Caterpillar ASPHALT PAVERS AP555F Repair Service Manuals
Complete service repair manuals with electrical wiring diagrams for Caterpillar ASPHALT PAVERS AP555F, with all the workshop service information to maintain, diagnose, repair, and rebuild.
Caterpillar ASPHALT PAVERS AP555F Repair Service Manuals
workshop service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 1,412 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English
AP555F ASPHALT PAVER 5F5
AP555F ASPHALT PAVER AP5
AP555F ASPHALT PAVER M45
AP555F ASPHALT PAVER RBM
TABLE OF CONTENTS
UENR5852 - Schematic (AP500F and AP555F Asphalt Paver Electrical System; Main Schematic (For SN 4491-UP AP51-UP))....2
Feature....2
Cover Page....4
Information....0
Component Location....0
Vol 1 - Main Schematic....0
Page 1 of 2....5
Page 2 of 2....6
Vol 2 - Main Schematic Continued....7
Vol 3 - Engine and Product Link....8
Connector Location....0
Vol 1 - Main Schematic....9
Vol 2 - Main Schematic Continued....10
Vol 3 - Engine and Product Link....11
Schematics....0
Vol 1 - Main Schematic....12
Vol 2 - Main Schematic Continued....13
Vol 3 - Engine and Product Link....14
Machine Views....0
Vol 1 - Main Schematic....0
Bogie GP - Machine Left side....15
DEF Unit....16
Engine....17
Left Side View....18
Rear Side View....19
Rear Side View....20
Right Side View....21
Wiper Motors....22
Vol 2 - Main Schematic Continued....0
Console View....23
Vol 3 - Engine and Product Link....0
Engine Left Side View....24
Engine Right Side View....25
Machine View Top Front....26
Product Link....27
UENR5976 - Schematic (SE50 VT Screed Electrical System (Main) 473-3313-02 (BOE) 473-3315-01 (G&S) 396-0457-02)....28
M0070514 - Specifications (AP555F Asphalt Paver Propel System)....32
Propel Lines....33
Propel Pump and Mounting....35
Pump Drive....37
Bogie....38
Bogie - Left....50
Front Wheel Assist....53
Brake Pump (Manual Release)....55
UENR6981 - Schematic (AP555F Asphalt Paver Hydraulic System (Interactive); Schematic part Number 451-8922-01)....56
Features....56
Cover Page....58
Information....0
Component Location....0
Page 1 of 2....59
Page 2 of 2....60
Tap Location....61
Schematic....62
Machine Views....0
Apron Fold And Truck Hitch....63
Auxiliary And Vibratory System....64
Generator Oil Cooling System....65
Hydraulic Fan....66
Hydraulic Pump Compartment....67
Hydraulic Tank....68
Hydraulic Tank Strainers....69
LH Side Paver View....70
Rear Paver View....71
RH Side Paver View....72
Ventilation Control Valve....73
M0069656 - Disassembly and Assembly (AP555F Asphalt Paver Machine Systems)....74
System Pressure - Release....79
Fuel Tank - Remove and Install....80
Hydraulic Oil Filter (Return) - Remove and Install....84
Hydraulic Oil Filter (Return) - Disassemble....86
Hydraulic Oil Filter (Return) - Assemble....88
Hydraulic Tank - Remove and Install....90
Hydraulic Oil Filter (Conveyor System Charge) - Remove and Install....94
Piston Pump (Left Drag Conveyor and Left Auger Conveyor) - Remove and Install....97
Piston Pump (Right Drag Conveyor and Right Auger Conveyor) - Remove and Install....100
Piston Pump (Drag Conveyor and Auger Conveyor) - Disassemble....103
Piston Pump (Drag Conveyor and Auger Conveyor) - Assemble....113
Piston Motor (Drag Conveyor) - Remove and Install....122
Piston Motor (Drag Conveyor) - Disassemble....124
Piston Motor (Drag Conveyor) - Assemble....129
Chain (Drag Conveyor) - Remove and Install....134
Final Drive Planetary (Drag Conveyor) - Remove and Install....137
Final Drive Planetary (Drag Conveyor) - Disassemble....138
Final Drive Planetary (Drag Conveyor) - Assemble....144
Drag Conveyor - Remove and Install....150
Feeder Drive Shaft Group - Remove and Install....153
Feeder Drive Shaft Group - Assemble....157
Footshaft - Remove and Install....162
Footshaft - Disassemble....163
Footshaft - Assemble....167
Plates (Drag Pans) - Remove and Install....172
Piston Motor (Auger Conveyor) - Remove and Install....173
Piston Motor (Auger Conveyor) - Disassemble....175
Piston Motor (Auger Conveyor) - Assemble....180
Chain (Auger Conveyor) - Remove and Install....185
Final Drive Planetary (Auger Conveyor) - Remove and Install....187
Final Drive Planetary (Auger Conveyor) - Disassemble....191
Final Drive Planetary (Auger Conveyor) - Assemble....197
Hydraulic Cylinder (Auger Hoist) - Remove and Install....204
Auger Conveyor - Remove and Install....207
Auger - Disassemble....210
Auger - Assemble....216
Hydraulic Filter (Suction Return) - Remove and Install....222
Piston Pump (Right Propel) - Remove and Install....224
Piston Pump (Left Propel) - Remove and Install....226
Piston Pump (Propel) - Disassemble....228
Piston Pump (Propel) - Assemble....249
Piston Motor (Propel) - Remove and Install....275
Brake Pump and Valve - Remove and Install....277
Brake Pump and Valve - Disassemble....279
Brake Pump and Valve - Assemble....281
Blade (Track Plow) - Remove and Install....283
Belt - Remove and Install....285
Belt Tensioner - Remove and Install....289
Belt Tensioner - Disassemble....291
Belt Tensioner - Assemble....295
Hydraulic Cylinder (Belt Tensioner) - Remove and Install....300
Track Roller Frame (Front) - Remove and Install....304
Track Roller Frame (Rear) - Remove and Install....310
Track Tensioner - Remove and Install....312
Track Tensioner - Disassemble....315
Track Tensioner - Assemble....319
Bogie (Front) - Remove and Install....324
Bogie (Rear) - Remove and Install....326
Bogie Wheel - Remove and Install....328
Bogie - Disassemble....330
Bogie - Assemble....333
Accumulator Charging Valve (Belt Tensioner) - Remove and Install....337
Accumulator Charging Valve (Belt Tensioner) - Disassemble....339
Accumulator Charging Valve (Belt Tensioner) - Assemble....341
Accumulator (Belt Tensioner) - Remove and Install....343
Wheel (Final Drive) - Remove and Install....346
Final Drive Planetary - Remove and Install....349
Duo-Cone Conventional Seals - Install....354
Piston Pump (Auxiliary) - Remove and Install....366
Piston Pump (Auxiliary) - Disassemble....369
Piston Pump (Auxiliary) - Assemble....378
Control Valve (Auxiliary) - Remove and Install....390
Control Valve (Auxiliary) - Disassemble....392
Control Valve (Auxiliary) - Assemble....395
Hydraulic Cylinder (Hopper Hoist) - Remove and Install....398
Hydraulic Cylinder (Apron) - Remove and Install....401
Control Valve (Apron) - Remove and Install....403
Control Valve (Apron) - Disassemble....405
Control Valve (Apron) - Assemble....407
Apron - Remove and Install....409
Hopper - Remove and Install....412
Seat - Remove and Install....415
Steering Wheel - Remove and Install....418
Steering Column - Remove and Install....420
Steering Control (Force Control) - Remove and Install....424
Steering Control (Force Control) - Disassemble....428
Steering Control (Force Control) - Assemble....432
Canopy - Remove and Install....436
Operator Console - Remove and Install....440
Operator Console - Disassemble....443
Operator Console - Assemble....448
Operator Platform - Remove and Install....453
Piston Pump (Tamper Bar) - Remove and Install....456
Piston Pump (Tamper Bar) - Disassemble....458
Piston Pump (Tamper Bar) - Assemble....467
Control Valve (Vibratory) - Remove and Install....479
Control Valve (Vibratory) - Disassemble....482
Control Valve (Vibratory) - Assemble....483
Screed - Remove and Install....484
Main Frame Extension (Powered) - Remove and Install....487
Main Frame Extension (Powered) - Disassemble....489
Main Frame Extension (Powered) - Assemble....491
Hydraulic Cylinder (Screed Hoist) - Remove and Install....494
Counterbalance Valve (Hopper Hoist; Tow Point) - Remove and Install....496
Counterbalance Valve (Hopper Hoist; Tow Point) - Disassemble....498
Counterbalance Valve (Hopper Hoist; Tow Point) - Assemble....500
Hydraulic Cylinder (Tow Point) - Remove and Install....502
Tow Arm - Remove and Install....505
Gear Motor (Ventilation System) - Remove and Install....508
Gear Motor (Ventilation System) - Disassemble....510
Gear Motor (Ventilation System) - Assemble....512
Return Manifold and Oil Cooler Bypass Valve - Remove and Install....514
Push Roller - Remove and Install....517
Push Roller - Disassemble....519
Push Roller - Assemble....521
Control Valve (Truck Hitch) - Remove and Install....523
Control Valve (Truck Hitch) - Disassemble....525
Control Valve (Truck Hitch) - Assemble....527
Truck Hitch - Remove and Install....529
Truck Hitch - Disassemble....531
Truck Hitch - Assemble....536
Washdown Hose Reel - Remove and Install....541
Electric Motor (Washdown Pump) - Remove and Install....542
Gear Pump (Hydraulic Fan) - Remove and Install....544
Generator and Drive - Remove and Install....546
Generator - Disassemble....549
Generator - Assemble....558
Power Inverter - Remove and Install....568
Power Inverter - Disassemble....572
Power Inverter - Assemble....575
Power Receptacle Wiring - Remove and Install....577
M0069646 - Disassembly and Assembly (AP555F Asphalt Paver Engine Supplement)....579
System Pressure - Release....580
Air Cleaner - Remove and Install....581
Battery - Remove and Install....582
Alternator - Remove and Install....585
Electric Starting Motor - Remove and Install....587
Alternator Belt - Remove and Install....589
Belt Tensioner - Remove and Install....592
Fuel Cooler - Remove and Install....594
Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install....596
Fan - Remove and Install....599
Gear Motor (Fan Drive) - Remove and Install....601
Radiator; Hydraulic Oil Cooler; and Fuel Cooler - Remove and Install....605
Radiator; Hydraulic Oil Cooler; and Fuel Cooler - Disassemble....611
Radiator; Hydraulic Oil Cooler; and Fuel Cooler - Assemble....616
Air Aftercooler - Remove and Install....621
Access Cover (Expansion Tank) - Remove and Install....623
Clean Emissions Module - Remove and Install....639
Diesel Exhaust Fluid Tank - Remove and Install....650
Electronic Control (Diesel Exhaust Fluid) - Remove and Install....653
Engine - Remove and Install....656
M0070528 - Specifications (AP555F Asphalt Paver Machine Systems)....667
Hydraulic Tank....670
Hydraulic Tank and Mounting....672
Hydraulic Oil Filter (Generator)....674
Hydraulic Oil Filter (Return)....677
Control Manifold....679
Check Valve....681
Pressure Sensor - BOOM DOWN....682
Pressure Sensor....683
Bypass Valve....684
Piston Pump (Auxiliary)....685
Lines (Auxiliary Hydraulic)....688
Control Valve (Apron)....690
Lines (Apron)....691
Hydraulic Cylinder (Apron)....692
Counterbalance Valve (Hopper Hoist; Tow Point)....695
Hydraulic Cylinder (Tow Point)....696
Lines (Truck Hitch)....700
Hydraulic Cylinder (Truck Hitch)....702
Push Roller....703
Truck Hitch....705
Oscillating Hitch....707
Hydraulic Fan Motor and Mounting....709
Hydraulic Cylinder (Hopper Hoist)....710
Lines (Auger Hoist)....713
Hydraulic Cylinder (Auger Hoist)....715
Hydraulic Cylinder (Auger Hoist) ....718
Lines (Screed)....722
Hydraulic Cylinder (Screed Hoist)....723
Apron....727
Hopper....728
Access Door....730
Lines (Conveyor)....732
Conveyor Drive (Drag)....734
Footshaft....738
Sensor (Paddle)....740
Auger Conveyor - Mounting....742
Auger Extension - 150.0 mm (5.90 inch)....746
Auger Extension - 305.0 mm (12.01 inch)....747
Auger Extension....748
Screed Extension....749
Screed Control and Mounting....753
Deflector....755
Main Frame....761
Extender Lines....763
Power Crown Group....764
Lines (Grade and Slope)....766
Paver Blade....767
Screed Plate....770
Height Adjuster Group....772
Lines (Tamper)....774
Suction Fan....776
Coolant Lines....777
Lines (Hydraulic Fan)....779
Gear Pump (Hydraulic Fan)....780
Control Valve (Vibratory)....782
Flow Control Valve (Ventilation System)....784
Position Sensor (Sonic)....785
Generator....789
Washdown Group....792
Washdown Group - Ecology....794
Washdown Hose Reel....796
Canopy....798
Window - Front....799
Platform....800
Seat and Mounting....802
Grade Control....804
Operator Console....806
Steering Column....809
Steering Control....810
Fuel Tank....814
Fuel Lines....816
Electric Starting Motor....818
Flood Lighting....820
Roading Lighting....822
Air Cleaner....825
Diesel Exhaust Fluid Lines....827
Return Lines....829
Flood Lamp....831
M0069254 - Systems Operation (AP555F Asphalt Paver Machine System)....835
General Information (Auxiliary Hydraulic System)....837
Operator Controls (Auxiliary Hydraulic System)....839
Electrical System (Auxiliary Hydraulic)....851
Hydraulic System (Auxiliary)....854
Piston Pump (Auxiliary)....858
Control Valve (Hopper Hoist; Tow Point)....861
Control Valve (Auxiliary)....863
Control Valve (Apron Fold)....865
Control Valve (Truck Hitch)....866
Paver Ventilation System....867
Electrical Schematic (Auxiliary Hydraulic System)....869
Hydraulic Schematic (Auxiliary Hydraulic System)....883
General Information (Auger and Conveyor System)....902
Operator Controls (Auger and Conveyor System)....904
Electrical System (Auger and Conveyor)....911
Location of Components (Auger and Conveyor System)....913
Piston Pump (Auger and Conveyor)....915
Piston Motor (Auger and Conveyor)....921
Electrical Schematic (Auger and Conveyor System)....924
Hydraulic Schematic (Auger and Conveyor System)....931
General Information (Vibratory System)....937
Operator Controls (Vibratory System)....938
Vibratory Valve....940
Electrical Schematic (Vibratory System)....941
Hydraulic Schematic (Vibratory System)....944
General Information (Tamper System)....947
Operator Controls (Tamper System)....948
Piston Pump (Tamper)....952
Electrical Schematic (Tamper System)....955
Hydraulic Schematic (Tamper System)....958
General Information (Generator System)....962
Operator Controls (Generator)....965
Location Of Components (Generator System)....966
Generator....969
Electrical Schematic (Generator System)....974
Hydraulic Schematic (Generator System)....981
M0069254 - Testing and Adjusting (AP555F Asphalt Paver Machine System)....983
Visual Inspection....984
Machine System Troubleshooting....988
Machine Preparation for Testing and Adjusting....992
Hydraulic Oil Contamination - Test....995
Piston Pump Flow (Auxiliary) - Test....1002
Vibratory Shaft Speed - Calibrate....1014
Solenoid Valve (Tamper) - Calibrate....1024
Gear Pump Flow (Cooling Fan) - Test....1033
Pump Control Valve (Auxiliary) - Test and Adjust....1043
Relief Valve (Charge; Auger Conveyor and Drag Conveyor) - Test and Adjust....1052
Relief Valve (Main; Auger Conveyor and Drag Conveyor) - Test and Adjust....1065
Piston Pump Neutral (Auger Conveyor and Drag Conveyor) - Test and Adjust....1087
Piston Motor Case Drain Flow (Auger Conveyor and Drag Conveyor) - Test....1126
Conveyor Drive Chain (Auger) - Check and Adjust....1139
Conveyor Drive Chain (Drag) - Check and Adjust....1145
Conveyor Chain (Drag) - Check and Adjust....1150
Conveyor Speed (Auger) - Check....1156
Conveyor Speed (Drag) - Check....1165
Pressure Reducing Valve (Truck Hitch) - Test and Adjust....1175
Tow Point - Calibration....1183
Gear Pump (Generator Cooling) Pressure - Test....1190
Fan Speed (Ventilation) - Test....1198
Auger Conveyor - Calibrate....1203
Sensor (Paddle) - Calibrate - Auger Feed....1215
Drag Conveyor - Calibrate....1221
M0069248 - Systems Operation (AP555F Asphalt Paver Propel System)....1234
Operator Controls (Propel System)....1235
General Information....1242
Location of Electrical Components....1244
Location of Hydraulic Components....1247
Operator Controls....1251
Piston Pump (Propel)....1258
Piston Motor (Propel)....1266
Final Drive Planetary....1270
Electrical Schematic....1272
Hydraulic Schematic (Propel System)....1279
M0069248 - Testing and Adjusting (AP555F Asphalt Paver Propel System)....1288
Machine Preparation for Testing and Adjusting....1289
Piston Pump Flow - Test....1290
Piston Pump Neutral - Test and Adjust - Left Propel....1298
Piston Pump Neutral - Test and Adjust - Right Propel....1308
Relief Valve (Charge) - Test and Adjust - Right Propel....1318
Relief Valve (Charge) - Test and Adjust - Left Propel....1329
Pressure Reducing Valve - Test and Adjust - Shift Solenoid....1341
Pressure Limiter Valve - Test and Adjust - Right Propel....1349
Pressure Limiter Valve - Test and Adjust - Left Propel....1363
Seal Leakage for Final Drive Planetary - Test....1377
Solenoid (Shift) - Test....1385
Rotary Position Sensor (Decelerator Pedal) - Test and Adjust....1391
Track Alignment....1396
Steering Wheel - Calibrate....1407
Accumulator (Track Tension) - Test and Charge....1412
Forward Currents (EDC)- Calibrate....1422
Reverse Currents (EDC)- Calibrate....1428
Caterpillar ASPHALT PAVERS AP555F Repair Service Manua
