring Harness - TIER II Engine (Open Operator's Station).
Reference 240-26-022, W02 - Wiring Harness - TIER I Engine (Operator's Cab)
Reference 240-26-522, W02 - Wiring Harness - TIER II Engine (Operator's Cab)
Reference 240-26-031, W03 - Wiring Harness - Starting Aid
Reference 240-26-041, W04 - Wiring Harness - Headlights
Reference 240-26-071, W07 - Wiring Harness - Front PTO (Operator's Cab)
Reference 240-26-081, W08 - Wiring Harness - Open Operator's Station (TIER I Engine)
Reference 240-26-581, W08 - Wiring Harness - Open Operator's Station (TIER II Engine)
Reference 240-26-082, W08 - Wiring Harness - Operator's Cab (TIER I Engine)
Reference 240-26-582, W08 - Wiring Harness - Operator's Cab (TIER II Engine)
Reference 240-26-091, W09 - Wiring Harness - Cowl, for TIER I Engine (Open Operator's Station)
Reference 240-26-591, W09 - Wiring Harness - Cowl, for TIER II Engine (Open Operator's Station)
Reference 240-26-092, W09 - Wiring Harness - Cowl, for TIER I Engine (Operator's Cab)
Reference 240-26-592, W09 - Wiring Harness - Cowl, for TIER II Engine (Operator's Cab)
Reference 240-26-141, W14 - Wiring Harness - 3-Terminal Power Outlet Socket
Reference 240-26-191, W19 - Wiring Harness - Cab Roof
Reference 240-26-201, W20 - Wiring Harness - Lights on Cab Frame
Reference 240-26-263, W26 - Wiring Harness - Fan and Air Conditioner
Reference 240-26-271, W27 - Wiring Harness - Turn Signal Light
Reference 240-26-281, W28 - Wiring Harness - Front Part of Transmission (Open Operator's Station)
Reference 240-26-288, W28 - Wiring Harness - Front Part of Transmission (Operator's Cab)
Reference 240-26-301, W30 - Wiring Harness - Rear Part of Transmission (Open Operator's Station)
Reference 240-26-307, W30 - Wiring Harness - Rear Part of Transmission (Operator's Cab)
Reference 240-26-311, W31 - Wiring Harness - 7-Terminal Power Outlet Socket
Reference 240-26-431, W43 - Wiring Harness - Back-up Alarm
Reference 240-26-441, W44 - Wiring Harness - Back-up Alarm / Switch for Power Reverser or PowrQuad Transmission
Reference 240-26-451, W45 - Wiring Harness - Back-up Alarm / Switch for SyncroPlus Transmission
Reference 240-26-591, W59 - Wiring Harness - Lights on Cab Frame, Adapter
Group 26B: Wiring Harnesses from Serial Number 398656
W03/2 - Starting Aid Wiring Harness (ECU Level 12) from Serial No. 398656
W03/2 - D31
W03/2 - F09
W03/2 - F11
W03/2 - G02
W03/2 - K01
W03/2 - K36
W03/2 - R15
W03/2 - X547
W08/2 - Wiring Harness - Open Operator's Station from Serial No. 399888
W08/2 - F101 - F120
W08/2 - F21/1 - F21/3
W08/2 - K101 - K113
W08/2 - X2
W08/2 - X14/1
W08/2 - X14/2
W08/2 - X35
W08/2 - X37
W08/2 - X58
W08/2 - X86
W08/2 - X92
W08/2 - X96
W08/2 - X106
W08/2 - X107
W08/2 - X108
W08/2 - X109
W08/2 - X112/1
W08/2 - X112/2
W08/2 - X113
W08/2 - X122
W08/2 - X125
W08/2 - X127
W08/2 - X160
W08/2 - X161
W08/2 - X188
W08/2 - X230
W08/2 - X234
W08/2 - X236
W08/2 - X238
W08/2 - X239
W08/2 - X245
W08/2 - X269F
W08/2 - X269M
W08/2 - X286
W08/2 - X287
W08/2 - X288
W08/2 - X289
W08/2 - X311
W08/2 - X315
W08/2 - X317/1
W08/2 - X317/2
W08/2 - X321
W08/2 - X324
W08/2 - X406/1F
W08/2 - X406/1M
W08/2 - X473
W08/2 - X504
W08/2 - X505
W08/2 - X570/1
W08/2 - X571
W08/2 - X582
W08/2 - X587F
W08/2 - X587M
W08/2 - X588
W08/2 - X614
W08/2 - X615
W08/2 - X616/1
W08/2 - X616/2
W08/2 - X616/3
W08/2 - XGND1
W08/2 - GND1/1
W08/2 - XGND2
W08/2 - XGND2/1
W08/2 - XGND5
W08/2 - XGND5/1
W08/3 - Wiring Harness - Cab from Serial No. 391068
W08/3 - F101 - F120
W08/3 - F021/1 - F021/3
W08/3 - F023/1 - F023/3
W08/3 - F025/1 - F025/3
W08/3 - K101 - K113
W08/3 - M5
W08/3 - S17
W08/3 - X14/1
W08/3 - X14/2
W08/3 - X28
W08/3 - X35
W08/3 - X37
W08/3 - X58
W08/3 - X106
W08/3 - X107
W08/3 - X112/1A
W08/3 - X112/1B
W08/3 - X112/2A
W08/3 - X112/2B
W08/3 - X113/1
W08/3 - X113/2
W08/3 - X120/1
W08/3 - X120/2
W08/3 - X122
W08/3 - X125
W08/3 - X127
W08/3 - X158
W08/3 - X182
W08/3 - X188
W08/3 - X230
W08/3 - X236
W08/3 - X238
W08/3 - X239
W08/3 - X245
W08/3 - X269F
W08/3 - X269M
W08/3 - X311
W08/3 - X315
W08/3 - X321
W08/3 - X324
W08/3 - X400
W08/3 - X406/1F
W08/3 - X406/1M
W08/3 - X430
W08/3 - X431
W08/3 - X450
W08/3 - X473
W08/3 - X504
W08/3 - X505
W08/3 - X515
W08/3 - X544
W08/3 - X560F
W08/3 - X560M
W08/3 - X570/1
W08/3 - X571
W08/3 - X587F
W08/3 - X587M
W08/3 - X588
W08/3 - X613
W08/3 - X614
W08/3 - X615
W08/3 - X616/1
W08/3 - X616/2
W08/3 - X616/3
W08/3 - XGND1
W08/3 - XGND1/1
W08/3 - XGND2
W08/3 - XGND2/1
W08/3 - XGND5
W08/3 - XGND5/1
Section 245: Electronic Control Units
Group 05: Operation and General Information on Diagnostics
Essential Tools
Reference 245-05-001, General Operation and Entering the Program Mode
Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes
Reference 245-05-009, Instrument Unit Adjustment
Reference 245-05-004, Electronic Control Units - Summary of Addresses
Reference 245-05-006, Approved Software for Control Units
Reference 245-05-007, Electronic Control Units - Location and Allocation
Group 10: Data BUS Systems, Diagnosis
29-bit CAN BUS - Check (Tractors with TIER I Engines; no ECU)
29-bit CAN BUS - Check (Tractors with TIER II Engines; ECU Level 12)
Group 20: Data BUS Systems
Reference 245-20-001, Data BUS Systems - Summary of References
Reference 245-20-002, Data-BUS Systems
Reference 245-20-003, Operation of the CAN BUS System
Reference 245-20-011, CAN BUS Systems on Tractors with TIER I Engine
Reference 245-20-012, CAN BUS Systems on Tractors with TIER II Engine and Level 12 Engine Control Unit (ECU)
Group BCU: BCU - Basic Control Unit
Reference 245-BCU-001, Calibration and Input Addresses of Basic Functions
Reference 245-BCU-002, Calibration and Input Addresses of Hitch Control
Refernce 245-BCU-100, Pre-test of BCU electrical circuit
Reference 245-BCU-101, Circuit Test for Rear PTO Switch (S21)
Reference 245-BCU-102, Circuit Test for Front PTO Switch (S06)
Reference 245-BCU-103, Circuit Test for Front-Wheel Drive Switch (S63)
Reference 245-BCU-104, Circuit Test for Differential Lock Switch (S22)
Reference 245-BCU-105, Circuit Test for Hazard Warning Switch (S106)
Reference 245-BCU-106, Circuit Test for Turn Signal Switch (S08)
Reference 245-BCU-107, Circuit Test for Wheel Speed Sensor (B35)
Reference 245-BCU-108, Circuit Test for Engine Speed Sender (B01)
Reference 245-BCU-109, Circuit Test for PTO Speed Sender (B06)
Reference 245-BCU-110, Circuit Test for Front PTO Speed Sender (B58)
Reference 245-BCU-111, Circuit Test on Sensitivity Potentiometer (B26)
Reference 245-BCU-112, Circuit Test for Depth-Setting Potentiometer (B27)
Reference 245-BCU-113, Circuit Test for Position Sensor (B21)
Reference 245-BCU-114, Circuit Test on Rate-of-Drop Potentiometer (B27)
Reference 245-BCU-115, Circuit Test on Raise-Limit Potentiometer (B27)
Reference 245-BCU-116, Circuit Test for Quick-Raise Switch (S24)
Reference 245-BCU-117, Circuit Test for Rear PTO Solenoid Valve (Y04)
Reference 245-BCU-118, Circuit Test for Front-Wheel Drive Solenoid Valve (Y03)
Reference 245-BCU-119, Circuit Test for Differential Lock Solenoid Valve (Y05)
Reference 245-BCU-120, Circuit Test for Front PTO Solenoid Valve (Y01)
Reference 245-BCU-121, Circuit Test for R.H. Draft Sensor (B19)
Reference 245-BCU-122, Circuit Test for L.H. Draft Sensor (B20)
Reference 245-BCU-123, Circuit Test for Left Remote Control Switch (S68)
Reference 245-BCU-124, Circuit Test for Rockshaft Control Stepper Motor (M08)
Reference 245-BCU-147, Circuit Test for Brake Pedal Switch (B88)
Reference 245-BCU-149, Circuit Test for Seat Switch (S40)
Reference 245-BCU-125, Circuit Test for Rear PTO Switch (S21) - Open Operator's Station
Reference 245-BCU-126, Circuit Test for Front PTO Switch (S06) - Open Operator's Station
Reference 245-BCU-127, Circuit Test for Front-Wheel Drive Switch (S63) - Open Operator's Station
Reference 245-BCU-128, Circuit Test for Differential Lock Switch (S22) - Open Operator's Station
Reference 245-BCU-129, Circuit Test for Turn Signal Switch (S08) - Open Operator's Station
Reference 245-BCU-130, Circuit Test for Wheel Speed Sending Unit (B35) (Open Operator's Station)
Reference 245-BCU-131, Circuit Test for Engine Speed Sender (B01) - Open Operator's Station
Reference 245-BCU-132, Circuit Test for PTO Speed Sender (B06) - Open Operator's Station
Reference 245-BCU-133, Circuit Test for Front PTO Speed Sender (B58) (Open Operator's Station)
Reference 245-BCU-134, Circuit Test on Sensitivity Potentiometer (B26) (Open Operator's Station)
Reference 245-BCU-135, Circuit Test on Depth-Setting Potentiometer (Open Operator's Station)
Reference 245-BCU-136, Circuit Test for Position Sensor (B21) (Open Operator's Station)
Reference 245-BCU-137, Circuit Test on Rate-of-Drop Potentiometer (Open Operator's Station)
Reference 245-BCU-138, Circuit Test on Raise-Limit Potentiometer (Open Operator's Station)
Reference 245-BCU-139, Circuit Test for Rapid-Raise Switch (S24) - Open Operator's Station
Reference 245-BCU-140, Circuit Test for Rear PTO Solenoid Valve (Y04) - Open Operator's Station
Reference 245-BCU-141, Circuit Test for Front-Wheel Drive Solenoid Valve (Y03) - Open Operator's Station
Reference 245-BCU-142, Circuit Test for Front PTO Solenoid Valve (Y01) - Open Operator's Station
Reference 245-BCU-142, Circuit Test for Differential Lock Solenoid Valve (Y05) - Open Operator's Station
Reference 245-BCU-143, Circuit Test on R.H. Draft Sensor (B19) - Open Operator's Station
Reference 245-BCU-144, Circuit Test on L.H. Draft Sensor (B20) - Open Operator's Station
Reference 245-BCU-145, Circuit Test for Left Remote Control Switch (S68) - Open Operator's Station
Reference 245-BCU-146, Circuit Test for Rockshaft Control Stepper Motor (M08) - Open Operator's Station
Reference 245-BCU-148, Circuit Test for Brake Pedal Switch (B88) - Open Operator's Station
Reference 245-BCU-150, Circuit Test for Seat Switch (S40) - Open Operator's Station
Reference 245-BCU-201, Theory of Operation (Basic Functions)
Reference 245-BCU-202, Theory of Operation (Hitch Control)
Group ECU: ECU - Engine control unit
Reference 245-ECU-001, Calibration and Input Addresses
Reference 245-ECU-100, Diagnosis of Electrical Circuits for Level 12 Engine Control Unit (ECU)
Reference 245-ECU-204, Theory of Operation (TIER II Engines Level 12)
Section 250: SyncroPlus™ Transmission
Group 05: Preliminary Checks
Reference 250-05-001, Introductory Checks for Transmission and Hydraulic Diagnosis
Group 10: Functional Tests
Reference 250-10-001, Syncroplus Transmission-Operational Checkout
Group 15: Tests and Adjustments
Reference 250-15-001, SyncroPlus Transmission-System Check
Reference 250-15-002, SyncroPlus Transmission-Checking System Pressure
Reference 250-15-003, SyncroPlus Transmission-Adjusting System Pressure
Reference 250-15-004, SyncroPlus Transmission-Checking Components Dependent on System Pressure
Reference 250-15-005, SyncroPlus Transmission-Checking the Filter Relief Valve
Reference 250-15-006, SyncroPlus Transmission-Checking the Engagement Override Valve and Clutch Pedal Valve
Reference 250-15-007, SyncroPlus Transmission-Checking the Modulation of the Clutch Pedal Valve
Reference 250-15-008, SyncroPlus Transmission-Checking the Lube Oil Pressure
Reference 250-15-009, SyncroPlus Transmission-Checking the Cooling System
Reference 250-15-010, SyncroPlus Transmission-Checking the Rate of Flow
Reference 250-15-011, SyncroPlus Transmission-Checking the Cooler Relief Valve
Reference 250-15-012, SyncroPlus Transmission-Checking the Transmission Oil Filter
Reference 250-15-013, SyncroPlus Transmission-Layout of Test Ports and Sending Units
Reference 250-15-014, SyncroPlus Transmission-Checking and Adjusting the Shift Units
Reference 250-15-015, SyncroPlus Transmission-Adjusting the Park Lock
Reference 250-15-016, SyncroPlus Transmission-Checking and Adjusting the Linkage on the Range Transmission
Reference 250-15-017, SyncroPlus Transmission-Checking and Adjusting the Linkage on the Gear Transmission
Reference 250-15-018, SyncroPlus Transmission-Checking and Adjusting the Neutral Start Switch
Reference 250-15-019, SyncroPlus Transmission-Adjusting the Clutch Pedal
Group 20: Theory of Operation
250-20-001, Syncroplus Transmission-Summary of References
250-20-010, Syncroplus Transmission-Layout
250-20-020, SyncroPlus Transmission-Lubrication System
250-20-030, Syncroplus Transmission-Shift Linkage
250-20-040, Syncroplus Transmission-Synchronization
250-20-050, Syncroplus Transmission-Operation of Transmission Oil Circuit (including Diagram)
250-20-100, Perma Clutch II Module-Exploded View
250-20-110, Perma Clutch II Module-Layout
250-20-120, Perma Clutch II Module-Powerflow
250-20-130, Perma Clutch II Module-Transmission Oil Pump
250-20-140, Perma Clutch II Module-Hydraulic Circuit Diagram
Reference 250-20-150, Perma Clutch II Module-Description of Various Valves and Components
250-20-160, Perma Clutch II Module-Operation of Pressure Regulating Valve and Filter Relief Valve
250-20-170, Perma Clutch II Module-Operation of Clutch Pedal Valve and Engagement Override Valve
250-20-180, Perma Clutch II Module-Operation of Cooling System
250-20-200, Gear Transmission- Layout
250-20-210, Gear Transmission- Powerflow
250-20-220, Gear Transmission- Neutral Start Switch
250-20-300, Creeper Transmission- Layout and Operation
250-20-310, Creeper Transmission- Powerflow
Section 251: PowrReverser™ Transmission
Group 10: Functional Tests
Reference 251-10-001, Power Reverser-Operational Checkout
Group 15: Tests and Settings
Reference 251-15-001, Power Reverser Transmission-System Check
Reference 251-15-002, Power Reverser Transmission-Checking System Pressure
Reference 251-15-003, Power Reverser Transmission-Adjusting System Pressure
Reference 251-15-004, Power Reverser Transmission-Checking Components Dependent on System Pressure
Reference 251-15-005, Power Reverser Transmission-Checking the Filter Relief Valve
Reference 251-15-006, Power Reverser Transmission-Checking the Engagement Override Valve and Clutch Pedal Valve
Reference 251-15-007, Power Reverser Transmission-Checking the Disk Clutch and Disk Brake
Reference 251-15-008, Power Reverser Transmission-Checking the Lube Oil Pressure
Reference 251-15-009, Power Reverser Transmission-Checking the Cooling System
Reference 251-15-010, Power Reverser Transmission-Checking the Rate of Flow
Reference 251-15-011, Power Reverser Transmission-Checking the Cooler Relief Valve
Reference 251-15-012, Power Reverser Transmission-Checking the Transmission Oil Filter
Reference 251-15-013, Power Reverser Transmission-Adjusting the Modulation Time
Reference 251-15-014, Power Reverser Transmission-Layout of Test Ports and Sending Units
Reference 251-15-015, Power Reverser Transmission-Checking and Adjusting the Shift Units
Reference 251-15-016, Power Reverser Transmission-Adjusting the Park Lock
Reference 251-15-017, Power Reverser Transmission-Checking and Adjusting the Linkage on the Range Transmission
Reference 251-15-018, Power Reverser Transmission-Checking and Adjusting the Linkage on the Gear Transmission
Reference 251-15-019, Power Reverser Transmission-Adjusting the Reverse Drive Linkage
Reference 251-15-020, Power Reverser Transmission-Adjusting the Reverse Drive Lever
Reference 251-15-021, Power Reverser Transmission-Adjusting the Clutch Pedal
Group 20: Theory of Operation
Reference 251-20-001, Power Reverser - Summary of References
Reference 251-20-010, Power Reverser Transmission-Layout
Reference 251-20-020, Power Reverser Transmission-Lubrication System
Reference 251-20-030, Power Reverser-Shift Linkage
Reference 251-20-040, Power Reverser Transmission-Synchronization
Reference 251-20-050, Power Reverser Transmission-Operation of Transmission Oil Circuit (including Diagram)
Reference 251-20-100, Power Reverser Module-Sectional View
Reference 251-20-110, Power Reverser Module-Components
Reference 251-20-120, Power Reverser Module-Layout and Powerflow
Reference 251-20-130, Power Reverser Module-Transmission Oil Pump
Reference 251-20-140, Power Reverser Module-Valves and Other Hydraulic Components
Reference 251-20-150, Power Reverser Module-Hydraulic Circuit Diagram
Reference 251-20-160, Power Reverser Module-Description of Various Valves and Components
Reference 251-20-170, Power Reverser Module-Operation of Pressure Regulating Valve and Filter Relief Valve
Reference 251-20-180, Power Reverser Module-Operation of Forward/Reverse Modulation
Reference 251-20-190, Power Reverser Module-Operation of Clutch Pedal Valve
Reference 251-20-200, Power Reverser Module-Operation of Engagement Override Valve
Reference 251-20-210, Power Reverser Module-Operation of Cooling System
Reference 251-20-300-Gear Transmission, Layout and Powerflow
Section 255: PowrQuad™ and Range Transmission
Group 10: Functional Tests
Reference 255-10-001, PowrQuad Transmission-Operational Checkout
Group 15: Tests and Settings
Reference 255-15-001, PowrQuad Transmission - System Check
Reference 255-15-002, PowrQuad Transmission-Test Ports
Reference 255-15-003, PowrQuad Transmission-Checking Rate of Flow at Cooler
Reference 255-15-021, PowrQuad Transmission-Checking the Cooler Relief Valve
Reference 255-15-004, PowrQuad Transmission - Checking System Pressure
Reference 255-15-005, PowrQuad transmission - Checking Lubricating Oil Pressure
Reference 255-15-006, PowrQuad Transmission - Checking the Cooling Oil Control Valves
Reference 255-15-008, PowrQuad transmission - Checking Pressure at Forward Clutch
Reference 255-15-009, PowrQuad Transmission-Checking Pressure at Reverse Brake
Reference 255-15-010, PowrQuad Transmission-Checking Pressure at B1 Brake
Reference 255-15-011, PowrQuad Transmission-Checking Pressure at B2 Brake
Reference 255-15-012, PowrQuad Transmission-Checking Pressure at B3 Brake
Reference 255-15-013, PowrQuad Transmission-Checking Pressure at C4 Clutch
Reference 255-15-014, PowrQuad transmission - Adjusting System Pressure
Reference 255-15-015, PowrQuad transmission - Test Result Table
Reference 255-15-016, PowrQuad Transmission-Adjusting the Reverse Drive Linkage
Reference 255-15-017, PowrQuad Transmission-Adjusting the Shift Linkage and Park Lock
Reference 255-15-018, Adjusting the Reverse Drive Lever (Reverser Control on Steering Column)
Reference 255-15-022, PowrQuad Transmission - Adjusting the Clutch Pedal
Group 20: Theory of Operation
Reference 255-20-001, PowrQuad Transmission-Summary of References
Reference 255-20-050, PowrQuad Transmission - Layout
Reference 255-20-100, PowrQuad Module-Layout
Reference 255-20-280, PowrQuad Module-Sectional and 3D View
Reference 255-20-290, PowrQuad Module-Location of Valves, Sensors and Switches
Reference 255-20-110, PowrQuad Module-Element Engagement Chart
Reference 255-20-120, PowrQuad Module-Pneumatic Pump
Reference 255-20-130, PowrQuad Module-Transmission Oil Pump
Reference 255-20-140, PowrQuad Module - Pressure Regulating Valve and Filter Bypass Valve
Reference 255-20-150, PowrQuad Module-Overspeed Relief Valve and Anti-Cavitation Check Valve
Reference 255-20-160, PowrQuad Module-Clutch Cooling Components
Reference 255-20-170, PowrQuad Module-Clutch Cooling Valve (Forward/Reverse)
Reference 255-20-180, PowrQuad Module - System 1 Oil and System 2 Oil
Reference 255-20-190, PowrQuad Module-Hydraulic Schematic, Mechanically Actuated PowrQuad Module
Reference 255-20-200, PowrQuad Module-Operation of Forward/Reverse Modulation, Mechanically Actuated PowrQuad Module
Reference 255-20-210, PowrQuad Module-Neutral Start Circuit, Mechanically Actuated PowrQuad Module
Reference 255-20-220, PowrQuad Module-Operation of Gear-to-Gear Modulation, Mechanically Actuated PowrQuad Module
Reference 255-20-260, PowrQuad Module-Reverse Drive Lever and Gear Shift Lever, Mechanically Actuated PowrQuad Module
Reference 255-20-500 - Range Transmission, Layout
Reference 255-20-510 - Range Transmission, Power Flow
Reference 255-20-520 - Range Transmission, Park Lock
Reference 255-20-700, Creeper Transmission - Operation
Reference 255-20-710, Creeper Transmission - Powerflow
Section 256: Power Train (without Transmission)
Group 10: Functional Tests
Reference 256-10-001, Drive Systems - Operational Check
Group 15: Tests and Adjustments
Reference 256-15-001, Drive Systems-System Check
Reference 256-15-002, Checking Pressure at the Front-Wheel Drive Clutch
Reference 256-15-003, Checking Pressure at the Hydraulic Differential Lock
Reference 256-15-004, Checking Pressure at the Rear PTO
Reference 256-15-005, Checking Pressure at the Front PTO
Reference 256-15-006, Drive Systems - Test Result Table
Reference 256-15-007, Front PTO-Adjusting System Pressure
Group 20: Theory of Operation
Reference 256-20-001, Drive Systems - Summary of References
Reference 256-20-100, Front-Wheel Drive Clutch - Layout
Reference 256-20-110, Front-Wheel Drive Clutch - Oil and Power Flows
Reference 256-20-120, Front-Wheel Drive Clutch - Cooling and Lubrication
Reference 256-20-200, Differential-Layout
Reference 256-20-220, Differential - Power Flows
Reference 256-20-230, Differential-Oil-Flows
Reference 256-20-300, Final Drives-Operation and Layout
Reference 256-20-400, Rear PTO Options-Description
Reference 256-20-410, Rear PTO Options-PTO Modulating Valve and Solenoid Valve
Reference 256-20-420, Rear PTO Options-PTO Clutch and PTO Brake
Reference 256-20-440, Rear PTO Options-Power Flows
Reference 256-20-500, Front PTO Options - Operation
Reference 256-20-510, Front PTO Options-Description, Hydraulic Circuit
Reference 256-20-520, Front PTO Options-PTO Modulating Valve and Solenoid Valve
Reference 256-20-530, Front PTO Options-Hydraulic Pump
Reference 256-20-540, Front PTO options - Oil cooler
Section 260: Steering and Brakes
Group 05: Introductory Checks
Reference 260-05-001, Tests and Adjustments - Summary of References
Reference 260-05-002, Preliminary Checks - Brake System
Reference 260-05-003, Preliminary Checks - Steering System
Group 10: Operational Check-Out
Operational Checkout (Summary of References)
Reference 260-10-001, Safety Information
Reference 260-10-010, Steering Check
Reference 260-10-020, Brake Check
Group 15: Tests and Adjustments
Reference 260-15-001, Tests and Adjustments-Summary of References
Reference 260-15-010, Special Tools
Reference 260-15-020, Connecting SensoControl Test Equipment
Reference 260-15-030, Specifications
Reference 260-15-040, Checking the Leaf Springs on the Steering Valve
Reference 260-15-050, Checking the Brake System
Reference 260-15-060, Bleeding the Brakes
Reference 260-15-070, Adjusting the Brake Pedals and Switches
Group 20: Theory of Operation
Reference 260-20-001, Operation - Summary of References
Reference 260-20-010, Description of Steering Valves, Operation
Reference 260-20-040, Rear Wheel Brakes, Operation
Section 270: HydraVantage™ Hydraulic System
Group 10: Operational Check-Out
Reference 270-10-010, Hydraulic System Load Check
Reference 270-10-020, Hitch Control - Operational Check
Reference 270-10-030, External Control of Hitch - Operational Checkout
Reference 270-10-040, Selective Control Valves - Operational Checkout
Group 15: Tests and Adjustments
Reference 270-15-000, Summary of References
Reference 270-15-001, Safety Measures for Hydraulic Checks
Reference 270-15-010, Heating Up Hydraulic Oil
Reference 270-15-020, Checking the HYDRAVANTAGEHYDRAVANTAGE is a trademark of Deere & Company Hydraulic System
Reference 270-15-021, HYDRAVANTAGEHYDRAVANTAGE is a trademark of Deere & Company Hydraulic System - Test Result Table
Reference 270-15-051, Rockshaft-Testing and Adjusting the Draft Sensors
Reference 270-15-052, Hydraulic Pump-Checking the Delivery Rate
Reference 270-15-092, 301 Series Selective Control Valves-Adjust Detent Kickout Relief Valve Parts
Reference 270-15-093, Selective Control Valves - Adjusting Left Endplate (with LS Pressure Port and Adjustable LS Pressure Relief)
Reference 270-15-094, Selective Control Valves-Adjusting Right Endplate (with Extra Ports and Adjustable LS Pressure Relief)
Reference 270-15-095, Selective Control Valves - Adjusting the Spacer Housing (with Extra Ports and Adjustable LS Pressure Relief)
Reference 270-15-110, Checking the Stepper Motor and Rockshaft Valve
Reference 270-15-130, Rockshaft Valve - Checking for Leaks
Reference 270-15-131, Rockshaft Valve (Wide Version) - Checking the Pressure-Relief Valve
Reference 270-15-132, Rockshaft Valve - Checking Depth to Which Pressure and Discharge Valves are Screwed In
Reference 270-15-150, Rockshaft Valve - Checking the Position Sensor
Reference 270-15-170, Adjusting the Power Beyond Valve
Group 20: Theory of Operation
Reference 270-20-002, Hydraulic System-Summary of References
Reference 270-20-060, Hydraulic System-Description
Reference 270-20-070, Hydraulic System-Operation
Reference 270-20-080, PC Hydraulic System - Symbolic Representation
Reference 270-20-090, Hydraulic System-Schematic View
Reference 270-20-100, Hydraulic System-Three-Dimensional View
Reference 270-20-160, Hydraulic System-Description of Hydraulic Pump
Reference 270-20-170, Hydraulic System-Oil Lines of Hydraulic Pump
Reference 270-20-180, Hydraulic System-Operation of Hydraulic Pump
Reference 270-20-190, Primary Hydraulic Oil Filter - Description
Reference 270-20-200, Hydraulic Oil Cooler - Description
Reference 270-20-220, Hydraulic System-Description of Hydraulic Oil Filter
Reference 270-20-230, Hydraulic System-Description of Lube Priority Valve
Reference 270-20-260, Hydraulic System-Description and Arrangement of Shuttle Valves
Reference 270-20-290, Hydraulic System-Description of Main Block with Priority Valve and By-Pass Valve
Reference 270-20-300, Hydraulic System-Operation of Priority Valve and By-Pass Valve
Reference 270-20-320, Rockshaft - Description
Reference 270-20-330, Rockshaft - Operation of Rockshaft Control
Reference 270-20-340, Rockshaft - Operation of Rockshaft Valve
Reference 270-20-350, Rockshaft - Operation of Position Sensor
Reference 270-20-360, Rockshaft - Operation of Draft Sensor
Reference 270-20-370, Rockshaft - Description of Controls
Reference 270-20-380, Rockshaft - Direct Actuation
Reference 270-20-400, 101 Series Selective Control Valve (Mechanically Actuated) - Operation
Reference 270-20-410, 201 Series Selective Control Valve (Mechanically Actuated) - Operation
Reference 270-20-420, 301 Series Selective Control Valve (Mechanically Actuated) - Operation
Reference 270-20-470, 101, 201 and 301 Series Selective Control Valves - Description
Reference 270-20-490, Endplate of Selective Control Valves - Summary
Reference 270-20-500, Independent Control Valve-Description
Reference 270-20-510, Independent Control Valve - Operation
Section 290: Operator's Cab
Group 10: Operational Check-Out
Reference 290-10-001, Air Conditioning System and Heater Unit-Test Sequence
Group 15: Tests and Adjustments
Reference 290-15-001, Tests/Adjustments - Summary of References
Reference 290-15-010, Safety at Work
Reference 290-15-015, Handling Refrigerant
Reference 290-15-020, Safety Equipment
Reference 290-15-025, In an Emergency
Reference 290-15-030, Storage of Refrigerant Containers
Reference 290-15-035, R134a Refrigerant
Reference 290-15-040, Important
Reference 290-15-050, Special tools
Reference 290-15-052, Service Equipment and Tools
Reference 290-15-054, Other Material
Reference 290-15-055, Specifications
Reference 290-15-065, Explanation of Checks
Reference 290-15-070, Pressure Deviations
Group 20: Theory of Operation
Reference 290-20-010, Principle of Heat Exchange
Reference 290-20-015, R134a Refrigerant
Reference 290-20-030, Refrigerant Circuit Operation
Reference 290-20-035, Component Description
Reference 290-20-040, Ventilation and Heater Operation
Section 299: Special Tools
Group 05: Special Tools (Dealer-Fabricated)
Reference 299-05-001, Special Tools (Dealer-Fabricated) - Summary
Reference 299-05-010, Holding Tool
Reference 299-05-011, Adjusting Tool
Reference 299-05-012, DFRW2-Needle Valve Test Hose Assembly
Reference 299-05-013, DFRW85-Reverse Brake Test Plate
Reference 299-05-014, DFLX10 and DFLX11-Test Harnesses
Reference 299-05-015, DFLX12 - Special tool for 11-BIT and 29-BIT CAN BUS
Reference 299-05-016, DFLX14-Solenoid Test Harness
Group 10: Special Tools and Test Equipment
D01019AA - Manually operated hydraulic pump
FKM10002 or JT05470 - Pressure test kit
Battery Load Tester FKM10409
FKM10443 - Charging valve
FKM10444 - Leak detector
FKM10445 - Universal pressure test kit
FKM10447 - Refrigerant container (R134a; 920g; 750 ml)
FKM10470 - Pressure Measuring System (stage 1)
FKM10471 - Pressure measuring system (stage 2)
FKM10472 - Flow measurement system
FKM10472-4 - Temperature sensor
Clamp-on Current Probe JT02153
JT03248 - Fitting
JT05791A - Multimeter
JT07115 - Pressure test kit
KJD10128 - Fitting
KJD10292 - Diagnostic harness
KJD10352 - Restriction fitting
RE200689 - Performance monitor
RE37996 - Adjusting tool
John Deere Tractors 6215, 6415, 6615, 6715 Diagnosis and Tests Service Technical Manual (TM4648)