Caterpillar ASPHALT PAVERS AP600F Repair Service Manuals
Complete service repair manuals with electrical wiring diagrams for Caterpillar ASPHALT PAVERS AP600F, with workshop service information to maintain, diagnose, repair, and service.
Caterpillar ASPHALT PAVERS AP600F Models (AP6, D6F, JA6, LR6) workshop service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 2,321 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English
AP600F ASPHALT PAVER AP6
AP600F ASPHALT PAVER D6F
AP600F ASPHALT PAVER JA6
AP600F ASPHALT PAVER LR6
M0064686 - Troubleshooting (AP500F, AP555F, AP600F, AP655F, AP655F L, AP1000F and AP1055F Asphalt Pavers and SE50 and SE60 Asphalt Screeds)...3
Accessory Power Inverter - Test...5
Auger Conveyor System...23
Auxiliary System...28
CAN Data Link - Test...32
Calibration...42
Connector Contact Description...46
Connector Locations...61
Current Sensor - Test...62
Data - Transport...71
Determining Diagnostic Trouble Codes...76
Diagnostic Capabilities...81
Diagnostic Trouble Codes...85
Drag Conveyor System...111
ECM - Configure...116
ECM - Replace...118
ECM Input Signal (PWM) - Test...120
ECM Internal Power Supply - Test...124
ECM Location Code - Test...129
ECM Software - Install...136
Electric Motor - Test...138
Electrical Connector - Inspect...142
Electrical Maintenance Guidelines...149
Electrical Power Supply - Test...150
Electrical Shutdown and Voltage Discharge...156
Emerging Symptom Information...160
Event Codes...161
General Information...183
Generator (Phase Resistance) - Test...186
Ground Fault - Test...190
Heating Element - Test...208
Machine Preparation for Troubleshooting...215
Material Height Sensor - Test...219
Operator Control Switch (Switch to Battery) - Test...229
Operator Control Switch (Switch to Ground) - Test...233
Power Inverter - Test...241
Power Inverter Power Supply (Priming) - Test...250
Power Transistor Drive and Feedback - Test...254
Propel System...259
Relay - Test...269
Screed Heat Zone - Test...277
Screed Power Module (Inverter) - Test...291
Sensor Signal (Analog, Active) - Test...295
Sensor Signal (Analog, Passive) - Test...302
Sensor Signal (PWM) - Test...318
Sensor Supply - Test...346
Service Tools...358
Solenoid Valve - Test...361
Speed Sensor (Dual Signal) - Test...383
Speed Sensor - Test - Passive...390
Switch (Data Link Type) - Test...398
Switch Circuits - Test...406
Symptom Troubleshooting...414
System Schematic...416
Vibratory System...426
Visual Inspection...430
Voltage Sensor - Test...445
Wiring Harness (Open Circuit) - Test...454
Wiring Harness (Short Circuit) - Test...455
UENR4675 - Systems Operation (AP300F, AP355F, AP500F, AP555F, AP600F, AP655F, AP655F L, AP1000F and AP1055F Asphalt Pavers Monitoring System)...460
Calibration Menu...461
Diagnostic Menu...467
Display Navigation...470
Display Settings...484
ECM Summary Menu...492
Left Hand Buttons...496
Machine Settings Menu...532
Menu Navigation...557
Pave Start Assistant Menu...570
Pop-Up Messages...577
Service Test Menu...581
Totals Menu...588
UENR4675 - Testing and Adjusting (AP300F, AP355F, AP500F, AP555F, AP600F, AP655F, AP655F L, AP1000F and AP1055F Asphalt Pavers Monitoring System)...590
Body self-diagnosis 009.00...591
01 Self diagnosis, VAG Inspection Service...592
General body repairs, interior...634
68 Interior equipment...635
69 Passenger protection...641
70 Trim, noise insulation...715
72 Seat frames...872
74 Seat padding, covers...895
Module - Flash Program...908
System Schematic...915
UENR4675 - Troubleshooting (AP300F, AP355F, AP500F, AP555F, AP600F, AP655F, AP655F L, AP1000F and AP1055F Asphalt Pavers Monitoring System)...917
Alarm - Test...918
CAN Data Link - Test...924
Determining Diagnostic Trouble Codes...934
Diagnostic Trouble Codes...939
Electrical Connector - Inspect...940
Emerging Symptom Information...946
Event Codes...948
General Information...956
Service Tools...957
Symptom Troubleshooting...959
Wiring Harness (Open Circuit) - Test...961
Wiring Harness (Short Circuit) - Test...962
UENR5048 - Specifications (AP600F Asphalt Pavers Propel System)...970
Bogie - Left...971
Bogie - Right...975
Bogie...979
Brake Pump (Manual Release)...983
Front Wheel Assist...984
Hydraulic Oil Filter (Charge Pump)...986
Propel Lines...987
Propel Pump and Mounting...991
Pump Control Valve (Pressure, Flow Compensator)...993
UENR5049 - Systems Operation (AP600F Asphalt Paver Propel System)...994
Final Drive Planetary...995
Flow Divider Valve (Front Wheel Assist)...997
General Information (Propel System)...1000
Hydraulic Schematic...1002
Location of Electrical Components (Propel System)...1014
Location of Hydraulic Components (Propel System)...1016
Operator Controls (Propel System)...1018
Piston Motor (Front Wheel Assist)...1024
Piston Motor (Propel)...1027
Piston Pump (Front Wheel Assist)...1031
Piston Pump (Propel)...1035
UENR5049 - Testing and Adjusting (AP600F Asphalt Paver Propel System)...1044
Forward Currents (EDC)- Calibrate...1045
Machine Preparation for Troubleshooting...1052
Piston Pump (Front Wheel Assist) - Test...1053
Piston Pump Flow - Test...1062
Piston Pump Neutral - Test and Adjust - Left Propel...1070
Piston Pump Neutral - Test and Adjust - Right Propel...1080
Pressure Limiter Valve - Test and Adjust - Left Propel...1091
Pressure Limiter Valve - Test and Adjust - Right Propel...1105
Pressure Reducing Valve (Front Wheel Assist) - Test and Adjust...1119
Propel System Troubleshooting...1129
Relief Valve (Charge) - Test and Adjust - Left Propel...1132
Relief Valve (Charge) - Test and Adjust - Right Propel...1144
Reverse Currents (EDC)- Calibrate...1156
Rotary Position Sensor (Decelerator Pedal) - Test and Adjust...1163
Seal Leakage for Final Drive Planetary - Test...1168
Solenoid (Shift) - Test...1175
Steering Wheel - Calibrate...1181
Visual Inspection...1186
UENR5050 - Specifications (AP600F Asphalt Pavers Machine Systems)...1190
Access Cover...1193
Access Door...1195
Air Cleaner...1196
Air Lines (Aftercooler)...1199
Apron...1200
Auger Conveyor - Mounting...1201
Auger Extension...1204
Bypass Valve...1206
Canopy...1207
Control Manifold...1209
Control Valve (Apron)...1210
Control Valve (Auxiliary)...1211
Conveyor Drive (Drag)...1212
Coolant Lines...1216
Counterbalance Valve (Hopper Hoist, Tow Point)...1218
Deflector...1219
Diesel Exhaust Fluid Lines...1228
Drop Arm...1231
Electric Starting Motor...1232
Extender Lines...1233
Flow Divider Valve...1234
Footshaft...1238
Fuel Lines...1240
Fuel Tank...1241
Gear Motor (Tamper)...1243
Generator...1245
Grade Control Mounting...1248
Grade Control...1250
Height Adjuster Group...1252
Hopper...1254
Hydraulic Cylinder (Apron) ...1258
Hydraulic Cylinder (Apron)...1260
Hydraulic Cylinder (Auger Hoist) - Mounting...1261
Hydraulic Cylinder (Auger Hoist)...1262
Hydraulic Cylinder (Extender)...1267
Hydraulic Cylinder (Hopper Hoist)...1268
Hydraulic Cylinder (Screed Hoist) - Mounting...1270
Hydraulic Cylinder (Screed Hoist)...1272
Hydraulic Cylinder (Steering)...1275
Hydraulic Cylinder (Tow Point) - Mounting...1276
Hydraulic Cylinder (Tow Point)...1278
Hydraulic Cylinder (Truck Hitch)...1280
Hydraulic Oil Filter (Generator)...1281
Hydraulic Tank and Mounting...1282
Hydraulic Tank...1284
Lines (Apron)...1286
Lines (Auger Hoist)...1287
Lines (Auxiliary Hydraulic)...1288
Lines (Grade and Slope)...1290
Lines (Screed)...1291
Lines (Steering)...1292
Lines (Tamper)...1294
Lines (Truck Hitch)...1296
Main Frame...1297
Operator Console...1299
Oscillating Hitch...1302
Piston Pump (Auxiliary)...1304
Platform...1305
Position Sensor (Paddle)...1307
Position Sensor (Sonic)...1308
Power Crown Group...1311
Power Sloper Group...1313
Pressure Sensor - BOOM DOWN...1317
Pressure Sensor...1318
Pump Drive Group - Mounting...1319
Push Roller...1321
Return Lines...1323
Screed Control and Mounting...1324
Screed Cover...1328
Screed Extension...1331
Screed Frame...1340
Seat and Mounting...1344
Sensor (Paddle)...1346
Solenoid Valve (Extender)...1350
Solenoid Valve (Hydraulic Fan)...1352
Steering Control...1353
Suction Fan...1354
Thickness Control...1356
Tow Arm...1359
Truck Hitch...1363
Vibratory Lines Group...1365
Washdown Group - Ecology...1367
Washdown Group...1368
Window - Front...1369
Window...1372
Wiring (Generator)...1373
UENR5051 - Systems Operation (AP600F Asphalt Paver Machine Systems)...1376
Control Valve (Apron Fold)...1378
Control Valve (Auxiliary)...1379
Control Valve (Hopper Hoist, Tow Point)...1381
Control Valve (Truck Hitch)...1383
Cooling Fan Manifold...1385
Electrical Schematic (Auger and Conveyor System)...1389
Electrical Schematic (Auxiliary Hydraulic System)...1396
Electrical Schematic (Generator System)...1412
Electrical Schematic (Hydraulic Fan)...1418
Electrical Schematic (Tamper System)...1421
Electrical Schematic (Vibratory System)...1424
Electrical Schematic (Washdown System)...1427
Electrical System (Auger and Conveyor)...1430
Electrical System (Auxiliary Hydraulic)...1432
Gear Motor (Fan Drive)...1435
Gear Pump (Vibratory and Charge)...1436
General Information (Auger and Conveyor System)...1437
General Information (Auxiliary Hydraulic System)...1439
General Information (Fan Hydraulic System)...1441
General Information (Generator System) - Introduction...1443
General Information (Tamper System)...1446
General Information (Vibratory System)...1447
General Information (Washdown System)...1448
Generator...1449
Hydraulic Schematic (Auger and Conveyor System)...1453
Hydraulic Schematic (Auxiliary Hydraulic System)...1459
Hydraulic Schematic (Generator System)...1476
Hydraulic Schematic (Hydraulic Fan)...1478
Hydraulic Schematic (Tamper System)...1481
Hydraulic Schematic (Vibratory System)...1485
Hydraulic System (Auxiliary)...1489
Location Of Components (Generator System)...1497
Location of Components (Auger and Conveyor System)...1501
Location of Components (Fan Drive Hydraulic System)...1504
Location of Components (Washdown System)...1508
Operator Controls (Auger and Conveyor System)...1511
Operator Controls (Auxiliary Hydraulic System)...1518
Operator Controls (Generator) - Accessory Power Inverter...1531
Operator Controls (Tamper System)...1532
Operator Controls (Vibratory System)...1536
Operator Controls (Washdown System)...1538
Paver Ventilation System - Optional...1546
Piston Motor (Auger and Conveyor)...1549
Piston Pump (Auger and Conveyor)...1552
Piston Pump (Auxiliary)...1559
Piston Pump (Fan Drive)...1562
Piston Pump (Tamper)...1564
Vibratory Valve...1567
UENR5051 - Testing and Adjusting (AP600F Asphalt Paver Machine Systems)...1569
Auger Conveyor - Calibrate...1570
Conveyor Chain (Drag) - Check and Adjust...1582
Conveyor Drive Chain (Auger) - Check and Adjust...1588
Conveyor Drive Chain (Drag) - Check and Adjust...1594
Conveyor Speed (Auger) - Check...1599
Conveyor Speed (Drag) - Check...1608
Drag Conveyor - Calibrate...1616
Gear Pump Flow (Cooling Fan) - Test...1627
Hydraulic Oil Contamination - Test...1635
Piston Motor Case Drain Flow (Auger Conveyor and Drag Conveyor) - Test...1642
Piston Pump Flow (Auxiliary) - Test...1653
Piston Pump Neutral (Auger Conveyor and Drag Conveyor) - Test and Adjust...1662
Pressure Reducing Valve (Truck Hitch) - Test and Adjust...1693
Pressure Reducing Valve - Test and Adjust - Shift Solenoid...1701
Pump Control Valve (Auxiliary) - Test and Adjust...1709
Relief Valve (Charge, Auger Conveyor and Drag Conveyor) - Test and Adjust...1717
Relief Valve (Main, Auger Conveyor and Drag Conveyor) - Test and Adjust...1730
Sensor (Paddle) - Calibrate - Auger Feed...1752
Sensor (Paddle) - Calibrate - Conveyor...1758
Tow Point - Calibration...1765
Vibratory Shaft Speed - Calibrate...1772
UENR5183 - Schematic (AP600F and AP655F Asphalt Paver Electrical System, Chassis Wiring 424-9125-02, 399-3173-03, Engine 455-6942-00, PDM 423-0404-01, Canopy_Lighting 423-0403-01, Product Link 462-0805-01)...1782
Feature...1782
Cover Page...1784
Information...0
Component Location...0
Tractor components...0
Page 1 of 2...1785
Page 2 of 2...1786
Power Distribution Module, Engine and Electrical Options...1787
Connector Location...0
Tractor components...1788
Power Distribution Module, Engine and Electrical Options...1789
Schematics...0
Tractor components...1790
Power Distribution Module, Engine and Electrical Options...1791
Machine Views...0
Tractor components...0
Tractor Operator Station Controls...1792
AP600F FWA and Steering Control...1793
Auxiliary Power Panel...1794
LH Center View of Tractor...1795
LH Front View / Emission System...1796
LH Rear View of Tractor...1797
Mobile Track...1798
Rear of Engine View...1799
Rear of Tractor Components...1800
RH Engine and Tractor Front View...1801
RH Tractor View of Pump Compartment...1802
RH View of Power Inverter...1803
Spray Down Pump...1804
Steel Track / Wheel...1805
Power Distribution Module, Engine and Electrical Options...0
LH Engine Top View...1806
LH Engine View...1807
Optional Cab With Wipers...1808
Optional Screed LED Lighting...1809
Power Distribution Module...1810
Product Link...1811
RH Engine View...1812
UENR5976 - Schematic (SE050 VT Screed Electrical System (Main) 473-3313-02 (BOE) 473-3315-01 (G&S) 396-0457-02)...1813
UENR5978 - Schematic (AP600F Asphalt Paver Hydraulic System)...1817
Features...1817
Cover page...1819
Tables...0
Components...1820
Tap...1821
Schematic...1822
Machine Views...0
Tank and Under Cooler...1823
Right Side...1824
Motors...1825
Left Side...1826
Cylinders...1827
Conveyor / Auger Pumps...1828
UENR6572 - Disassembly and Assembly (AP600F and AP655F Asphalt Pavers Engine Supplement)...1829
Access Cover (Expansion Tank) - Remove and Install...1830
Air Aftercooler - Remove and Install...1841
Air Cleaner - Remove and Install...1844
Alternator - Remove and Install...1846
Alternator Belt - Remove and Install...1849
Battery - Remove and Install...1851
Belt Tensioner - Remove and Install...1852
Clean Emissions Module - Remove and Install...1854
Diesel Exhaust Fluid Tank - Remove and Install...1862
Electric Starting Motor - Remove and Install...1865
Electronic Control (Diesel Exhaust Fluid) - Remove and Install...1867
Engine - Remove and Install...1869
Fan - Remove and Install...1878
Fuel Cooler - Remove and Install...1880
Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install...1882
Gear Motor (Fan Drive) - Assemble...1884
Gear Motor (Fan Drive) - Disassemble...1891
Gear Motor (Fan Drive) - Remove and Install...1898
Radiator, Hydraulic Oil Cooler, and Fuel Cooler - Assemble...1900
Radiator, Hydraulic Oil Cooler, and Fuel Cooler - Disassemble...1905
Radiator, Hydraulic Oil Cooler, and Fuel Cooler - Remove and Install...1910
System Pressure - Release...1919
Water Separator, Primary Fuel Filter, and Fuel Priming Pump - Remove and Install...1920
UENR6574 - Disassembly and Assembly (AP600F Asphalt Paver Machine System)...1922
Auger - Assemble...1926
Auger - Disassemble...1932
Auger Conveyor - Remove and Install...1938
Brake Pump and Valve - Assemble...1941
Brake Pump and Valve - Disassemble...1943
Brake Pump and Valve - Remove and Install...1945
Chain (Auger Conveyor) - Remove and Install...1947
Chain (Drag Conveyor) - Remove and Install...1949
Control Valve (Apron) - Assemble...1952
Control Valve (Apron) - Disassemble...1954
Control Valve (Apron) - Remove and Install...1956
Control Valve (Auxiliary) - Assemble...1958
Control Valve (Auxiliary) - Disassemble...1961
Control Valve (Auxiliary) - Remove and Install...1964
Control Valve (Truck Hitch) - Assemble...1967
Control Valve (Truck Hitch) - Disassemble...1969
Control Valve (Truck Hitch) - Remove and Install...1971
Control Valve (Vibratory) - Assemble...1973
Control Valve (Vibratory) - Disassemble...1976
Control Valve (Vibratory) - Remove and Install...1979
Counterbalance Valve (Hopper Hoist, Tow Point) - Assemble...1981
Counterbalance Valve (Hopper Hoist, Tow Point) - Disassemble...1983
Counterbalance Valve (Hopper Hoist, Tow Point) - Remove and Install...1985
Drag Conveyor - Remove and Install...1987
Duo-Cone Conventional Seals - Install...1990
Electric Motor (Washdown Pump) - Remove and Install...2002
Feeder Drive Shaft Group - Assemble...2004
Feeder Drive Shaft Group - Disassemble...2009
Feeder Drive Shaft Group - Remove and Install...2013
Final Drive Planetary (Auger Conveyor) - Assemble...2017
Final Drive Planetary (Auger Conveyor) - Disassemble...2024
Final Drive Planetary (Auger Conveyor) - Remove and Install...2030
Final Drive Planetary (Drag Conveyor) - Assemble...2034
Final Drive Planetary (Drag Conveyor) - Disassemble...2040
Final Drive Planetary (Drag Conveyor) - Remove and Install...2046
Final Drive Planetary - Remove and Install...2047
Footshaft - Assemble...2052
Footshaft - Disassemble...2057
Footshaft - Remove and Install...2061
Front Wheel Drive Manifold - Assemble...2062
Front Wheel Drive Manifold - Disassemble...2065
Front Wheel Drive Manifold - Remove and Install...2068
Fuel Tank - Remove and Install...2070
Gear Motor (Ventilation System) - Assemble...2072
Gear Motor (Ventilation System) - Disassemble...2074
Gear Motor (Ventilation System) - Remove and Install...2076
Gear Pump (Hydraulic Fan) - Remove and Install...2079
Generator - Assemble...2081
Generator - Disassemble...2091
Generator and Drive - Remove and Install...2100
Hopper - Remove and Install...2107
Hydraulic Cylinder (Apron) - Remove and Install...2110
Hydraulic Cylinder (Auger Hoist) - Remove and Install...2112
Hydraulic Cylinder (Hopper Hoist) - Remove and Install...2115
Hydraulic Cylinder (Screed Hoist) - Remove and Install...2119
Hydraulic Cylinder (Steering) - Assemble - Steering...2121
Hydraulic Cylinder (Steering) - Disassemble - Steering...2127
Hydraulic Cylinder (Steering) - Remove and Install...2133
Hydraulic Cylinder (Tow Point) - Remove and Install...2137
Hydraulic Filter (Suction Return) - Remove and Install...2140
Hydraulic Oil Filter (Conveyor System Charge) - Remove and Install...2143
Hydraulic Oil Filter (Return) - Assemble...2146
Hydraulic Oil Filter (Return) - Disassemble...2148
Hydraulic Oil Filter (Return) - Remove and Install...2150
Hydraulic Tank - Remove and Install...2152
Main Frame Extension (Powered) - Assemble...2155
Main Frame Extension (Powered) - Disassemble...2158
Main Frame Extension (Powered) - Remove and Install...2160
Operator Platform - Remove and Install...2162
Piston Motor (Auger Conveyor) - Assemble...2165
Piston Motor (Auger Conveyor) - Disassemble...2170
Piston Motor (Auger Conveyor) - Remove and Install...2175
Piston Motor (Drag Conveyor) - Assemble...2177
Piston Motor (Drag Conveyor) - Disassemble...2182
Piston Motor (Drag Conveyor) - Remove and Install...2187
Piston Motor (Front Wheel Assist) - Assemble...2189
Piston Motor (Front Wheel Assist) - Disassemble...2195
Piston Motor (Front Wheel Assist) - Remove and Install...2202
Piston Motor (Propel) - Remove and Install...2205
Piston Pump (Auxiliary) - Assemble...2207
Piston Pump (Auxiliary) - Disassemble...2219
Piston Pump (Auxiliary) - Remove and Install...2228
Piston Pump (Drag Conveyor and Auger Conveyor) - Assemble...2230
Piston Pump (Drag Conveyor and Auger Conveyor) - Disassemble...2239
Piston Pump (Left Drag Conveyor and Left Auger Conveyor) - Remove and Install...2249
Piston Pump (Left Propel) - Remove and Install...2251
Piston Pump (Propel) - Assemble...2253
Piston Pump (Propel) - Disassemble...2279
Piston Pump (Right Drag Conveyor and Right Auger Conveyor) - Remove and Install...2302
Piston Pump (Right Propel) - Remove and Install...2304
Piston Pump (Tamper Bar) - Remove and Install...2306
Plates (Drag Pans) - Remove and Install...2308
Power Inverter - Assemble...2309
Power Inverter - Disassemble...2311
Power Inverter - Remove and Install...2314
Push Roller - Assemble...2319
Push Roller - Disassemble...2321
Push Roller - Remove and Install...2323
Return Manifold and Oil Cooler Bypass Valve - Remove and Install...2325
Screed - Remove and Install...2329
Seat - Remove and Install...2332
Steering Column - Remove and Install...2335
Steering Control (Force Control) - Assemble...2339
Steering Control (Force Control) - Disassemble...2343
Steering Control (Force Control) - Remove and Install...2347
Steering Wheel - Remove and Install...2351
System Pressure - Release...2353
Tow Arm - Remove and Install...2354
Truck Hitch - Assemble...2357
Truck Hitch - Disassemble...2362
Truck Hitch - Remove and Install...2367
Wheel (Front Wheel Assist) - Remove and Install...2369
Wheel (Rear) - Remove and Install...2373
Caterpillar ASPHALT PAVERS AP600F Repair Service Manuals
