Caterpillar D40D (Prefix 2JJ), D400D (Prefix 8TF) ARTICULATED TRUCKS Repair Service Manuals
Complete service repair manuals for Caterpillar D40D (Prefix 2JJ), D400D (Prefix 8TF) ARTICULATED TRUCKS, with all the workshop service information to maintain, diagnose, repair, and rebuild.
Caterpillar D40D, D400D ARTICULATED TRUCKS workshop service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
SENR8191 - Schematic (D25D, D30D, D350D, D40D & D400D ARTICULATED DUMP HYDRAULIC S.).pdf
SENR8193 - Specifications (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS STEERING).pdf
SENR8193 - Systems Operation (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS STEERING).pdf
SENR8193 - Testing And Adjusting (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS STEERING).pdf
SENR8194 - Specifications (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS SUSPENS).pdf
SENR8194 - Systems Operation (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS SUSPENS).pdf
SENR8194 - Testing and Adjusting (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS SUSPENS).pdf
SENR8196 - Specifications (D40D AND D400D ARTICULATED TRUCKS AIR SYSTEM & BRAKES).pdf
SENR8196 - Systems Operation (D40D AND D400D ARTICULATED TRUCKS AIR SYSTEM & BRAKES).pdf
SENR8196 - Troubleshooting (D40D AND D400D ARTICULATED TRUCKS AIR SYSTEM & BRAKES).pdf
SENR8197 - Specifications (D40D & D400D ARTICULATED DUMP TRUCKS POWER TRAIN).pdf
SENR8197 - Systems Operation (D40D & D400D ARTICULATED DUMP TRUCKS POWER TRAIN).pdf
SENR8197 - Testing And Adjusting (D40D & D400D ARTICULATED DUMP TRUCKS POWER TRAIN).pdf
SENR8202 - Disassembly and Assembly (D40D & D400D ARTICULATED DUMP TRUCKS POWER TRAIN).pdf
SENR8203 - Disassembly and Assembly (D40D & D400D ARTICULATED DUMP TRUCKS VEHICLE SYSTEMS).pdf
SENR8208 - Schematic (Caterpillar D40D, D400D Articulated Dump Trucks Electrical System).pdf
Total Pages: 926 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English
TABLE OF CONTENTS
SENR8191 - Schematic (D25D, D30D, D350D, D40D & D400D ARTICULATED DUMP HYDRAULIC S.).......3
SENR8193 - Specifications (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS STEERING).......11
Counterbalance Valve (133-8810).......12
Hydraulic Pump (5U0557 And 5U0558).......16
Pressure Reducing Valve (7U-6970).......18
Supplemental Steering Pump (112-7358).......22
SENR8193 - Systems Operation (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS STEERING).......29
SENR8193 - Testing And Adjusting (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS STEERING).......69
SENR8194 - Specifications (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS SUSPENS).......90
Accumulator 1.......91
Accumulator 2.......93
Accumulator Precharge Pressure_Temperature Relationship.......94
Suspension Cylinder.......95
SENR8194 - Systems Operation (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS SUSPENS).......113
SENR8194 - Testing and Adjusting (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS SUSPENS).......137
SENR8196 - Specifications (D40D AND D400D ARTICULATED TRUCKS AIR SYSTEM & BRAKES).......148
Air_Hydraulic Brake Actuator (4U-7965).......149
Air_Hydraulic Brake Actuator (8W-3406).......150
Compressor.......151
Dryer (First Type) (8V-0769).......152
Dryer (Second Type) (102-9536).......154
Governor (6U-5704).......156
Pressure Switch (6T1546).......157
Pressure Switch (9G-8009).......158
Relief Valve (5U-3834).......159
Slack Adjuster (2G-6535).......160
System Protection Valve (7U-5835).......161
Wheel Brake Trailer (D40D Trailer).......162
SENR8196 - Systems Operation (D40D AND D400D ARTICULATED TRUCKS AIR SYSTEM & BRAKES).......164
SENR8196 - Troubleshooting (D40D AND D400D ARTICULATED TRUCKS AIR SYSTEM & BRAKES).......227
SENR8197 - Specifications (D40D & D400D ARTICULATED DUMP TRUCKS POWER TRAIN).......245
Differential Lock Actuator Group (7U4426).......246
Differential and Bevel Gear Group (9C2207).......247
Differential and Bevel Gear Group (9C2283).......251
Differential and Bevel Gear Group (9C4561).......255
Final Drive and Wheel Group (4C1636).......259
Final Drive and Wheel Group.......261
Gearshift Linkages.......263
Input Transfer Drive (4C1801).......266
Inter-Axle Differential (7U1249).......268
Output Transfer Drive (7U4421).......269
Planetary Transmission (3T6677).......271
Retarder Control Valve (2P5802).......274
Torque Converter (1T1778).......276
Torque Converter Outlet Relief Valve (8P1471).......278
Transfer Gearbox (7U4508).......280
Transmission Hydraulic Control Group (6P6875).......282
Transmission Hydraulic Pump (7U4889).......283
Transmission Mountings.......285
Transmission Oil Filter (6P4603).......287
Transmission Selector and Pressure Control Valve (6Y2343).......289
SENR8197 - Systems Operation (D40D & D400D ARTICULATED DUMP TRUCKS POWER TRAIN).......293
SENR8197 - Testing And Adjusting (D40D & D400D ARTICULATED DUMP TRUCKS POWER TRAIN).......338
SENR8202 - Disassembly and Assembly (D40D & D400D ARTICULATED DUMP TRUCKS POWER TRAIN).......357
Axles.......359
Center Axle Housing, Serial Number 8TF1-Up.......362
Differential & Bevel Gear (Center Or Rear), Serial Number 8TF1-Up.......368
Differential & Bevel Gear, (Front), Serial Number 8TF1-Up.......371
Driveshaft (Transfer Gear Case To Center Axle).......385
Driveshaft Assembly (Transmission Drop Box To Drive Hitch).......387
Driveshaft, (Mid Bearing To Rear Axle), Serial Number 8TF1-Up.......389
Driveshaft, (Transfer Gear To Mid Bearing), Serial Number 8TF1-Up.......391
Duo-Cone Seals (Conventional & Inverted).......393
Engine Separation.......411
Engine, Retarder & Torque Converter.......415
Final Drives Serial Number 8TF1-Up.......422
Front Axle Housing.......426
Gear Group-Transfer, Serial Number 8TF1-Up.......436
Lockup Clutch Valve.......447
Rear Axle Housing, Serial Number 8TF1-Up.......455
Retarder Control Valve.......471
Retarder.......475
Shaft Drive-Drive Hitch, Serial Number 8TF1-Up.......480
Shaft-Main Drive (Gear Group-Output To Front Axle Differential).......483
Shaft-Main Drive (Torque Converter To Transmission).......484
Torque Converter Arrangement.......485
Torque Converter Outlet Relief Valve.......508
Transmission (Differential Lock) Air Actuator.......512
Transmission Control.......514
Transmission Hydraulic Control Valve.......516
Transmission Lock Cylinder.......552
Transmission Oil Filter.......554
Transmission Pump.......557
Transmission-Gear-Transfer (Input & Output).......566
Transmission-Gear-Transfer (Output) Differential.......571
Transmission.......619
Wheels, Bearings & Duo-Cone Seals.......627
SENR8203 - Disassembly and Assembly (D40D & D400D ARTICULATED DUMP TRUCKS VEHICLE SYSTEMS).......634
Accumulator-Charge & Test Procedure.......638
Accumulator-Check Valve.......642
Accumulator-Front.......644
Accumulator-Rear, Serial Number 2JJ1-Up.......651
Air Dryer.......654
Air Tank-Front.......664
Air Tank-Rear Brake.......666
Air Tank-Rear.......667
Air Tank-Relay Valve.......669
Air Tank-Secondary_Park.......670
Air_Hydraulic Cylinder, Serial Number 2JJ1-Up.......672
Air_Hydraulic Cylinder, Serial Number 8TF1-Up.......673
Battery.......681
Blower Motor Assembly.......683
Body Group, Serial Number 8TF1-Up.......686
Body Prop Assembly.......689
Brake Fluid Reservoir.......691
Brake Guard-Front Axle.......692
Brake Guard-Rear & Center Axle.......693
Brake Shoes.......694
Cab Glass Window.......697
Cab Tilt Cylinder.......700
Cab Tilt Hand Pump.......701
Cab.......702
Control Group-Brake (Front) Multi Circuit Protection Valve.......712
Control Group-Hand Brake.......714
Crankcase Guard.......716
Driveshaft Assembly (Transmission Drop Box To Drive Hitch).......717
Duo-Cone Seals (Conventional & Inverted) 01_12_2004.......719
Duo-Cone Seals (Conventional & Inverted).......723
Dust Guard.......740
Engine Hood.......742
Ether Starting Aid.......743
Fender.......744
Frame Lock Links.......746
Front Hoist Control Valve.......748
Front Suspension Cylinder.......754
Fuel Tank.......757
Governor Control Valve-Air Compressor.......760
Governor Pedal.......762
Guard Group-Rear Window.......764
Guard Group-Transmission.......765
Hand Metering Pump.......767
Hoist Control, Serial Number 8TF1-Up.......774
Hoist Cylinder, Serial Number 2JJ1-Up.......776
Hoist Cylinder, Serial Number 8TF1-Up.......778
Hydraulic Cylinder, Serial Number 2JJ1-Up.......781
Hydraulic Cylinder, Serial Number 8TF1-Up.......782
Hydraulic Oil Pump.......790
Hydraulic Tank (Brake Cooling), Serial Number 2JJ1-Up.......806
Hydraulic Tank.......808
Magnetic Screen & Filter.......810
Oscillating Truck Hitch.......811
Panhard Rod Assembly-Center Axle.......816
Panhard Rod Assembly-Rear Axle.......818
Park.......820
Platform Guard.......822
Pressure Reducing Valve Mounting Group.......823
Rear Suspension Cylinder, Serial Number 2JJ1-Up.......827
Rear Suspension Cylinder, Serial Number 8TF1-Up.......829
Retarder Control-Air Valve.......835
Retarder Control-Pressure Reducing Valve.......837
Retarder Control.......838
Seat.......841
Sensor, Serial Number 8TF1-Up.......842
Sensor-Position-Rear (Chassis), Serial Number 2JJ1-Up.......845
Shuttle Valve.......847
Spring Brake Actuator.......850
Steer Cylinder Relief Valve.......853
Steer Cylinder.......855
Steer Stop.......857
Steering Control.......858
Steering Neutralizer Valve.......861
Steering Valve.......865
Steering Wheel.......871
Supplemental Steering Pump.......873
Supplemental Steering Valve.......877
Suspension Control Valve.......880
Tailgate Cylinder Valve, Serial Number 8TF1-Up.......886
Tailgate Cylinder, Serial Number 8TF1-Up.......888
Tailgate, Serial Number 8TF1-Up.......889
Tires & Rims.......891
Tractor & Trailer Separation & Connection.......893
Valve Group-Brake, Serial Number 2JJ1-Up.......897
Valve Group-Diverter, Serial Number 2JJ1-Up.......901
Valve Group-Quick Release.......902
Valve Group-Slack Adjuster, Serial Number 2JJ1-Up.......904
Valve-Foot Brake.......905
Warning Group.......907
Wheel Brakes.......908
Wheel Spindles.......913
SENR8208 - Schematic (Caterpillar D40D, D400D Articulated Dump Trucks Electrical System).......916
Collage.......916
Main.......926
Caterpillar D40D (Prefix 2JJ), D400D (Prefix 8TF) ARTICULATED TRUCKS Repair Service Manuals
