Complete Repair Service Technical Manual for John Deere 2WD or MFWD Tractors 6110,  6210, 6310, 6410, 6110L, 6210L, 6310L, 6410L, 6510L, 6310S, 6410S, 6510S, with all the shop information to maintain, service, repair, and rebuild like professional mechanics.

John Deere Tractors 6110, 6110L, 6210, 6210L, 6310, 6310L, 6310S, 6410, 6410L, 6410S, 6510L, 6510S workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm4574 - John Deere 6110, 6110l, 6210, 6210l, 6310, 6310l, 6310s, 6410, 6410l, 6410s, 6510l, 6510s tractors Repair Technical Manual.pdf
tm4574 - John Deere 6110, 6110l, 6210, 6210l, 6310, 6310l, 6310s, 6410, 6410l, 6410s, 6510l, 6510s tractors Repair Technical Manual.epub

Total Pages: 1,804 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
   Safety
      Safety Measures
   General Information
      Specifications
      Tune-Up
      Predelivery Inspection
   Engine
      Engine Removal and Installation
   Fuel, Air Intake, Cooling and Exhaust Systems
      Speed Control Linkage
      Fuel System
      Air Intake System
      Cooling System
      Cold Weather Starting Aids
      Exhaust System
   Electrical System
      Connectors
      Wiring Harnesses
      Charging Circuit
      Starting Circuit
      Fuses, Relays and Switches
      Monitoring System
      Electrical Components
   SyncroPlus SyncroPlus is a trademark of Deere & Company. Transmission
      Removal and Installation of Transmission Components
      Transmission Shift Controls
      PERMA-CLUTCH 2 PERMA-CLUTCH 2 is a trademark of Deere & Company.
      Gear Transmission
   Power Reverser
      Removal and Installation of Components
      Transmission Shift Controls
      Power Reverser Module
      Gear Transmission
   PowrQuadPowrQuad is a trademark of Deere & Company., PowrQuadPowrQuad is a trademark of Deere & Company. Plus and Autoquad Transmissions
      Removal and Installation of Components
      Transmission Shift Controls
      PowrQuadPowrQuad is a trademark of Deere & Company. Module
      Creeper Transmission
      Option Transmission
      Range Transmission
   Power Train (without Transmission)
      Removal and Installation of Components
      U-Jointed Shafts and Torsion Damper
      Front Wheel Drive Clutch
      Differential
      Hydraulic Pump Drive
      Final Drives
      Rear PTO Options
      Front PTO
      Front Implement Drive
   Steering and Brakes
      Hydrostatic Steering
      Steering Cylinders
      Brake Valve
      Rear Brakes
   Hydraulic System
      Controls
      Hydraulic Pump and Charge Pump
      Valves
      Rockshaft and Rockshaft Cylinder
      Three-Point Hitch
      Selective Control Valves and Couplers
      Independent Control Valve
   Miscellaneous
      Component Removal and Installation
      Main Frame
      Front Axle
      Front and Rear Wheels
      Center Link Bracket and Swinging Drawbar
      Triple Link Suspension (TLS) of FWD Axle
   Operator's Cab and 2-Post ROPS
      Tilting or Removal and Installation of Operator's Cab
      Controls
      Air Conditioning System
      Heating System
      Seats
      2-Post ROPS and ComfortGard ComfortGard is a trademark of Deere & Company. Cab
      Low Clearance Cab
      Electronic Control Components
   Special Tools (Dealer-Fabricated)

tm4574 - 6110, 6110l, 6210, 6210l, 6310, 6310l, 6310s, 6410, 6410l, 6410s, 6510l, 6510s tractors

Table of Contents

Foreword

Section 05: Safety

Group 05: Safety Measures

Recognize Safety Information

Prevent Machine Runaway

Handle Fluids Safely-Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Avoid High-Pressure Fluids

Service Cooling System Safely

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Work In Ventilated Area

Wear Protective Clothing

Practice Safe Maintenance

Park Machine Safely

Use Proper Lifting Equipment

Construct Dealer-Made Tools Safely

Support Machine Properly

Work In Clean Area

Illuminate Work Area Safely

Service Machines Safely

Use Proper Tools

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Keep ROPS Installed Properly

Replace Safety Signs

Dispose of Waste Properly

Live With Safety

Section 10: General Information

Group 05: Specifications

Specifications

Diesel Fuel

Handling and Storing Diesel Fuel

Diesel Engine Break-In Oil

Diesel Engine Oil

Transmission and Hydraulic Oil

Front Wheel Drive Axle Oil

Diesel Engine Coolant

Grease

Oil Filters

Mixing of Lubricants

Alternative and Synthetic Lubricants

Lubricant Storage

Unified Inch Bolt and Cap Screw Torque Values

Metric Bolt and Cap Screw Torque Values

Torques for Inch Fittings Used in the Hydraulic System

Torques for Metric Fittings Used in the Hydraulic System

Installing Oil Hoses

Serial Number Plates

Product Identification Number and Component Serial Numbers

Group 10: Tune-Up

Specifications

Using High-Pressure Washers

Preliminary Engine Test

Tractor Tune-Up

Checking the Fuel Filter

Bleeding the Fuel System

Neutral Start Circuit

Back-Up Alarm Check

Final Engine Check

Tractor Operation Check

Group 15: Predelivery Inspection

Predelivery Inspection

Section 20: Engine

Group 00: Engine Removal and Installation

Special or Essential Tools

Specifications

Removing the Engine

Installing the Engine

Replacing the Engine Mountings

Rear Engine Mountings

Layout of Engine Mountings

Front Engine Mountings

Section 30: Fuel, Air Intake, Cooling and Exhaust Systems

Group 05: Speed Control Linkage

General Information

Specifications

Adjust Hand Throttle Lever and Accelerator Pedal

Adjusting Speed Control Linkage

Exploded View of Hand Throttle Lever

Exploded View of Accelerator Pedal

Exploded View of Accelerator Pedal (6210L to 6510L Tractors)

Accelerator Pedal, with Electronic Speed Control ("Cruise Control")

Accelerator Pedal, with Electronic Speed Control ("Cruise Control"), continued

Adjusting the Ball JointsWith electronic speed control ("cruise control")

Installing the Ball JointBall joint on potentiometer (on the left when viewed in direction of travel)

Changing the Potentiometer

Group 10: Fuel System

General Information

Special Tool (Dealer-Manufactured)

Removing the Fuel Tank

Installing the Fuel Tank

Replacing the Fuel Gauge Sending Unit

Changing the Fuel Transfer Pump

Changing Fuel Filter

Bleeding the Fuel System

Installing Check Valve In Fuel System

Group 15: Air Intake System

General Information

Air Intake System - Exploded View

Group 20: Cooling System

General Information

Specifications

Removing the Radiator

Changing the Fan or the Viscous Fan Drive

Installing Radiator

Installing Oil Hoses

Relieving Drive Belt

Replacing Drive Belt

Replacing Drive Belt Tensioner

Repairing Fan Console

Group 25: Cold Weather Starting Aids

Fuel Preheater

Electrical Starting Aid

Coolant Heater

Transmission Oil Preheater

Group 30: Exhaust System

General Information

Specifications

Exhaust to Top Left

Installing the Muffler Pipe

Exhaust to Top Right

Up to Tractor Serial Number 244528

From Tractor Serial Number 244529

Exhaust to Bottom Right

Exploded View, Exhaust to Bottom Right (with Front-loader)

Section 40: Electrical System

Group 05: Connectors

Special or Essential Tools

Other Material

General Information

Using High-Pressure Washers

METRI-PACK METRI-PACK is a trademark of the Delphi Packard Electric Systems. Connector

Replacing a Female Terminal In the Plug of a Solenoid Valve

Crimp Snap In Connector Crimp Snap In is a trade name of the Amp Company.

Replacing a Female Terminal In a 30-Pin or 18-Pin Plug

Replacing Female Terminal On 45-Pin Plug

Replacing Female Terminal On 78-Pin Plug

CPCCPC is a trademark of AMP Inc. Connector

Replacing Female Terminal On Bus Resistor Plug

Changing Terminals

Changing the Terminals In the Relay Socket

Use Electrical Insulating Compound

Replace Power Distribution Center Connectors

Replacing the Terminals In the Load Center

Group 10: Wiring Harnesses

Ground Point Locations

Removing and Installing Starting Aid Wiring Harness W27

Removing and Installing Worklight Wiring Harness W14 (Front Corner)

Removing and Installing Engine Wiring Harnesses W3 and W14 (2-Post Rops)

Removing and Installing Engine Wiring Harness W3 (Cab)

Removing and Installing FWD Axle Wiring Harness W36 (with TLS)

Removing and Installing Front PTO Wiring Harness W39

Removing and Installing Cab Wiring Harness W4

Removing and Installing Platform Wiring Harness W4

Removing and Installing Harness for 7-Pin Receptacle (W28)

Removing and Installing Harness for 3-Pin Receptacle (W30)

Removing and Installing Multi-Function Unit Wiring Harnesses W5, W6

Removing and Installing Turn Signal Wiring Harness W53

Removing and Installing Electronic Control Unit Wiring Harness W34

Removing and Installing Stepper Motor Driver Wiring Harness W35

Removing and Installing Cab Roof Wiring Harness W11

Removing and Installing Worklight Wiring Harness W18 (Cab)

Removing and Installing Wiper Harnesses W7, W10, W38

Removing and Installing Wiper Harnesses W23, W24 (Low-Clearance Cab)

Removing and Installing Cab Lighting Wiring Harnesses W21, W22 (Low-Clearance Cab)

Removing and Installing Air Conditioning and Fan Wiring Harness W8

Removing and Installing Transmission Wiring Harness W13 (Cab)

Removing and Installing Transmission Wiring Harnesses W32, W33 (2-Post Roll Guard)

Removing and Installing Transmission Wiring Harness (With Electrical Reverser Control)

Removing and Installing Back-Up Alarm Wiring Harnesses W40, W41, W42

Group 15: Charging Circuit

Specifications

Repair Alternator-Use CTM

Disconnecting Electrical Circuit

Removing the Alternator

Relieving Tension On Drive Belt

Group 20: Starting Circuit

Special or Essential Tools

Specifications

Repair Starting Motor-Use CTM

Disconnecting Electrical Circuit

Removing the Starter Motor

Group 25: Fuses, Relays and Switches

Special or Essential Tools

Specifications

Note

Disconnecting Electrical Circuit

Fuses - Load Center 1 (Tractors With Cab)

Fuses - Load Center 2 (Tractors With Cab)

Fuses of Load Center on Tractors With 2-Post ROPS

Main Fuse

Electrical Starting Aid Fuse

Trailer Turn SignalUp to tractor serial no. 256586 Fuse

Replacing Starting Motor Relay

Replacing the Electrical Starting Aid Relay

Replacing the Turn Signal Relays

Replacing the Turn Signal Relay

Replacing Rear PTO Relay

Replacing Front PTO Relay

Replacing Main Switch

Replacing Brake Switches

Replacing the Light Switch and Low/High Beam Switch

Replacing the Light Switch

Replacing Work Light Switches

Replacing Beacon Light Switch

Hazard Warning Light Switch

Replacing the Turn Signal Switch

Replacing the Horn Switch

Replacing Switches On Multi-Function Unit (Tractors Without Electrical Reverser Control)

Replacing Switches On Multi-Function Unit (Tractors With Electrical Reverser Control)

Replacing Rear Wiper Washer Switch

Replacing Rear Window Switch

Replacing Park Switch on tractors with electrical reverser control only

Replace Dome Light Door Switch

Replacing the Front Wheel Drive Switch

Replacing Headland Management (HMS) Switch

Replacing Switch for AutoQuad II

Replacing the Gear Selector Switch on the Range Shift Lever for AutoQuad II Transmission

Replacing the Gear Selector Switch on AutoQuad II Transmission

Replacing Back-Up Alarm Switch

Replacing Switch of Air Conditioning System Compressor

Replacing Blower Switch

Replacing the Differential Lock Switch

Replacing the PTO Switch

Replacing Rockshaft Remote Control Switch

Replacing the Cruise Control PotentiometerOnly available with AutoQuadII transmission.

Replacing the Sensitivity Potentiometer

Replacing the Rockshaft Control Unit

Replacing the Control Unit Potentiometer and Switch

Removing the Multi-Function Lever Console (with Electronic Control of ICV)

Replacing the Multi-Function Lever and Switch (with Electronic Control of ICV)

Group 30: Monitoring System

Note

Disconnecting Electrical Circuit

Replacing the Sending Unit for Air Cleaner Restriction

Replacing the Engine Speed Sending Unit

Replacing Coolant Temperature Sending Unit

Replacing Coolant Temperature Sending Unit

Replacing the Sending Unit for Engine Oil Pressure

Replacing Ground Speed Sending Unit

Replacing Flasher

Replacing Acoustic Warning Signal Sending Unit

Replacing the Instrument Unit

Group 40: Electrical Components

Note

Specifications

Disconnecting Electrical Circuit

Replacing Three-Terminal Socket

Replacing Multiple-Power Outlet Socket Strip

Replacing the Seven-Terminal Power Outlet Socket

Replacing the Seven-Terminal Power Outlet Socket

Replace Wiper Motor

Adjusting the Headlights Using a Testing Device

Adjusting the Headlights Without a Testing Device

Safety Instructions for Replacing Xenon Bulbs and Ballast Units

Bulb Replacement, Xenon Worklights

Ballast Unit Replacement, Xenon Worklights

Section 50: Transmission

Group 00: Removal and Installation of Transmission Components

Special or Essential Tools

Dealer-Manufactured Special Tools

Specifications

Removing the Clutch Housing

Installing the Clutch Housing

Removing the Gear Transmission

Installing the Gear Transmission

Group 05: Transmission Shift Controls

Specifications

Gear Shift Linkage

Range Shift Linkage

Adjusting the Shift Linkage and Parking Lock

Clutch Pedal Adjustment

Group 10: PERMA-CLUTCH 2 PERMA-CLUTCH 2 is a trademark of Deere & Company.

Special or Essential Tools

Specifications

Preliminary Work

Removing Clutch

Removing the Transmission Oil Pump

Transmission Oil Pump Components

Assembling the Transmission Oil Pump

Installing the Transmission Oil Pump

Disassembling Clutch

Assembling the Clutch

Installing the Clutch

Final Assembly

Valves and Other Hydraulic Components

Engagement Override Valve

Clutch Cooling Valve

Clutch Cooling Pilot Valve

Filter Relief Valve

Pressure Regulating Valve

Lube Relief Valve

Cooler Relief Valve

Removing Clutch Pedal Valve

Installing Clutch Pedal Valve

Temperature and Pressure Sending Units

Test Ports

Group 15: Gear Transmission

Special or Essential Tools

Specifications

Preliminary Work

Disassembling Gear Shift Transmission

Assembling Drive Shaft

Installing Shafts

Final Assembly

Measuring the Gaps at the Connecting Ring

Installing Transmission Housing

Adjusting Shifting Mechanism

Adjusting Neutral Start Switch

Checking Neutral Start Switch

Section 51: Power Reverser

Group 00: Removal and Installation of Components

Special or Essential Tools

Dealer-Manufactured Special Tools

Specifications

Removal of Power Reverser Module

Installing the Power Reverser Module

Removal and Installation of Gear Shift Transmission

Group 05: Transmission Shift Controls

Specifications

Forward/Reverse Linkage

Range Shift Linkage

Gear Shift Linkage

Adjusting Reverser Control Linkage

Adjusting the Shift Linkage and Parking Lock

Clutch Pedal Adjustment

Group 10: Power Reverser Module

Special or Essential Tools

Specifications

Power Reverser Module - Sectional View

Components of Power Train

Preliminary Work

Repair Instructions

Removing the Disk Brake

Removing the Clutch and Planet Carrier

Removing the Transmission Oil Pump

Disassembling the Transmission Oil Pump

Exploded View of Transmission Oil Pump

Assembling the Transmission Oil Pump

Installing the Transmission Oil Pump

Disassembling the Clutch and Planet Carrier

Exploded View of Clutch and Planet Carrier

Assembling the Clutch and Planet Carrier

Installing the Clutch and Planet Carrier

Exploded View of Disk Brake

Repairing and Installing the Disk Brake

Final Assembly

Valves and Other Hydraulic Components

Repair Instructions

Replacing the Oil Filter

Repairing the Pressure Regulating Valve

Repairing the Cooling Pilot Valve

Repairing the Clutch Cooling Valve

Repairing the Engagement Override Valve

Repairing the Filter Relief Valve

Repairing the Cooler Relief Valve

Repairing the Lube Relief Valve

Repairing the Sump Valve

Repairing the Accumulator Piston

Repairing the Forward/Reverse Valve

Repairing the Fwd/Rev Cooling Control Valve

Repairing the Modulator Valve

Repairing the Connecting Valve

Repairing the Clutch Pedal Valve

Repairing the Temperature and Pressure Sending Units

Replacing the Neutral Start Switch

Test Ports

Group 15: Gear Transmission

Special Tool (Dealer-Manufactured)

Specifications

Preliminary Work

Gear Transmission

Disassembling the Gear Transmission

Assembling the Drive Shaft

Installing Shafts

Final Assembly

Measuring the Gaps at the Connecting Ring

Installing Transmission Housing

Adjusting the Shift Mechanism

Section 55: , Plus and Autoquad Transmissions

Group 00: Removal and Installation of Components

Special or Essential Tools

Dealer-Manufactured Special Tools

Special Tool (Dealer-Fabricated)

Specifications

Removing the PowrQuad PowrQuad is a trademark of Deere & Company. Module

Installing the PowrQuad PowrQuad is a trademark of Deere & Company. Module

Removing the Creeper or Option Transmission

Installing Creeper or Option Transmissions

Removing the Range Transmission Housing

Installing Range Transmission Housing

Group 05: Transmission Shift Controls

Specifications

Gear Shift Linkage without Reverse Interlock

Gear Shift Linkage with Reverse Interlock

Range Shift Linkage without Reverse Interlock

Range Shift Linkage with Reverse Interlock

Reverser Control on Steering Column

Gear Shift Linkage (Reverser Control on Steering Column)

Range Shift Linkage (Reverser Control on Steering Column)

Range Shift Linkage (AutoQuad Transmission)

Reverser Control Linkage Adjustment

Adjusting Shifter and Parking Lock - Reverser Control on Shift Console

Adjusting the Shift Linkage and Parking Lock - Reverser Control on Steering Column

Adjusting the Shift Linkage and Parking Lock - AutoQuad Transmission

Shifter and Parking Lock Adjustment

Clutch Pedal Adjustment

Group 10: PowrQuadPowrQuad is a trademark of Deere & Company. Module

Special or Essential Tools

Service Equipment and Tools

Other Material

Specifications

Transmission Components

Install Transmission in Repair Stand

Remove Transmission Front Cover/Front Valve Housing

Remove Front Valve Housing

Valves in Front Valve Housing

Valves in the Front Transmission Cover

Removing the Clutch Pedal Valve

Installing the Clutch Pedal Valve

Transmission Pump-Cross-Sectional View

Repair Transmission Pump

Installing the Front Valve Housing

Install Transmission Front Cover/Front Valve Housing

Remove Shift Control Valve Housing

Replace Forward-Reverse/Speed Selector Shifter Levers/Shaft Seals

Replace Forward-Reverse/Speed Selector Shifter Shafts/Shifter Arms

Valves in Shift Valve Housing

Modulator Valve - Cross-Sectional View

Planetary Housing Valves

Forward/Reverse Control Valve - Cross-Sectional View (Mechanical Reverser Control)

Forward/Reverse Control Valve - Cross-Sectional View (Electrical Reverser Control)

Speed Valve - Cross-Sectional View

Assembling and Installing the Shift Valve Housing

Disassemble Planetary Assembly

Recondition Input Planetary Carrier

Disassemble Input Planetary Assembly

Disassemble Reverse Brake Housing Components

Reverser Carrier/Vehicle Clutch Assembly - Cross-Section

Recondition Reverser Carrier/Traction Clutch Assembly

Disassemble Planetary Housing Components

Direct Drive Clutch Assembly-Cross-Sectional View

Recondition Direct Drive Clutch Assembly

Assemble Planetary Housing Components

Assemble Reverse Brake Housing Components

Assemble Planetary/Reverse Brake Housing Assembly

Stepper Motor Removal - General Information

Stepper Motor Location

Removing the Stepper Motor

Installing the Stepper Motor

Stepper Motor Adjustment

Group 15: Creeper Transmission

Specifications

Preliminary Work

Disassembling Creeper Transmission

Assembling Creeper Transmission

Shift Linkage - Sectional View

Installing the Shift Linkage

Repairing the Shift Cover

Final Assembly

Group 20: Option Transmission

Specifications

Preliminary Work

Disassembling Option Transmission

Assembling the Countershaft

Installing Shafts

Final Assembly

Adjusting Shifter Fork

Group 25: Range Transmission

Specifications

Preliminary Work

Disassembling Range Transmission

Exploded View of Differential Drive Shaft

Exploded View of Drive Shaft and Parking Lock

Exploded View of Shift Mechanism

Exploded View of Shift Cover

Exploded View of Parking Lock Actuation

Assembling Range Transmission

Cone Point Adjustment

Adjusting Shift Mechanism

Final Assembly

Reverser Control Linkage Adjustment (with Mechanical Reverser Control)

Section 56: Power Train (without Transmission)

Group 00: Removal and Installation of Components

Special or Essential Tools

Dealer-Fabricated Tool

Specifications

Removing Front Wheel Drive Clutch

Installing Front Wheel Drive Clutch

Removal of Differential Housing

Installing Differential Housing

Removing the Final Drives

Installing the Final Drives

Removing the Rear PTO

Installing PTO Housing

Removing Front PTO

Installing Front PTO

Group 05: U-Jointed Shafts and Torsion Damper

Special or Essential Tools

Specifications

Removing U.J. Shaft (FWD)

Installing U.J. Shaft (FWD)

U.J. (Engine) and Torsion Damper

Removing the U.J. Shaft (Engine)

Removing the Torsion Damper

Changing the Torsion Damper Bearings

Installing the Torsion Damper

Installing the U.J. Shaft (Engine)

Disassemble Universal Jointed Drive Shaft

Assembling Jointed Shaft

Group 10: Front Wheel Drive Clutch

Special Tool (Dealer-Manufactured)

Specifications

Preliminary Work

Disassembling Front Wheel Drive Clutch

Exploded View

Assembling Front Wheel Drive Clutch

Final Assembly

Group 15: Differential

Specifications

Preliminary Work

Removing the Differential

Disassembling the Differential Housing

Assembling the Differential

Installing the Differential

Adjusting Taper Roller Bearing

Adjusting Backlash

Final Assembly

Group 20: Hydraulic Pump Drive

Special or Essential Tools

Specifications

Pump Drive Specifications

General Repair Procedures-Pump Drive

Removing Pump Drive

Pump Drive - Sectional View

Installing Pump Drive

Final Assembly

Adjusting the Pump Drive

Group 25: Final Drives

Special or Essential Tools

Specifications

Preliminary Work

Disassembling Final Drives

Assembling Final Drives

Adjusting Rear Axle Rolling Drag Torque

Final Assembly

Group 30: Rear PTO Options

Special or Essential Tools

Special Tools (Dealer Fabricated)

Specifications

General Repair Procedures-PTO

Clutch

Replacing Output Shaft Seal Ring

Changing the O-Ring

Removing PTO Housing

PTO (540 rpm) - Cross-Sectional View

PTO (540/1000 rpm Reversible) - Cross-Sectional View

Removing PTO Clutch

Repairing the PTO Clutch

Adjusting Play At Hub

Installing PTO Clutch

Replacing the PTO Brake

Output Shaft (540 rpm) - Cross-Sectional View

Output Shaft and Countershaft (540/1000 rpm Reversible) - Cross-Sectional View

Disassembling PTO Drive Train

Repairing the Output Shaft

Output Shaft (540/1000 rpm Reversible)

Output Shaft (540 rpm)

Countershaft (540/1000 rpm Reversible)

Assembling PTO Drive Train

Adjusting Taper Roller Bearing at Output Shaft

Adjusting Taper Roller Bearing of Countershaft

Adjusting Taper Roller Bearings

Installing PTO Housing

Removing the PTO Modulating Valve

Repairing the PTO Modulating Valve

Installing the PTO Modulating Valve

Repairing the Solenoid Valve

Replacing PTO Speed Sending Unit

Group 35: Front PTO

Service Equipment and Tools

Other Material

Specifications

General Repair Procedures

Counterclockwise-Rotating Seen In the Direction of Travel Front PTO - Sectional View

Repairing Solenoid Valve

Removing the Modulating Valve

Repairing the Modulating Valve

Installing the Modulating Valve

Replacing PTO Speed Sending Unit

Changing/Washing the Filter

Checking the Pressure Regulating Valve

Checking the Check Valves

Removing the Valve Plate

Removing Front PTO

Disassembling Front PTO

Removing Output Shaft Assembly

Repairing Oil Pump

Assembling Oil Pump - Exploded View

PTO Clutch - Exploded View

Repairing the Clutch

PTO Brake - Exploded View

Repairing the Brake

Installing Clutch and Brake

Repairing Intermediate Gear Shaft (PTO Rotating Counterclockwise)

Repairing the Drive Shaft

Drive Shaft and Shift Device - Exploded View

Adjusting Taper Roller Bearing of Drive Shaft

Adjusting Taper Roller Bearing of Output Shaft

Adjusting Taper Roller Bearing of Intermediate Gear Shaft

Installing Front PTO

Group 40: Front Implement Drive

Special or Essential Tools

Front Implement Drive - Specifications

Front Implement Drive - Exploded View

Tightening the Drive Shaft

Replacing the Damper

Front PTO Driveline - Specifications

Front PTO Driveline - Exploded View

Replacing the Damper

Section 60: Steering and Brakes

Group 05: Hydrostatic Steering

Special or Essential Tools

Specifications

Preliminary Work

Removal - Tractors With Cab

Removal - Tractors Without Cab

Disassembling Steering Valve

Exploded View of Steering Valve

Assembling the Steering Valve

Adjusting the Double-Acting Shock Valves

Steering Wheel and Steering Column (6100 to 6600 Tractors with Cab)

Steering Wheel and Steering Column (Tractors Without Cab)

Repairing the Steering Column

Installation - Tractors with Cab

Installation - Tractors Without Cab

Group 10: Steering Cylinders

General Information

Special or Essential Tools

Special Tools

Specifications

Removing Steering Cylinder

Disassembling Steering Cylinder

Assembling Steering Cylinder

Installing Steering Cylinder

Group 15: Brake Valve

Special Tool (Dealer-Fabricated)

Specifications

Preliminary Work

Removing the Brake Valve

Disassembling the Brake Valve

Exploded View

Assembling the Brake Valve

Installing the Brake Valve

Adjusting the Brake Pedals

Adjusting the Brake Switches

Final Assembly

Bleeding the Brakes

Group 20: Rear Brakes

Special or Essential Tools

Specifications

Removing the Rear Brakes

Installing Rear Brake

Checking Brake Pistons for Return Movement and Leakage

Final Assembly

Bleeding the Brakes

Section 70: Hydraulic System

Group 05: Controls

General Information

Specifications

Replacing the Bowden Cable

SCV Actuating Elements

Connecting the Bowden Cable

Adjusting the Bowden Cable

Installing the Multi-Function Lever

Adjusting the Multi-Function Lever

Group 10: Hydraulic Pump and Charge Pump

Service Equipment and Tools

Other Material

Specifications

General Repair Procedures

Removing the Charge Pump

Disassembling Charge Pump

Assembling Charge Pump

Installing the Charge Pump

Checking the Lube Oil Valve

Restrictor In Oil Tank

Check Valve In Oil Leak-Off Line

Changing the Hydraulic Pump Controller

Hydraulic Pump Controller-Exploded View

Disassemble, Inspect, and Assemble Hydraulic Controller

Adjusting the Controller

Removing the Hydraulic Pump

Installing the Hydraulic Pump

Hydraulic Pump 40 cm3 (2.4 cu. in.) - Exploded View

Hydraulic Pump 25 cm3 (1.5 cu. in.) - Exploded View

Disassemble, Inspect and Assemble Hydraulic Pump

Adjust Yoke Bearing Preload

Adjusting Shaft Bearing Preload

Group 15: Valves

Special or Essential Tools

Special Tools (Dealer Fabricated)

Specifications

Repair Instructions

Direct Control of Rockshaft

Removing the Rockshaft Valve

Repairing Rockshaft Valve

Depth to Which Pressure and Discharge Valves are Screwed In

Changing the Stepper Motor

Centering the Stepper Motor

Installing Rockshaft Valve

Installing the Shuttle Valves

Shuttle Valve In Tractor Brake

Shuttle Valve With Independent Control Valve

Removing the Main Block

Repairing the Main Block - Exploded View

Checking the Check Valve If equipped

Installing the Main Block

Checking Oil Filter Head

Filter Relief Valve

Group 20: Rockshaft and Rockshaft Cylinder

Specifications

Electronic Hitch Control Unit (HCU)

Removing Position Sensor and Toothed Segment

Attaching the Toothed Segment

Exploded View

Installing the Position Sensor

Removing the Rockshaft

Assembling Rockshaft

Removing Rockshaft Cylinders

Repairing Rockshaft Cylinder

Changing the Rockshaft Cylinder Gasket

Assembling Rockshaft Cylinder

Installing the Rockshaft Cylinder

Group 25: Three-Point Hitch

Special or Essential Tools

Specifications

Removing Draft-Sensing Pins or Draft Link Bearing Pins

Assembling Draft-Sensing Pins

Installing Draft-Sensing Pins or Bearing Pins

Checking and Adjusting the Draft Sensor

Group 30: Selective Control Valves and Couplers

Special Tools (Dealer Fabricated)

Other Material

Specifications

General Repair Procedures-Selective Control Valves and Couplers

SCV Identification

Removing Selective Control Valves

Series 300 Selective Control Valve-Exploded View

Series 200 Selective Control Valve-Exploded View

Replace Control Knobs

Inspect Poppet Load-Check Valves

Inspect Pressure Compensator Valve-300/301Series

Inspect Metering Valve-300/301Series

Inspect Metering Valve-200Series (Old Version)

Inspect Metering Valve-200Series (New Version)

Repairing the Control Valve-300Series

Repairing the Control Valve-200Series

Installing Selective Control Valves

Installing Shuttle Valves at the SCV

Installing the Left-Hand Endplate

Installing the Right-Hand Endplate

Adjusting LS Relief - L.H. Endplate with Extra LS Connector for External Consumers

Adjusting LS Relief - R.H. Endplate with Extra Connectors for External Consumers

Adjusting the Detent Kickout Relief Valve - Series300 SCV

Changing Coupler

Deluxe Coupler - Exploded View

Repairing the Deluxe Coupler

Checking Couplers for Leaks

Group 35: Independent Control Valve

Specifications

Repair Instructions

Removing the Independent Control Valve

Repairing the Independent Control Valve

Changing the Pressure-Limiting Valve

Assembling the Independent Control Valve

Installing the Independent Control Valve

Removing/Installing the Stepper Motor

Section 80: Miscellaneous

Group 00: Component Removal and Installation

Special or Essential Tools

Dealer-Manufactured Special Tools

Dealer-Fabricated Tool

Specifications

Removing the Main Frame (Tractors Without TLS Front Wheel Drive Axle)

Installing Main Frame

Removing Main Frame (Tractors With TLS Front Wheel Drive Axle)

Relieve Pressure from Suspended MFWD Axle Hydraulic System

Installing the Main Frame

Removing the Front Axle

Installing Front Axle

Removing the Front-Wheel Drive Axle

Installing Front Wheel Drive Axle

Removing the Front Wheel Drive Axle With TLS

Installing the Front Wheel Drive Axle With TLS

Removing the Front Axle Support

Installing the Front Axle Support

Group 05: Main Frame

Specifications

Removing and Installing the Main Frame

Exploded View

Exploded View

Group 10: Front Axle

General Information

Specifications

Removing Front Axle

Disassembling Front Axle

Assembling Front Axle

Adjusting Knuckle and Spindle Assembly Axial Play

Assembling Wheel Hub

Adjusting Wheel Bearings

Assembling Axle Center Section

Installing Front Axle

Installing Tie-Rod

Checking Front Wheel Toe-In

Adjusting Front Wheel Toe-In

Group 15: Front and Rear Wheels

Special or Essential Tools

Specifications

Removing a Wheel (Front or Rear)

Assembling Rear Wheel (With Rack-and-Pinion Axle)

Attaching the Rim to the Cast Dish

Attaching Front Wheel

Attaching Rear Wheel

Group 20: Center Link Bracket and Swinging Drawbar

Tightening Torque On Center Link Bracket

Tightening Torques On Swinging Drawbar

Tightening Torques On High-Clearance Drawbar

Adjusting the High-Clearance Drawbar

Adjusting the Retaining Strap

Group 25: Triple Link Suspension (TLS) of FWD Axle

General Information

Special or Essential Tools

Other Material

Specifications

Relieve Pressure from Suspended MFWD Axle Hydraulic System

Removing/Installing the Oscillation Limiter

Removing the Panhard Link

Installing the Panhard Link

Suspended Front Link (SFA) Controller

Removing the Position Sensor

Repairing the Position Sensor

Installing the Position Sensor

Adjusting the Sensor Rod

Removing the Hydraulic Cylinder

Installing the Hydraulic Cylinder

Repairing the Hydraulic Cylinder

Cross-Sectional View-Suspended MFWD Axle Cylinder

Removing the Control Valve Block

Installing the Control Valve Block

Control Block - Exploded View

Repairing the Solenoid Valves

Repairing the Pressure-Regulating Valve

Repairing the Pressure-Relief Valve

Repairing the Electro-Hydraulic Control Valve Plugs

Repairing the Bleed Valve

Reparing the Distributor Block

Removing/Installing the Accumulators

Repairing the Accumulator

Exploded View

Removing the Bearing Support

Repairing the Cover

Repairing the Spherical Bearings

Installing the Bearing Support

Section 90: Operator's Cab and 2-Post ROPS

Group 00: Tilting or Removal and Installation of Operator's Cab

Special or Essential Tools

Dealer-Manufactured Special Tools

Specifications

Tilting the Operator's Cab Upward

Tilting the Operator's Cab Downward

Removing Operator's Cab

Installing Operator's Cab

Tilting the Operator's Cab Downward

Removing the Open Operator's Station

Installing the Open Operator's Station

Group 05: Controls

Disconnecting Electrical Circuit

Replacing Bulbs on the Instrument Unit

Removing Control Unit

Removing Control Unit for the Lighting System

Replacing Electronic Control Unit (BCU)

Replacing Electronic Control Unit (RCU) if equipped

Replacing Electronic Control Unit (SFA) if equipped

Replacing the Engine Control Unit (ECU)If equipped

Replacing the Bus Resistors

Replacing the PPST/E-ICV Control Unit (PEC)If equipped

Replacing Performance Monitor (PRF) if equipped

Replacing Instrument Unit (BIF)

Group 10: Air Conditioning System

Safety at Work

Handling Refrigerant

In an Emergency

Safety Equipment

Storage of Refrigerant Containers

R134A Refrigerant

Important

Special or Essential Tools

Service Equipment and Tools

Other Materials

Specifications

Lay-Out of Refrigerant Hoses

Torques for Tightening Refrigerant Hoses

Discharging the Air-Conditioning System

Removing the Compressor

Checking Level In the Compressor

Disassembling the Compressor Clutch

Checking Clutch Hub Clearance

Checking the Compressor Manifold

Installing the Compressor

Removing and Installing the Condenser

Removing and Installing the Receiver-Drier

Removing and Installing the Evaporator and Expansion Valve

Replacing the Expansion Valve

Removing and Installing the Thermostat Switch

Removing and Installing the High/Low Pressure Switch

Evacuate Air Conditioning System

Filling With Refrigerant Oil

Break-In Instructions for Denso A/C Compressor

Charge Air Conditioning System

Group 15: Heating System

Ventilation System and Heater, Exploded View

Removing and Installing Fan and Radiator

Removing and Installing Heater Valve

Adjusting Bowden Cables of Heater Valve

Removing the Air Filter

Replacing the Recirculating Air Filter

Cleaning the ULTRA-GARD™ XL CAB AIR FILTER

Group 20: Seats

Specifications

Remove Seat and Air Suspension

Exploded View of Comfort Seat MSG44-A1

Super Comfort Seat MSG83 - Remove/Install Lumbar Support

Remove and Install Top Part of Seat

Removing and Installing the Backrest

Remove and Install Backrest Adjustment Mechanism

Removing and Installing the Baseplate (Including Turntable)

Remove and Install Seat Switch

Remove and Install Seat Height Adjustment Mechanism

Removing and Installing the Lower Section of the Spring Assembly

Removing and Installing the Weight-Adjusting Mechanism

Comfort Seat MSG85 - Remove/Install Lumbar Support

Removing and Installing the Lap-Strap

Removing and Installing the Backrest

Removing and Installing the Seat Tilt- and Height-Adjusting Levers

Removing and Installing the Integral Turntable and Baseplate

Removing and Installing the Horizontal Shock Absorber

Removing and Installing the Horizontal Spring Assembly

Removing and Installing the Upper Section of the Spring Assembly

Removing and Installing the Vertical Shock Absorber

Removing and Installing the Lower Section of the Spring Assembly

Removing and Installing the Weight-Adjusting Mechanism

Removing and Installing the Rocker

Air Comfort Seat MSG95A-00, Lower Section

Remove/Install Pneumatic Lumbar Support

Instructional Seat, Exploded View

Remove and Install Seat Belt

Group 25: 2-Post ROPS and ComfortGard ComfortGard is a trademark of Deere & Company. Cab

Check ROPS

Removing Cab Frame

Specifications

Removing and Installing Mounting Brackets (Cab)

Removing and Installing Mounting Brackets

Removing and Installing Mounting Brackets (Low Profile)

Removing Outer Roof

Removing Hatch

Installing Windshield

Installing Rear Window

Adjusting Window Contact Pressure

Removing Cab Door

Installing Cab Door

Removing Inner Roof Trim

Installing Door Lock

Replacing Handrail or Rear View Mirror

Group 26: Low Clearance Cab

Special or Essential Tools

Specifications

Removing the Cab Frame

Removing and Installing the Cab Bearings

Removing the Outer Roof

Removing the Windshield

Installing the Windshield

Removing the Rear Window

Installing the Rear Window

Installing the Outer Roof

Remove Cab Frame Trim Panel and Speaker Panel

Removing the Cab Door

Installing the Cab Door

Replacing the Rear-View Mirror

Installing and Adjusting the Door Lock

Removing the Upper and Lower Side Panels From the Cab Door

Installing the Upper and Lower Side Panels In the Cab Door

Group 30: Electronic Control Components

Disconnecting Electrical Circuit

Replacing the Hitch Control Unit (HCU)

Replacing Operation Unit

Section 99: Special Tools (Dealer-Fabricated)

Group 05: Special Tools (Dealer-Fabricated)

Lifting Device

Lifting Device

Holding Device

Suspension Eyes for Operator's Cab

Lifting Device for Low-Clearance Cab

DFRW78-Seat Support Tray

Holding Tool

Holding Tool

Wooden Prism

DFRW79-Piston Holding Tool

Socket Wrench Insert

Driver

Assembly and Guide Mandrels

Turning Device

Bushing

Socket Wrench Insert

Special Key

John Deere Tractors 6110, 6110L, 6210, 6210L, 6310, 6310L, 6310S, 6410, 6410L, 6410S, 6510L, 6510S Repair Service Manual (TM4574)