Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere 2WD or MFWD 6100D, 6110D, 6115D, 6125D, 6130D, 6140D (November 2011), with all the shop information to maintain, diagnose, and rebuild like professional mechanics.

John Deere 2WD or MFWD Tractors 6100D, 6110D, 6115D, 6125D, 6130D, 6140D workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm605119 - 6100D, 6110D, 6115D, 6125D, 6130D, and 6140D Tractors, Diagnostic Technical Manual (November 2011).pdf
tm605119 - 6100D, 6110D, 6115D, 6125D, 6130D, and 6140D Tractors, Diagnostic Technical Manual (November 2011).epub

Total Pages: 1,896 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
   General
      Safety
      Tractor Specifications and Component Identification
      Serial Number Locations
      Diagnostic and Testing Procedures
      Electrical System Operational Checkout
      Power Train System Operational Checkout
      Mechanical Front Wheel Drive System Operational Checkout
      Brake System Operational Checkout
      Selective Control Valve System Operational Checkout
      Rockshaft System Operational Checkout
      Steering Operational Checkout
   Diagnostic Trouble Codes
      Engine Control Unit Diagnostic Trouble Codes
      Chassis Control Unit Diagnostic Trouble Codes
      Power Reverser Transmission Diagnostic Trouble Codes
      Instrument Cluster Controller Diagnostic Trouble Codes
   Observable Symptoms
      Engine Operation and Tests
      Fuel and Air Operation and Tests
      Electrical System Diagnosis and Tests
      Power Train Operation and Tests
      Mechanical Front Wheel Drive System Diagnosis and Tests
      Brake System Diagnosis and Tests
      Hydraulic System Diagnosis and Test
      Steering System Diagnosis and Tests
      Operator Station Diagnosis and Tests
   Engine System Diagnosis and Tests
      Engine Diagnostics General Information
      Test Procedures and Adjustments
      Cooling System
      Component Information
   Fuel/Air Operation and Tests
      General Information
      Test Procedures and Adjustments
      Air Intake System Diagnostics
      Fuel System Diagnosis 4045
      Component Information
   Electrical System Diagnostics and Tests
      General Information
      Component Identification
      Accessing Diagnostic Codes and Addresses
      Calibration Procedures
      Diagnostic Trouble Codes
      Diagnostic Addresses
      PTR Component Tests
      Air Conditioning and Heater Diagnostics
      Air Filter Restriction Indicator Diagnostics
      Air Intake Heater Diagnostics
      Auxiliary Power Diagnostics
      Back-Up Alarm Diagnostics
      CAN Bus Diagnostics
      Charging System Diagnostics
      Control Unit Power Diagnostics - ECU
      Control Unit Power Diagnostics - EHC
      Dome Light Diagnostics
      Engine Coolant Temperature Diagnostics
      Engine Fuel Control Electrical Diagnostics
      Engine Oil Pressure Diagnostics
      Fuel Level Diagnostics
      Fuel Shut-Off Diagnostics (Rotary Injection Pump)
      Horn Diagnostics
      Instrument Panel Diagnostics (Deluxe)
      Instrument Panel Diagnostics (Standard)
      Brake Light Diagnostics
      Road Lights Diagnostics
      Turn Signal Diagnostics
      Warning Lights Diagnostics
      Work Lights Diagnostics
      Power Distribution Diagnostics
      Power Train - Reverser Electrical Diagnostics
      Power Train - Wet Clutch Electrical Diagnostics
      PTO Indicator Diagnostics
      Radio Diagnostics
      Starting System - Injection Pump Advance Timing Diagnostics
      Starting System Diagnostics
      Trailer Outlet (7-Pin) Diagnostics
      Wiper Diagnostics
      Secondary Brake Switch Diagnostics
      Circuit Code Listing
      Connector Information
   Power Train Diagnosis and Tests
      General Information
      Test Procedures and Adjustments
      Dry Traction Clutch Diagnostics
      Wet Traction Clutch Diagnostics
      Power Reverser Diagnostics
      Power Reverser transmission Gearbox Diagnostics
      Collar Shift Transmission Diagnostics
      Top Shaft Synchronized (TSS) Transmission Diagnostics
      Component Information
   Drive Systems Diagnosis and Tests
      General Information
      MFWD Diagnostics
      Power Take Off (PTO) Diagnostics
      Differential and Final Drive Diagnostics
      Component Information
   Brake System Diagnosis and Test
      General Information
      Test Procedures and Adjustments
      Brake System Diagnostics
      Component Identification
   Hydraulic System Diagnosis and Tests
      General Information
      Test Procedures and Adjustments
      Basic Hydraulic System Overall Diagnostics
      Rockshaft System Diagnostics
      Rear Mount Selective Control Valve System Diagnostics
      Mid Mount Selective Control Valve System Diagnostics
      Hydraulic Trailer Brake Valve System Diagnostics
      Component Information
   Steering System Diagnosis and Tests
      General Information
      Test Procedures and Adjustments
      Steering System Diagnostics
      Component Information
   Operator Station Diagnosis and Tests
      General Information
      Test and Adjustment Procedures
      Air Conditioning and Heating Diagnostics
      Seat Diagnostics
      Component Location
   Service Tools
      Dealer Fabricated Tools
      Service Tools and Kits

tm605119 - 6100D, 6110D, 6115D, 6125D, 6130D, and 6140D Tractors, Diagnostic Technical Manual (November 2011)

Table of Contents

Foreword

Section 210: General

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Prevent Machine Runaway

Keep ROPS Installed Properly

Work In Ventilated Area

Handle Fluids Safely—Avoid Fires

Prepare for Emergencies

Wear Protective Clothing

Handle Chemical Products Safely

Stay Clear of Rotating Drivelines

Practice Safe Maintenance

Park Machine Safely

Support Machine Properly

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Avoid High-Pressure Fluids

Service Cooling System Safely

Prevent Acid Burns

Prevent Battery Explosions

Service Tires Safely

Dispose of Waste Properly

Use Proper Lifting Equipment

Construct Dealer-Made Tools Safely

Work in Clean Area

Illuminate Work Area Safely

Service Machines Safely

Use Proper Tools

Wait Before Opening High-Pressure Fuel System

Handle Starting Fluid Safely

Protect Against High Pressure Spray

Clean Vehicle of Hazardous Pesticides

Live With Safety

Group 10: Tractor Specifications and Component Identification

General Specifications

Overall Dimensions and Weights

Turning Radius—2WD Axle

Turning Radius—MFWD Axle

Ground Speeds—Collar Shift (CST) or Top Shaft Synchronized (TSS) Transmission

Ground Speeds—PowrReverser™ Transmission (PRT)

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Sealants and Adhesives Cross-Reference Chart

How To Dispense/Apply/Assemble Gasket Sealants

Face Seal Fittings Assembly and Installation—All Pressure Applications

Metric Face Seal Fitting Torque Chart—Standard Pressure Applications

SAE Face Seal Fitting Torque Chart—Standard Pressure Applications

Metric Face Seal Fitting Torque Chart—High Pressure Applications

SAE Face Seal Fitting Torque Chart—High Pressure Applications

Group 15: Serial Number Locations

Serial Numbers

Product Identification Number

Engine Serial Number Location

Fuel Injection Pump Serial Number Location

Transaxle Serial Number Location

MFWD Serial Number Location (If Equipped)

Cab Serial Number Location

Group 20: Diagnostic and Testing Procedures

General Troubleshooting Information

Group 40: Electrical System Operational Checkout

Electrical System Operational Checkout

Group 50: Power Train System Operational Checkout

Power Train System Operational Checkout

Group 55: Mechanical Front Wheel Drive System Operational Checkout

Mechanical Front Wheel Drive System Operational Checkout

Group 60: Brake System Operational Checkout

Brake System Operational Checkout

Group 70: Selective Control Valve System Operational Checkout

Selective Control Valve System Operational Checkout

Group 75: Rockshaft System Operational Checkout

Rockshaft System Operational Checkout

Group 80: Steering Operational Checkout

Steering Operational Checkout

Section 211: Diagnostic Trouble Codes

Group ECU: Engine Control Unit Diagnostic Trouble Codes

ECU 000029.03 - Throttle Number 2 Signal Out of Range High

ECU 000029.04 - Throttle Number 2 Signal Out of Range Low

ECU 000091.03 - Throttle Number 1 Signal Out of Range High

ECU 000091.04 - Throttle Number 1 Signal Out of Range Low

ECU 000097.03 - Water-in-Fuel Signal Out of Range High

ECU 000097.04 - Water-in-Fuel Signal Out of Range Low

ECU 000097.16 - Water-in-Fuel Detected

ECU 000100.01 - Engine Oil Pressure Signal Extremely Low

ECU 000100.04 - Engine Oil Pressure Signal Out of Range Low

ECU 000105.00 - Intake Manifold Air Temperature Signal Extremely High

ECU 000105.03 - Intake Manifold Air Temperature Signal Out of Range High

ECU 000105.04 - Intake Manifold Air Temperature Signal Out of Range Low

ECU 000105.15 - Intake Manifold Air Temperature Signal Slightly High

ECU 000105.16 - Intake Manifold Air Temperature Signal Moderately High

ECU 000108.02 - Barometric Pressure Signal Invalid

ECU 000110.00 - Engine Coolant Temperature Signal Extremely High

ECU 000110.03 - Engine Coolant Temperature Signal Out of Range High

ECU 000110.04 - Engine Coolant Temperature Signal Out of Range Low

ECU 000110.15 - Engine Coolant Temperature Signal Slightly High

ECU 000110.16 - Engine Coolant Temperature Signal Moderately High

ECU 000157.03 - Fuel Rail Pressure Signal Out of Range High

ECU 000157.04 - Fuel Rail Pressure Signal Out of Range Low

ECU 000157.10 - Fuel Rail Pressure Rate of Change Abnormal

ECU 000157.17 - Fuel Rail Pressure Not Developed

ECU 000158.17 - ECU Power Down Error

ECU 000174.00 - Fuel Temperature Signal Extremely High

ECU 000174.03 - Fuel Temperature Signal Out of Range High

ECU 000174.04 - Fuel Temperature Signal Out of Range Low

ECU 000174.16 - Fuel Temperature Signal Moderately High

ECU 000189.00 - Engine Speed Derate Condition Exists

ECU 000611.03 - Injector Shorted to Power

ECU 000611.04 - Injector Shorted to Ground

ECU 000627.01 - All Injector Circuits Have High Resistance

ECU 000629.12 - ECU EEPROM Error

ECU 000636.02 - Camshaft Sensor Signal Invalid

ECU 000636.05 - Camshaft Sensor Circuit Has High Resistance

ECU 000636.06 - Camshaft Sensor Circuit Has Low Resistance

ECU 000636.08 - Camshaft Sensor Signal Missing

ECU 000636.10 - Camshaft Signal Rate of Change Abnormal

ECU 000637.02 - Engine Timing Sensor Signal Invalid

ECU 000637.05 - Engine Position Sensor Circuit Has High Resistance

ECU 000637.06 - Engine Position Sensor Circuit Has Low Resistance

ECU 000637.07 - Engine Timing and Position Signals Out of Sync

ECU 000637.08 - Engine Timing Sensor Signal Missing

ECU 000637.10 - Crank Timing Signal Rate of Change Abnormal

ECU 000651.00 - Injector Number 1 Data Extremely High

ECU 000651.01 - Injector Number 1 Data Extremely Low

ECU 000651.02 - Injector Number 1 Part Number Data Invalid

ECU 000651.05 - Injector Number 1 Circuit Has High Resistance

ECU 000651.06 - Injector Number 1 Circuit Has Low Resistance

ECU 000651.07 - Injector Number 1 Not Responding

ECU 000651.13 - Injector Number 1 Calibration Fault

ECU 000652.00 - Injector Number 2 Data Extremely High

ECU 000652.01 - Injector Number 2 Data Extremely Low

ECU 000652.02 - Injector Number 2 Part Number Data Invalid

ECU 000652.05 - Injector Number 2 Circuit Has High Resistance

ECU 000652.06 - Injector Number 2 Circuit Has Low Resistance

ECU 000652.07 - Injector Number 2 Not Responding

ECU 000652.13 - Injector Number 2 Calibration Fault

ECU 000653.00 - Injector Number 3 Data Extremely High

ECU 000653.01 - Injector Number 3 Data Extremely Low

ECU 000653.02 - Injector Number 3 Part Number Data Invalid

ECU 000653.05 - Injector Number 3 Circuit Has High Resistance

ECU 000653.06 - Injector Number 3 Circuit Has Low Resistance

ECU 000653.07 - Injector Number 3 Not Responding

ECU 000653.13 - Injector Number 3 Calibration Fault

ECU 000654.00 - Injector Number 4 Data Extremely High

ECU 000654.01 - Injector Number 4 Data Extremely Low

ECU 000654.02 - Injector Number 4 Part Number Data Invalid

ECU 000654.05 - Injector Number 4 Circuit Has High Resistance

ECU 000654.06 - Injector Number 4 Circuit Has Low Resistance

ECU 000654.07 - Injector Number 4 Not Responding

ECU 000654.13 - Injector Number 4 Calibration Fault

ECU 001136.00 - ECU Temperature Signal Extremely High

ECU 001136.16 - ECU Temperature Signal Moderately High

ECU 001347.03 - High Pressure Fuel Pump Control Valve Signal Out of Range High

ECU 001347.05 - High Pressure Fuel Pump Solenoid Circuit Has High Resistance

ECU 001347.07 - High Pressure Fuel Pump Not Able to Meet Required Rail Pressure

ECU 001569.31 - Engine Power Derate Condition Exists

ECU 003509.03 - Sensor Supply Number 1 Voltage Out of Range High

ECU 003509.04 - Sensor Supply Number 1 Voltage Out of Range Low

ECU 003510.03 - Sensor Supply Number 2 Voltage Out of Range High

ECU 003510.04 - Sensor Supply Number 2 Voltage Out of Range Low

ECU 003511.03 - Sensor Supply Number 3 Voltage Out of Range High

ECU 003511.04 - Sensor Supply Number 3 Voltage Out of Range Low

ECU 524225.31 - Engine Start Protection Bypass Detected

Group CCU: Chassis Control Unit Diagnostic Trouble Codes

CCU 000100.01 - Engine Oil Pressure Signal Extremely Low

CCU 000100.04 - Engine Oil Pressure Signal Out of Range Low

CCU 000110.00 - Engine Coolant Temperature Signal Extremely High

CCU 000110.03 - Engine Coolant Temperature Sensor Out of Range High

CCU000110.04 - Engine Coolant Temperature Sensor Out of Range Low

CCU 000161.02 - Reverse Sun Gear Speed Sensor Fault

CCU 000629.12 - Control Unit Fault

CCU 001638.00 - Hydraulic Oil Temperature Very Hot

CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High

CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low

CCU 001638.16 - Hydraulic Oil Temperature High

CCU 002818.31 - Operator Presence Switch Not Activated

CCU 003509.03 - Sensor Supply Voltage Out of Range High

CCU 003509.04 - Sensor Supply Voltage Out of Range Low

CCU 523839.02 - Hand Brake Switch Conflict

CCU 524016.04 - CCU Switched Supply Voltage Low

Group PTR: Power Reverser Transmission Diagnostic Trouble Codes

PTR 000158.01 - System Switched Voltage Low

PTR 000190.18 - Engine Not Running During Neutral to Gear Shift

PTR 000598.02 - Clutch Disengaged Switch or Clutch Pedal Sensor Circuit Conflict

PTR 000598.04 - Clutch Not Disengaged Signal Failed Low

PTR 000628.02 - Program Memory Data Erratic, Intermittent, or Incorrect

PTR 000629.12 - PTR Control Unit Fault

PTR 000734.05 - Forward Solenoid Valve Circuit Fault

PTR 000735.05 - Reverse Solenoid Valve Circuit Fault

PTR 000752.03 - Power Shuttle Sensor Voltage Out Of Range High

PTR 000752.04 - Power Shuttle Sensor Voltage Out Of Range Low

PTR 000761.00 - Excessive Pressure at Inactive Forward Clutch

PTR 000761.03 - Transmission Forward Range Pressure Indicator Voltage Above Normal, or Shorted to High Source

PTR 000761.04 - Transmission Forward Range Pressure Indicator Voltage Below Normal, or Shorted to Low Source

PTR 000763.00 - Excessive Pressure at Inactive Reverse Clutch

PTR 000763.03 - Transmission Reverse Range Pressure Indicator Voltage Above Normal, or Shorted to High Source

PTR 000763.04 - Transmission Reverse Range Pressure Indicator Voltage Below Normal, or Shorted to Low Source

PTR 001504.10 - Seat Switch Failed Active

PTR 002820.31 - Operator Not Seated During a Directional Reverser Lever Command

PTR 003509.03 - Sensor Supply Voltage High

PTR 003509.04 - Sensor Supply Voltage Low

PTR 523959.31 - No Wheel Speed While in Gear

PTR 523960.31 - Operator Not Present During Reverser Command Not Available or Condition Exists

PTR 524020.31 - Power Up Without Neutral Not Available or Condition Exists

PTR 524021.31 - Reverser Lever Switch Fault

PTR 524160.02 - Not Neutral Signal Conflicts with Neutral Signal

PTR 524173.02 - Clutch Pedal Compare Error

PTR 524173.13 - Clutch Pedal Position Out of Calibration

PTR 524173.15 - Clutch Pedal Sensor Out Of Range High

PTR 524173.16 - Clutch Pedal Sensor Out Of High Normal Range

PTR 524173.17 - Clutch Pedal Sensor Out Of Range Low

PTR 524173.18 - Clutch Pedal Sensor Out Of Low Normal Range

PTR 524230.05 - Enable Solenoid Circuit Fault

PTR 524230.07 - Clutch Not Engaging

PTR 524234.03 - Clutch Enable Pressure Sensor Circuit Voltage Out Of Range High

PTR 524234.04 - Clutch Enable Pressure Sensor Circuit Voltage Out Of Range Low

PTR 524254.03 - Transmission Enable Signal High

PTR 524254.04 - Transmission Enable Signal Low

Group ICC: Instrument Cluster Controller Diagnostic Trouble Codes

ICC 000107.00 - Engine Air Filter 1 Differential Pressure Data Valid but Above Normal Operational Range - Most Severe Level

ICC 000167.04 - Alternator Voltage Below Normal, or Shorted to Low Source

ICC 000628.12 - Program Memory Bad Intelligent Device or Component

ICC 000630.02 - Calibration Memory Data Erratic, Intermittent or Incorrect

Section 212: Observable Symptoms

Group 220: Engine Operation and Tests

Engine System Diagnostics

Group 230: Fuel and Air Operation and Tests

Air Intake System Diagnostics

Fuel System Diagnostics

Group 240: Electrical System Diagnosis and Tests

Air Conditioning and Heater Electrical Diagnostics

Air Filter Restriction Indicator Diagnostics

Air Intake Manifold Heater Diagnostics

Auxiliary Power Diagnostics

Back-Up Alarm Diagnostics

CAN Bus Diagnostics

Charging System Diagnostics

Control Unit Power Diagnostics - ECU

Control Unit Power Diagnostics - EHC

Dome Light Diagnostics

Engine Coolant Temperature Diagnostics

Engine Fuel Control Electrical Diagnostics

Engine Oil Pressure Diagnostics

Fuel Level Diagnostics

Horn Diagnostics

Instrument Panel Diagnostics - Deluxe

Instrument Panel Diagnostics - Standard

Lighting System Diagnostics - Brakes

Lighting System Diagnostics - Road Lights

Lighting System Diagnostics - Turn Signals

Lighting System Diagnostics - Warning Lights

Lighting System Diagnostics - Work Lights

Power Distribution System Diagnostics

Power Train—Reverser Diagnostics (Electrical)

Power Train—Wet Clutch Diagnostics (Electrical)

PTO Indicator Diagnostics

Radio Diagnostics

Starting System Diagnostics

Trailer Outlet (7-Pin) Diagnostics

Wiper Diagnostics

Group 250: Power Train Operation and Tests

Dry Traction Clutch Diagnostics

Wet Traction Clutch Diagnostics

Power Reverser Diagnostics

Power Reverser Transmission Gearbox Diagnostics

Collar Shift Transmission Diagnostics

Top Shaft Synchronized (TSS) Transmission Diagnostics

Group 255: Mechanical Front Wheel Drive System Diagnosis and Tests

Mechanical Front Wheel Drive Diagnostics

Power Take Off (PTO) Diagnostics

Differential and Final Drive Diagnostics

Group 260: Brake System Diagnosis and Tests

Brake System Diagnostics

Group 270: Hydraulic System Diagnosis and Test

Basic Hydraulic System Overall Diagnostics

Rockshaft System Diagnostics

Selective Control Valve System Diagnostics

Hydraulic Trailer Brake Valve System Diagnostics

Group 280: Steering System Diagnosis and Tests

Steering System Diagnostics

Group 290: Operator Station Diagnosis and Tests

Air Conditioning and Heater Diagnostics

Air Seat Diagnostics

Section 220: Engine System Diagnosis and Tests

Group 05: Engine Diagnostics General Information

Engine General Information

Engine Specifications

Group 10: Test Procedures and Adjustments

Engine Test Procedures and Adjustments

Engine Performance Testing

Performance Variables

Group 15: Cooling System

Engine Cooling System

Group 20: Component Information

Engine Component Information

Section 230: Fuel/Air Operation and Tests

Group 05: General Information

Fuel and Air General Information

Group 10: Test Procedures and Adjustments

Fuel and Air Test Procedures and Adjustments

Group 15A: Air Intake System Diagnostics

Air Intake System Diagnostics

Group 15B: Fuel System Diagnosis 4045

Fuel System Diagnostics

Group 20: Component Information

Fuel and Air Component Information

Section 240: Electrical System Diagnostics and Tests

Group 05A: General Information

General Information

Programming Control Units

Group 05B: Component Identification

Electrical Component Identification Legend

Access Fuses and Relays

Load Center Fuses and Relays-OOS (6100D/6110D/6125D with Dry Clutch and without Handbrake)

Load Center Fuses and Relays-OOS (6110D/6125D with Wet Clutch and without Handbrake)

Load Center Fuses and Relays-OOS (6100D/6110D/6125D with PowrReverser and without Handbrake)

Load Center Fuses and Relays-OOS (6115D/6130D/6140D without PowrReverser and without Handbrake)

Load Center Fuses and Relays-OOS (6115D/6130D/6140D with PowrReverser and without Handbrake)

Load Center Fuses and Relays-OOS—Behind Instrument Panel

Load Center Fuses and Relays-OOS—Behind Panel at Left Rear Corner of Operators Station

Load Center Fuses and Relays—Cab (6100D/6110D/6125D with Dry Clutch and without Handbrake)

Load Center Fuses and Relays—Cab (6110D/6125D with Wet Clutch and without Handbrake)

Load Center Fuses and Relays—Cab (6100D/6110D/6125D with PowrReverser™ and without Handbrake)

Load Center Fuses and Relays—Cab (6115D/6130D/6140D without PowrReverser and without Handbrake)

Load Center Fuses and Relays—Cab (6115D/6130D/6140D with PowrReverser and without Handbrake)

Load Center Fuses and Relays—Cab—Behind Instrument Panel

Load Center Fuses and Relays—OOS (6115D/6130D with Dry Clutch and with Handbrake)

Load Center Fuses and Relays-OOS (6115D/6130D with Wet Clutch and with Handbrake)

Load Center Fuses and Relays-OOS (6115D/6130D with PowerReverser and with Handbrake)

Load Center Fuses and Relays-Cab (6115D/6130D with Dry clutch and with Handbrake)

Load Center Fuses and Relays-Cab (6115D/6130D with Wet clutch and with Handbrake)

Load Center Fuses and Relays-Cab (6115D/6130D with PowerReverser and with Handbrake)

Load Center Fuses and Relays—Cab (European)

Fusible Link Location

Diode Location - Console

Group 10A: Accessing Diagnostic Codes and Addresses

Accessing Diagnostic Trouble Codes with Instrument Cluster (North America only)

Accessing Diagnostic Addresses with Instrument Cluster (North America only)

Accessing Diagnostic Trouble Codes and Addresses with Performance Monitor

Group 10B: Calibration Procedures

ECU Calibration

EHC Setup

PTR Clutch Calibration

Group 10C: Diagnostic Trouble Codes

CCU Diagnostic Trouble Codes

ECU Diagnostic Trouble Codes

ICC Diagnostic Trouble Codes

PTR Diagnostic Trouble Codes

Group 10D: Diagnostic Addresses

CCU Diagnostic Addresses

ECU Diagnostic Addresses

ICC Diagnostic Addresses

PTR Diagnostic Addresses

Group 10E: PTR Component Tests

PTR Control Unit Beep Mode Test With Speed Sensors

PTR Control Unit Beep Mode Test Without Speed Sensors

Directional Reverser Switch Circuit Test

Clutch Disengaged Switch Circuit Test

Clutch Pedal Position Sensor Circuit Test

Forward and Reverse Solenoids Circuit Test

Proportional Valve Circuit Test

PTR Sensors Circuit Test

Proportional Valve Pressure Sensor Circuit Test

Forward Pressure Sensor Circuit Test

Reverse Pressure Sensor Circuit Test

Transmission Reverse Sun Gear Speed Sensor Circuit Test

Transmission Output Speed Sensor Circuit Test

Optional Shuttle Control Circuit Test

Seat Switch Circuit Test

Group 15A: Air Conditioning and Heater Diagnostics

HVAC Electrical System Theory of Operation

HVAC Electrical Schematic

HVAC Electrical Diagnostics

Group 15B: Air Filter Restriction Indicator Diagnostics

Air Filter Restriction Indicator Theory of Operation

Air Filter Restriction Indicator Schematic

Air Filter Restriction Indicator Diagnostics

Group 15C: Air Intake Heater Diagnostics

Air Intake Heater Theory of Operation

Air Intake Heater Schematic

Air Intake Heater Diagnostics

Group 15D: Auxiliary Power Diagnostics

Auxiliary Power Theory of Operation

Auxiliary Power Schematic

Auxiliary Power Diagnostics

Group 15E: Back-Up Alarm Diagnostics

Back-Up Alarm Theory of Operation

Back-Up Alarm Schematic

Back-Up Alarm Diagnostics

Group 15F: CAN Bus Diagnostics

CAN Bus Theory of Operation

CAN Bus Schematic

CAN Bus Diagnostics

Group 15G: Charging System Diagnostics

Charging System Theory of Operation

Charging System Schematics

Charging System Diagnostics

Group 15H: Control Unit Power Diagnostics - ECU

ECU Power Theory of Operation

ECU Power Schematic

ECU Power Diagnostics

Group 15I: Control Unit Power Diagnostics - EHC

EHC Power Theory of Operation

EHC Power Schematic

EHC Power Diagnostics

Group 15J: Dome Light Diagnostics

Dome Light Theory of Operation

Dome Light Schematic

Dome Light Diagnostics

Group 15K: Engine Coolant Temperature Diagnostics

Engine Coolant Temperature Theory of Operation

Engine Coolant Temperature Sensor Schematic

Engine Coolant Temperature Diagnostics — Tier 1 with Dry Clutch

Engine Coolant Temperature Diagnostics - Tier 0 or Tier 1 with EHC

Engine Coolant Temperature Diagnostics - Tier 3 with Dry Clutch

Engine Coolant Temperature Diagnostics - Tier 3 with EHC

Group 15L: Engine Fuel Control Electrical Diagnostics

Engine Fuel Control Electrical Theory of Operation

Engine Fuel Control Electrical Schematic

Engine Fuel Control Electrical Diagnostics

Group 15M: Engine Oil Pressure Diagnostics

Engine Oil Pressure Theory of Operation

Engine Oil Pressure Sensor Schematic

Engine Oil Pressure Diagnostics

Group 15N: Fuel Level Diagnostics

Fuel Level Theory of Operation

Fuel Level Schematic

Fuel Level Diagnostics

Group 15O: Fuel Shut-Off Diagnostics (Rotary Injection Pump)

Fuel Shut-Off Theory of Operation

Fuel Shut-Off Schematic

Fuel Shut-Off Diagnostics

Group 15P: Horn Diagnostics

Horn Theory of Operation

Horn Schematic

Horn Diagnostics

Group 15Q: Instrument Panel Diagnostics (Deluxe)

Deluxe Instrument Panel Theory of Operation

Deluxe Instrument Panel Schematics

Deluxe Instrument Panel Diagnostics

Group 15R: Instrument Panel Diagnostics (Standard)

Standard Instrument Panel Theory of Operation

Standard Instrument Panel Schematics

Standard Instrument Panel Diagnostics

Group 15S: Brake Light Diagnostics

Brake Light Theory of Operation

Brake Light Schematic

Brake Light Diagnostics

Group 15T: Road Lights Diagnostics

Road Lights Theory of Operation

Road Lights Schematics

Road Light Diagnostics

Group 15U: Turn Signal Diagnostics

Turn Signal Theory of Operation, Without Hand Brake

Turn Signal Theory of Operation, With Hand Brake

Turn Signal Lights Schematics

Turn Signals Diagnostics

Group 15V: Warning Lights Diagnostics

Warning Lights Theory of Operation

Warning Lights Schematics

Warning Lights Diagnostics

Group 15W: Work Lights Diagnostics

Work Lights Theory of Operation

Work Lights Schematics

Work Lights Diagnostics

Group 15X: Power Distribution Diagnostics

Power Distribution Theory of Operation

Power Distribution Schematics

Power Distribution Diagnostics

Group 15Y: Power Train - Reverser Electrical Diagnostics

Power Reverser Transmission Electrical Theory of Operation

Power Reverser Electrical Schematic

Power Reverser Electrical Diagnostics

Group 15Z: Power Train - Wet Clutch Electrical Diagnostics

Wet Clutch Electrical Theory of Operation

Wet Clutch Electrical Schematics

Wet Clutch Electrical Diagnostics

Group 15AA: PTO Indicator Diagnostics

PTO Indicator Theory of Operation

PTO Indicator Schematics

PTO Indicator Diagnostics with PRT or Wet Clutch

PTO Indicator Diagnostics with Dry Transmission Clutch

Group 15AB: Radio Diagnostics

Radio Theory of Operation

Radio Schematics

Radio Diagnostics

Group 15AC: Starting System - Injection Pump Advance Timing Diagnostics

Injection Pump Advance Timing Theory of Operation

Injection Pump Advance Timing Schematic

Injection Pump Advance Timing Diagnostics

Group 15AD: Starting System Diagnostics

Starting System Theory of Operation

Starting System Schematics

Starting System Diagnostics

Group 15AE: Trailer Outlet (7-Pin) Diagnostics

Trailer Outlet Theory of Operation

Trailer Outlet Schematics

Trailer Outlet Diagnostics, Without Hand Brake

Trailer Outlet Diagnostics, With Hand Brake

Group 15AF: Wiper Diagnostics

Wiper Theory of Operation

Wiper Schematic

Wiper Diagnostics

Group 15AG: Secondary Brake Switch Diagnostics

Secondary Hand Brake Switch Theory of Operation

Secondary Hand Brake Switch Schematic

Secondary Hand Brake Switch Diagnostics

Group 20A: Circuit Code Listing

Circuit Code Identification

Group 20B: Connector Information

X01 - Trailer Connector

X02 - Junction Block

X03 - Convenience Outlet

X06 - Power Outlet

X10 - Load Center

X101 - Chassis to Platform (or cab) Harness (Number 1)

X102 - Chassis to Platform (or cab) Harness (Number 2)

X103 - Cab to Roof Connector

X104 - Cab Connector 1

X105 - Cab Connector 2

X106 - Cab Connector 3

X107 - Load Center Connector 1

X108 - Load Center Connector 2

X109 - Hood to Front Console Harness

X110 - Service ADVISOR Service ADVISOR is a trademark of Deere & Company Connector

X111 - EHC J1 Connector

X112 - EHC J2 Connector

X113 - EHC J3 Connector

X114 - ECU J1 Connector

X115 - ECU J2 Connector

X116 - CAN Active Terminator

X117 - CAN Passive Terminator

X118 - Instrument Cluster J4

X119 - Instrument Cluster J2

X120 - Instrument Cluster J1

X121 - Back-Up Alarm

X122 - Forward Clutch Solenoid

X123 - Proportional Solenoid

X124 - Enable Pressure Sensor

X125 - Reverse Clutch Solenoid

X126 - Reverse Clutch Pressure

X127 - Hydraulic Oil Temperature

X128 - Forward Clutch Pressure

X129 - Transmission Reverse Sun Gear Speed Sensor

X130 - Transmission Output Speed Sensor

X132 - Neutral Start Switch

X133 - Fuel Level Sender

X134 - Rear PTO Switch

X135 - Seat Switch

X136 - Rear Washer Pump

X137 - Front Washer Pump

X138 - Rear Wiper (Optional)

X139 - Cigar Lighter

X142 - Power

X143 - Power

X144 - Power

X145 - Convenience Outlet (Optional)

X146 - Foot Throttle

X147 - Audible Alarm

X148 - Clutch Assembly

X149 - Horn

X150 - Key Switch

X151 - Hi-Lo Headlight Switch

X152 - Light Switch

X153 - Front Wiper Switch

X154 - Turn Signal Switch

X155 - Neutral Start Relay Control

X156 - Neutral Start Relay

X157 - Front Wiper Motor

X158 - Front Wiper Motor Ground

X159 - Accessory Relay

X160 - Hi-Lo Headlight Relay

X161 - PTO OFF Relay

X162 - Diode Module

X163 - Chassis Ground

X164 - Brake Switch

X165 - Hand Throttle

X166 - Acceleration Potentiometer

X167 - Clutch Assembly

X168 - Forward-Neutral-Reverse Switch

X169 - Horn

X172 - Right Front Work Lamp

X173 - Left Front Work Lamp

X174 - Right Rear Work Lamp

X175 - Left Rear Work Lamp

X176 - Right Warning Lamp

X177 - Left Warning Lamp

X178 - Right Tail-Turn Lamp

X179 - Left Tail-Turn Lamp

X180 - Right Rear Warning Lamp

X181 - Left Rear Warning Lamp

X182 - Left Door Switch

X183 - Dome Lamp

X184 - Beacon Lamp Switch

X185 - Beacon Lamp

X186 - Console Lamp

X187 - Blower Switch

X188 - Right Blower

X189 - Left Blower

X190 - Air Conditioning Switch

X191 - Deicing Switch

X192 - Air Conditioning Resistor

X193 - Air Conditioning Pressure Switch

X194 - Evaporator Ground

X195 - Rear Wiper Motor

X196 - Radio Connector

X197 - Antenna Power

X198 - Antenna Ground

X199 - Left Speaker

X200 - Right Speaker

X201 - Ground

X202 - Ground

X203 - Right Headlamp

X204 - Left Headlamp

X205 - Negative Battery Cable

X206 - Negative Battery Cable

X207 - Cab Power (M10 end)

X208 - Cab Power (M8 end)

X209 - Engine Power

X210 - Engine Power

X211 - Positive Battery Cable

X214 - Positive Battery Cable

X215 - Trailer Power Relay

X216 - Work Lamp Relay

X217 - Cab to Roof Harness - 2 Pin

X218 - Left-hand License Plate Light

X219 - Right-hand License Plate Light

X220 - Cab to Front Console - 5 Pin

X221 - Implement Flood Light

X222 - Flasher Relay

X223 - Park Brake Switch

X224 - Hazard Switch

X225 - Instrument Cluster J3

X226 - Front Work Lights Switch

X227 - Rear Work Lights Switch

X228 - Right-hand Front Flood Light

X229 - Left-hand Front Flood Light

X230 - Wiper Relay

X231 - Secondary Hand Brake Switch

X701 - Chassis Harness to Engine Harness

X702 - Chassis Harness to Engine Harness

X703 - Manifold Air Temperature Sensor

X704 - Starter Solenoid

X705 - Manifold Heater

X706 - Air Filter Restriction Sensor

X707 - Alternator Charge Indicator

X708 - Coolant Temperature Sender

X709 - Secondary Coolant Temperature Sender

X710 - Rail Pressure Sender

X711 - Water in Fuel Sensor

X712 - Engine Oil Pressure Switch

X713 - High Pressure Pump

X714 - Fuel Temperature Sensor

X715 - Camshaft Sensor

X716 - Crankshaft Sensor

X717 - Fuel Flow Solenoid

X718 - Engine Speed Sensor

X719 - Injection

X720 - Single Point Ground

X721 - Single Point Ground

X722 - Single Point Ground

X723 - Air Conditioning Compressor

X724 - Air Conditioning Clutch Ground

X725 - Diode Ground

X726 - Cold Start Advance Temperature Sensor

X727 - Cold Start Advance Solenoid

X731 - Cylinder 1 Injector

X732 - Cylinder 2 Injector

X733 - Cylinder 3 Injector

X734 - Cylinder 4 Injector

Section 250: Power Train Diagnosis and Tests

Group 5: General Information

Power Train Transmission General Information

Power Train Specifications

Power Train Component Identification

Group 10: Test Procedures and Adjustments

Transmission Lube Pressure Test

Transmission Pump Flow Test

Group 15A: Dry Traction Clutch Diagnostics

Dry Traction Clutch Theory of Operation

Dry Traction Clutch Diagnostics

Group 15B: Wet Traction Clutch Diagnostics

Wet Traction Clutch Theory of Operation

Wet Clutch Hydraulic Schematic

Wet Traction Clutch Diagnostics

Group 15C: Power Reverser Diagnostics

Power Reverser Theory of Operation

Power Reverser Hydraulic Schematic

Power Reverser Diagnostics

Group 15D: Power Reverser transmission Gearbox Diagnostics

Power Reverser transmission Gearbox Theory of Operation

Power Reverser transmission Gearbox Diagnostics

Group 15E: Collar Shift Transmission Diagnostics

Collar Shift Transmission Theory of Operation

Collar Shift Transmission Diagnostics

Group 15F: Top Shaft Synchronized (TSS) Transmission Diagnostics

TSS Transmission Theory of Operation

TSS Transmission Diagnostics

Group 20: Component Information

Power Train Component Information

Section 255: Drive Systems Diagnosis and Tests

Group 05: General Information

Drive Systems General Information

Group 15A: MFWD Diagnostics

MFWD Theory of Operation

Mechanical Front Wheel Drive Overall Diagnostics

Group 15B: Power Take Off (PTO) Diagnostics

PTO Theory of Operation

Rear PTO Diagnostics

Group 15C: Differential and Final Drive Diagnostics

Differential Theory of Operation

Differential Lock Theory of Operation

Final Drive Theory of Operation

Differential, Differential Lock, and Final Drive Diagnostics

Group 20: Component Information

Drive Systems Component Information

Section 260: Brake System Diagnosis and Test

Group 05: General Information

Brake System General Information

Brake Specifications

Group 10: Test Procedures and Adjustments

Adjust Brake Linkage and Pedal Travel

Group 15: Brake System Diagnostics

Brake System Theory of Operation

Brake System Diagnostics

Hydraulic Trailer Brake System Diagnostics

Group 20: Component Identification

Brake Component Identification and Location

Section 270: Hydraulic System Diagnosis and Tests

Group 05: General Information

Hydraulic System General Information

Hydraulic System Specifications

Hydraulic System Component Identification Legend

Group 10: Test Procedures and Adjustments

Heating Hydraulic Oil

Implement Pump Flow Test with SCV

Implement Pump Flow Test without SCV

Main Relief Pressure Test with SCV

Main Relief Pressure Test without SCV

Hydraulics - SCV Leakage Test

Hydraulics - Kickout Detent Pressure Test

Hydraulic Trailer Brake Valve Test

Group 15A: Basic Hydraulic System Overall Diagnostics

Hydraulic System Theory of Operation

Hydraulic System Schematics

Hydraulics - Hydraulic System Preliminary Check

Hydraulics - Hydraulic System Operational Check

Group 15B: Rockshaft System Diagnostics

Rockshaft Theory of Operation

Rockshaft Schematic

Rockshaft System Diagnostics

Group 15C: Rear Mount Selective Control Valve System Diagnostics

Hydraulics - Single and Dual Rear SCV Extend and Retract Operation

Hydraulics - Single and Dual Rear SCV Float Operation

Hydraulics - Single and Dual Rear SCV Neutral Operation

Hydraulics - Triple Rear SCV Extend and Retract Operation

Hydraulics - Triple Rear SCV Float Operation

Hydraulics - Triple Rear SCV Neutral Operation

Hydraulics - Triple Rear SCV Continuous Detent Operation

Hydraulics - Triple Rear SCV Kick-out Detent Operation

Hydraulics - Triple Rear SCV No Detent Operation

Hydraulics - Triple Rear SCV Priority Flow Control Valve Operation

Hydraulics - Quick Disconnect Coupler Operation

Rear Selective Control Valve Schematic

Hydraulics - Rear SCV System Diagnosis

Group 15D: Mid Mount Selective Control Valve System Diagnostics

Hydraulics - Dual Mid SCV Extend and Retract Operation

Hydraulics - Dual Mid SCV Float Operation

Hydraulics - Dual Mid SCV Neutral Operation

Hydraulics - Dual Mid SCV Regenerative Operation

Hydraulics - Triple Mid SCV Extend and Retract Operation

Hydraulics - Triple Mid SCV Neutral Operation

Hydraulics - Triple Mid SCV Float Operation

Hydraulics - Triple Mid SCV Flow Control Valve Operation

Hydraulics - Quick Disconnect Coupler Operation

Mid Mount Selective Control Valve Schematic

Hydraulics - Mid Stack SCV System Diagnosis

Group 15E: Hydraulic Trailer Brake Valve System Diagnostics

Hydraulics - Hydraulic Trailer Brake Valve Operation

Hydraulic Trailer Brake Valve Schematic

Hydraulics - Hydraulic Trailer Brake Valve System Diagnosis

Group 20: Component Information

Hydraulic Component Information

Section 280: Steering System Diagnosis and Tests

Group 05: General Information

Steering System General Information

Steering System Specifications

Steering System Component Identification Legend

Group 10: Test Procedures and Adjustments

Steering Valve Relief Test

Steering Valve Relief Test — With Anti-Cavitation and Surge Relief Valves

Steering Valve Leakage Test

Steering Cylinder Leakage Test

Steering Pump Flow Test

Group 15: Steering System Diagnostics

Steering System Theory of Operation

Steering System Schematic

Steering System Diagnostics

Group 20: Component Information

Component Information

Section 290: Operator Station Diagnosis and Tests

Group 05: General Information

General Information

Air Conditioning System Specifications

Group 10: Test and Adjustment Procedures

Air Conditioning System Static Pressure Test

Air Conditioning System Operating Pressure Test

Air Conditioning System Pressure and Leak Test

Air Conditioning System Temperature Drop Test

Adjust Heater Temperature Control Cable

Adjust A/C Temperature Control Switch

Group 15A: Air Conditioning and Heating Diagnostics

Operator Station - Air Conditioning System Operation

Condenser

Receiver-Drier

Expansion Valve

Thermostat Switch

Evaporator

High-Low Pressure Switch

Control Knobs for Heating and Cooling

Air Conditioning ON-OFF Switch and Temperature Control Knob

Heater Temperature Control Knob

Operator Station - Heating and Ventilation Operation

Air Conditioning and Heater Diagnostics

Group 15B: Seat Diagnostics

Air Seat Diagnostics

Group 20: Component Location

Air Conditioning and Heater Component Location

Section 299: Service Tools

Group 05: Dealer Fabricated Tools

DFRW126—Modified Tap Out Harness

DFRW130—Relay Circuit Test Lead

DFRW183—Coupler DR Assembly

DFRW213 — Hydraulic Trailer Brake Test / Bleed Assembly

Hydraulic Test Hoses

Dealer Fabricated Test Equipment

Group 10: Service Tools and Kits

38H1415 — Cap (-6 ORFS)

38H5003 — Straight Fitting (-8 (m) ORFS x M18 x 1.5 (m))

AR52361 — Quick Connect Coupler

D05330ST — Supplemental Accessory Kit

FKM10302 — Connector

FKM10303 — Connector

FKM10305 — Connector

JDG774 — Solenoid Test Harness

JDG1478—Digital Multimeter

JDG10466 — Flex Probe Kit

JT01767 — Supplemental Lawn and Grounds Care Products Hydraulic Fitting Kit

JT02046 — Charging Station

JT02050 — Recovery and Recycling Station

JT05412 — Industrial Universal Pressure Test Kit

JT05470 — Universal Pressure Test Kit

JT05473 — Gauge w/Quick Coupler, 35,000 kPa (350 bar) (5,000 psi)

JT05497 — Hose Assembly, 3048 mm (120 in.) Long

JT07119 — 5 ft. Test Hose

JT05685 — Battery Load Tester

JT05832 — Battery Load Tester

JT07115 — Master Hydraulic Test Kit

JT07115 SUP — Supplemental Master Hydraulic Test Kit

JT07148—Digital Hydraulic Tester

JT07253 — Infrared Temperature Gun

LVB24862—Wiring Harness

RE43774 — Diagnostic Receptacle (13/16-16 (f) ORFS)

RE60701 — Diagnostic Receptacle (-6 ORFS)

RE200690—Performance Monitor

John Deere Tractors 6100D, 6110D, 6115D, 6125D, 6130D, 6140D Diagnosis and Tests Service Technical Manual (TM605119)