Complete Repair Service Technical Manual for John Deere Tractors 6100D, 6110D, 6115D, 6125D, 6130D, 6140D, with all the shop information to maintain, repair, service, and rebuild like professional mechanics.

John Deere Tractors 6100D, 6110D, 6115D, 6125D, 6130D and 6140D (November 2011) workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm605019 - 6100D, 6110D, 6115D, 6125D, 6130D, and 6140D Tractors, Repair Technical Manual (November 2011).pdf
tm605019 - 6100D, 6110D, 6115D, 6125D, 6130D, and 6140D Tractors, Repair Technical Manual (November 2011).epub

Total Pages: 937 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
  Foreword
   General Information
      Safety
      Specifications
      Fuel and Lubricants
      Serial Number Locations
   Engine Repair
      Engine
      Cooling System
   Fuel and Air
      Fuel System
      Speed Control Linkage
      Air Intake System
   Electrical Repair
      Battery, Starter and Alternator
      Connectors
      Wiring Harness Routing
      Electrical System Components
      Auxiliary Lighting Components
      Fuses And Relays
      Lighting
   Power Train
      Towing
      Component Removal
      PTO
      Clutch
      Separation
   Steering and Brake Repair
      Steering Repair
      Front Axle-2WD
      Front Axle-MFWD
      Brake Repair
   Hydraulic Repair
      Hydraulic Pump and Oil Cooler
      Rockshaft
      Lubrication System
      Selective Control Valve (SCV)
      Mid-Mount Selective Control Valve (SCV)
      Hydraulic Trailer Brake Valve
   Miscellaneous Repair
      Hood and Fenders
      3-Point Hitch
      Wheels
      Front Support
      Trailer Mounting and Swinging Drawbar
   Open Operator Station Repair
      Seat and Support
      ROPS
      Operator Platform
      Cowl Repair
   Cab-Operator Station Repair
      Removal and Installation of Components
      Selective Control Valve Cable Adjustment
      Air Conditioning System
      Heating System
      Seat
   SPECIAL TOOLS
      DEALER-FABRICATED TOOLS

tm605019 - 6100D, 6110D, 6115D, 6125D, 6130D, and 6140D Tractors, Repair Technical Manual (November 2011)

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Prevent Machine Runaway

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Handle Agricultural Chemicals Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Construct Dealer-Made Tools Safely

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Keep ROPS Installed Properly

Service Tires Safely

Avoid Harmful Asbestos Dust

Practice Safe Maintenance

Use Proper Tools

Dispose of Waste Properly

Service Cooling System Safely

Servicing Electronic Control Units

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Live With Safety

Group 10: Specifications

General Specifications

Overall Dimensions and Weights

Turning Radius—2WD Axle

Turning Radius—MFWD Axle

Ground Speeds—Collar Shift (CST) or Top Shaft Synchronized (TSS) Transmission

Ground Speeds—PowrReverser™ Transmission (PRT)

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

How To Dispense/Apply/Assemble Gasket Sealants

Face Seal Fittings Assembly and Installation—All Pressure Applications

Metric Face Seal Fitting Torque Chart—Standard Pressure Applications

SAE Face Seal Fitting Torque Chart—Standard Pressure Applications

Metric Face Seal Fitting Torque Chart—High Pressure Applications

SAE Face Seal Fitting Torque Chart—High Pressure Applications

Prevent Hydraulic System Contamination

Check Oil Lines and Fittings

Group 15: Fuel and Lubricants

Diesel Fuel

Storing Fuel

Testing Diesel Fuel

Heavy Duty Diesel Engine Coolant

Diesel Engine Oil

Transmission and Hydraulic Oil

Fill The Transmission With Oil

Check And Service Transmission Regularly

Transaxle—Assembly Lubrication

Cold Weather Operation

MFWD Axle and Wheel Hub Oil

Lubricant Storage

Alternative and Synthetic Lubricants

Grease (Specific Application)

Grease

Group 20: Serial Number Locations

Serial Numbers

Product Identification Number Location

Engine Serial Number Location

Fuel Injection Pump Serial Number Location

Transaxle Serial Number Location

MFWD Serial Number Location (If Equipped)

Cab Serial Number Location

Section 20: Engine Repair

Group 05: Engine

Essential or Recommended Tools

Other Material

Specifications

John Deere Engine Repair—Use CTM

Remove and Install Engine

Remove and Install Engine Oil Pan

Remove and Install Rocker Arm Cover

Access To Rear Crankshaft Seal

Access To Front Crankshaft Seal

Access To Front Timing Cover

Group 10: Cooling System

Other Material

Specifications

Engine Water Pump Repair—Use CTM

Replace and Inspect Alternator/Fan Belt

Remove, Inspect and Install Radiator

Remove and Install Cooling Package

Remove Water Pump

Install Water Pump

Remove and Install Thermostat—Use CTM

Pressure Test Cooling System and Radiator Cap

Section 30: Fuel and Air

Group 05: Fuel System

Injection Pump, Nozzles and Governor Repair—Use CTM

Remove and Install Fuel Tank

Replace Fuel Level Sender

Replace Final Fuel Filter and Primary Fuel Filter/Water Separator

Remove and Install Fuel Supply Pump

Group 10: Speed Control Linkage

Specifications

Inspect and Repair Speed Control Linkage—Mechanical

Remove and Install Throttle Handle Assembly

Remove and Install Throttle Handle Potentiometer

Remove and Install Throttle Pedal Assembly

Remove and Install Throttle Pedal Potentiometer

Throttle Lever Friction Adjustment

Adjust Throttle Linkage

Group 15: Air Intake System

Specifications

Replace Air Cleaner Elements/Housing

Inspect and Service Air Intake System

Remove Turbocharger

Install Turbocharger

Turbocharger Break-In

Section 40: Electrical Repair

Group 05: Battery, Starter and Alternator

Specifications

Prevent Battery Explosions

Handling Batteries Safely

Prevent Damage to Electrical Systems

Connecting Booster Battery

Charging Batteries

Connecting Battery Cables

Remove and Install Battery

Remove and Install Starter

Starter Repair—Use CTM

Replace Alternator

Group 10: Connectors

Essential or Recommended Tools

Other Material

Use Electrical Insulating Compound

Using High-Pressure Washers

Repair AMP Injection Pump Connector

Remove Connector Body from Blade Terminals

Repair CINCH Connectors

Repair 32 and 48 Way CINCH Connectors

Repair CPC Blade Type Connectors

Repair CPC, Large MATE-N-LOC MATE-N-LOC is a trademark of AMP Incorporated and METRIMATE METRIMATE is a trademark of AMP Incorporated Pin Type Connectors

Repair DEUTSCH Connectors

Repair ITT Connector

Repair Small MATE-N-LOC Socket Connector

Repair Small MATE-N-LOC Pin Connector

Repair (Pull Type) METRI-PACK METRI-PACK is a trademark of Delphi Packard Electric Systems Connectors

Repair (Push Type) METRI-PACK Connectors

Repair Molex Connector

Repair SUMITOMO™ Connectors

Repair Weather Pack Weather Pack is a trademark of Packard Electric Connector

Repair YAZAKI™ Connectors

Group 15: Wiring Harness Routing

Tractor Wiring Harness Replacement

Engine Harness—Tier 0/Tier 1

Engine Harness—Tier 3

Transmission Harness

Chassis Harness—Cab Tractors

Front Console Harness—Cab Tractors

Cab Roof Harness

Chassis/Front Console Harness—OOS Tractors

Group 20: Electrical System Components

Service Equipment and Tools

Other Material

Specifications

Replace Air Filter Restriction Switch

Replace Coolant Temperature Sensor

Replace Engine Speed Sensor

Replace Engine Oil Pressure Sensor

Remove and Install Instrument Panel

Replace Key Switch

Remove and Replace Light Switch

Replace Turn Signal Switch

Remove and Replace EH Directional Reverser Lever

Remove and Install Acceleration Potentiometer (Shuttle Control)

Replace Rear PTO Switch

Replace Neutral Start Switch (If Equipped)

Replace Horn Switch

Replace Horn

Replace Audible Alarm

Replace Starter Relay

Manifold Heater and Relay—Exploded View (If Equipped)

Replace Speakers

Replace Antenna

Replace Wiper Control Switch

Remove And Install Wiper Motor

Replace Blower Control Switch

Replace A/C On/Off Switch

Replace A/C Temperature Control Switch

Replace Blower Motor Resistor

Replace Dome Light

Replace Door Switch

Remove and Install ECU/PTR Controllers—OOS

Remove and Install ECU/PTR Controllers—Cab

Group 25: Auxiliary Lighting Components

Replace Seven Terminal Outlet Socket (If Equipped)

Replace Seven Terminal Outlet Socket (European) (If Equipped)

Group 30: Fuses And Relays

Access Fuses and Relays

Load Center Fuses and Relays-OOS (6100D/6110D/6125D with Dry Clutch and without Handbrake)

Load Center Fuses and Relays-OOS (6110D/6125D with Wet Clutch and without Handbrake)

Load Center Fuses and Relays-OOS (6100D/6110D/6125D with PowrReverser and without Handbrake)

Load Center Fuses and Relays-OOS (6115D/6130D/6140D without PowrReverser and without Handbrake)

Load Center Fuses and Relays-OOS (6115D/6130D/6140D with PowrReverser and without Handbrake)

Load Center Fuses and Relays-OOS—Behind Instrument Panel

Load Center Fuses and Relays-OOS—Behind Panel at Left Rear Corner of Operators Station

Load Center Fuses and Relays—Cab (6100D/6110D/6125D with Dry Clutch and without Handbrake)

Load Center Fuses and Relays—Cab (6110D/6125D with Wet Clutch and without Handbrake)

Load Center Fuses and Relays—Cab (6100D/6110D/6125D with PowrReverser™ and without Handbrake)

Load Center Fuses and Relays—Cab (6115D/6130D/6140D without PowrReverser and without Handbrake)

Load Center Fuses and Relays—Cab (6115D/6130D/6140D with PowrReverser and without Handbrake)

Load Center Fuses and Relays—Cab—Behind Instrument Panel

Load Center Fuses and Relays—OOS (6115D/6130D with Dry Clutch and with Handbrake)

Load Center Fuses and Relays-OOS (6115D/6130D with Wet Clutch and with Handbrake)

Load Center Fuses and Relays-OOS (6115D/6130D with PowerReverser and with Handbrake)

Load Center Fuses and Relays-Cab (6115D/6130D with Dry clutch and with Handbrake)

Load Center Fuses and Relays-Cab (6115D/6130D with Wet clutch and with Handbrake)

Load Center Fuses and Relays-Cab (6115D/6130D with PowerReverser and with Handbrake)

Load Center Fuses and Relays—Cab (European)

Fusible Link Location

Diode Location - Console

Group 35: Lighting

Safety Rules When Replacing Halogen Bulbs

Replace Headlight Bulbs

Replace Auxiliary Field Light Bulbs - OOS

Replace Warning Light Bulb - Cab

Replace Tail Light Bulb - Cab

Replace Warning/Tail Light Bulbs - OOS

Replace Hazard Light Bulb - OOS

Section 50: Power Train

Group 00: Towing

Towing Tractor

Adjust Range Shift Lever and Tow Lock

Group 05: Component Removal

Essential or Recommended Tools

Other Material

Specifications

Transaxle Separation and Repair—Use CTM

Remove and Install Rear PTO Drive Shaft Assembly

Remove and Install Final Drive Assembly

Remove and Install Clutch

Remove, Inspect and Install MFWD Drive Shaft

Remove and Install MFWD Drop Gearbox

Group 10: PTO

PTO Housing Repair—Use CTM

Remove, Inspect and Install PTO Lever and Linkage

Determine PTO Clutch Linkage Adjustment Procedure

Adjust PTO Clutch Linkage—(OOS)

Adjust PTO Clutch Cable—(Cab Tractors)

Group 15: Clutch

Essential or Recommended Tools

Other Material

Specifications

Separate and Install Engine-to-Clutch Housing

Remove and Install Clutch Linkage (Collar Shift Transmission)

Remove and Install Clutch Linkage (Synchronized Transmission)

Remove and Install Clutch Pedal Position Sensor—Wet Clutch

Adjust Interlock Cable

Adjust Clutch Pedal and Linkage

Group 25: Separation

Park Tractor

Remove Battery

Relieve Hydraulic Pressure

Drain Hydraulic Oil

Remove Fuel Tank

Remove Operator Cab

Remove Operator Station

Remove Complete Transmission Harness Cab / OOS

Remove MFWD Drive Shaft

Split Tractor

Section 60: Steering and Brake Repair

Group 05: Steering Repair

Specifications

Remove and Install Steering Wheel

Remove and Install Steering Column

Remove and Install Steering Valve (Open Operator Station)

Remove and Install Steering Valve (Cab Tractors)

Start-Up Procedure After Hydraulic System Repairs

Group 10: Front Axle—2WD

Essential or Recommended Tools

Other Material

Specifications

Remove Front Axle—2WD

Install Front Axle—2WD

Disassemble Front Axle—2WD

Assemble Front Axle—2WD

Adjust Knuckle and Spindle Assembly Axial Play—2WD

Assemble Wheel Hub—2WD

Adjust Wheel Bearings—2WD

Remove and Install Axle Pivot Pins/Bushings—2WD

Install Tie Rod—2WD

Check And Adjust Toe-In—2WD

Remove and Install Steering Cylinder—2WD

Disassemble, Inspect and Assemble Steering Cylinder—2WD

Group 15: Front Axle—MFWD

Essential or Recommended Tools

Specifications

Remove, Inspect and Install Tie Rod Assembly—MFWD

Check And Adjust Toe-In—MFWD

Remove and Install Steering Cylinder—MFWD

Disassemble, Inspect and Assemble Steering Cylinder—MFWD

Remove Front Axle—MFWD

Install Front Axle—MFWD

Group 20: Brake Repair

Specifications

Remove and Replace Brake Pedals and Linkage

Adjust Brake Linkage and Pedal Travel

Checking and Adjusting Hand Brake Lever

Section 70: Hydraulic Repair

Group 05: Hydraulic Pump and Oil Cooler

Other Material

Specifications

Service Parts Kits

Remove and Install Hydraulic Oil Cooler

Remove and Install Hydraulic Pump

Disassemble and Assemble Hydraulic Pump

Start-Up Procedure After Hydraulic System Repairs

Group 10: Rockshaft

Essential or Recommended Tools

Other Material

Specifications

Service Parts Kit

Remove, Inspect and Install Hitch Rate-of-Drop Valve

Remove and Install Rockshaft Control Valve

Disassemble, Inspect and Assemble Rockshaft Control Valve

Remove and Install Rockshaft Housing

Disassemble and Assemble Rockshaft

Remove and Install Rockshaft Cylinder

Remove, Inspect and Replace Rockshaft Internal Linkage

Disassemble and Assemble Rockshaft Control Linkage and Levers

Rockshaft Internal Linkage

Adjust Rockshaft Internal Linkage (Lift Arm Raise Limit)

Adjust Rockshaft Control Lever (OOS Tractors)

Adjust Rockshaft Control Lever (Cab Tractors)

Adjust Load Sense Linkage (OOS Tractors)

Adjust Load Sense Linkage (Cab Tractors)

Group 15: Lubrication System

Specifications

Remove and Install Lubrication System Relief Valve

Group 20: Selective Control Valve (SCV)

Other Material

Specifications

Service Parts Kits

Remove and Install Selective Control Valve

Disassemble, Inspect and Assemble Selective Control Valve

Rear Triple Deluxe SCV Kick-Out Relief Valve Adjustment

Group 25: Mid-Mount Selective Control Valve (SCV)

Other Material

Specifications

Remove and Install Mid-Mount Selective Control Valve

Disassemble, Inspect, and Assemble Dual Mid-Mount Control Valve

Inspect and Repair Joystick and Linkage

Adjust Mid-Mount Control Valve Cable

Group 30: Hydraulic Trailer Brake Valve

Specifications

Remove, Inspect and Install Hydraulic Trailer Brake Valve

Hydraulic Trailer Brake Valve Control Cable Adjustment

Section 80: Miscellaneous Repair

Group 05: Hood and Fenders

Specifications

Remove and Install Front Fender

Remove and Install Fender Extensions—OOS

Remove and Install Fenders—Cab Tractors

Remove and Install Hood

Group 10: 3-Point Hitch

Essential or Recommended Tools

Other Material

Specifications

Inspect and Repair Stabilizer Chains

Inspect and Repair Standard Lift Link

Inspect and Repair Adjustable Lift Link

Inspect and Repair Center Link

Remove and Install Draft Link Pivot Shaft

Remove and Install Drawbar

Group 15: Wheels

Essential or Recommended Tools

Specifications

Remove and Install Front and Rear Wheels

Remove and Install Wheel Rim

Rear Ballast

Group 20: Front Support

Essential or Recommended Tools

Specifications

Remove, Inspect and Install Front Support

Group 25: Trailer Mounting and Swinging Drawbar

Guide Rails for Height-Adjustable Trailer Hitch

Checking the Manually-Operated Hitch (EEC Type) for Wear

Checking the Manually-Operated Hitch (CUNA Type) for Wear

Checking the Tow-Hook for Wear

Checking the Hitch Ball for Wear

Checking the Swinging Drawbar for Wear

Section 90: Open Operator Station Repair

Group 05: Seat and Support

Specifications

Remove and Install Seat and Support

Group 10: ROPS

Specifications

Check ROPS

Disassemble ROPS Canopy

Remove and Install ROPS

Group 15: Operator Platform

Other Material

Specifications

Remove Operator Station

Install Operator Station

Group 20: Cowl Repair

Remove and Install Cowl

Section 95: Cab—Operator Station Repair

Group 00: Removal and Installation of Components

Service Equipment and Tools

Essential Tools

Specifications

Remove, Inspect, and Install Cab Interior Recirculating Air Filters

Remove, Inspect, and Install Exterior Cab Intake Air Filters

Remove and Install Headliner

Remove and Install Fender Console

Remove and Install Cowl

Remove and Install Windshield

Remove and Install Rear Window

Remove and Install Front Lower Windows

Remove and Install Rear Lower Window

Remove and Install Side Windows

Remove and Install Cab Doors

Remove and Install Cab Roof

Remove and Install Safety Exit Door

Installing Door Lock

Remove Operator Cab

Install Operator Cab

Group 05: Selective Control Valve Cable Adjustment

Specifications

Remove and Install Selective Control Valve Cable (Cab Tractors)

Group 10: Air Conditioning System

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Service Parts Kits

Recover/Recycle Air Conditioning Refrigerant

Replace Air Conditioning Receiver-Dryer

Remove, Inspect, and Install Air Conditioning Condenser

Remove, Inspect, and Install Air Conditioning Compressor

Test Volumetric Efficiency of Compressor

Test Compressor Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Disassemble, Inspect, and Assemble Compressor

Check Compressor Clutch Hub Clearance

Inspect Compressor Manifold

Remove and Install Compressor Relief Valve

Remove and Install the Evaporator and Expansion Valve

Arrangement of Condensation Water Drain Hoses

Remove and Install A/C Thermostat Switch

Adjust Thermostat Switch Bowden Cable

Remove and Install the High/Low Pressure Switch

Expansion Valve Bench Test

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

System Information

Flush Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Group 15: Heating System

Remove and Install Radiator

Remove and Install Fan Motors

Remove and Install Fan Motor Resistors

Remove and Install Heater Valve

Adjust Heater Valve Bowden Cable

Group 20: Seat

Remove and Install Seat and Support

Section 99: SPECIAL TOOLS

Group 05: DEALER-FABRICATED TOOLS

DFRW20—Compressor Holding Fixture

Short Adapter

Group : Service Tools

JT02098 — Air Conditioning Flushing Kit

JT07120 — Load Valve Assembly

JT03105 — Connector (1/2 (m) NPT X 1/4 (f) NPT)

JT03261 — Coupler (1/4 (m) NPT)

JT05497 — Hose Assembly, 3048 mm (120 in.) Long

JT07117 — Three-Gauge Manifold

JT03348 — Tee Fitting (1/2 (f) NPT x 1/2 (f) NPT x 1/2 (f) NPT)

R36659 — Hydraulic Jumper Hose (3 ft)

John Deere Tractors 6100D, 6110D, 6115D, 6125D, 6130D & 6140D Repair Service Manual (TM605019)