Caterpillar ARTICULATED TRUCKS D300D (Prefix 5MG) Repair Service Manuals
Complete service repair manuals for Caterpillar ARTICULATED TRUCKS D300D (Prefix 5MG), with all the workshop service information to maintain, diagnostic, repair, refurbish/rebuild.
Caterpillar ARTICULATED TRUCKS D300D (Prefix 5MG) Repair Service Manuals
workshop service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
SENR8205 - Specifications (ARTICULATED TRUCK POWER TRAIN).pdf
SENR8205 - Systems Operations (ARTICULATED TRUCK POWER TRAIN).pdf
SENR8205 - Testing and Adjusting (ARTICULATED TRUCK POWER TRAIN).pdf
SENR8213 - Disassembly and Assembly (D300D ARTICULATED TRUCK POWER TRAIN).pdf
SENR8216 - Schematic (D300D ARTICULATED TRUCK HYDRAULIC SYSTEM).pdf
SENR8217 - Specifications (D300D ARTICULATED TRUCK STEERING AND BODY HOIST HYDRAULIC SYSTEM).pdf
SENR8217 - Systems operation (D300D ARTICULATED TRUCK STEERING AND BODY HOIST HYDRAULIC SYSTEM).pdf
SENR8217 - Testing and Adjusting (D300D ARTICULATED TRUCK STEERING AND BODY HOIST HYDRAULIC SYSTEM).pdf
SENR8218 - Specifications (D300D ARTICULATED TRUCK SUSPENSION SYSTEMS).pdf
SENR8218 - Systems Operation (D300D ARTICULATED TRUCK SUSPENSION SYSTEMS).pdf
SENR8218 - Testing and Adjusting (D300D ARTICULATED TRUCK SUSPENSION SYSTEMS).pdf
SENR8219 - Specifications (D300D ARTICULATED TRUCK BRAKING SYSTEMS).pdf
SENR8219 - Systems Operation (D300D ARTICULATED TRUCK BRAKING SYSTEMS).pdf
SENR8219 - Testing and adjusting (D300D ARTICULATED TRUCK BRAKING SYSTEMS).pdf
SENR8220 - Disassembly and Assembly (D300D ARTICULATED DUMP TRUCK MACHINE SYSTEMS).pdf
SENR8221 - Schematic (Caterpillar D300D Articulated Truck Electrical System).pdf
Total Pages: 1,432 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English
TABLE OF CONTENTS
SENR8205 - Specifications (ARTICULATED TRUCK POWER TRAIN).......3
Differential Lock Actuator (7U4227).......5
Differential and Bevel Gear Groups (8X7580 and 8X7587).......6
Differential and Bevel Gear Groups (9C2207 and 9C3012).......8
Final Drive and Wheel Group (4C1636).......12
Final Drive and Wheel Group (8X7185).......14
Gearshift Linkage.......17
Hitch Drive Shaft Group (7U3950) and Transfer Gearbox Group (7U6050).......19
Hitch Drive Shaft Group (7U4803).......20
Hitch Drive Shaft Group (7U7435).......21
Hitch Drive Shaft Groups (7U7451 and 7U7320) and Transfer Gearbox Groups (7U7448 and 7U7250).......22
Inter-Axle Differentials (7U4078 and 7U4079).......23
Output Transfer Drive (7U4155 and 7U4289).......24
Output Transfer Drive (7U6711).......27
Output Transfer Drive (7U8775).......29
Planetary Transmission (8P7901 and 6Y4419).......31
Reducing Valve Group (9P3060).......34
Retarder Control Valve (2P5802).......36
Retarder and Torque Converter Group (6Y4911, 9W7710, 8E4093 and 6Y5892).......37
Torque Converter (1T1885).......39
Torque Converter Group (1T1886).......41
Torque Converter Group (6T1881 and 6Y5964).......43
Torque Converter Lock Up Selector Valves (9P1495 and 6Y0620).......45
Torque Converter Outlet Relief Valve (2P3675).......46
Torque Converters (6Y4910, 9W7711, 6T1882, 6Y5965 and 6Y5893).......48
Transmission Charging_Scavenge Pump (1T1810).......50
Transmission Charging_Scavenge Pump (8P8208).......51
Transmission Hydraulic Control Valve Group (9P3058).......53
Transmission Mountings - D20D and D250D.......54
Transmission Mountings - D25D, D30D and D350D.......55
Transmission Mountings - D300D.......57
Transmission Oil Filter (6P4603).......59
Transmission Selector and Pressure Control Valve (9P3059).......61
SENR8205 - Systems Operations (ARTICULATED TRUCK POWER TRAIN).......64
SENR8205 - Testing and Adjusting (ARTICULATED TRUCK POWER TRAIN).......142
SENR8213 - Disassembly and Assembly (D300D ARTICULATED TRUCK POWER TRAIN).......165
Axles (Front And Rear).......167
Brake Caliper Assemblies.......170
Brake Carriers (Linings).......178
Cab Glass Window.......180
Cab.......182
Center Axle Housing.......189
Differential And Bevel Gear (CENTER or REAR).......192
Differential And Bevel Gear (FRONT).......195
Driveshaft (Mid Bearing To Rear Axle).......196
Driveshaft (Transfer Gear To Mid Bearing).......198
Driveshaft, (Transfer Gear Case To Center Axle).......200
Duo-Cone Seals (Conventional & Inverted).......202
Engine, Retarder And Torque Converter.......220
Final Drive Planet Carriers And Ring Gears.......244
Front And Rear Differentials.......248
Front Axle Housing.......279
Gear Group-Transfer.......285
Inter-Axle Differential Valve.......296
Inter-Axle Differential.......298
Output Transfer Drive.......305
Rear Axle Housing.......320
Retarder Air Pressure Reducing Valve.......326
Retarder Control Valve.......328
Retarder.......331
Scavenge And Transmission Oil Pump.......336
Shaft-Main Drive (Gear Group-Output To Front Axle Differential).......343
Tires.......344
Torque Converter Accessory Drive Gear.......346
Torque Converter Outlet Relief Valve.......350
Torque Converter Pump Drive Gears.......354
Torque Converter Selector Valve.......358
Transmission And Output Transfer Drive.......361
Transmission Control Linkage.......366
Transmission Hydraulic Control Valve.......369
Transmission.......379
Wheel Bearings And Duo-Cone Seals.......416
SENR8216 - Schematic (D300D ARTICULATED TRUCK HYDRAULIC SYSTEM).......424
SENR8217 - Specifications (D300D ARTICULATED TRUCK STEERING AND BODY HOIST HYDRAULIC SYSTEM).......427
Compensator Valve.......428
Hand Metering Unit.......430
Hoist Control Valve.......432
Hoist Cylinder.......433
Hydraulic Pump.......434
Lock Valve.......439
Steering Control Valve.......440
Steering Cylinder.......441
Tailgate Cylinder.......442
SENR8217 - Systems operation (D300D ARTICULATED TRUCK STEERING AND BODY HOIST HYDRAULIC SYSTEM).......443
SENR8217 - Testing and Adjusting (D300D ARTICULATED TRUCK STEERING AND BODY HOIST HYDRAULIC SYSTEM).......478
SENR8218 - Specifications (D300D ARTICULATED TRUCK SUSPENSION SYSTEMS).......491
Accumulator (6U0666) SMCS - 3251-010.......492
Accumulator Precharge Pressure_Temperature Relationship SMCS - 3251-010.......494
Front Suspension Cylinder (7U8132) SMCS - 3251-010.......495
Rear Suspension Cylinder (2U6019) SMCS - 3251-010.......497
Suspension Pump (2U7225) SMCS - 3251-010.......499
SENR8218 - Systems Operation (D300D ARTICULATED TRUCK SUSPENSION SYSTEMS).......501
SENR8218 - Testing and Adjusting (D300D ARTICULATED TRUCK SUSPENSION SYSTEMS).......521
SENR8219 - Specifications (D300D ARTICULATED TRUCK BRAKING SYSTEMS).......535
Accumulators.......536
Parking Brake Valve.......537
Parking Brake.......538
Pressure Switch.......540
Pressure Switches.......541
Service Brake Group.......543
Service Brake Valve.......545
SENR8219 - Systems Operation (D300D ARTICULATED TRUCK BRAKING SYSTEMS).......548
SENR8219 - Testing and adjusting (D300D ARTICULATED TRUCK BRAKING SYSTEMS).......559
SENR8220 - Disassembly and Assembly (D300D ARTICULATED DUMP TRUCK MACHINE SYSTEMS).......574
Accumulator-Charge & Test Procedure.......575
Accumulator.......579
Cab Glass Window.......583
Cab.......586
Driveshaft Assembly (Transmission Drop Box To Drive Hitch).......593
Duo-Cone Seals (Conventional & Inverted).......595
Flow Control Valve.......612
Flow Priority Valve.......613
Frame Lock Links.......616
Front Suspension Cylinders.......618
Hand Metering Pump.......621
Hoist Control Valve.......629
Hoist Cylinder.......632
Hydraulic Tank.......635
Oscillating Truck Hitch.......637
Position Sensor.......643
Primary Hydraulic Pumps.......646
Rear Suspension Cylinders.......648
Restrictor_Check Valve.......658
Retarder Air Pressure Reducing Valve.......660
Service Brake Valve.......662
Steering Control Valve.......665
Steering Cylinders.......669
Supplemental Steering Pump.......674
Suspension Control Valve.......679
Suspension Pump.......684
Tailgate Cylinder Valve.......702
Tailgate Cylinder.......704
Tailgate.......706
SENR8221 - Schematic (Caterpillar D300D Articulated Truck Electrical System).......708
Collage.......709
Main.......719
Caterpillar ARTICULATED TRUCKS D300D (Prefix 5MG) Repair Service Manuals
