Caterpillar D25D (Prefix 1HK), D30D (Prefix 3AJ), D350D (Prefix 9RF) ARTICULATED TRUCKS Repair Service Manuals
Complete service repair manuals (Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical System Schematic, and Troubleshooting etc.) for Caterpillar D25D (Prefix 1HK), D30D (Prefix 3AJ), D350D (Prefix 9RF) ARTICULATED TRUCKS, with all the workshop service information to maintain, diagnose, repair, and rebuild.
Caterpillar ARTICULATED TRUCKS D25D, D30D, D350D ARTICULATED TRUCKS workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
SENR4130 - Disassembly and Assembly (HDB Series and M1 Series Heavy Duty Brushless Alternators).pdf
SENR4130 - Specifications (HDB Series and M1 Series Heavy Duty Brushless Alternators).pdf
SENR4130 - Systems Operation (HDB Series and M1 Series Heavy Duty Brushless Alternators).pdf
SENR4130 - Testing and Adjusting (HDB Series and M1 Series Heavy Duty Brushless Alternators).pdf
SENR4130 - Troubleshooting (HDB Series and M1 Series Heavy Duty Brushless Alternators).pdf
SENR8191 - Schematic (D25D, D30D, D350D, D40D & D400D ARTICULATED DUMP HYDRAULIC S.).pdf
SENR8192 - Schematic( Caterpillar D25D, D30D, D350D Articulated Dump Trucks Electrical System).pdf
SENR8193 - Specifications (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS STEERING).pdf
SENR8193 - Systems Operation (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS STEERING).pdf
SENR8193 - Testing And Adjusting (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS STEERING).pdf
SENR8194 - Specifications (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS SUSPENS).pdf
SENR8194 - Systems Operation (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS SUSPENS).pdf
SENR8194 - Testing and Adjusting (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS SUSPENS).pdf
SENR8195 - Specifications (D25D, D30D AND D350D ARTICULATED TRUCKS AIR SYSTEM & BRAKES).pdf
SENR8195 - Systems Operation (D25D, D30D AND D350D ARTICULATED TRUCKS AIR SYSTEM & BRAKES).pdf
SENR8195 - Troubleshooting (D25D, D30D AND D350D ARTICULATED TRUCKS AIR SYSTEM & BRAKES).pdf
SENR8205 - Specifications (ARTICULATED TRUCK POWER TRAIN).pdf
SENR8205 - Systems Operations (ARTICULATED TRUCK POWER TRAIN).pdf
SENR8205 - Testing and Adjusting (ARTICULATED TRUCK POWER TRAIN).pdf
SENR8209 - Disassembly and Assembly (D25D, D30D AND D350D ARTICULATED DUMP TRUCKS POWER TRAIN).pdf
SENR8210-01 - Disassembly and Assembly (D25D,D30D AND D350D ARTICULATED DUMP TRUCKS VEHICLE SYSTEMS).pdf
UENR4899 - Systems Operation (Caterpillar Advanced Ride Management (CARM) Seat Suspension System).pdf
UENR4899 - Troubleshooting (Caterpillar Advanced Ride Management (CARM) Seat Suspension System).pdf
Total Pages: 874 pages
File Format: PDF (bookmarked, ToD, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
SENR4130 - Disassembly and Assembly (HDB Series and M1 Series Heavy Duty Brushless Alternators).....3
Alternator - Assemble - HDB Series Alternator.....4
Alternator - Assemble - M1 Series Alternator (35 Amp).....10
Alternator - Disassemble - HDB Series Alternator.....18
Alternator - Disassemble - M1 Series Alternator (35 Amp).....24
SENR4130 - Specifications (HDB Series and M1 Series Heavy Duty Brushless Alternators).....28
SENR4130 - Systems Operation (HDB Series and M1 Series Heavy Duty Brushless Alternators).....32
Component Description.....33
General Information.....39
Normal Operation.....41
SENR4130 - Testing and Adjusting (HDB Series and M1 Series Heavy Duty Brushless Alternators).....47
Capacitor - Test.....48
Field Winding - Test.....51
Rectifier - Test.....53
Regulator - Test.....57
Residual Magnetism - Restore.....59
Stator - Test.....60
SENR4130 - Troubleshooting (HDB Series and M1 Series Heavy Duty Brushless Alternators).....63
Charging System.....64
General Information.....76
Service Tools.....77
SENR8191 - Schematic (D25D, D30D, D350D, D40D & D400D ARTICULATED DUMP HYDRAULIC S.).....80
SENR8192 - Schematic( Caterpillar D25D, D30D, D350D Articulated Dump Trucks Electrical System).....88
Collage.....89
Main.....99
SENR8193 - Specifications (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS STEERING).....101
Counterbalance Valve (133-8810).....102
Hydraulic Pump (5U0557 And 5U0558).....106
Pressure Reducing Valve (7U-6970).....108
Supplemental Steering Pump (112-7358).....112
SENR8193 - Systems Operation (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS STEERING).....119
SENR8193 - Testing And Adjusting (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS STEERING).....159
SENR8194 - Specifications (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS SUSPENS).....180
Accumulator 1.....181
Accumulator 2.....183
Accumulator Precharge Pressure_Temperature Relationship.....184
Suspension Cylinder.....185
SENR8194 - Systems Operation (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS SUSPENS).....203
SENR8194 - Testing and Adjusting (D25D, D30D, D350D, D40D AND D400D ARTICULATED TRUCKS SUSPENS).....227
SENR8195 - Specifications (D25D, D30D AND D350D ARTICULATED TRUCKS AIR SYSTEM & BRAKES).....238
Air Dryer (First Type).....239
Air Dryer (Second Type).....241
Air_Hydraulic Brake Actuator.....243
Compressor.....244
Governor.....245
Parking Brake.....246
Pressure Switch.....247
Relief Valve.....249
System Protection Valve.....250
SENR8195 - Systems Operation (D25D, D30D AND D350D ARTICULATED TRUCKS AIR SYSTEM & BRAKES).....251
SENR8195 - Troubleshooting (D25D, D30D AND D350D ARTICULATED TRUCKS AIR SYSTEM & BRAKES).....298
SENR8205 - Specifications (ARTICULATED TRUCK POWER TRAIN).....312
Differential Lock Actuator (7U4227).....314
Differential and Bevel Gear Groups (8X7580 and 8X7587).....315
Differential and Bevel Gear Groups (9C2207 and 9C3012).....317
Final Drive and Wheel Group (4C1636).....321
Final Drive and Wheel Group (8X7185).....323
Gearshift Linkage.....326
Hitch Drive Shaft Group (7U3950) and Transfer Gearbox Group (7U6050).....328
Hitch Drive Shaft Group (7U4803).....329
Hitch Drive Shaft Group (7U7435).....330
Hitch Drive Shaft Groups (7U7451 and 7U7320) and Transfer Gearbox Groups (7U7448 and 7U7250).....331
Inter-Axle Differentials (7U4078 and 7U4079).....332
Output Transfer Drive (7U4155 and 7U4289).....333
Output Transfer Drive (7U6711).....336
Output Transfer Drive (7U8775).....338
Planetary Transmission (8P7901 and 6Y4419).....340
Reducing Valve Group (9P3060).....343
Retarder Control Valve (2P5802).....345
Retarder and Torque Converter Group (6Y4911, 9W7710, 8E4093 and 6Y5892).....346
Torque Converter (1T1885).....348
Torque Converter Group (1T1886).....350
Torque Converter Group (6T1881 and 6Y5964).....352
Torque Converter Lock Up Selector Valves (9P1495 and 6Y0620).....354
Torque Converter Outlet Relief Valve (2P3675).....355
Torque Converters (6Y4910, 9W7711, 6T1882, 6Y5965 and 6Y5893).....357
Transmission Charging_Scavenge Pump (1T1810).....359
Transmission Charging_Scavenge Pump (8P8208).....360
Transmission Hydraulic Control Valve Group (9P3058).....362
Transmission Mountings - D20D and D250D.....363
Transmission Mountings - D25D, D30D and D350D.....364
Transmission Mountings - D300D.....366
Transmission Oil Filter (6P4603).....368
Transmission Selector and Pressure Control Valve (9P3059).....370
SENR8205 - Systems Operations (ARTICULATED TRUCK POWER TRAIN).....373
SENR8205 - Testing and Adjusting (ARTICULATED TRUCK POWER TRAIN).....451
SENR8209 - Disassembly and Assembly (D25D, D30D AND D350D ARTICULATED DUMP TRUCKS POWER TRAIN).....474
Axles.....475
Differential Lock Cylinder.....478
Differential Lock Valve 3272-010.....480
Duo-Cone Seals (Conventional & Inverted).....482
Engine And Torque Converter.....500
Final Drive Planet Carriers.....508
Final Drives.....510
Front Axle Housing.....513
Front Or Rear Differentials.....520
Inter-Axle Differential.....536
Output Transfer Drive.....544
Rear Axle Housing.....558
Scavenge And Transmission Pump.....562
Torque Converter Accessory Drive Gear.....569
Torque Converter Outlet Relief Valve.....573
Torque Converter Pump Drive Gears.....577
Torque Converter Screen.....582
Torque Converter Selector Valve.....583
Torque Converter.....586
Transmission And Output Transfer Drive.....611
Transmission Control Linkage.....618
Transmission Hydraulic Control Valve.....621
Transmission Screen.....632
Transmission.....634
Wheels, Bearings And Duo-Cone Seals.....672
SENR8210-01 - Disassembly and Assembly (D25D,D30D AND D350D ARTICULATED DUMP TRUCKS VEHICLE SYSTEMS).....679
Accumulator-Charge & Test Procedure.....681
Accumulator.....685
Air Compressor Governor (Bendix).....690
Air Dryer.....695
Air_Hydraulic Brake Actuator.....707
Brake Shoes.....716
Duo-Cone Seals (Conventional & Inverted).....719
Fender.....736
Hand Metering Unit (HMU).....737
Hitch Group.....741
Hoist Control Valve.....750
Hoist Cylinders.....756
Hydraulic And Fuel Tank.....758
Neutralizer Valves.....762
Parking Brake Actuator Assembly.....765
Parking_Secondary Brake Control Valve.....771
Pressure Reducing Valve.....774
Primary Hydraulic Pump.....778
Quick Release Valve.....795
Relay Valves.....798
Relief Valve.....802
Shuttle Valve (Front And Rear).....803
Spring Brake Actuator.....806
Steering Control Valve.....809
Steering Cylinders.....815
Supplement Steering Valve.....817
Supplemental Steering Pump.....821
Suspension Control Valve.....827
Suspension Cylinders.....833
Systems Protection Valve.....838
Tractor And Body.....842
Wheel Brakes.....849
Wheel Spindles.....854
UENR4899 - Systems Operation (Caterpillar Advanced Ride Management (CARM) Seat Suspension System).....858
Component Descriptions.....859
General Information.....865
UENR4899 - Troubleshooting (Caterpillar Advanced Ride Management (CARM) Seat Suspension System).....868
Caterpillar D25D (Prefix 1HK), D30D (Prefix 3AJ), D350D (Prefix 9RF) ARTICULATED TRUCKS Repair Service Manuals
