John Deere Tractors 6103, 6203, 6403, 6603 Diagnosis and Tests Service Technical Manual (TM6021)
Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere Tractors 6103, 6203, 6403, 6603, with all the shop information to maintain, diagnose, and rebuild like professional mechanics.
John Deere Tractors 6103, 6203, 6403, 6603 (Latin America, South Africa, Asia) workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm6021 - 6103, 6203, 6403 and 6603 Tractors Latin America, South Africa, Asia Technical Manual - Diagnosis and Tests.pdf
tm6021 - 6103, 6203, 6403 and 6603 Tractors Latin America, South Africa, Asia Technical Manual - Diagnosis and Tests.epub
Total Pages: 1,281 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Tractor Component Identification
Specifications
Diagnostic and Testing Procedures
Electrical System Operational Checkout
Power Train System Operational Checkout
Mechanical Front Wheel Drive System Operational Checkout
Brake System Operational Checkout
Selective Control Valve System Operational Checkout
Rockshaft System Operational Checkout
Steering Operational Checkout
Observable Symptoms
Engine Operation and Tests
Fuel/Air Operation and Test
Electrical System Diagnosis and Tests
Power Train Operation and Tests
Mechanical Front Wheel Drive System Diagnosis and Tests
Brakes System Diagnosis and Tests
Hydraulic System Diagnosis and Test
Steering System Diagnosis and Tests
Engine Operation And Tests
Engine Diagnostics General Information
Test Procedures and Adjustments
Cooling System
4045 Engine Operation
6068 Engine Operation
Component Location
Fuel/Air Operation And Tests
General Information
Test Procedures and Adjustments
Air Intake System Diagnostics
Fuel System Diagnosis 4045
Fuel System Diagnosis 6068
Component Location
Electrical System Diagnosis And Tests
General Information
Air Filter Restrictor Indicator Diagnostics
Alternator and Battery Diagnostics
Engine Oil Pressure Diagnostics
Engine Coolant Temperature Diagnostics
Fuel Gauge Diagnostics
Horn Diagnostics
Hour Meter/Tachometer Diagnostics
Instrument Panel Overall Diagnostics
Lights - Flood Light Diagnostics
Lighs - Headlight and Instrument Lighting Diagnostics
Lights - Overall Light Diagnostics
Lights - Tail Lights Diagnostics
Lights - Turn Signal Diagnostics
Lights - Warning Lights Diagnostics
Manifold Heater Diagnostics
Power Distribution and Fuse Block Diagnostics
PTO Indicator Diagnostics
Bypass Start Diagnostics
Starting System Diagnostic
7-Pin Trailer Outlet Diagnostics
Circuit Code Listing
Connector Information (end views, numbers, location photos)
Connector Repair Procedures
Electrical System Operation, Test & Adjust (Cab Tractors)
Component Location
Theory of Operation
Diagnosis, Test and Adjust
Wiring Schematics
Power Train Operation And Tests
General Information
Test Procedures and Adjustments
Power Train Overall
Clutch Diagnostics
Differential Diagnostics
Differential Lock Diagnostics
Final Drive Diagnostics
Transmission Power Flow Diagnostics
Top Shaft Synchronized Transmission Diagnostics
Rear PTO Diagnostics
Lube Circuit Diagnostics
Clutch Interlock
Collar Shift Transmission
Component Location
Mechanical Front Wheel Drive System Diagnosis and Tests
General Information
MFWD Adjustments
MFWD Overall Diagnostics
Mechanical Front Wheel Drive Front Axle Diagnostics
MFWD Drop Gear Box
Component Location
Brakes System Diagnosis and Test
General Information
Test Procedures and Adjustments
Brake System Diagnostics
Component Location
Hydraulic System Operation And Tests
General Information
Test Procedures and Adjustments
Basic Hydraulic System
Rockshaft System Diagnostics
Selective Control Valve Diagnostics
Component Location
Steering System Diagnosis and Tests
General Information
Test Procedures and Adjustments
Steering System Diagnostics
Component Location
Operator's Cab
Operational Tests
Tests and Adjustments
Operation
tm6021 - 6103, 6203, 6403 and 6603 Tractors Latin America, South Africa, Asia
Table of Contents
Foreword
Section 210: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prevent Machine Runaway
Use Seat Belt and Foldable ROPS Properly—If Equipped
Keep ROPS Installed Properly
Operate Tractor Safely
Use Caution on Hillsides
Shift to Low Gear on Hills
Avoid Tipping
Freeing a Mired Machine
Work In Ventilated Area
Park Tractor Safely
Keep Riders Off Machine
Handle Fuel Safely—Avoid Fires
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Chemical Products Safely
Stay Clear of Rotating Drivelines
Use Safety Lights and Devices
Use a Safety Chain
Safely Transporting the Tractor
Tow Loads Safely
Practice Safe Maintenance
Service Tractor Safely
Support Machine Properly
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Service Cooling System Safely
Store Attachments Safely
Prevent Battery Explosions
Prevent Acid Burns
Service Tires Safely
Dispose of Waste Properly
Group 10: Tractor Component Identification
Identification Plates
Record Tractor Serial Number
Record Front Axle Serial Number
Record Engine Serial Number
Record Transmission Serial Number
Group 15: Specifications
Machine Specifications
Machine Dimensions and Weights
Turning Radius for MFWD 6403 Tractors
Turning Radius for MFWD 6603 Tractors
Turning Radius for 2WD 6603 and 6403Tractors
Ground Speeds, Collar Shift or TSS Transmission
Metric Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Group 20: Diagnostic and Testing Procedures
Troubleshooting
Group 40: Electrical System Operational Checkout
Electrical System Operational Checkout
Group 50: Power Train System Operational Checkout
Power Train System Operational Checkout
Group 55: Mechanical Front Wheel Drive System Operational Checkout
Mechanical Front Wheel Drive System Operational Checkout
Group 60: Brake System Operational Checkout
Brake System Operational Checkout
Group 70: Selective Control Valve System Operational Checkout
Selective Control Valve System Operational Checkout
Group 75: Rockshaft System Operational Checkout
Rockshaft System Operational Checkout
Group 80: Steering Operational Checkout
Steering Operational Checkout
Section 212: Observable Symptoms
Group 220: Engine Operation and Tests
Engine Cooling System Diagnostics
Group 230: Fuel/Air Operation and Test
Air Intake System Diagnostics
Group 240: Electrical System Diagnosis and Tests
Air Filter Restrictor Indicator Diagnostics
Alternator and Battery Diagnostics
Engine Oil Pressure Switch Diagnostics
Engine Coolant Temperature Diagnostics
Fuel Gauge Diagnostics
Horn Diagnostics
Hourmeter/Tachometer Diagnostics
Instrument Panel Overall Diagnostics
Lights Diagnostics
Lights - Headlight and Instrument Lighting Diagnostics
Lights - Overall Light Diagnostics
Lights - Tail Lights Diagnostics
Lights - Turn Signal Diagnostics
Lights - Warning Lights Diagnostics
Manifold Heater Diagnostics
Power Distribution and Fuse Block Diagnostics
PTO Indicator Diagnostics
Starting System - Bypass Start Diagnostics
Starting System Diagnostics
7-Pin Trailer Outlet Diagnostics
Circuit Code Listing
Group 250: Power Train Operation and Tests
Power Train Overall Diagnostics
Clutch Diagnostics
Differential Diagnostics
Differential Lock Diagnostics
Final Drive Diagnostics
Transmission Power Flow Diagnostics
Top Shaft Synchronized Transmission Diagnostics
Rear PTO Diagnostics
Lube Circuit
Clutch Interlock
Collar Shift Transmission
Group 255: Mechanical Front Wheel Drive System Diagnosis and Tests
Mechanical Front Wheel Drive Overall Diagnostics
Mechanical Front Wheel Drive Front Axle Diagnostics
Mechanical Front Wheel Drive Drop Gear Box Diagnostics
Group 260: Brakes System Diagnosis and Tests
Brake System Diagnostics
Group 270: Hydraulic System Diagnosis and Test
Basic Hydraulic System Overall Diagnostics
Rockshaft System Diagnostics
Selective Control Valve System Diagnostics
Group 280: Steering System Diagnosis and Tests
Steering System Diagnostics
Section 220: Engine Operation And Tests
Group 05: Engine Diagnostics General Information
Ref. 220-05-001 General Information
Group 10: Test Procedures and Adjustments
Ref. 220-10-001 Test Procedures and Adjustments
Group 15: Cooling System
Ref. 220-15-001 Cooling System
Group 15A: 4045 Engine Operation
Ref. 220-15A-001 4045 Engine Operation
Group 15B: 6068 Engine Operation
Ref. 220-15B-001 6068 Engine Operation
Group 20: Component Location
Ref. 220-20-001 Component Information
Section 230: Fuel/Air Operation And Tests
Group 05: General Information
Ref. 230-05-001 General Information
Group 10: Test Procedures and Adjustments
Ref. 230-10-001 Test Procedures and Adjustments
Group 15A: Air Intake System Diagnostics
Ref. 230-15A-001 Air Intake System Diagnostics
Group 15B: Fuel System Diagnosis 4045
Ref. 230-15B-001 Fuel System 4045 Diagnostics
Group 15C: Fuel System Diagnosis 6068
Ref. 230-15C-001 Fuel System 6068 Diagnostics
Group 20: Component Location
Ref. 230-20-001 Component Information
Section 240: Electrical System Diagnosis And Tests
Group 5: General Information
Ref. 240-05-001 General Information
Group 15A: Air Filter Restrictor Indicator Diagnostics
Ref. 240-15A-001 Brief Description
Ref. 240-15A-002 Basic Operation
Ref. 240-15A-003 Detailed Description
Ref. 240-15A-004 Connector Locations
Ref. 240-15A-005 Electrical Schematics
Ref. 240-15A-006 Air Filter Restrictor Indicator Diagnostics
Group 15B: Alternator and Battery Diagnostics
Ref. 240-15B-001 Brief Description
Ref. 240-15B-002 Basic Operation
Ref. 240-15B-003 Detailed Description
Ref. 240-15B-004 Connector Locations
Ref. 240-15B-005 Electrical Schematics
Ref. 240-15B-006 Alternator and Battery Diagnostics
Group 15C: Engine Oil Pressure Diagnostics
Ref. 240-15C-001 Brief Description
Ref. 240-15C-002 Basic Operation
Ref. 240-15C-003 Detailed Description
Ref. 240-15C-004 Connector Locations
Ref. 240-15C-005 Electrical Schematics
Ref. 240-15C-006 Engine Oil Pressure Diagnostics
Group 15D: Engine Coolant Temperature Diagnostics
Ref. 240-15D-001 Brief Description
Ref. 240-15D-002 Basic Operation
Ref. 240-15D-003 Detailed Description
Ref. 240-15D-004 Connector Locations
Ref. 240-15D-005 Electrical Schematics
Ref. 240-15D-006 Engine Coolant Temperature Diagnostics
Group 15E: Fuel Gauge Diagnostics
Ref. 240-15E-001 Brief Description
Ref. 240-15E-002 Basic Operation
Ref. 240-15E-003 Detailed Description
Ref. 240-15E-004 Connector Locations
Ref. 240-15E-005 Electrical Schematics
Ref. 240-15E-006 Fuel Gauge Diagnostics<
Group 15F: Horn Diagnostics
Ref. 240-15F-001 Brief Description
Ref. 240-15F-002 Basic Operation
Ref. 240-15F-003 Detailed Description
Ref. 240-15F-004 Connector Locations
Ref. 240-15F-005 Electrical Schematics
Ref. 240-15F-006 Horn Diagnostics
Group 15G: Hour Meter/Tachometer Diagnostics
Ref. 240-15G-001 Brief Description
Ref. 240-15G-002 Basic Operation
Ref. 240-15G-003 Detailed Description
Ref. 240-15G-004 Connector Locations
Ref. 240-15G-005 Electrical Schematics
Ref. 240-15G-006 Hourmeter/Tachometer Diagnostics
Group 15H: Instrument Panel Overall Diagnostics
Ref. 240-15H-001 Brief Description
Ref. 240-15H-002 Basic Operation
Ref. 240-15H-003 Detailed Description
Ref. 240-15H-004 Connector Locations
Ref. 240-15H-005 Electrical Schematics
Ref. 240-15H-006 Instrument Panel Overall Diagnostics
Group 15I: Lights - Flood Light Diagnostics
Ref. 240-15I-001 Brief Description
Ref. 240-15I-002 Basic Operation
Ref. 240-15I-003 Detailed Description
Ref. 240-15I-004 Connector Locations
Ref. 240-15I-005 Electrical Schematics
Ref. 240-15I-006 Lights - Flood Light Diagnostics
Group 15K: Lighs - Headlight and Instrument Lighting Diagnostics
Ref. 240-15K-001 Brief Description
Ref. 240-15K-002 Basic Operation
Ref. 240-15K-003 Detailed Description
Ref. 240-15K-004 Connector Locations
Ref. 240-15K-005 Electrical Schematics
Ref. 240-15K-006 Headlight and Instrument Lighting Diagnostics
Group 15O: Lights - Overall Light Diagnostics
Ref. 240-15O-001 Brief Description
Ref. 240-15O-002 Basic Operation
Ref. 240-15O-003 Detailed Description
Ref. 240-15O-004 Connector Locations
Ref. 240-15O-005 Electrical Schematics
Ref. 240-15O-006 Lighting System Overall Diagnostics
Group 15L: Lights - Tail Lights Diagnostics
Ref. 240-15L-001 Brief Description
Ref. 240-15L-002 Basic Operation
Ref. 240-15L-003 Detailed Description
Ref. 240-15L-004 Connector Locations
Ref. 240-15L-005 Electrical Schematics
Ref. 240-15L-006 Lighting System Tail Lights Diagnostics
Group 15M: Lights - Turn Signal Diagnostics
Ref. 240-15M-001 Brief Description
Ref. 240-15M-002 Basic Operation
Ref. 240-15M-003 Detailed Description
Ref. 240-15M-004 Connector Locations
Ref. 240-15M-005 Electrical Schematics
Ref. 240-15M-006 Lighting System Turn Signal Diagnostics
Group 15N: Lights - Warning Lights Diagnostics
Ref. 240-15N-001 Brief Description
Ref. 240-15N-002 Basic Operation
Ref. 240-15N-003 Detailed Description
Ref. 240-15N-004 Connector Locations
Ref. 240-15N-005 Electrical Schematics
Ref. 240-15N-006 Lighting System Warning Lights
Group 15P: Manifold Heater Diagnostics
Ref. 240-15P-001 Brief Description
Ref. 240-15P-002 Basic Operation
Ref. 240-15P-003 Detailed Description
Ref. 240-15P-004 Connector Locations
Ref. 240-15P-005 Electrical Schematics
Ref. 240-15P-006 Manifold Heater Diagnostics
Group 15Q: Power Distribution and Fuse Block Diagnostics
Ref. 240-15Q-001 Brief Description
Ref. 240-15Q-002 Basic Operation
Ref. 240-15Q-003 Detailed Description
Ref. 240-15Q-004 Connector Locations
Ref. 240-15Q-005 Electrical Schematics
Ref. 240-15Q-006 Power Distribution and Fuse Block Diagnostics
Group 15R: PTO Indicator Diagnostics
Ref. 240-15R-001 Brief Description
Ref. 240-15R-002 Basic Operation
Ref. 240-15R-003 Detailed Description
Ref. 240-15R-004 Connector Locations
Ref. 240-15R-005 Electrical Schematics
Ref. 240-15R-006 PTO Indicator Diagnostics
Group 15S: Bypass Start Diagnostics
Ref. 240-15S-001 Brief Description
Ref. 240-15S-002 Basic Operation
Ref. 240-15S-003 Detailed Description
Ref. 240-15S-004 Connector Locations
Ref. 240-15S-005 Electrical Schematics
Ref. 240-15S-006 Bypass Start Diagnostics
Group 15T: Starting System Diagnostic
Ref. 240-15T-001 Brief Description
Ref. 240-15T-002 Basic Operation
Ref. 240-15T-003 Detailed Description
Ref. 240-15T-004 Connector Locations
Ref. 240-15T-005 Electrical Schematics
Ref. 240-15T-006 Starting System Diagnostics
Group 15V: 7-Pin Trailer Outlet Diagnostics
Ref. 240-15V-001 Brief Description
Ref. 240-15V-002 Basic Operation
Ref. 240-15V-003 Detailed Description
Ref. 240-15V-004 Connector Locations
Ref. 240-15V-005 Electrical Schematics
Ref. 240-15V-006 7-Pin Trailer Outlet Diagnostics
Group 20A: Circuit Code Listing
Ref. 240-20A-001 Circuit Code Listing
Group 20B: Connector Information (end views, numbers, location photos)
Ref. 240-20B-001 Connector Information
Ref. 240-20B-002 [X1 - X99] Connectors
Ref. 240-20B-003 [X200 - X299] Connectors
Ref. 240-20B-004 [X300 - X399] Connectors
Ref. 240-20B-005 [X400 - X499] Connectors
Ref. 240-20B-006 [X500 - X599] Connectors
Group 20C: Connector Repair Procedures
Ref. 240-20C-001 Connector Repair Procedures
Section 245: Electrical System Operation, Test & Adjust (Cab Tractors)
Group 05: Component Location
Component Location Information
Engine Electrical Components
Dash Electrical Components
Machine Electrical Components
Cab Control Panel and Electrical Components
Group 10: Theory of Operation
Theory of Operation Information
Fuse/Relay Block Assembly
Electrical Load Center
HVAC/Wiper Relay Block Assembly
Starting System Operation—Normal
Starting System Operation—Bypass Attempt
Air Intake Heater System Operation ( Optional )
Charging System Operation
Lighting System Operation—Turn Signals
Lighting System Operation—Warning Lights
Lighting System Operation—Tail Lights
Lighting System Operation—Headlights and Instrument Lights
Work Light and Beacon Operation
Instrument Cluster Operation—Tachometer/Hour Meter
Instrument Cluster Operation—Fuel Gauge
Instrument Cluster Operation—Coolant Temperature Gauge
PTO Warning System Operation
Air Filter Restriction Indicator Operation
Optional Horn Operation — Cab Tractors
Accessory Relay and Electrical Outlet Operation
Blower Motor Operation
A/C Compressor Operation
Front Wiper/Washer Operation
Rear Wiper/Washer Operation ( Optional )
Dome Light Operation
Convenience Outlet Operation
Group 15: Diagnosis, Test and Adjust
Diagnostic Information
Wire Color Chart
Starting System Test Points—Normal Operation
Starting System Test Points—Bypass Attempt
Air Intake Heater Test Points
Charging System Test Points
Lighting System Test points—Turn Signals
Lighting System Test points—Warning Lights
Lighting System Test Points—Work Lights
Lighting System Test Points—Tail Lights
Lighting System Test points—Headlights and Instrument Lights
Lighting System Test Points—Dome Light
Instrument Cluster Test Points—Tachometer/Hour Meter
Instrument Cluster Test Points—Fuel Gauge
Instrument Cluster Test Points—Temperature Gauge
Instrument Cluster Test Points—Oil Pressure
PTO Warning System Test Points
Air Filter Restriction Test Points
Optional Horn Test Points
Accessory Relay and Electrical Outlet Test Points
Blower Motor Test Points
A/C Compressor Clutch Coil Test Points
Front Wiper/Washer Test Points
Rear Wiper/Washer Test Points
Convenience Outlet Test Points
Battery Voltage and Specific Gravity Tests
Charge Battery
Battery Load Test
Starter Amp Draw/RPM Test
Starter No-Load Amp Draw/RPM Test
Alternator/Regulator Test
Starter Solenoid Test
Starter Relay Test
Key Switch Test
Plug-In Relay Test
Diode Pack Test
Fuse Test
Neutral Start Switch Test
PTO Switch Test
PTO Seat Switch Test
Light Switch Test
Flasher Module Test
Turn Signal Switch Test
Fuel Shut-Off Solenoid Test
Blower Switch Test
Start Resistor Test
Blower Motor Resistors
A/C Temperature Control Switch Test
Front Wiper/Washer Switch Test
Rear Wiper/Washer Switch Test
Door Switch Test
Dome Light Switch Test
Group 20: Wiring Schematics
Schematic Information
Component Identification Table
Electrical Schematic (Mexico)
Electrical Schematic (South Africa)
Section 250: Power Train Operation And Tests
Group 5: General Information
Ref. 250-05-001 General Information
Group 10: Test Procedures and Adjustments
Ref. 250-10-001 Test Procedures and Adjustments
Group 15A: Power Train Overall
Ref. 250-15A-001 Brief Description
Ref. 250-15A-002 Basic Operation
Ref. 250-15A-003 Detailed Description
Ref. 250-15A-004 Component Location
Ref. 250-15A-005 Power Train Overall Diagnostics
Group 15B: Clutch Diagnostics
Ref. 250-15B-001 Brief Description
Ref. 250-15B-002 Basic Operation
Ref. 250-15B-003 Detailed Description
Ref. 250-15B-004 Component Location
Ref. 250-15B-005 Rear PTO Clutch Diagnostics
Ref. 250-15B-006 Traction Clutch Diagnostics
Group 15C: Differential Diagnostics
Ref. 250-15C-001 Brief Description
Ref. 250-15C-002 Basic Operation
Ref. 250-15C-003 Detailed Description
Ref. 250-15C-004 Component Location
Ref. 250-15C-005 Differential/Differential Lock/Final Drive Diagnostics
Group 15D: Differential Lock Diagnostics
Ref. 250-15D-001 Brief Description
Ref. 250-15D-002 Basic Operation
Ref. 250-15D-003 Detailed Description
Ref. 250-15D-004 Component Location
Ref. 250-15D-005 Differential/Differential Lock/Final Drive Diagnostics
Group 15E: Final Drive Diagnostics
Ref. 250-15E-001 Brief Description
Ref. 250-15E-002 Basic Operation
Ref. 250-15E-003 Detailed Description
Ref. 250-15E-004 Component Location
Ref. 250-15E-005 Differential/Differential Lock/Final Drive Diagnostics
Group 15F: Transmission Power Flow Diagnostics
Ref. 250-15F-001 Brief Description
Ref. 250-15F-002 Basic Operation
Ref. 250-15F-003 Detailed Description
Ref. 250-15F-004 Component Location
Ref. 250-15F-005 Transmission Power Flow Diagnostics
Group 15G: Top Shaft Synchronized Transmission Diagnostics
Ref. 250-15G-001 Brief Description
Ref. 250-15G-002 Basic Operation
Ref. 250-15G-003 Detailed Description
Ref. 250-15G-004 Component Location
Ref. 250-15G-005 Top Shaft Synchronized Diagnostics
Group 15H: Rear PTO Diagnostics
Ref. 250-15H-001 Brief Description
Ref. 250-15H-002 Basic Operation
Ref. 250-15H-003 Detailed Description
Ref. 250-15H-004 Component Location
Ref. 250-15H-005 Rear PTO Diagnostics
Group 15I: Lube Circuit Diagnostics
Ref. 250-15I-001 Brief Description
Ref. 250-15I-002 Basic Operation
Ref. 250-15I-003 Detailed Description
Ref. 250-15I-004 Lube System Diagnostics
Group 15J: Clutch Interlock
Ref. 250-15J-001 Brief Description
Ref. 250-15J-002 Basic Operation
Ref. 250-15J-003 Detailed Description
Ref. 250-15J-004 Component Location
Ref. 250-15J-005 Clutch Interlock Diagnostics
Group 15K: Collar Shift Transmission
Ref. 250-15K-001 Brief Description
Ref. 250-15K-002 Basic Operation
Ref. 250-15K-003 Detailed Description
Ref. 250-15K-004 Component Location
Ref. 250-15K-005 Collar Shift Transmission Diagnostics
Group 20: Component Location
Ref. 250-20-001 Component Information
Section 255: Mechanical Front Wheel Drive System Diagnosis and Tests
Group 05: General Information
Ref. 255-05-001 General Information
Group 10: MFWD Adjustments
Ref. 255-10-001 MFWD Adjustments
Group 15A: MFWD Overall Diagnostics
Ref. 255-15A-001 Brief Description
Ref. 255-15A-002 Basic Operation
Ref. 255-15A-003 Detailed Description
Ref. 255-15A-004 Mechanical Front Wheel Drive Overall Diagnostics
Group 15B: Mechanical Front Wheel Drive Front Axle Diagnostics
Ref. 255-15B-001 Brief Description
Ref. 255-15B-002 Basic Operation
Ref. 255-15B-003 Detailed Description
Ref. 255-15B-004 Mechanical Front Wheel Drive Front Axle Diagnostics
Group 15C: MFWD Drop Gear Box
Ref. 255-15C-001 Brief Description
Ref. 255-15C-002 Basic Operation
Ref. 255-15C-003 Detailed Description
Ref. 255-15C-004 Mechanical Four Wheel Drive (MFWD) Diagnostics
Group 20: Component Location
Ref. 255-20-001 Component Information
Section 260: Brakes System Diagnosis and Test
Group 05: General Information
Ref. 260-05-001 General Information
Group 10: Test Procedures and Adjustments
Ref. 260-10-001 Adjust Brake Linkage and Pedal Travel
Group 15: Brake System Diagnostics
Ref. 260-15-001 Brief Description
Ref. 260-15-002 Basic Operation
Ref. 260-15-003 Detailed Description
Ref. 260-15-004 Component Location
Ref. 260-15-005 Brake System Diagnostics
Group 20: Component Location
Ref. 260-20-001 Brake Component Identification
Section 270: Hydraulic System Operation And Tests
Group 05: General Information
Ref. 270-05-001 General Information
Group 10: Test Procedures and Adjustments
Ref. 270-10-001 Test Procedures and Adjustments
Group 15A: Basic Hydraulic System
Ref. 270-15A-001 Brief Description
Ref. 270-15A-002 Basic Operation
Ref. 270-15A-003 Detailed Description
Ref. 270-15A-004 Rockshaft Operational Check
Ref. 270-15A-005 SCV Operational Check
Group 15B: Rockshaft System Diagnostics
Ref. 270-15B-001 Brief Description
Ref. 270-15B-002 Basic Operation
Ref. 270-15B-003 Detailed Description
Ref. 270-15B-004 Component Location
Ref. 270-15B-005 Schematic
Ref. 270-15B-006 Rockshaft System Diagnostics
Group 15C: Selective Control Valve Diagnostics
Ref. 270-15C-001 Brief Description
Ref. 270-15C-002 Basic Operation
Ref. 270-15C-003 Detailed Description
Ref. 270-15C-004 Component Location
Ref. 270-15C-005 Schematic
Ref. 270-15C-006 Selective Control Valve Diagnostics
Group 20: Component Location
Ref. 270-20-001 Component Information
Section 280: Steering System Diagnosis and Tests
Group 05: General Information
Ref. 280-05-001 General Information
Group 10: Test Procedures and Adjustments
Ref. 280-10-001 Test Procedures and Adjustments
Group 15: Steering System Diagnostics
Ref. 280-15-001 Brief Description
Ref. 280-15-002 Basic Operation
Ref. 280-15-003 Detailed Description
Ref. 280-15-004 Component Location
Ref. 280-15-005 Schematic
Ref. 280-15-006 Steering System Diagnostics
Group 20: Component Location
Ref. 280-20-001 Component Information
Section 295: Operator's Cab
Group 10: Operational Tests
Reference 295-10-001, Air-Conditioning System, Heater and Operator's Seat——Summary of References
Reference 295-10-002, Air-Conditioning System and Heater—Test Sequence
Reference 295-10-004, Air Comfort Seat—Test Sequence
Group 15: Tests and Adjustments
Reference 295-15-001, Air-Conditioning System, Heater and Operator's Seat, Test and Adjustments—Summary of References
Reference 295-15-010, Safety at Work
Reference 295-15-015, Handling Refrigerant
Reference 295-15-020, Safety Equipment
Reference 295-15-025, In an Emergency
Reference 295-15-030, Storage of Refrigerant Containers
Reference 295-15-035, R134a Refrigerant
Reference 295-15-040, Important
Ref. 295-15-045, A/C ON/OFF Switch and Temperature Control Knob
Ref. 295-15-050, Service Equipment and Tools
Reference 295-15-060, Specifications
Reference 295-15-065, Explanation of Checks
Adjust Heater Temperature Control Cable
Adjust A/C Temperature Control Switch
Reference 295-15-070, Pressure Deviations
Group 20: Operation
Reference 295-20-001, Air-Conditioning, Heating and Ventilation Systems, Operation—Summary of References
Reference 295-20-010, Principle of Heat Exchange
Reference 295-20-015, R134a Refrigerant
Reference 295-20-020, Refrigerant Circuit Layout
Reference 295-20-030, Functional Description of Components—Refrigerant Circuit
Reference 295-20-031, Functional Description of Components — Compressor
Reference 295-20-032, Functional Description of Components — Condenser
Reference 295-20-033, Functional Description of Components—Receiver-Drier
Reference 295-20-034, Functional Description of Components—Expansion Valve
Reference 295-20-035, Functional Description of Components—Thermostat Switch
Reference 295-20-036, Functional Description of Components—Evaporator
Reference 295-20-037, Functional Description of Components—High/Low Pressure Switch
Reference 295-20-038, Functional Description of Components—Control Knobs for Heating and Cooling
Reference 295-20-040, Heating and Ventilation
John Deere Tractors 6103, 6203, 6403, 6603 Diagnosis and Tests Service Technical Manual (TM6021)