John Deere Tractors 6110M, 6120M, 6130M, 6135M, 6140M, 6145M Repair Service Manual (TM408519)

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Price: US$ 79.00

Complete Repair Service Technical Manual for John Deere Tractors 6110M, 6120M, 6130M, 6135M, 6140M, 6145M (Engine 4045UXXXXXX) (Final Tier 4), with workshop information to maintain, repair, and service like professional mechanics.

John Deere 6110M, 6120M, 6130M, 6135M, 6140M, 6145M Tractors workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm408519 - John Deere Tractors 6110M to 6145M Repair - (Worldwide Edition) Technical Manual.pdf
tm408519 - John Deere Tractors 6110M to 6145M Repair - (Worldwide Edition) Technical Manual.epub

Total Pages: 2,239 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
  Foreword
   Safety
      Safety Measures
   General
      General Information - Specifications
      General Information - Tests and Adjustments
      General Information - Predelivery Inspection
   Engine
      Engine – Removal and Installation of Components
      Engine Exhaust Cleaning System
   Fuel, Air-Intake, Cooling, and Exhaust System
      Fuel System
      Cooling System
      Exhaust System
   Electrical System
      Electrical System - Connectors
      Electrical System - Charging Circuit
      Electrical System - Starter Circuit
      Electrical System - Headlights
   Electronic Control Units
      Removal and Installation of Control Units
      Terminating Resistors, Removal and Installation
   Drive Train (without Transmission)
      Drive Train (without Transmission) - Removal and Installation
of Components
      Drive Train (without Transmission) - U.J. Shafts and Torsion
Dampers
      Drive Train (without Transmission) - Mechanical Front-Wheel
Drive
      Drive Train (without Transmission) - Differential
      Drive Train (without Transmission) - Hydraulic Pump Drive
      Drive Train (without Transmission) - Final Drives
      Drive Train (without Transmission) - Rear PTO Options
      Drive Train (without Transmission) - Front PTO
      Drive Train (without Transmission) - Front Implement Drive
   PowrQuad™ Transmission
      PowrQuad™ Transmission - Removal and Installation of Components
      PowrQuad™ Transmission - Transmission Shift Control
      PowrQuad™ Transmission - PowrQuad Module
      PowrQuad™ Transmission - Creeper Transmission
      PowrQuad™ Transmission - Option Transmission
      PowrQuad™ Transmission - Range Transmission 6100M-6135M
      PowrQuad™ Transmission - Range Transmission 6145M
   Steering
      Steering - Hydrostatic Steering
      Steering - AutoTrac™
   Brakes
      Brakes - Brake Valve
      Brakes - Rear Brakes
      Brakes - Hydraulic Trailer Brake
      Brakes - Air Brake System
      Brakes - Park Brake
   Hydraulic System
      Hydraulic System - General Information
      Operator Controls
      Hydraulic System - Oil Filter, Additional Oil Reservoir, Charge
Pump, and Hydraulic Pump
      Hydraulic System - Priority 1 to 3 Control Blocks
      Hydraulic System - Rear Hitch
      Hydraulic System - Selective Control Valves (SCVs) and Couplers
   Machine-Specific Systems
      Machine-Specific Systems - Removal and Installation of Components
      Machine-Specific Systems - Main Frame
      Machine-Specific Systems - Fenders, Front Wheels, and Rear Wheels
      Machine-Specific Systems – Trailer Hitch and Swinging Drawbar
      Machine-Specific Systems - Hydraul. Wagon Hitch
   Suspension Systems
      Suspension Systems - Suspended Front-Wheel Drive Axle
      Suspension Systems - Mechanical Cab Suspension
   Operator`s Cab
      Removal and Installation of Components
      Operator`s Cab - Operation and Control Devices
      Operator`s Cab - Air-Conditioning System
      Operator`s Cab - Seats
      Operator`s Cab - Operator`s Cab
   Special Tools
      General Information

tm408519 - Tractors 6110M to 6145M Repair -: (Worldwide Edition)

Table of Contents

Foreword

Section 05: Safety

Group 05: Safety Measures

General Information - Safety - Summary of References

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Prevent Machine Runaway

Operating the Tractor Safely

Operating the Loader Tractor Safely

Passenger Seat

Use Safety Lights and Devices

Towing Trailers/Implements Safely (Mass)

Use Caution On Slopes and Uneven Terrain

Freeing a Mired Machine

Avoid Backover Accidents

Handle Fluids Safely—Avoid Fires

Handling Batteries Safely

Prepare for Emergencies

Avoid High-Pressure Fluids

Service Cooling System Safely

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Work In Ventilated Area

Avoid Contact with Agricultural Chemicals

Handle Agricultural Chemicals Safely

Stay Clear of Rotating Drivelines

Wear Protective Clothing

Protect Against Noise

Practice Safe Maintenance

Avoid Hot Exhaust

Exhaust Filter Cleaning

Clean Exhaust Filter Safely

Read Operator Manuals for ISOBUS Implements

Use Steps and Handholds Correctly

Use Seat Belt Properly

Park Machine Safely

Use Proper Lifting Equipment

Construct Dealer-Made Tools Safely

Support Machine Properly

Work in Clean Area

Illuminate Work Area Safely

Service Machines Safely

Service Accumulator Systems Safely

Service Tires Safely

Use Proper Tools

Service Front-Wheel Drive Tractor Safely

Avoid Eye Contact With Radar

Keep ROPS Installed Properly

Replace Safety Signs

Replace Safety Signs

Dispose of Waste Properly

Live With Safety

Safety Measures on Electronic Control Units

Servicing Electronic Control Units

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Safety Instructions for Replacing a Halogen Bulb

Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units

Section 10: General Information

Group 05: General Information - Specifications

Specifications - Summary of References

Engine Specifications

PTO Power Output

Capacities

Air Intake System

Electrical System

Hydraulic System (LS)

Hydraulic System (PFC)

Clutch Operation

PowrQuad PLUS™ Transmission

AutoQuad PLUS™ Transmission

CommandQuad™ Transmission

Rear PTO

Front PTO

Differential

Differential Lock

Final Drives

Front-Wheel Drive

FWD Axle with TLS

Cab Suspension

Hydraulic Brakes

Auxiliary Brake

Park Lock

Hitch

Immobilizer

Front Hitch

Ground Travel Speeds

Front and Rear Wheels

Dimensions and Weights

Handling and Storing Diesel Fuel

Diesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

Biodiesel Fuel

Lubricity of Diesel Fuel

Diesel Engine Break-In Oil

John Deere Break-In™ Plus Engine Oil

Transmission and Hydraulic Oil

Oil for Front-Wheel Drive Axle

Heavy Duty Diesel Engine Coolant

Supplemental Coolant Additives

Grease

Oil Filters

Mixing of Lubricants

Lubricant Storage

Operating in Warm Temperature Climates

Alternative and Synthetic Lubricants

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Hydraulic system inch fitting torques

Hydraulic system metric fitting torques

Product Identification and Component Serial Number Plate

Plate for Product Identification Number

Engine Serial Number

Information on Engine Version

Transmission Serial Number

Front-Wheel Drive Serial Number

Operator's Cab Serial Number

Operator's seat serial number

Subassembly Serial Numbers

Group 10: General Information - Tests and Adjustments

Tests and Adjustments - Summary of References

Using High-Pressure Washers

Preliminary Engine Test

Visual Inspection of the Fuel System

Check the Fuel Filter

Checking the Function of the Fuel Transfer Pump

Bleeding the Fuel System

Installation and Removal of the Primary Air Cleaner Element

Check the Secondary (Safety) Element

Drain Coolant

Check Transmission/Hydraulic System Oil Level

Group 15: General Information - Predelivery Inspection

Predelivery Inspection

Section 20: Engine

Group 00: Engine – Removal and Installation of Components

Engine - Removal and installation of components, Summary of references

Engine – Removal and Installation of Components, Special Tools

Engine - Removal and Installation of Components, Repair Specifications

Removing the Engine, Preliminary Work

Remove the Engine

Installing the Engine

Install the Engine, Additional Work

Engine Mounting

Replacing the engine mountings, Preliminary work

Replace the Front Engine Mountings

Replace the Rear Engine Mounting

Replacing the engine mounting, Further work

Group 10: Engine Exhaust Cleaning System

Exhaust Cleaning System – Summary of References

Exhaust Filter — Diesel Particulate Filter Ash Handling and Disposal

Emission Control System, Important Instructions

Exhaust Cleaning System, Removal and Installation of the Diesel Particulate Filter

Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter

Cleaning Diesel Exhaust Fluid (DEF) Tank

Replace Diesel Exhaust Fluid (DEF) Tank Header Suction Screen

Section 30: Fuel, Air-Intake, Cooling and Exhaust Systems

Group 10: Fuel System

Fuel System - Summary of References

Fuel Tank, Removal and Installation

Fuel Level Sensor, Removal and Installation

Bleed Air from Fuel System

DEF Tank, Removal and Installation

DEF Dosing Unit, Removal and Installation

Group 20: Cooling System

Cooling System - Summary of References

Cooling System—Special Tools, Summary of References

Cooling System Special Tools, Repair Data

Opening Engine Hood

Engine Hood, Removal and Installation

Radiator Package, Removal and Installation

Relieving Drive Belt Tension

Replace Drive Belt

Routing of the Drive Belt

Adjusting Plastic Hood on the Fan

Automatic Belt Tensioner, Removal and Installation

Group 30: Exhaust System

Exhaust System - Summary of References

Exhaust System — Special Tools

Exhaust Filter — Handling and Disposal of Ash from the Diesel Particulate Filter

Emission Control System, Important Instructions

Exhaust System to Top Right, Removal and Installation

Remove Horizontal Exhaust System

Install Horizontal Exhaust System

Section 40: Electrical System

Group 05: Electrical System - Connectors

Electrical System - Connectors, Summary of References

Connectors—Special Tools, Summary of References

Installation of the Repair Cable Kit (Smoke and Heat Exhaust System)

General

Using high-pressure washers

Strip Wire Ends

Install Electrical Terminal

WEATHER PACK Connectors

METRI PACK Connector with Terminal Lock at the Rear

METRI PACK Connector with Terminal Lock at the Front

METRI PACK Connectors

Connectors for Electronic Control Units

Connector

CRIMP SNAP IN Connectors

KOSTAL Connectors

DEUTSCH Connectors

Individual Terminals

Bosch™ Connectors

Repair DEUTSCH™ Implement Connectors

Repair Molex™ Connectors

Repair SUMITOMO™ Connectors

Repair YAZAKI™ Connectors

Group 10: Electrical System - Charging Circuit

Electrical System - Charging Circuit, Summary of References

Electrical System - Disconnect the Electrical Circuit

Electrical System - Remove and Install Battery

Electrical System - Alternator Removal and Installation

Group 15: Electrical System - Starter Motor Circuit

Electrical System - Starter Circuit, Summary of References

Electrical System - Starter Removal and Installation

Group 20: Electrical System - Headlights

Electrical System - Lights, Summary of References

General information

Electrical System - Adjust Headlights

Adjusting the Lights on the Cab Frame

Safety Instructions for Replacing a Halogen Bulb

Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units

Electrical System - Worklights and Beacon Warning Light, Removal and Installation

Section 45: Electronic Control Units

Group 05: Removal and Installation of Control Units

Electronic Control Units - Summary of References

Instructions when replacing a control unit

Engine Control Unit - Removal and Installation

Central Control Unit - Removal and Installation

Cab Control Unit - Removal and Installation

Instrument Unit - Removal and Installation

Front Chassis Control Unit - Removal and Installation

Immobilizer Control Unit - Removal and Installation

Steering Control Unit (AutoTrac™) - Removal and Installation

TEC Control Unit (CAN-BUS Attachment (ISOBUS))

Control Unit for Telematics (JDLink™/Service ADVISOR™ Remote)

Group 10: Terminating Resistors - Removal and Installation

Terminating Resistors - Summary of References

A53 - CAN BUS terminating resistor (CAN BUS attachment)

A131 - CAN BUS Terminating Resistor (Engine CAN Bus)

A149 - CAN BUS Terminating Resistor (CAN-BUS - Exhaust System)

R020 - CAN Bus Terminating Resistor (Vehicle CAN Bus)

Section 50A: Drive Train (without Transmission)

Group 00: Drive Train (without Transmission) - Removal and Installation of Components

Drive train (without transmission) - Removal and installation of components, Summary of references

Drivetrain (without Transmission) - Special Tools

Drivetrain (without Transmission) - Repair Specifications

Drain Transmission/Hydraulic Oil

Fill with Transmission/Hydraulic Oil

Remove the Final Drives

Install the Final Drives

Rear PTO Removal

Installing the Rear PTO

Remove Front PTO

Installing the Front PTO

Group 10: Drive Train (without Transmission) - Universal-Jointed Shafts and Torsion Dampers

Drive Train (without Transmission) - U.J. Shafts and Torsion Dampers, Summary of References

U-Jointed Shafts and Torsion Dampers - Repair Specifications

U.J. Shafts and Torsion Dampers - Removing the U.J. Shaft (MFWD)

Universal-joint shafts and torsion dampers - Reconditioning the u.j. shaft (MFWD)

U.J. Shafts and Torsion Dampers - Installing the U.J. Shaft (MFWD)

U.J. Shafts and Torsion Dampers - Remove the Engine U.J. Shaft

Universal-Joint Shafts and Torsion Dampers - Installing the Engine Universal-Joint shafts

Universal-Joint Shafts and Torsion Dampers - Removing the Torsion Dampers

Universal-Joint Shafts and Torsion Dampers - Replacing the Torsion Damper Bearing

Universal-Jointed Shafts and Torsion Dampers - Installing the Torsion Damper

Group 15: Drivetrain (without Transmission) - Mechanical Front-Wheel Drive

Drive Train (without Transmission) - Mechanical Front-Wheel Drive, Summary of References

Mechanical Front-Wheel Drive - Special Tools

Mechanical Front-Wheel Drive - Repair Specifications

Mechanical Front-Wheel Drive - Reconditioning the MFWD Solenoid Valve

Mechanical front-wheel drive - Sectional view

Remove the Mechanical Front-Wheel Drive

Mechanical front-wheel drive - Removing the FWD clutch

Mechanical Front-Wheel Drive - Repair the Front-Wheel Drive Clutch

Mechanical Front-Wheel Drive - Installing the FWD Clutch

Mechanical front-wheel drive - Adjusting axial play of output driveshaft

Installing the Mechanical Front-Wheel Drive

Group 20: Drivetrain (without Transmission) - Differential

Drive Train (without Transmission) - Differential, Summary of References

Differential - Special Tools

Differential - Repair Specifications

Differential - Handling KJD10672 - Lifting tool for differential

Differential - Replacing wheel speed sensor

Differential - Replacing Solenoid Valve for Differential Lock

Differential - Sectional view

Differential - Exploded view

Removing the differential

Recondition the Differential

Install Differential

Differential - Adjusting the Tapered Roller Bearing and Backlash

Group 25: Drive Train (without Transmission) - Hydraulic Pump Drive

Drive Train (without Transmission) - Hydraulic Pump Drive, Summary of References

Hydraulic Pump Drive - Special Tools

Hydraulic Pump Drive - Repair Specifications

Hydraulic Pump Drive - Sectional View

Hydraulic Pump Drive - Exploded View

Remove Hydraulic Pump Drive

Installing the Hydraulic Pump Drive

Adjusting the Hydraulic Pump Drive

Hydraulic Pump Drive - Check and Adjust the Backlash of the Pump Drive Pinion

Group 30: Drive Train (without Transmission) - Final Drives

Drive Train (without Transmission) - Final Drives, Summary of References

Final Drives - Special Tools

Final Drives - Repair Specifications

Final Drives - Sectional View

Disassemble the Final Drives

Reconditioning the Final Drives

Assemble the Final Drives

Final Drives - Checking and Adjusting Rolling Drag Torque

Group 35: Drivetrain (without Transmission) - Rear PTO Options

Drive Train (without Transmission) - Rear PTO Options, Summary of References

Rear PTO Options - Special Tools

Rear PTO Options - Repair Specifications

Rear PTO Options - Replacing the Output Shaft Seal Ring (540 rpm)

Rear PTO Options - Replacing the Output Shaft Seal Ring

Rear PTOs - Replacing the O-ring for reversible PTO shaft

Rear PTOs - Sectional view

Rear PTO Options - Removing the PTO Clutch

Rear PTO Options - Reconditioning the PTO Clutch

Rear PTOs - Reconditioning the PTO brake

Rear PTO Options - Installing the PTO Clutch

Rear PTO Options - Removing the PTO Drive Train

Rear PTO Options - Reconditioning the Output Shaft

Rear PTO Options - Reconditioning the Countershaft

Rear PTOs - Reconditioning the PTO shifter

Rear PTO Options - Install the PTO Drive Train

Rear PTOs - Removing the PTO gear transmission (reversible)

Rear PTOs - Reconditioning the output driveshaft (reversible)

Rear PTOs - Reconditioning the countershaft (reversible)

Rear PTOs - Installing the PTO gear transmission (reversible)

Rear PTOs - Adjusting the tapered roller bearing of the output driveshaft (540 rpm)

Rear PTO Options - Adjusting the Tapered Roller Bearing of the Countershaft

Rear PTO Options - Adjusting the Tapered Roller Bearing of the Bearing Support

Rear PTO Options - Reconditioning the PTO Shaft Spline Identifier

Rear PTO Options - Removing the Modulating Valve

Rear PTO Options - Reconditioning the Modulating Valve

Rear PTO Options - Installing the Modulating Valve

Rear PTOs - Reconditioning Y04 solenoid valve for rear PTO

Rear PTOs - Replacing B06 sensor for rear PTO speed

Rear PTOs - Reconditioning the oil sight glass

Group 40: Drivetrain (without Transmission) - Front PTO

Drive train (without transmission) - Front PTO, Summary of references

Front PTO - Special Tools

Front PTO - Repair Specifications

Front PTO - Sectional View

Front PTO - Changing the Oil Filter

Disassembling the Front PTO

Assemble Front PTO

Front PTO - Replacing the front PTO speed sensor

Front PTO - Replacing the front PTO proportional solenoid valve

Front PTO - Replacing the Oil Cooler

Group 45: Drivetrain (without Transmission) - Front Implement Drive

Drive Systems - Front Implement Drive, Summary of References

Front Implement Drive - General Information

Front Implement Drive - Repair Specifications

Front Implement Drive - Preparatory Work

Removing the Front Implement Drive

Reconditioning the Front Implement Drive

Installing the Front Implement Drive

Front Implement Drive - Tightening the Clutch Screws (after 100 Operating Hours)

Section 50C: PowrQuad™ Transmission

Group 00: PowrQuad™ Transmission - Removal and Installation of Components

PowrQuad™ Transmission - Removal and Installation of Components, Summary of References

PowrQuad™ Transmission – Installation and Removal of Components, Special Tools

PowrQuad™ Transmission - Removal and Installation of Components, Repair Specifications

PowrQuad™ Plus transmission, Removal and installation

AutoQuad™ Plus transmission, Removal and installation

Remove the PowrQuad™ Transmission - Preliminary Work

Remove the PowrQuad™ Transmission

Install the PowrQuad™ Transmission

Remove the Creeper or Option Transmissions

Install the Creeper or Option Transmissions

Remove the Range Transmission

Install the Range Transmission

Group 05: PowrQuad™ Transmission - Transmission Shift Unit

PowrQuad™ Transmission - Transmission Shift Controls, Summary of References

PowrQuad™ Transmission - Repair Specifications

PowrQuad™ Transmission - Recondition the Mechanically Actuated Gear-Shift Mechanism

PowrQuad™ Transmission - Recondition the Mechanically Actuated Range-Shift Mechanism

PowrQuad™ Transmission - Recondition the Reverse Drive Lever when Using Mechanically Actuated PowrQuad™ Module

PowrQuad™ Transmission - Adjust the Reverse Drive Lever when Using Mechanically Actuated PowrQuad Module

PowrQuad™ Transmission - Adjust the Reverse Drive Linkage when Using Mechanically Actuated PowrQuad™ Module

PowrQuad™ Transmission - Check and Adjust the Gear-Shift Mechanism when Using Mechanically Actuated PowrQuad Module

PowrQuad™ Transmission - Check and Adjust the Range-Shift Mechanism and Park Lock when Using Mechanically Actuated PowrQuad™ Module

PowrQuad™ Transmission - Check and Adjust the Shift Unit and Park Lock when Using Electrically Actuated PowrQuad Module (North American Version)

PowrQuad™ Transmission - Recondition the Range-Shift Mechanism and Switch Module when Using Electrically-Actuated PowrQuad™ Module (North American Version)

PowrQuad™ Transmission - Check and Adjust the Shift Unit and Park Lock when Using Electrically Actuated PowrQuad Module

PowrQuad™ Transmission - Repair the Switch Module for Gear-Shift Mechanism and Switch Module when Using Electrically Actuated PowrQuad Module

PowrQuad™ Transmission - Adjust the Clutch Pedal

PowrQuad™ Transmission - Repair Electrical Clutch Actuation

Group 10: PowrQuad™ Transmission - PowrQuad™ Module

PowrQuad™ Transmission - PowrQuad Module, Summary of References

PowrQuad™ Transmission - Special Tools, Summary of References

PowrQuad™ Transmission - Repair Specifications

PowrQuad™ Transmission - Transmission Components

PowrQuad™ Transmission - Replace Neutral Start Switch (with Mechanically Actuated PowrQuad™ Module)

PowrQuad™ Transmission - Replace the Temperature Sensor and Pressure Switches

PowrQuad™ Transmission - Replace Temperature Sensor and Pressure Switches (with Mechanically Actuated PowrQuad™ Module)

PowrQuad™ Transmission - Remove and Install the Oil Filter Housing

PowrQuad™ Transmission - Remove and Install the Oil Filter Housing (with Mechanically Actuated PowrQuad™ Module)

PowrQuad™ Transmission - Replace the Oil Filter Housing

PowrQuad™ Transmission - Replace Seal Ring for Transmission Input Shaft

PowrQuad™ Transmission - Remove and Install the Front Valve Housing

PowrQuad™ Transmission - Remove and Install Front Valve Housing (with Mechanically Actuated PowrQuad Module)

PowrQuad™ Transmission - Remove and Install the Valves in the Front Valve Housing

PowrQuad™ Transmission - Remove and Install Valves in Front Valve Housing (with Mechanically Actuated PowrQuad Module)

PowrQuad™ Transmission - Remove and Install the Front Transmission Cover

PowrQuad™ Transmission - Remove and Install Front Transmission Cover (with Mechanically Actuated PowrQuad™ Module)

PowrQuad™ Transmission - Remove and Install the Valves in the Front Transmission Cover

PowrQuad™ Transmission - Remove and Install Valves in Front Transmission Cover (with Mechanically Actuated PowrQuad™ Module)

PowrQuad™ Transmission - Recondition Clutch Pedal Valve (with Mechanically Actuated PowrQuad™ Module)

PowrQuad™ Transmission - Remove and Install the Shift Valve Housing

PowrQuad™ Transmission - Remove and Install Valves in Shift Valve Housing

PowrQuad™ Transmission - Remove and Install Shift Valve Housing (with Mechanically Actuated PowrQuad™ Module)

PowrQuad™ Transmission - Remove and Install Valves in Shift Valve Housing (with Mechanically Actuated PowrQuad™ Module)

PowrQuad™ Transmission - Remove the Transmission Oil Pump

PowrQuad™ Transmission - Repair the Transmission Oil Pump

PowrQuad™ Transmission - Install the Transmission Oil Pump

PowrQuad™ Transmission - Remove the Gear-Shift Planetary Drive

PowrQuad™ Transmission - Repair the Gear-Shift Planetary Drive

PowrQuad™ Transmission - Install the Gear-Shift Planetary Drive

PowrQuad™ Transmission - Remove the B1 Brake Housing

PowrQuad™ Transmission - Repair the B1 Brake

PowrQuad™ Transmission - Install the B1 Brake Housing

PowrQuad™ Transmission - Remove the B2-B3 Brake Housing

PowrQuad™ Transmission - Repair the B2 Brake

PowrQuad™ Transmission - Recondition the B3 Brake

PowrQuad™ Transmission - Install the B2-B3 Brake Housing

PowrQuad™ Transmission - Remove the C4 Clutch

PowrQuad™ Transmission - Recondition the C4 Clutch

PowrQuad™ Transmission - Install the C4 Clutch

PowrQuad™ Transmission - Remove the Reverse Brake

PowrQuad™ Transmission - Repair the Reverse Brake

PowrQuad™ Transmission - Install the Reverse Brake

PowrQuad™ Transmission - Remove the Forward Clutch with Planetary Drive (Travel Direction)

PowrQuad™ Transmission - Recondition the Forward Clutch with Planetary Drive (Travel Direction)

PowrQuad™ Transmission - Install Forward Clutch with Planetary Drive (Travel Direction)

PowrQuad™ Transmission - Replace Clutch Carriers for C4 Clutch and Forward Clutch

PowrQuad™ Transmission - Replace the Transmission Output Shaft and Rear PTO Drive Shaft

Group 15: PowrQuad™ Transmission - Creeper Transmission on 6110M-6145M

PowrQuad™ Transmission - Repair the Creeper Transmission, Summary of References on 6110M-6145M

PowrQuad™ Transmission - Creeper Transmission - Repair Specifications on 6110M-6145M

PowrQuad™ Transmission - Recondition the Creeper Transmission on 6110M-6145M

PowrQuad™ Transmission - Creeper Transmission - Repair the Shift Cover on 6110M-6145M

Group 20: PowrQuad™ Transmission - Option Transmission on 6110M-6145M

PowrQuad™ Transmission - Repair the Option Transmission, Summary of References on 6110M-6145M

PowrQuad™ Transmission - Repair Specifications on 6110M-6145M

PowrQuad™ Transmission - Recondition the Option Transmission on 6110M-6145M

Group 25: PowrQuad™ Transmission - Range Transmission on 6110M-6145M

PowrQuad™ Transmission - Repair the Range Transmission, Summary of References, 6110M-6145M

PowrQuad™ Transmission - Repair Specifications on 6110M-6145M

PowrQuad™ Transmission - Range Transmission - Sectional View on 6110M-6145M

PowrQuad™ Transmission - Disassemble the Range Transmission on 6110M-6145M

PowrQuad™ Transmission - Range Transmission, Exploded View of Differential Drive Shaft on 6110M-6145M

PowrQuad™ Transmission - Range Transmission, Assemble the Differential Drive Shaft on 6110M-6145M

PowrQuad™ Transmission - Range Transmission, Adjust the Cone Point and Install the Differential Drive Shaft on 6110M-6145M

PowrQuad™ Transmission - Range Transmission, Exploded View of Drive Shaft and Park Lock on 6110m-6145M

PowrQuad™ Transmission - Range Transmission, Exploded View of Range-Shift Mechanism on 6110M-6145M

PowrQuad™ Transmission - Range Transmission, Recondition the Option Housing on 6110M-6145M

PowrQuad™ Transmission - Assemble the Range Transmission on 6110M-6145M

PowrQuad™ Transmission - Range Transmission, Install Park Lock Camshaft on 6110M-6145M

PowrQuad™ Transmission - Range Transmission, Measure Axial Play on Drive Shaft on 6110M-6145M

PowrQuad™ Transmission - Adjust the Range Shift on 6110M-6145M

PowrQuad™ Transmission - Repair the Shift Cover on 6110M-6145M

PowrQuad™ Transmission - Replace the Transmission Speed Sensor (B104) on 6110M-6145M

Section 50G: CommandQuad™ Transmission

Group 00: CommandQuad™ Transmission - Removal and Installation of Components

CommandQuad Transmission - Installation and Removal of Components, Summary of References

CommandQuad™ Transmission - Installation and Removal of Components, Special Tools

CommandQuad Transmission - Transmission - Installation and Removal of Components, Repair Specifications

Remove the PowrQuad Module on CommandQuad Transmission - Preliminary Work

Remove the PowrQuad Module on CommandQuad Transmission

Install the PowrQuad™ Module on CommandQuad™ Transmission

Remove Option Transmission on CommandQuad Transmission

Install Option Transmission on CommandQuad™ Transmission

Remove Range Transmission on CommandQuad Transmission

Install Range Transmission on CommandQuad™ Transmission

Group 05: CommandQuad™ Transmission - Transmission Shift Units

CommandQuad™ Transmission - Transmission Shift Controls, Summary of References

CommandQuad™ Transmission - Transmission Shift Units, Special Tools

CommandQuad™ Transmission - Transmission Shift Units, Repair Data

CommandQuad™ Transmission - Transmission Shift Units - Adjust Clutch Pedal

CommandQuad™ Transmission - Transmission Shift Units - Shift Units Removal and Installation, Preliminary Work

CommandQuad™ Transmission - Transmission Shift Units - Range Shifter Removal and Installation

CommandQuad™ Transmission - Transmission Shift Units - Gear Shifter Removal and Installation

CommandQuad™ Transmission - Transmission Shift Units - Hand Throttle Removal and Installation

CommandQuad™ Transmission - Transmission Shift Units - Park Lock Interlock Removal and Installation

CommandQuad™ Transmission - Transmission Shift Units - Shift Units Removal and Installation, Further Work

Group 10: CommandQuad™ Transmission - Option Transmission

CommandQuad™ Transmission - Repair the Option Transmission, Summary of References

CommandQuad™ Transmission - Repair Specifications

CommandQuad™ Transmission - Repair the Option Transmission

Group 15: CommandQuad™ Transmission - Range Transmission

CommandQuad™ Transmission - Range Transmission - Recondition, Summary of References

CommandQuad™ Transmission - Repair Specifications

CommandQuad™ Transmission - Disassemble the Range Transmission

CommandQuad™ Transmission - Range Transmission, Assemble Differential Driveshaft

CommandQuad™ Transmission - Range Transmission, Adjust the Cone Point and Install the Differential Driveshaft

CommandQuad™ Transmission - Range Transmission, Recondition the Idler Gear Housing

CommandQuad™ Transmission - Assemble Range Transmission

CommandQuad™ Transmission - Range Transmission, Install the Park Lock Camshaft

CommandQuad™ Transmission - Range Transmission, Measure Axial Play on Driveshaft

Section 50E: PowrReverser™ Transmissions

Group 00: PowrReverser™ Transmission - Installation and Removal of Components

PowrReverser™ Transmission - Installation and Removal of Components, Summary of References

PowrReverser™ Module - Special Tools

PowrReverser™ Module - Repair Specifications

Remove PowrReverser™ Module - Preliminary Work

PowrReverser™ Transmission - Remove the PowrReverser™ Module

PowrReverser™ Transmission - Install the PowrReverser™ Module

PowrReverser™ Transmission - Install the PowrReverser™ Module, Final Assembly

PowrReverser™ Transmission - Remove the Gear Transmission

PowrReverser™ Transmission - Install the Gear Transmission

PowrReverser™ Transmission - Remove the Range Transmission

PowrReverser™ Transmission - Install the Range Transmission

Group 05: PowrReverser™ Transmission - Transmission Shift Controls

PowrReverser™ Transmission - Transmission Shift Controls, Summary of References

PowrReverser™ Transmission - Repair Specifications

PowrReverser™ Transmission - Repair the Gear-Shift Mechanism

PowrReverser™ Transmission - Recondition the Range-Shift Mechanism

PowrReverser™ Transmission - Recondition the Forward/Reverse Control

PowrReverser™ Transmission - Checking and Adjusting the Shift Units

PowrReverser™ Transmission - Adjusting the Park Lock

PowrReverser™ Transmission - Adjusting the Reverse Drive Linkage when Using Mechanically Actuated PowrReverser™ Module

PowrReverser™ Transmission - Adjusting the Reverse Drive Lever when Using Mechanically Actuated PowrReverser™ Module

PowrReverser™ Transmission - Adjusting the Clutch Pedal

Group 10: PowrReverser™ Transmission - PowrReverser™ Module

PowrReverser™ Module - Summary of References

PowrReverser™ Module - Special Tools

PowrReverser™ Module - Repair Specifications

PowrReverser™ Module - Sectional View

PowrReverser™ Module - Drivetrain Components

PowrReverser™ Module - Remove Disk Brake

PowrReverser™ Module - Repair the Disk Brake

PowrReverser™ Module - Install the Disk Brake

PowrReverser™ Module - Remove Clutch and Planetary Carrier

PowrReverser™ Module - Recondition Clutch and Planetary Carrier

PowrReverser™ Module - Install Clutch and Planetary Carrier

PowrReverser™ Module - Remove the Transmission Oil Pump

PowrReverser™ Module - Repair the Transmission Oil Pump

PowrReverser™ Module - Install the Transmission Oil Pump

PowrReverser™ Module - Valves, Sensors and Hydraulic Components

PowrReverser™ Module - Recondition the Pressure Regulating Valve

PowrReverser™ Module - Repair the Cooling Pilot Valve

PowrReverser™ Module - Recondition the Clutch Cooling Valve

PowrReverser™ Module - Recondition the Safety Valve

PowrReverser™ Module - Recondition the Filter Bypass Valve

PowrReverser™ Module, Recondition the Cooler Relief Valve

PowrReverser™ Module - Recondition the Lube Relief Valve

PowrReverser™ Module - Recondition the Sump Valve

PowrReverser™ Module - Repair the Accumulator Piston

PowrReverser™ Module - Recondition the Cooling Oil Control Valve (Forward/Reverse)

PowrReverser™ Module - Recondition the Modulating Valve

PowrReverser™ Module - Recondition the Forward/Reverse Valve

PowrReverser™ Module - Recondition the Clutch Pedal Valve

PowrReverser™ Module - Replace the Oil Filter

PowrReverser™ Module - Replace the Neutral Start Switch

PowrReverser™ Module - Replace Temperature and Pressure Sensors

PowrReverser™ Module - Recondition Valves and Components with Electrical Reverser Control

Group 15: PowrReverser™ Transmission - Gear Transmission

PowrReverser™ Transmission - Gear Transmission, Summary of References

PowrReverser™ Transmission - Gear Transmission - Special Tools, Summary of References

PowrReverser™ Transmission - Gear Transmission, Repair Specifications

PowrReverser™ Transmission - Gear Transmission, Sectional View

PowrReverser™ Transmission - Disassemble Gear Transmission

PowrReverser™ Transmission - Recondition the Gear Transmission

PowrReverser™ Transmission - Preparation for Installation of the Gear Transmission

PowrReverser™ Transmission - Gear Transmission, Recondition the Shift Cover

PowrReverser™ Transmission - Adjust Shift Linkage on Gear Transmission

Group 20: PowrReverser™ Transmission - Range Transmission

PowrReverser™ Transmission - Range Transmission, Summary of References

PowrReverser™ Transmission - Range Transmission, Repair Specifications

PowrReverser™ Transmission - Range Transmission, Sectional View

PowrReverser™ Transmission - Disassemble the Range Transmission

PowrReverser™ Transmission - Range Transmission, Exploded View of Differential Drive Shaft

PowrReverser™ Transmission - Range Transmission, Assemble the Differential Drive Shaft

PowrReverser™ Transmission - Range Transmission, Adjust the Cone Point and Install the Differential Drive Shaft

PowrReverser™ Transmission - Range Transmission, Exploded View of Drive Shaft and Park Lock

PowrReverser™ Transmission - Range Transmission, Exploded View of Range-Shift Mechanism

PowrReverser™ Transmission - Range Transmission, Assemble the Range Transmission

PowrReverser™ Transmission - Range Transmission, Install the Park Lock Camshaft

PowrReverser™ Transmission - Range Transmission, Measure the Play of the Drive Shaft

PowrReverser™ Transmission - Adjust Range Shifting

PowrReverser™ Transmission - Range Transmission, Repair the Shift Cover

Section 60A: Steering

Group 10: Steering - Hydrostatic Steering

Steering - Hydrostatic Steering, Summary of References

Hydrostatic Steering - Special Tools, Summary of References

Hydrostatic Steering - Repair Specifications

Hydrostatic Steering - Preliminary Work

Hydrostatic Steering - Disconnect/Connect the Steering or Brake Hoses

Hydrostatic Steering - Removing the Steering Unit

Hydrostatic Steering - Exploded View of Steering Unit

Hydrostatic Steering - Steering Wheel and Steering Column (with Cab)

Hydrostatic Steering - Steering Wheel and Steering Column (with Open Operator's Station)

Hydrostatic Steering - Installing the Steering Unit

Group 15: Steering - AutoTrac™

Steering System - AutoTrac™, Summary of References

AutoTrac™ - Repair Specifications

AutoTrac™ - Exploded View

AutoTrac™ - Replacing the Steering Control Valve

AutoTrac™ - Y114-1 - Solenoid Valve for Steering Control Valve (Enable Valve)

AutoTrac™ - Y114-2 - Solenoid Valve for Steering Control Valve (Left Turn)

AutoTrac™ - Y114-3 - Solenoid Valve for Steering Control Valve (Right Turn)

AutoTrac™ - B138 - Replacing the Steering Wheel Position Sensor

AutoTrac™ B139 - Removal and Installation of the Steering Angle Sensor

Section 60B: Brakes

Group 10: Brakes - Brake Valve

Brakes - Brake Valve, Summary of References

Brake Valve - Special Tools, Summary of References

Brake Valve - Repair Specifications

Brake Valve - Disconnecting/Connecting Steering or Brake Hoses

Brake Valve - Changing the Accumulator

Brake Valve - Reconditioning the Guide and Piston

Brake Valve, Exploded View

Removing the Two-Stage Brake Valve

Reconditioning the Two-Stage Brake Valve

Install Two-Stage Brake Valve

Removing the Power Brake Valve

Reconditioning the Power-Fill Brake Valve

Install the Power Brake Valve

Removing the Power Brake Valve with Front-Wheel Drive and Multi-Disk Brake

Recondition the Power Brake Valve with Front-Wheel Drive and Multi-Disk Brake

Installing the Power Brake Valve with Front-Wheel Drive and Multi-Disk Brake

Group 15: Brakes - Rear Brakes

Brakes - Rear Brakes, Summary of References

Rear Brakes - Special Tools, Summary of References

Rear Brakes - Repair Specifications

Rear Brakes - Exploded View

Remove the Rear Brakes

Install the Rear Brakes

Rear Brakes - Replace the Delay Valve

Rear Brakes - Check Brake Pistons for Return Movement and Leakage

Group 20: Brakes - Hydraulic Trailer Brake

Brakes - Hydraulic Trailer Brake, Summary of References

Hydraulic Trailer Brake - Repair Specifications

Hydraulic Trailer Brake - Repair Instructions

Hydraulic Trailer Brake - Change the Trailer Brake Valve

Hydraulic Trailer Brake - Replace the Quick Coupler

Group 25: Brakes - Air Brake System

Brakes - Air-brake system, Summary of references

Air Brake System - Special Tools, Summary of References

Air-Brake System - Repair Specifications

Air Brake System - Safety Instructions

Air Brake System - Installing the Compressed-Air Hoses

Air-brake system - Replacing the compressor

Air Brake System - Recondition the Compressor

Air-Brake System - Replacing the Compressed-Air Tank

Air Brake System - Replace the Trailer Control Valve (for Dual-Line Brakes)

Air-brake system - Replacing the trailer control valve (for single-line brakes)

Air Brake System - Change the Coupling Ends

Group 30: Brakes - Park Brake

Brakes - Park Brake, Summary of References

Park Brake - Special Tools, Summary of References

Park Brake - Repair Specifications

Park Brake - Exploded View

Park brake - Removing the control lever

Removing the park brake

Installing the park brake

Park brake - Installing the control lever

Park Brake - Replace the Brake Cable

Section 70: Hydraulic System

Group 05: Hydraulic System - General Information

Hydraulic System - General Information, Summary of References

Hydraulic System - General Safety and Repair Information

Group 10: Operator Controls

Hydraulic System - Recondition the Controls, Summary of References

Repair Specifications

Selective Control Valves (M-SCV I—III) - Remove and Install the Actuating Elements

Selective Control Valves (M-SCV I—III) - Adjust the Control Cable

Removal and Installation of the Multi-Function Lever (on Shift Console) for M-SCV III and IV

Adjust the Multi-Function Lever (on Shift Console) for M-SCV III and IV

Remove and Install the Multi-Function Lever (on Floor Plate) for M-SCV XI—XIII

Adjust the Multi-Function Lever (on Floor Plate) for M-SCV XI—XIII

Group 15: Hydraulic System - Oil Filter, Additional Oil Reservoir, Charge Pump, and Hydraulic Pump

Hydraulic System - Oil Filter, Additional Oil Reservoir, Charge Pump and Hydraulic Pump, Summary of References

Repair Specifications

F1 - Removal and Installation of the Hydraulic Oil Filter

F5 - Recondition Hydraulic Oil Filter

Removing the P3 and P4 - Hydraulic Pump (PC Hydraulic System)

Removing the G52 - Mounting Plate with Lube Oil Valve (PC Hydraulic System)

Removing and Installing the V20 - Lube Oil Valve (PC Hydraulic System)

Install the G52 - Mounting Plate with Lube Oil Valve (PC Hydraulic System)

Installing the P3 and P4 - Hydraulic Pump (PC Hydraulic System)

Remove and Install P1 - Charge Oil Pump (PFC Hydraulic System)

Removing and Installing the V10 - Lube Oil Valve (PFC Hydraulic System)

Removing and Installing the R6 - Additional Oil Reservoir (PFC Hydraulic System)

R2 - Oil Reservoir, Hydraulic Pump (PFC Hydraulic System)

G1 - PFC Hydraulic System - Hydraulic Pump, Remove and Install the Pressure-and-Flow Regulator

Removing and Installing the P2 - Hydraulic Pump (PC Hydraulic System)

Group 20: Hydraulic System - Priority 1 to 3 Control Blocks

Hydraulic System - Repair the Priority 1 to 3 Control Blocks, Summary of References

Reconditioning the Priority 1 to 3 Control Blocks - Special Tools, Summary of References

Repair Specifications

Remove and Install G37 - Priority Valve (PC Hydraulic System)

Recondition G37 - Priority Valve (PC Hydraulic System)

Remove and Install the G2 - Priority 1 Control Block (PFC Hydraulic System)

Reconditioning G2 - Priority 1 Control Block (PFC Hydraulic System)

Remove and Install the G11, G44, and G45 - Control Block with or without Priority 2 (PFC Hydraulic System)

Reconditioning G11 - Priority 2 Control Block (PFC Hydraulic System)

Reconditioning the G44 and G45 - Control Block (without Priority 2) (PFC Hydraulic System)

Remove and Install the G15 and G53 Priority 3 Control Block (PFC Hydraulic System)

Reconditioning G15 - Priority 3 Control Block (PFC Hydraulic System)

Reconditioning G53 - Priority 3 Control Block (PFC Hydraulic System)

Group 25: Hydraulic System - Rear Hitch

Hydraulic System - Repair the Rear Hitch, Summary of References

Recondition the Rear Hitch - Special Tools, Summary of References

Repair Specifications

Remove and Install the M045 Stepper Motor, Hitch Valve (Rear Hitch)

Remove and Install the G61 and G66 Hitch Valve (Rear Hitch)

Recondition the G61 Hitch Valve (Rear Hitch) (PC Hydraulic System)

Recondition the G66 Hitch Valve (Rear Hitch) (PFC Hydraulic System)

Removing and Installing the B021 - Position Sensor and Toothed Segment (Rear Hitch)

Remove and Install Rockshaft Bearing Block (Rear Hitch)

Repair Rockshaft Bearing Block (Rear Hitch)

Remove and Install the C11 and C12 Lift Cylinders (Rear Hitch)

Reconditioning the C11 and C12 - Lift Cylinders (Rear Hitch)

B019 and B020 - Remove and Install Draft Sensors and Draft Link Bearing Pins (Rear Hitch)

Remove and Install the Hydraulic Center Link (HCL) (Rear Hitch)

Recondition the Hydraulic Center Link (HCL) (Rear Hitch)

Group 30: Hydraulic System - Selective Control Valves (SCVs) and Couplers

Repair the Selective Control Valves (SCVs) and Couplers - Summary of References

Repair Specifications

Remove and Install Selective Control Valves (M-SCV I—IV)

Recondition the G17 Selective Control Valves (M-SCV 100 I—IV)

Recondition the G18 Selective Control Valves (M-SCV 200 I—IV)

Recondition the G27 Selective Control Valves (M-SCV 450 I—IV)

Remove and Install J5 and J6 Couplers (M-SCV I—IV)

Remove and Install Selective Control Valves (M-SCV XI—XIII)

Recondition the G24, G25 and G26 Selective Control Valves (M-SCV XI—XIII)

Selective Control Valves (E-SCV XI—XIII) - Remove and Install the Stepper Motors

Remove and Install Selective Control Valves (E-SCV XI—XIII)

Recondition the G21 and G55 Selective Control Valves (E-SCV 300 XI—XIII)

Section 80A: Machine-Specific Systems

Group 00: Machine-Specific Systems - Removal and Installation of Components

Machine-Specific Systems - Removal and Installation of Components, Summary of References

Machine-Specific Systems - Special Tools

Machine-Specific Systems - Repair Specifications

Remove the Axle, Preliminary Work

Remove Suspended Front-Wheel Drive Axle

Install Suspended Front-Wheel Drive Axle

Remove the Front-Wheel Drive Axle

Installing the Front-Wheel Drive Axle

Remove Front Axle

Install the Front Axle

Install the Axle, Additional Work

Remove Front Hitch

Install Front Hitch

Remove the Front Axle Support, Preliminary Work

Remove the Front Axle Support for Suspended Front-Wheel Drive Axle

Remove the Front Axle Support for Front-Wheel Drive Axle

Remove Front Axle Support at Front Axle

Installing the Front Axle Support

Install Front Axle Support, Additional Work

Group 10: Machine-Specific Systems – Main Frame

Machine-Specific Systems - Main Frame, Summary of References

Main Frame - Repair Specifications

Main Frame and Attachments

Group 15: Machine-Specific Systems - Fenders, Front Wheels, and Rear Wheels

Machine-specific systems - Front wheels, rear wheels, and fender, Summary of references

Front Wheels, Rear Wheels and Fenders - Special Tools

Front Wheels, Rear Wheels and Fenders - Repair Specifications

Front Wheels, Rear Wheels and Fenders - Change to a Different Tire Size

Front Wheels, Rear Wheels and Fenders - Pivot Front Fender

Front Wheels, Rear Wheels and Fenders - Remove Front Wheel

Front Wheels, Rear Wheels and Fenders - Install the Front Wheel

Front Wheels, Rear Wheels and Fenders - Remove the Rear Wheels (with Flanged Axle)

Front Wheels, Rear Wheels and Fenders - Install the Rear Wheel (with Flanged Axle)

Front Wheels, Rear Wheels and Fenders - Remove the Rear Wheel (with Rack-and-Pinion Axle)

Front Wheels, Rear Wheels and Fenders - Install the Rear Wheel (with Rack-and-Pinion Axle)

Front Wheels, Rear Wheels and Fenders - Installing the Reinforced Rear Wheel

Group 20: Machine-Specific Systems – Trailer Hitch and Swinging Drawbar

Machine-Specific Systems - Trailer Hitch and Swinging Drawbar, Summary of References

Repair Specifications

Check the Manually-Operated Hitch for Wear

Check the Manually-Operated Hitch for Wear (Italy and Spain Only)

Check the Remote-Controlled Trailer Hitch for Wear

Trailer Hitch, Checking the Guide Rails

Checking the Tow-Hook for Wear

Checking the Hitch Ball for Wear

Check Drawbar for Wear

Removing and Installing the Center Link Bracket

Removing and Installing the Guide Rails

Reconditioning the Automatic Trailer Hitch

Remote Control for Automatic Trailer Hitch

Drawbar

Swinging Drawbar with Pick-Up Hitch

Tightening Torques on High-Clearance Drawbar

Adjusting the High-Clearance Drawbar

Adjusting the Holding Tab

Attaching Safety Decals on the Swinging Drawbar

Group 25: Machine-Specific Systems - Hydraul. Wagon Hitch

Machine-Specific Systems - Hydraulic Pick-Up Hitch, Summary of References

Pick-Up Hitch - Specifications

Hydraulic Pick-Up Hitch — General Safety and Repair Information

Check Tow Hook on Pick-Up Hitch for Wear

Removing and Installing the Pick-Up Hitch

Pick-Up Hitch - Exploded View

Pick-Up Hitch - Control Lever and Lift Links

Pick-Up Hitch - Hydraulic Parts

Pick-Up Hitch - Recondition the Retainer Spring

Pick-Up Hitch - Recondition the Latch Housing

Pick-Up Hitch - Recondition the Hydraulic Cylinder

Section 80B: Suspension Systems

Group 10: Suspension Systems - Suspended Front-Wheel Drive Axle

Suspension Systems - Suspended Front-Wheel Drive Axle, Summary of References

Suspension Systems - Special Tools, Summary of References

Repair Specifications

Relieving Hydraulic System Pressure

Remove and Install the Oscillation Limiter

Remove the Panhard Link

Install the Panhard Link

Removing and Installing Linkage

Removing Position Sensor of Suspended Front-Wheel Drive Axle

Reconditioning Position Sensor of Suspended Front-Wheel Drive Axle

Installing Position Sensor of Suspended Front-Wheel Drive Axle

Remove Hydraulic Cylinder

Recondition the Hydraulic Cylinder

Install Hydraulic Cylinders

Remove the Control Block

Recondition the Valves in the Control Block

Install the Control Block

Remove and Install the Accumulator

Reconditioning the Accumulator

Remove and Recondition the Bearing Support

Install the Bearing Support

Group 15: Suspension Systems - Mechanical Cab Suspension

Suspension Systems - Mechanical Cab Suspension, Summary of References

Mechanical Cab Suspension - Important Instructions

Mechanical Cab Suspension - Repair Specifications

Mechanical Cab Suspension - Remove and Install Suspension Element

Mechanical Cab Suspension - Remove and Install the Panhard Link

Section 90: Operator's Cab

Group 00: Removal and Installation of Components

Operator's Cab - Installation and Removal of Components, Summary of References

Operator's Cab - Installation and Removal of Components, Special Tools

Operator's Cab - Installation and Removal of Components, Repair Specifications

Raise and Brace the Operator's Cab - Special Tool

Raise and Brace the Operator's Cab

Set Down the Operator's Cab

Remove the Operator’s Cab

Installing the Operator's Cab

Removing the Operator's Platform

Installing the Operator's Platform

Group 10: Operator's Cab - Operation and Control Devices

Operator's Cab - Operation and Control Devices, Summary of References

Controls and Instruments - Replacing an Ignition Key with Chip (Immobilizer)

Operation and Control Devices - Dome Light, Removal and Installation

Operation and Control Devices - Console Lighting, Removal and Installation

Group 15: Operator's Cab - Air-Conditioning System

Operator's Cab - Air-Conditioning System, Summary of References

Air-Conditioning System - Special Tools, Summary of References

Air-Conditioning System - Repair Specifications

Air Conditioning System - Observing AC Hose Torques

Air Conditioning System - Safety at Work

Air Conditioning System - Storage of Refrigerant Containers

Air-Conditioning - Important

Air Conditioning System - Service Work

Air Conditioning System - Preventive Maintenance

Air-Conditioning System - Test with Air Conditioning Service Unit

Air-Conditioning System - Air-Conditioning Service Unit, Filling with Refrigerant Oil

Air conditioning system - Instructions for starting up the DENSO air conditioning compressor

Air-Conditioning System - Leak Test

Air Conditioning System - Removing the Compressor

Air conditioning system - Checking level in the compressor

Air-Conditioning System - Disassembling the Magnetic Clutch

Air Conditioning System - Checking the Clutch Hub Clearance

Air-Conditioning System - Install Compressor

Air conditioning system - Removing and installing the condenser

Air conditioning system - Removing and installing the receiver-drier

Air conditioning system - Removing and installing the evaporator with expansion valve

Air conditioning system - Replacing the expansion valve

Air Conditioning System - Installing the Condensation Drain Hoses

Air conditioning system - Removing and installing the pressurizer blower motor

Air conditioning system - Removing and installing the cab air filters

Air Conditioning System - Remove and Install the Interior Filter

Air-Conditioning System - Removing and Installing the B015 Refrigerant Pressure Switch

Air conditioning system - Removing and installing the heater valve

Air-Conditioning System - Removing and Installing the B014 - Thermostat Switch

Air-Conditioning System - Removing and Installing the B095 - De-Icing Switch

Air conditioning system - Setting the Bowden cables for air distribution

Group 30: Operator's Cab - Seats

Operator's Cab - Seat, Summary of References

Seat Tools — Summary of References

Repair Specifications

Other Material

General Information on Seat Repairs

Air Comfort Seat MSG95GL, Removal and Installation

Air Comfort Seat MSG95GL, Boot Removal and Installation

Air Comfort Seat MSG95GL - Removal and Installation of Compressor

Air Comfort Seat MSG95GL - Air Spring Removal and Installation

Air Comfort Seat MSG95GL - Seat Suspension Removal and Installation

Air Comfort Seat MSG95GL, Vehicle Connection Harness, Removal and Installation

Air Comfort Seat MSG95GL - Seat Suspension Harness, Removal and Installation

Air Comfort Seat MSG95GL - Actuation for Height Adjustment Removal and Installation

Air Comfort Seat MSG95GL, Check and Adjust the Bowden Cables for Height Adjustment

Air Comfort Seat MSG95GL, Removal and Installation of Bowden Cable for Height Adjustment Downward

Air Comfort Seat MSG95GL, Removal and Installation of Bowden Cable for Height Adjustment Upward

Air Comfort Seat MSG95GL, Level Control Removal and Installation

Air Comfort Seat MSG95GL - Adjust Level Control (Micro-Switch, Vent Valve)

Air Comfort Seat MSG95GL - Air Hoses Removal and Installation

Air Comfort Seat MSG95GL - Air Distributor Removal and Installation

Instructional Seat, Seat Belt Removal and Installation

Group 35: Operator's Cab - Operator's Cab

Operator's Cab, Summary of References

Operator's Cab — Special Tools, Summary of References

Cab Frame, Removal and Installation

Cab Mounting, Torques

Platform Mounting, Torques for Hardware (2-Post ROPS, Standard Version)

Remove and Install the Outer Roof

Remove and Install the Roof Hatch

Remove and Install the Pull-Down Sunshades

Remove and Install the Switch Cover

Socket (C-Post), Removal and Installation

Remove and Install the Windshield

Panoramic Windshield, Removal and Installation

Remove and Install the Rear Window

Install the Door Lock

Adjust Windshield and Rear Window Contact Pressure

Remove and Install the Cab Door

Remove and Install the Storage Compartment

Inner Roof Trim, Removal and Installation

Remove and Install the Windshield Washer Reservoir

Section 300: Special Tools

Group 05: General Information

Special Tools - General Information

John Deere Tractors 6110M, 6120M, 6130M, 6135M, 6140M, 6145M Repair Service Manual (TM408519)

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