SsangYong Rexton All Models Repair Service Manual

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Price: US$ 35.00

SsangYong Rexton All Models Repair Service Manual

Complete service repair manual with electrical wiring diagrams for SsangYong Rexton All Models, with all the shop information to maintain, diagnose, repair, and service like professional mechanics.

SsangYong Rexton I, Rexton II, Rexton W All Models workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 22,742 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
2001-2006 Rexton.......1
  ENGINE.......1
  CHASSIS.......588
2001-2011 Rexton I-II.......1894
  ENGINE.......1894
    ENGINE ASSEMBLY.......1894
      STRUCTURE AND FUNCTION DESCRIPTIONS.......1895
      ENGINE PERFORMANCE CURVE.......1900
      GENERAL DIAGNOSIS.......1902
      DIAGNOSTIC INFORMATION AND PROCEDURE.......1907
      COMPRESSION PRESSURE TEST.......1908
      CYLINDER PRESSURE LEAKAGE TEST.......1910
      TIGHTENING TORQUE.......1911
      REMOVAL AND INSTALLATION.......1914
      Engine Assembly - Removal.......1915
      DISASSEMBLY AND REASSEMBLY.......1924
      Inspection Before Disassembly and.......1925
      Accessories - Removal and Installation.......1926
      Engine - Disassembly and Reassembly.......1940
    ENGINE HOUSING.......1954
      CYLINDER HEAD/CYLINDER BLOCK.......1955
      CAMSHAFT ASSEMBLY.......1969
      TIMING CHAIN ASSEMBLY.......1977
      CYLINDER BLOCK.......1981
      CRANKSHAFT.......1984
      ARRANGEMENT OF THRUST WASHERS AND BEARINGS.......1985
      TORSIONAL VIBRATION DAMPER.......1990
      Crankshaft - Disassembly.......1991
      PISTON AND CONNECTING ROD.......1994
      PISTON RING.......1995
      CYLINDER INNER DIAMETER AND PISTON SIZE.......1996
      Piston - Reassembly.......1997
      HIGH PRESSURE PUMP (HPP).......2001
      HP Pump - Disassembly and Reassembly.......2002
    INTAKE SYSTEM.......2007
      AIR FLOWS.......2008
      INTAKE SYSTEM LAYOUT.......2009
      AIR CLEANER.......2010
      AIR FLOW SENSOR (HOT FILM AIR MASS SENSOR).......2013
      INTERCOOLER.......2019
      INTAKE MANIFOLD ASSEMBLY.......2021
    EXHAUST SYSTEM.......2026
      EXHAUST SYSTEM LAYOUT.......2027
      EXHAUST GAS FLOWS.......2028
      TURBO CHARGER ASSEMBLY.......2030
      EGR VALVE AND VACUUM MODULATOR.......2051
      EGR VALVE AND TURBO CHARGER ACTUATOR CONTROL VACUUM.......2052
      EXHAUST SYSTEM AND MUFFLER.......2060
      SYSTEM OVERVIEW Exhaust System.......2061
    LUBRICATION SYSTEM.......2067
      LUBRICATION SYSTEM LAYOUT.......2069
      LUBRICATION DIAGRAM.......2070
      SPECIFICATIONS.......2071
      ENGINE OIL CHANGE.......2075
      OIL PUMP.......2079
      OIL SPRAY NOZZLE.......2081
      OIL PAN ASSEMBLY.......2082
      TROUBLE DIAGNOSIS.......2083
      SPECIAL TOOLS AND EQUIPMENT.......2084
    COOLING SYSTEM.......2085
      ENGINE COOLING SYSTEM.......2087
      SPECIFICATIONS.......2097
      INSPECTION AND REPAIR.......2098
      REMOVAL AND INSTALLATION.......2100
      PREHEATING SYSTEM.......2113
        OVERVIEW.......2114
        PREHEATING SYSTEM DIAGRAM.......2115
    FUEL SYSTEM.......2117
      CAUTIONS FOR DI ENGINE.......2118
      FUEL INJECTION SYSTEM.......2121
      FUEL TRANSFER LINE.......2127
      INLET METERING VALVE (IMV).......2129
      HIGH FUEL PRESSURE LINE.......2132
      INJECTOR.......2163
    ENGINE CONTROL SYSTEM.......2177
      SENSORS FOR DIAGNOSIS.......2178
      TOP VIEW.......2179
      SIDE VIEW.......2180
      ENGINE CONTROL SYSTEM.......2181
      FUEL PRESSURE CONTROL.......2187
      FUEL INJECSTION CONTROL.......2188
      FUEL FLOW CONTROL.......2189
      INDIVIDUAL INJECTOR CALIBRATION (C2I).......2194
      MINIMUM DRIVE PULSE (MDP) LEARNING.......2196
      Accelerator Pedal Sensor.......2197
    ELECTRIC DEVICES.......2202
      SENSORS IN ENGINE COMPARTMENT.......2203
      ELECTRIC DEVICES IN ENGINE COMPARTMENT.......2204
      SPECIFICATIONS.......2205
      CIRCUIT DIAGRAM OF PREHEATING SYSTEM.......2206
      CIRCUIT DIAGRAM OF STARTING AND ALTERNATOR.......2207
      TROUBLE DIAGNOSIS.......2208
      ALTERNATOR.......2210
      STARTER.......2212
      PREHEATING SYSTEM.......2214
      PREHEATING TIME RELAY.......2216
      GLOW PLUG.......2217
      SPECIAL TOOLS AND EQUIPMENT.......2219
    GENERAL INFORMATION.......2220
      CLEANNESS.......2221
      STRUCTURE.......2226
      ENGINE CONTROLS.......2229
      ENGINE AND SENSORS.......2230
      ELECTRICAL COMPONENTS AND PRE HEATING SYSTEM.......2231
      INTAKE SYSTEM.......2232
      LUBRICATION SYSTEM.......2236
      COOLING SYSTEM.......2237
      FUEL SYSTEM.......2239
      GENERAL SPECIFICATIONS.......2241
      MAINTENANCE.......2244
      VEHICLE IDENTIFICATION.......2246
      HOW TO USE AND MAINTAIN WORKSHOP MANUAL.......2248
      GUIDELINES FOR SERVICE WORK SAFETY.......2249
      LIFTING POINTS.......2254
      TIGHTENING TORQUE OF STANDARD BOLTS.......2255
    SCAN-I OPERATING PROCEDURES.......2256
      FUNCTION SELECTION.......2259
      Sensor Data Check.......2260
      Actuator Check.......2261
      Trouble Code Clear.......2263
      ECU Identification.......2265
      Injector Coding (C2I).......2266
      Leak Detection.......2268
      Variant Coding.......2269
      ECU Replace.......2271
      TROUBLE DIAGNOSIS TABLE.......2276
      INDEX OF DTC.......2277
      TROUBLE DIAGNOSIS TABLE.......2280
      INDEX OF DTC.......2323
      TROUBLE DIAGNOSIS PROCEDURES.......2327
        Cam Position Sensor (missing event).......2328
        Too Small Clearance of Crank Angle.......2330
        Barometric Sensor Malfunction.......2333
        Battery Voltage Monitoring Signal.......2334
        Booster Pressure Sensor Malfunction.......2336
        Brake Pedal Switch Malfunction.......2342
        High Wiring Resistance (Injector #1).......2344
        Clutch Switch Malfunction.......2349
        Coolant Temperature.......2350
        Too Fast or Low Main Relay Operation.......2352
        EGR Actuator Malfunction.......2353
        Condenser Fan Driving Signal Fault.......2354
        #1 Accelerometer Malfunction.......2356
        Injector Bank 1 Malfunction.......2358
        Cylinder Balancing Fault (Injector #1) =.......2362
        Open Circuit (Injector #1).......2367
        Fuel Temperature Sensor Malfunction.......2377
        Glow Plug Malfunction (Driving Signal).......2378
        Heater 1 Malfunction (Driving Signal).......2379
        Rail Pressure Control Fault.......2381
        IMV Operation Fault (Electrical Fault).......2387
        Intake Air Temperature Sensor Fault.......2388
        MDP Fault (Injector #1).......2389
        Rail Pressure Fault (Too High).......2392
        Accelerator Pedal Sensor Malfunction.......2394
        Fuel Rail Pressure Sensor Malfunction.......2400
        Main Relay Malfunction - Stuck.......2404
        Vehicle Speed Fault.......2405
        5V Supply Voltage 1 Fault.......2406
        Turbo Charger Actuator Operation Fault.......2409
        ECU Watchdog Fault.......2410
        Accelerometer Learning Fault.......2415
        EGR Valve Control Fault.......2416
        VGT Operation Fault.......2417
        TBD.......2419
        No Crank Signal.......2420
        High Torque Trim.......2421
        Glow Plug Module Communication Fault.......2422
        TCU Signal Fault.......2425
        Air Conditioner Operating Circuit Fault.......2426
        Excessive Water in Fuel Filter.......2427
        Immobilizer Malfunction.......2428
      FUEL SYSTEM DIAGNOSIS.......2429
        OVERVIEW.......2430
        FUEL PRESSURE SYSTEM.......2431
        FUEL SYSTEM PRESSURE TEST.......2434
        FUEL SYSTEM CHECK PROCESS.......2436
        PRESSURE LEAKAGE TEST WITH SCAN-100.......2445
  CHASSIS.......2447
    FFH/PTC SYSTEM.......2447
      FUEL FIRED HEATER (FFH) SYSTEM.......2448
        SYSTEM LAYOUT.......2449
        TROUBLE DIAGNOSIS.......2458
        REMOVAL AND INSTALLATION.......2470
      POSITIVE TEMPERATURE COEFFICIENT (PTC) SYSTEM.......2475
        COMPONENTS.......2476
        CIRCUIT DIAGRAM.......2477
        REMOVAL AND INSTALLATION.......2478
    HEATER & VENTILATION.......2480
      GENERAL INFORMATION.......2481
      MANUAL AIR CONDITIONER.......2482
      AUTOMATIC AIR CONDITIONER.......2485
      AIR FLOWS THROUGH VENTS (MODE SWITCH OPERATIONS).......2490
      SPECIFICATIONS.......2491
      AIR DISTRIBUTION.......2492
      CIRCUIT DIAGRAM.......2494
      TROUBLE DIAGNOSIS.......2495
      BLOWER ELECTRICAL.......2497
      MAINTENANCE AND REPAIR.......2502
      AIR DUCT ASSEMBLY.......2503
      REAR COOLER DUCT.......2504
      HEATER AND BLOWER MODULE.......2505
    A/C SYSTEM.......2508
      DESCRIPTION AND OPERATION.......2509
      TROUBLE DIAGNOSIS.......2519
      CHECK AND REPLACEMENT.......2526
      REMOVAL AND INSTALLATION.......2531
      DISASSEMBLY AND REASSEMBLY.......2537
      MANUAL AIR CONDITIONING SYSTEM.......2539
        TROUBLE DIAGNOSIS.......2542
        REMOVAL AND INSTALLATION.......2545
      AUTOMATIC AIR CONDITIONER SYSTEM.......2546
        SPECIFICATIONS.......2557
        TROUBLE DIAGNOSIS.......2558
        REMOVAL AND INSTALLATION.......2573
    BODY.......2579
      GENERAL INFORMATION.......2580
      SPECIFICATIONS.......2581
      WATERLEAK TEST.......2582
      GENERAL REPAIR.......2584
      TROUBLE DIAGNOSIS.......2586
      SPECIAL TOOLS AND EQUIPMENT.......2589
      BODY DIMENSIONS.......2590
      FRAME.......2591
      SIDE STRUCTURE COMPLETE.......2592
      ENGINE COMPARTMENT.......2594
      WINDSHIELD AND TAILGATE GLASS.......2595
      TAILGATE.......2596
      GAP CHART.......2597
      UNDERCOATING.......2599
      BODY MOUNTINGS.......2600
      WIRING HARNESS (DI ENGINE EQUIPPED VEHICLE).......2601
    VEHICLE INTERIOR.......2615
      SEAT.......2616
        REMOVAL AND INSTALLATION.......2622
        DISASSEMBLY AND REASSEMBLY.......2626
        SEAT BELT.......2632
        REMOVAL AND INSTALLATION.......2633
      CONVENIENT DEVICES.......2638
        OTHER COMPONENTS.......2641
      INTERIOR TRIM AND ROOF ASSEMBLY.......2647
      INSTRUMENT ASSEMBLY.......2652
    EXTERIOR.......2657
      COMPONENTS LOCATOR.......2658
      TAILGATE.......2659
      FLIP-UP SYSTEM.......2660
      HOOD.......2662
      SUN ROOF AND ROOF RACK.......2663
      MOLDING.......2664
      REMOVAL AND INSTALLATION.......2665
    AIRBAG SYSTEM.......2732
      GENERAL DESCRIPTION AND OPERATION.......2733
      CAUTIONS WITH THE AIR BAG.......2734
      FUNCTION DESCRIPTION.......2738
      FRONT AIR BAG.......2741
      SIDE AIR BAG.......2744
    DC 5-SPEED AUTOMATIC.......2772
      GENERAL INFORMATION.......2773
        CHARACTERISTICS.......2774
        STRUCTURE.......2775
        PERFORMANCE CURVE AND GENERAL CHARACTERISTICS.......2776
        SPECIFICATIONS.......2777
        POWER FLOW.......2779
      FUNCTION AND DESCRIPTION.......2787
        TORQUE CONVERTER.......2788
        LOCKUP CLUTCH.......2790
        PLANETARY GEAR SET.......2792
        MULTIPLE-DISC CLUTCH.......2793
        FREEWHEEL.......2794
        SENSORS AND CONTROLS.......2795
      OTHER FUNCTIONS.......2817
      TROUBLE CODE AND DIAGNOSIS.......2822
      HYDRAULIC SYSTEM.......2831
        HYDRAULIC CIRCUIT.......2832
        HYDRAULIC CIRCUIT WHEN STARTING ENGINE.......2837
        STRUCTURE OF ELECTRO-HYDRAULIC CONTROL MODULE (SHIFT PLATE).......2843
      REMOVAL AND INSTALLATION (DC 5-SPEED A/T).......2745
      DISASSEMBLY AND REASSEMBLY (DC 5-SPEED A/T).......2846
    CLUTCH.......2852
      GENERAL DESCRIPTION AND OPERATION.......2853
      SPECIFICATIONS.......2854
      DIAGNOSTIC INFORMATION AND PROCEDURES.......2855
      CROSS SECTIONAL VIEW OF CLUTCH ASSEMBLY.......2856
      CLUTCH COMPONENTS.......2857
      CLUTCH MASTER CYLINDER.......2861
      CLUTCH PEDAL.......2862
      INSPECTION PROCEDURE.......2866
      SPECIAL TOOLS AND EQUIPMENT.......2868
    PART TIME - T/C.......2869
      GENERAL INFORMATION.......2870
      SECTIONAL DIAGRAM.......2873
      TCCU.......2875
      SYSTEM LAYOUT.......2876
      SYSTEM OPERATION.......2877
      POWER FLOW.......2882
      4H MODE (4WD DRIVE - HIGH SPEED).......2884
      4L MODE (4WD DRIVE - LOW SPEED).......2885
      DIAGNOSTIC INFORMATION AND PROCEDURES.......2886
      TROUBLE DIAGNOSIS TEST.......2887
      SELF-DIAGNOSIS TEST.......2888
      DIAGNOSTIC TROUBLE CODE.......2890
      CIRCUIT DIAGRAM (DI & 5-SPEED A/T).......2892
      MAINTENANCE AND REPAIR.......2893
      REMOVAL AND INSTALLATION OF TRANSFER CASE.......2895
    TOD.......2906
      CROSS SECTIONAL DIAGRAM (TOD TRANSFER CASE).......2910
      TCCU.......2914
      SYSTEM OPERATION.......2917
      ELECTRIC SHIFT SYSTEM OPERATION.......2919
      TOD SYSTEM OPERATION.......2921
      SHIFT OPERATION.......2922
      POWER FLOW.......2924
      TROUBLE DIAGNOSIS.......2927
      CODING ON TOD CONTROL UNIT.......2930
      DIAGNOSTIC TROUBLE CODE.......2931
      REMOVAL AND INSTALLATION.......2934
    FRONT AXLE.......2945
      GENERAL INFORMATION.......2946
      COMPONENT LOCATOR.......2947
      REMOVAL AND INSTALLATION.......2949
      DISASSEMBLY AND REASSEMBLY.......2960
    REAR AXLE.......2974
      GENERAL INFORMATION.......2975
      COMPONENTS LOCATOR.......2976
      REMOVAL AND INSTALLATION.......2978
      DISASSEMBLY AND REASSEMBLY.......2990
    PROPELLER SHAFT.......2999
      GENERAL INFORMATION.......3000
      COMPONENT LOCATOR.......3002
      REMOVAL AND INSTALLATION.......3003
      DISASSEMBLY AND REASSEMBLY.......3007
      TROUBLE DIAGNOSIS.......3011
    WHEEL & TIRE.......3013
      DESCRIPTION AND OPERATION.......3014
      REMOVAL AND INSTALLATION.......3020
      MAINTENANCE AND REPLACEMENT.......3022
      INSPECTION.......3027
    STEERING COLUMN.......3033
      GENERAL INFORMATION.......3034
      SYSTEM LAYOUT.......3035
      TIGHTENING TORQUE.......3036
      REMOVAL AND INSTALLATION.......3037
      DISASSEMBLY AND REASSEMBLY.......3045
      TROUBLE DIAGNOSIS.......3046
      SPECIAL TOOLS AND EQUIPMENT.......3047
    ECPS.......3048
      GENERAL INFORMATION.......3049
      TROUBLE DIAGNOSIS.......3057
      FLOW CHART FOR TROUBLE DIAGNOSIS.......3059
      CIRCUIT DIAGRAM.......3061
      REMOVAL AND INSTALLATION OF ECPS CONTROL UNIT.......3062
    POWER STEERING.......3063
      GENERAL INFORMATION.......3064
      COMPONENT LOCATOR.......3066
      REMOVAL.......3068
      INSTALLATION.......3071
      DISASSEMBLY AND REASSEMBLY.......3074
      INSPECTION.......3079
      TROUBLE DIAGNOSIS.......3081
      GENERAL INSPECTION.......3082
      AIR BLEEDING.......3090
      SPECIAL TOOLS AND EQUIPMENT.......3091
    FRONT SUSPENSION.......3092
      GENERAL INFORMATION.......3093
      SYSTEM LAYOUT.......3096
      REMOVAL AND INSTALLATION.......3098
    REAR SUSPENSION.......3114
      GENERAL INFORMATION.......3115
      SYSTEM LAYOUT.......3117
      REMOVAL AND INSTALLATION.......3118
      TROUBLE DIAGNOSIS.......3126
    BRAKE SYSTEM.......3128
      GENERAL INFORMATION.......3129
      SYSTEM LAYOUT (HYDRAULIC LINE).......3131
      INSPECTION.......3135
      REMOVAL AND INSTALLATION.......3137
      TROUBLE DIAGNOSIS.......3151
    FRONT BRAKE.......3152
      GENERAL INFORMATION.......3153
      REMOVAL AND INSTALLATION.......3155
      INSPECTION.......3159
      TROUBLE DIAGNOSIS.......3163
      SPECIAL TOOLS AND EQUIPMENT.......3164
    REAR BRAKE.......3165
      GENERAL INFORMATION.......3166
      COMPONENTS LOCATOR.......3170
      REMOVAL AND INSTALLATION.......3171
      DISASSEMBLY AND REASSEMBLY.......3184
      INSPECTION.......3186
      TROUBLE DIAGNOSIS.......3188
      SPECIAL TOOLS AND EQUIPMENT.......3189
    PARKING BRAKE.......3191
      GENERAL INFORMATION.......3192
      COMPONENTS LOCATOR.......3194
      REMOVAL AND INSTALLATION.......3195
      INSPECTION.......3199
      TROUBLE DIAGNOSIS.......3200
    ABS.......3201
      GENERAL.......3202
      REPAIR INSTRUCTIONS.......3207
      ELECTRIC CIRCUIT DIAGRAM.......3210
      HYDRAULIC CIRCUIT DIAGRAM.......3211
      COMPONENTS LOCATOR.......3218
      REMOVAL AND INSTALLATION.......3219
      SPECIAL TOOLS AND EQUIPMENT.......3225
    ESP SYSTEM.......3226
      GENERAL.......3227
      COMPONENTS LOCATION.......3228
      INPUT AND OUTPUT DIAGRAM OF ESP UNIT.......3230
      ESP COMPONENTS.......3242
      FUNCTION DESCRIPTION AND REMOVAL/INSTALLATION.......3246
      TROUBLE DIAGNOSIS.......3262
      ABS/ESP SENSOR VALUE.......3267
      ABS/ESP FORCED OPERATION.......3268
      ELECTRIC CIRCUIT DIAGRAM.......3273
    ELECTRIC GENERAL .......3275
      GENERAL INFORMATION.......3276
      INSPECTION OF CABLES AND WIRES.......3278
      FUSES AND RELAYS.......3279
      IDI (D29ST) ENGINE EQUIPPED VEHICLE.......3282
      GASOLINE ENGINE EQUIPPED VEHICLE.......3285
      ELECTRIC COMPONENTS LOCATOR.......3288
    ELECTRIC SYSTEM.......3289
      IGNITION KEY AND REMOTE CONTROL KEY.......3290
      REKES + STICS (RKSTICS).......3292
      SPECIFICATIONS.......3293
      CHATTERING OF INPUT SIGNALS.......3296
      IGNITION KEY REMINDER.......3301
      MARK LAMP LEFT ON WARNING.......3303
      DOOR AJAR WARNING.......3305
      SEATBELT WARNING TIMER.......3306
      PARKING BRAKE WARNING.......3307
      DECAYED ROOM LAMP TIMER.......3308
      IGNITION KEY HOLE ILLUMINATION.......3309
      REAR DEFOGGER TIMER.......3311
      DOOR LOCK/UNLOCK CONTROL.......3312
      TIME LAG POWER WINDOW CONTROL.......3316
      REKES.......3317
      THEFT WARNING.......3319
      RK-STICS.......3323
      IMMOBILIZER (FOR D27DT ENGINE EQUIPPED VEHICLE).......3329
        CIRCUIT DIAGRAM.......3330
        COMPONENTS.......3331
        SCHEMATIC DIAGRAM.......3332
    INSTRUMENT PANEL.......3333
      CLUSTER.......3334
      BLACK-FACE TYPE CLUSTER.......3336
        DIRECT INJECTION DIESEL EQUIPPED VEHICLE (WITH CAN).......3337
        CIRCUIT DIAGRAM AND CONNECTER PIN ARRANGEMENT.......3338
      CLEAR GLASS TYPE CLUSTER.......3339
        CIRCUIT DIAGRAM AND CONNECTER PIN ARRANGEMENT.......3340
        INDIRECT INJECTION DIESEL EQUIPPED VEHICLE (WITHOUT CAN.......3341
      MAINTENANCE AND REPAIR.......3343
      METERS/INDICATORS/WARNING LIGHTS.......3350
      MULTI-METER.......3361
      ELECTRONIC COMPASS.......3362
      SPEED SENSING INDICATOR / BAROMETR.......3363
      ALTIMETER (ABSOLUTE ALTIMETER).......3365
      RELATIVE ALTIMETER.......3366
    SWITCHES.......3368
      COMPONENTS LOCATOR.......3369
      FUNCTION AND CIRCUIT OF SWITCHES.......3372
      LEFT SWITCH PANEL.......3382
      STEERING WHEEL REMOTE CONTROL SWITCH.......3385
      SEAT WARMER SWITCH.......3387
      MULTI-FUNCTION SWITCH.......3389
      CONNECTOR PIN ARRANGEMENT.......3391
      FUNCTION AND COMPOSITION OF SWITCHES.......3392
      RAIN SENSING WIPER SYSTEM.......3398
      AUTO LIGHT SYSTEM.......3406
      SEAT MEMORY SWITCH.......3409
        FUNCTION DESCRIPTION.......3411
      WINDOW SWITCH.......3414
    LAMPS.......3416
      LAMP LOCATIONS.......3417
      SPECIFICATIONS.......3418
      MAINTENANCE AND ADJUSTMENT.......3419
      MEASUREMENT OF HEADLAMP AIMING.......3421
      TROUBLE DIAGNOSIS.......3422
      EXTERIOR LAMPS.......3423
      INTERIOR LAMPS.......3428
    WIPER & WIPER MOTOR/HORN.......3432
      COMPONENTS LOCATOR.......3433
      INSPECTION.......3437
      HORN.......3443
  ELECTRONIC WIRING DIAGRAM.......3444
    SECTION 1.......3444
      HOW TO READ ELECTRICAL WIRING DIAGRAM.......3445
      CIRCUIT IDENTIFICATION SYMBOL.......3447
      HOW TO CHECK TERMINAL NUMBER OF CONNECTOR.......3450
      PART LOCATION ACCORDING TO PART NUMBER.......3451
      ELECTRIC SYMBOLS.......3452
      ABBREVIATIONS.......3453
    SECTION 2.......3457
      POSITION OF CONNECTOR, GROUND & SPLICE PACK.......3458
      CONNECTOR, GROUND & SPLICE PACK INFORMATION.......3459
      COMPONENTS LOCATION.......3463
      WIRING HARNESS, CONNECTOR & GROUND LOCATION.......3464
      CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION.......3483
    SECTION 3.......3491
      POWER WIRING DIAGRAM (DSL).......3492
      POWER WIRING DIAGRAM (GSL).......3508
      POWER WIRING DIAGRAM (XDi, 2004 MODEL ~ ).......3524
    SECTION 4.......3536
      ENGINE ROOM FUSE & REALY BLOCK.......3537
      I.P FUSE & RELAY BOX.......3545
    SECTION 5.......3551
      STARTING & CHARGING.......3556
      PREHEATING UNIT CIRCUIT.......3562
      EGR (EXHAUST GAS RECIRCULATION) CONTROL CIRCUIT (DSL).......3566
      ECU (ELECTRONIC CONTROL UNIT) (E23).......3570
      ECU (ELECTRONIC CONTROL UNIT) (E28, E32).......3578
      ECU(XDi).......3590
      DIAGNOSIS CIRCUIT.......3596
      TCU (TRANSMISSION CONTROL UNIT) (4-SPEED).......3600
      TCU (5-SPEED).......3606
      TCCU (TRANSFERCASE CONTROL UNIT).......3610
      TOD(TORQUE ON DEMAND).......3616
      BRAKE SYSTEM.......3620
      A/T SHIFT LOCK CIRCUIT.......3626
      AIR BAG & SIDE AIR-BAG CIRCUIT.......3628
      CLUSTER.......3630
      MULTI METER CIRCUIT.......3638
      RAIN SENSING WIPER CIRCUIT.......3640
      POWER SEAT CIRCUIT.......3644
      FRT SEAT WARMER(W/O MEMORY).......3646
      POWER O/SIDE MIRROR, DEFOGGER SEAT WARMER CIRCUIT.......3648
      POWER O/SIDE MIRROR, DEFOGGER CIRCUIT (W/O MEMORY).......3650
      CENTRAL DOOR LOCKING SYSTEM.......3654
      SEAT BELT, TENSION REDUCER CIRCUIT (2002 MODEL ONLY).......3656
      PASSENGER POWER SEAT CIRCUIT.......3658
      AUTO LIGHT CONTROL CIRCUIT.......3660
      STICS.......3664
      POWER WINDOW CIRCUIT.......3676
      REAR GLASS WIPER & WASHER CIRCUIT.......3678
      CIGAR LIGHTER CIRCUIT.......3682
      REKES CIRCUIT (~ 2003 MODEL).......3684
      SUN ROOF CIRCUIT.......3686
      HEAD LAMP CIRCUIT.......3688
      HEAD LAMP LEVELING DEVICE CIRCUIT.......3690
      DRL (DAY TIME RUNNING LIGHT) UNIT (EU).......3692
      TAIL LAMP CIRCUIT.......3694
      TURN SIGNAL & HAZARD LAMP CIRCUIT.......3698
      FOG LAMP CIRCUIT.......3702
      STOP & BACK UP LAMP CIRCUIT.......3706
      INTERIOR LAMP CIRCUIT.......3708
      AUTO DIMMING ROOM MIRROR CIRCUIT.......3710
      AUDIO, DIGITAL CIOCK CIRCUIT.......3712
      AUDIO(MULTI VISION).......3714
      AIR-CON (MANUAL, DSL).......3724
      C__EPC_EY230EWD05045.pdf.......3732
      FATC (FULL AUTO TEMPERATURE CONTROL) CIRCUIT.......3738
      PARKING AID CIRCUIT.......3740
      TRAILER CONNECTOR CIRCUIT.......3742
      P.T.C HEATER(POSITIVE TEMPERATURE COEFFICIENT).......3744
      F.F.H (FUEL FIRED HEATER).......3746
      S.S.P.S.......3748
  SUPPLEMENT REXTON 2 .......3750
    GENERAL INFORMATION.......3750
      DIMENSIONS.......3751
      VEHICLE IDENTIFICATION.......3752
      SPECIFICATIONS.......3753
      RECOMMENDED FLUIDS AND LUBRICANTS.......3755
      LIFTING POINTS.......3756
      TIGHTENING TORQUE OF STANDARD BOLTS.......3757
    FUSE & RELAY.......3758
    FUSES AND RELAYS.......3759
    RK STICS.......3774
    RKSTICS (REKES+STICS).......3775
    SEAT POSITION WITH.......3825
    SPWM (Seat Position with Memory) UNIT.......3826
    EASY ACCESS AND SEAT MEMORY SWITCH.......3842
    VARIABLE SEAT WARMER SYSTEM.......3848
    IMMOBILIZER SYSTEM.......3853
    CLUSTER.......3862
    INSTRUMENT CLUSTER.......3863
    SWITCH / ELECTRIC PARTS.......3887
      GENERAL INFORMATION.......3888
    CENTER FASCIA & BEZEL SWITCH ASSEMBLY.......3890
    4WD SWITCH.......3908
    OUTSIDE REARVIEW MIRROR FOLDING AND.......3912
    OVERHEAD CONSOLE SWITCH.......3920
    POWER WINDOW MAIN SWITCH.......3928
    PASSENGERS POWER WINDOW SWITCH.......3936
    REAR DOOR POWER WINDOW SWITCH.......3938
    DRIVERS POWER WINDOW MOTOR.......3941
    REMOTE CONTROL SWITCHES ON STEERING WHEEL.......3949
    MULTIFUNCTION SWITCH.......3954
    CIGARETTE LIGHTER AND POWER OUTLET.......3963
    HORN AND SIREN.......3966
    RAIN SENSOR UNIT.......3969
    PARKING AID SYSTEM.......3985
    MULTI JACK STATION.......3996
    AV SYSTEM.......4008
    TUNER.......4017
    DSP AMPLIFIER.......4020
    DVD CHANGER.......4023
    NAVIGATION UNIT.......4026
    GPS ANTENNA.......4028
    REMOVAL OF CENTER SPEAKER (DVD SYSTEM).......4030
    REMOVAL OF WOOFER SPEAKER (DVD SYSTEM).......4031
    DOOR SPEAKER (INCLUDING TWEETER SPEAKER).......4032
    TV ANTENNA MODULE.......4034
    RADIO ANTENNA MODULE.......4035
    AUX TERMINAL (FOR VEHICLE WITH AV SYSTEM).......4036
    LAMP.......4038
      BULB SPECIFICATIONS.......4039
      FRONT LAMPS.......4040
      REAR LAMP.......4053
      INTERIOR LAMPS.......4060
    AWD (All Wheel Drive).......4069
    AXLE.......4090
      IOP (Integrated Oil Pan) Front Axle.......4091
      INDEPENDENT SUSPENSION TYPE REAR AXLE.......4105
    IWE LOCKING HUB SYSTEM.......4114
    IRS SUSPENSION.......4130
    SUSPENSION.......4131
    IRS TYPE REAR SUSPENSION.......4132
    TGS LEVER.......4144
    TGS LEVER.......4145
    AIR CONDITIONING SYSTEM.......4161
    BODY.......4181
      DIMENSIONS.......4182
      CENTER CONSOLE.......4198
      WIPER AND WASHER.......4201
      FENDER PANEL.......4209
      FRONT BUMPER ASSEMBLY.......4214
      REAR BUMPER ASSEMBLY.......4218
      HOOD ASSEMBLY.......4223
      RADIATOR GRILLE.......4227
      SEAT.......4228
      SEAT BELT.......4231
  ELECTRONIC WIRING DIAGRAM REXTON 2.......4233
    SECTION 1.......4233
      HOW TO READ ELECTRICAL WIRING DIAGRAM.......4234
      CIRCUIT IDENTIFICATION SYMBOL.......4235
      FUNCTION OF POWER SUPPLY LINE (NUMBER).......4236
      WIRING HARNESS COLOR IDENTIFICATION.......4237
      HOW TO CHECK TERMINAL NUMBER OF CONNECTOR.......4238
      PART LOCATION ACCORDING TO PART NUMBER.......4239
      ELECTRIC SYMBOLS.......4240
    SECTION 2.......4241
      WIRING HARNESS, COMPONENTS LOCATION.......4242
      W/H ENGINE ROOM.......4282
      W/H MAIN.......4284
      W/H FLOOR.......4287
      W/H ROOF.......4290
      W/H DRIVER DOOR.......4291
      W/H PASSENGER DOOR.......4292
      W/H RR DOOR.......4293
      W/H TAIL GATE.......4294
    SECTION 3.......4295
      ENGINE ROOM FUSE & RELAY BOX.......4296
      I/P - FUSE BOX.......4299
      I/P - RELAY BOX.......4301
    SECTION 4.......4302
      ENGINE ROOM FUSE & RELAY BOX CIRCUIT.......4303
      I/P - FUSE BOX CIRCUIT.......4311
      I/P - RELAY BOX CIRCUIT.......4318
    SECTION 5.......4323
      STARTING & CHARGING.......4326
      PREHEATING CIRCUIT I - AQGS(D27DTP).......4328
      PREHEATING CIRCUIT II (D27DT).......4330
      ECU (ENGINE CONTROL UNIT - D27DTP).......4332
      ECU (ENGINE CONTROL UNIT - D27DT).......4338
      ECU (ENGINE CONTROL UNIT - GSL G32D).......4344
      DIAGNOSIS CIRCUIT.......4350
      TCU (5SPEED - A/T).......4352
      TCCU.......4358
      TOD.......4360
      EAS.......4362
      EPB.......4364
      ABS/ESP.......4366
      S.S.P.S.......4374
      AIR-BAG (SIDE AIR-BAG).......4378
      POWER SEAT - DRIVER (W/ MEMORY).......4380
      POWER SEAT - PASSENGER.......4388
      ELECTRIC OUTSIDE MIRROR & FOLDING (W/O MEMORY).......4390
      FRT SEAT WARMER (W/ MEMORY).......4392
      FRT SEAT WARMER (W/O MEMORY).......4394
      RR SEAT WARMER.......4396
      STICS.......4400
      RR DPS WIPER & WASHER (W/ FLIP UP GLASS).......4430
      RR STANDARD WIPER & WASHER.......4432
      POWER WINDOW CIRCUIT.......4434
      HORN.......4436
      CIGAR LIGHTER & POWER OUTLET CIRCUIT.......4438
      SUN ROOF CIRCUIT.......4440
      HEAD LAMP & DRL (DAY TIME RUNNING LIGHT) UNIT CIRCUIT.......4442
      HLLD (HEAD LAMP LEVELG DEVICE) CIRCUIT.......4444
      TAIL LAMP CIRCUIT.......4446
      TURN SIGNAL & HAZARD LAMP CIRCUIT.......4448
      TRAILER LAMP CIRCUIT.......4450
      FOG LAMP CIRCUIT.......4452
      STOP & BACK-UP LAMP CIRCUIT.......4454
      INTERIOR LAMP CIRCUIT.......4456
      AUTO DIMMING ROOM MIRROR CIRCUIT.......4458
      AUDIO.......4460
      A/V SYSTEM.......4462
      PARKING AID SYSTEM.......4472
      PTC (POSITIVE TEMPERATURE COEFFICIENT) HEATER.......4476
      FFH (FUEL FIRED HEATER).......4478
      FATC (FULL AUTO TEMP. CONTROL) CIRCUIT.......4486
2002-2003 Rexton.......4496
  INDEX OF VOL. 1.......4496
  INDEX OF VOL. 2.......4502
  0B - GENERAL INFORMATION.......4512
  01 - ENGINE.......4526
    1A - ENGINE GENERAL INFORMATION.......4526
    1B1_1 - M162 ENGINE MECHANICAL.......4553
    1B1_2 - M162 ENGINE MECHANICAL.......4583
    1B1_3 - M162 ENGINE MECHANICAL.......4612
    1B1_4 - M162 ENGINE MECHANICAL.......4640
    1B2_1 - M161 ENGINE MECHANICAL.......4673
    1B2_2 - M161 ENGINE MECHANICAL.......4712
    1B2_3 - M161 ENGINE MECHANICAL.......4748
    1B3_1 - DIESEL ENGINE MECHANICAL.......4781
    1B3_2 - DIESEL ENGINE MECHANICAL.......4817
    1B3_3 - DIESEL ENGINE MECHANICAL.......4837
    1B3_4 - DIESEL ENGINE MECHANICAL.......4862
    1B3_5 - DIESEL ENGINE MECHANICAL.......4888
    1B3_6 - DIESEL ENGINE MECHANICAL.......4913
    1D - ENGINE COOLING.......4946
    1E - ENGINE ELECTRICAL.......4986
    1F1 - M162 ENGINE CONTROLS.......5019
    1F2_1 - M161 ENGINE CONTROLS.......5123
    1F2_2 - M161 ENGINE CONTROLS.......5168
    1F3_1 - DIESEL ENGINE CONTROLS.......5229
    1F3_2 - DIESEL ENGINE CONTROLS.......5259
    1G - ENGINE INTAKE & EXHAUST.......5300
  02 - SUSPENSION.......5321
    2C - FRONT SUSPENSION.......5321
    2D - REAR SUSPENSION.......5341
    2E - TIRES AND WHEELS.......5357
  03 - DRIVELINE _AXLE.......5375
    3A - FRONT AXLE.......5375
    3C - PROPELLER SHAFT.......5405
    3D - REAR AXLE.......5417
  04 - BRAKES.......5440
    4A - BRAKE SYSTEM.......5440
    4B - FRONT BRAKE.......5465
    4C - REAR BRAKE.......5479
    4D - PARKING BRAKE.......5501
    4E_1 - ABS SYSTEM AND TRACTION CONTROL SYSTEM.......5511
    4E_2 - ABS SYSTEM AND TRACTION CONTROL SYSTEM.......5550
    4E_3 - ABS SYSTEM AND TRACTION CONTROL SYSTEM.......5582
  05 - TRANSMISSION (A-T & M-T).......5607
    5A_1 - AUTOMATIC TRANSMISSION.......5607
    5A_2 - AUTOMATIC TRANSMISSION.......5662
    5A_3 - AUTOMATIC TRANSMISSION.......5726
    5A_4 - AUTOMATIC TRANSMISSION.......5765
    5B - MANUAL TRANSMISSION.......5825
    5C - CLUTCH.......5874
    5D1 - PART TIME - T_C.......5891
    5D2_1 - TRANSFER CASE - TOD.......5934
    5D2_2 - TRANSFER CASE - TOD.......5987
  06 - STEERING.......6023
    6A - POWER STEERING.......6023
    6E - STEERING COLUMN.......6046
  07 - HVAC (HEATING, VENTILATION & AIR CONDITIONING).......6062
    07A - HEATING AND VENTILATION SYSTEM.......6062
    07B - GENERAL HVAC (HEATING, VENTILATION AND AIR CONDITIONING) SYSTEM.......6080
    07C - MANUAL CONTROL HEATING, VENTILATION AND AIR CONDITIONING SYSTEM.......6107
    07D - AUTOMATIC CONTROL HEATING, VENTILATION AND AIR CONDITIONING SYSTEM.......6116
  08 - RESTRAINTS.......6150
    8A - SEAT BELTS.......6150
    8B - RESTRAINTS.......6159
  09 - BODY & ACESSORIES.......6179
    9A - GENERAL BODY.......6179
    9B - BODY INTERIOR.......6188
    9C - BODY EXTERIOR.......6209
    9D - BODY ELECTRICAL.......6268
    9E - BODYS MEASURING DIMENSION.......6355
2004.04 Edition.......6367
  SERVICE MANUAL.......6367
    WML_101.......6367
      VEHICLE GENERAL.......6367
        1. VEHICLE SPECIFICATIONS.......6369
        2. VEHICLE IDENTIFICATION.......6374
        3. GUIDELINES FOR SERVICE WORK SAFETY.......6376
        4. LIFTING POINTS.......6383
        5. TIGHTENING TORQUE OF STANDARD BOLTS.......6384
        6. CLEANNESS.......6385
    WML_201.......6391
      ENGINE ASSEMBLY.......6391
        GENERAL.......6391
          1. SPECIFICATIONS.......6391
    WML_202.......6393
      FUEL SYSTEM.......6393
        GENERAL.......6393
          1. FUEL SYSTEM SPECIFICATION.......6393
        CONFIGURATION AND PROCESS.......6395
          1. FUEL SYSTEM.......6395
    WML_204.......6400
      EXHAUST SYSTEM.......6400
        OVERVIEW AND OPERATION PROCESS.......6400
          1. CRANKCASE VENTILATION SYSTEM.......6400
    WML_205.......6404
      LUBRICATION SYSTEM.......6404
        OVERVIEW AND OPERATION PROCESS.......6404
          1. OIL CIRCULATION.......6404
    WML_206.......6405
      ENGINE ELECTRICAL.......6405
        OVERVIEW AND OPERATION PROCESS.......6405
          1. IGNITION SYSTEM.......6405
    WML_207.......6406
    WML_208.......6407
      ENGINE CONTROLS.......6407
        GENERAL.......6407
          1. ENGINE AND ECM PROBLEM CHECK REPORT.......6407
          2. SPECIFICATIONS.......6409
        OVERVIEW AND OPERATION PROCESS.......6411
          1. SCHEMATIC AND ROUTING DIAGRAMS.......6411
    WML_209.......6419
      CRUISE CONTROL SYSTEM.......6419
        OVERVIEW AND OPERATION PROCESS.......6419
          1. CRUISE CONTROL SWITCH.......6419
          2. CIRCUIT DIAGRAM.......6421
          3. HOW TO OPERATE CRUISE CONTROL SWITCH.......6422
    WML_301.......6427
      ENGINE ASSEMBLY.......6427
        GENERAL.......6427
          1. SPECIFICATIONS.......6427
    WML_302.......6429
      FUEL SYSTEM.......6429
        GENERAL.......6429
          1. FUEL SYSTEM SPECIFICATION.......6429
        OVERVIEW AND OPERATION PROCESS.......6431
          1. FUEL SYSTEM.......6431
    WML_303.......6433
    WML_304.......6434
    WML_305.......6435
      LUBRICATION SYSTEM.......6435
        GENERAL.......6435
          1. ENGINE OIL SPECIFICATION.......6435
        OVERVIEW AND OPERATION PROCESS.......6436
          1. OIL CIRCULATION.......6436
    WML_306.......6437
      ENGINE ELECTRICAL.......6437
        OVERVIEW AND OPERATIONPROCESS.......6437
          1. IGNITION SYSTEM.......6437
    WML_307.......6438
    WML_308.......6439
      ENGINE CONTROLS.......6439
        GENERAL.......6439
          1. SPECIFICATIONS.......6439
        OVERVIEW AND OPERATION PROCESS.......6441
          1. SCHEMATIC AND ROUTING DIAGRAMS.......6441
    WML_309.......6448
      CRUISE CONTROL SYSTEM.......6448
        OVERVIEW AND OPERATION PROCESS.......6448
          1. CRUISE CONTROL SWITCH.......6448
          2. CIRCUIT DIAGRAM.......6450
          3. HOW TO OPERATE CRUISE CONTROL SWITCH.......6451
    WML_401.......6456
      ENGINE GENERAL.......6456
        GENERAL.......6458
          1. STRUCTURE.......6458
        OVERVIEW AND OPERATION PROCESS.......6461
          1. ENGINE CONTROLS COMPONENTS.......6461
          2. INTAKE SYSTEM COMPONENTS.......6464
          3. EXHAUST SYSTEM COMPONENTS.......6466
          4. LUBRICATION SYSTEM COMPONENTS.......6468
          5. COOLING SYSTEM COMPONENTS.......6470
          6. FUEL SYSTEM COMPONENTS.......6472
    WML_402.......6474
      ENGINE ASSEMBLY.......6474
        GENERAL.......6474
          1. D27DT ENGINE STRUCTURE.......6474
          2. SPECIFICATIONS.......6478
          3. ENGINE PERFORMANCE CURVE.......6479
          4. TIGHTENING TORQUE.......6481
    WML_403.......6484
      ENGINE FUEL SYSTEM.......6484
        GENERAL.......6484
          1. CAUTIONS FOR DI ENGINE.......6484
        OVERVIEW AND OPERATION PROCESS.......6487
          1. FUEL INJECTION SYSTEM.......6487
    WML_404.......6495
      ENGINE INTAKE SYSTEM.......6495
        OVERVIEW AND OPERATION PROCESS.......6495
          1. COMPONENTS LOCATOR.......6495
          2. AIR FLOWS.......6496
    WML_405.......6497
      ENGINE EXHAUST SYSTEM.......6497
        OVERVIEW AND OPERATION PROCESS.......6497
          1. COMPONENTS LOCATOR.......6497
          2. EXHAUST GAS FLOWS.......6498
    WML_406.......6499
      ENGINE LUBRICATION SYSTEM.......6499
        GENERAL.......6499
          1. SPECIFICATIONS.......6499
        OVERVIEW AND OPERATION PROCESS.......6500
          1. COMPONENTS LOCATOR.......6500
          2. LUBRICATION SYSTEM LAYOUT.......6501
          3. LUBRICATION DIAGRAM.......6502
          4. BLOW-BY GAS REDUCTION DEVICE.......6503
    WML_407.......6504
      ENGINE COOLING SYSTEM.......6504
        GENERAL.......6504
          1. SPECIFICATIONS.......6504
        OVERVIEW AND OPEATION PROCESS.......6505
          1. COMPONENTS LOCATOR.......6505
          2. COOLING FLOWS.......6506
          3. FUNCTION DESCRIPTION.......6507
    WML_408.......6509
      ENGINE ELECTRIC SYSTEM.......6509
        GENERAL.......6509
          1. SPECIFICATIONS.......6509
        OVERVIEW AND OPERATION PROCESS.......6510
          1. SENSORS IN ENGINE COMPARTMENT.......6510
          2. PREHEATING SYSTEM COMPARTMENT.......6511
          3. ELECTRIC DEVICES IN ENGINE COMPARTMENT.......6512
          4. CIRCUIT DIAGRAM OF PREHEATING SYSTEM.......6513
          5. CIRCUIT DIAGRAM OF STARTING AND ALTERNATOR.......6514
    WML_409.......6515
      ENGINE CONTROL SYSTEM.......6515
        OVERVIEW AND OPERATION PROCESS.......6515
          1. ENGINE ECU AND OTHER COMPONENTS.......6515
          2. FUEL PRESSURE CONTROL.......6518
          3. FUEL INJECSTION CONTROL.......6519
          4. FUEL FLOW CONTROL.......6521
          5. INDIVIDUAL INJECTOR CALIBRATION (C2I).......6528
          6. MINIMUM DRIVE PULSE (MDP) LEARNING.......6530
    WML_410.......6531
      CRUISE CONTROL SYSTEM.......6531
        OVERVIEW AND OPERATION PROCESS.......6531
          1. CRUISE CONTROL SWITCH.......6531
          2. CIRCUIT DIAGRAM.......6533
          3. HOW TO OPERATE CRUISE CONTROL SWITCH.......6534
    WML_501.......6539
      FUSES AND RELAYS.......6539
        GENERAL.......6541
          1. GENERAL INFORMATION.......6541
        OVERVIEW AND OPERATION PROCESS.......6544
          1. COMPARTMENT.......6544
          2. ELECTRIC COMPONENTS LOCATOR.......6550
    WML_502.......6551
      STICS.......6551
        GENERAL.......6551
          1. SPECIFICATIONS.......6551
          2. RATED LOAD.......6551
          3. CHATTERING OF INPUT SIGNALS.......6552
        OVERVIEW AND OPERATION PROCESS.......6553
          1. REMOTE KEYLESS ENTRY SYSTEM (REKES).......6553
          2. REKES + STICS (RKSTICS) COMPONENTS LOCATOR.......6555
          3. REKES + STICS (RKSTICS) OPERATING PROCESS.......6556
          4. IMMOBILIZER (FOR D27DT ENGINE EQUIPPED VEHICLE).......6582
          5. RK-STICS CIRCUIT DIAGRAM.......6583
          6. IMMOBILIZER CIRCUIT DIAGRAM.......6588
    WML_503.......6591
      CLUSTER.......6591
        OVERVIE AND OPERATION PROCESS.......6591
          1. APPEARANCE AND CIRCUIT DIAGRAM.......6591
          2. METERS/INDICATORS/WARNING LIGHTS.......6600
          3. MULTI-METER OPERATING PROCESS.......6613
    WML_504.......6618
      SWITCH.......6618
        OVERVIEW AND OPERATION PROCESS.......6618
          1. COMPONENTS LOCATOR.......6618
    WML_505.......6621
      LAMP.......6621
        GENERAL.......6621
          1. SPECIFICATIONS.......6621
        OVERVIEW AND OPERATION PROCESS.......6622
          1. LOCATIONS.......6622
    WML_506.......6623
      WIPER & WASHER.......6623
        OVERVIEW AND OPERATION PROCESS.......6623
          1. COMPONENTS LOCATOR.......6623
    WML_507.......6624
      RAIN SENSOR.......6624
        OVERVIEW AND OPERATION PROCESS.......6624
          1. OPERATION PROCESS.......6624
          2. OPERATION MODE.......6625
          3. OPERATIONAL CHARACTERISTICS OF RAIN SENSOR.......6627
          4. REAR WIPER CONTROL SYSTEM.......6629
          5. AUTO LIGHT SYSTEM.......6633
    WML_601.......6635
      BTRA 4 AUTO TRANSMISSION.......6635
        GENERAL.......6635
          1. SPECIFICATIONS.......6635
          2. FASTENER TIGHTENING SPECIFICATIONS.......6639
        OVERVIEW AND OPERATION PROCESS.......6640
          1. DESCRIPTION AND OPERATION.......6640
          2. OPERATORS INTERFACES.......6641
          3. CONTROL SYSTEMS.......6643
          4. ELECTRONIC CONTROL SYSTEM.......6643
          5. COMMUNICATION SYSTEMS.......6653
          6. HYDRAULIC CONTROL SYSTEM.......6654
          7. POWER TRAIN SYSTEM.......6664
          8. POWER FLOWS.......6670
          9. SCHEMATIC AND ROUTING DIAGRAMS.......6691
    WML_602.......6696
      DC-5 SPEED AUTOMATIC TRANSMISSION.......6696
        GENERAL.......6696
          1. SPECIFICATIONS.......6696
        OVERVIEW AND OPERATION PROCESS.......6698
          1. OVERVIEW.......6698
          2. CHARACTERISTICS.......6699
          3. STRUCTURE.......6700
          4. PERFORMANCE CURVE AND GENERAL CHARACTERISTICS.......6701
          5. POWER FLOW.......6703
          6. CIRCUIT DIAGRAM.......6711
    WML_603.......6713
      MTMANUAL TRANSMISSION.......6713
        GENERAL.......6713
          1. SPECIFICATIONS.......6713
        OVERVIEW AND OPERATION PROCESS.......6714
          1. OVERVIEW.......6714
          2. SYSTEM COMPONENTS.......6715
          3. SHIFTING MECHANISM.......6727
          4. CIRCUIT DIAGRAM (BACKUP LAMP).......6735
    WML_604.......6736
      CLUTCH.......6736
        GENERAL.......6736
          1. SPECIFICATIONS.......6736
          2. TIGHTENING TORQUE.......6736
        OVERVIEW AND OPERATION PROCESS.......6737
          1. OVERVIEW.......6737
          2. COMPONENTS AND LOCATIONS.......6738
    WML_605.......6741
      PART TIME TRNASFER CASE.......6741
        GENERAL.......6741
          1. SPECIFICATIONS.......6741
        OVERVIEW AND OPERATION PROCESS.......6742
          1. OVERVIEW.......6742
          2. OPERATION.......6742
          3. SECTIONAL DIAGRAM.......6743
          4. SYSTEM LAYOUT.......6745
          5. SYSTEM OPERATION.......6746
          6. POWER FLOW.......6752
          7. CIRCUIT DIAGRAM (DI & 5-SPEED A/T).......6756
    WML_606.......6757
      TORQUE ON DEMAND(TOD).......6757
        GENERAL.......6757
          1. SPECIFICATIONS.......6757
        OVERVIEW AND OPERATION PROCESS.......6758
          1. OVERVIEW.......6758
          2. POWER FLOW.......6761
          3. CIRCUIT DIAGRAM.......6764
    WML_607.......6765
      AXLE.......6765
        GENERAL.......6765
          1. SPECIFICATIONS.......6765
    WML_608.......6766
      PROPELLER SHAFT.......6766
        GENERAL.......6766
          1. SPECIFICATION.......6766
        OVERVIEW AND OPERATION PROCESS.......6767
          1. OVERVIEW.......6767
          2. COMPONENT LOCATOR.......6768

 

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