Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere Tractors 5403, 5600, 5605, 5700, 5705 Brazil, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).

John Deere Tractors 5403, 5600, 5605, 5700, 5705 workshop technical service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm4812 - tractors 5403, 5605 and 5705 Technical Manual.pdf
tm4812 - tractors 5403, 5605 and 5705 Technical Manual.epub

PRODUCT DETAILS:
Total Pages: 971 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
   General Information
      Safety
   Repairing the Electric System
      Battery, Starter Motor and Alternator
      Electric System Components
      Electric Wiring Harness
   Repairing the Power Train
      Clutch - TSS Transmission
      Carraro Clutch Assembly - (up to series 13693)
      LUK Clutch Assembly - (as from series 13694)
      TSS Transmission
      PTO Drive Shaft
      Differential
      Final Drive
      Mechanical Front Wheel Drive
   Repairing the Steering and Brakes
      Steering Repair
      Brakes Repair
      Steering Cylinder - 2WD Axle
   Hydraulic Repair
      Hydraulic Pump and Filter
      Bosch Hydraulic Pump
      Hydraulic Oil Cooler
      Rockshaft
      Selective Control Valve
      Third Remote Control Valve
   Mechanical Front Wheel Drive
      MFWD Special Tools
      Technical Data and Adjustment Values
      Disassembly
      Assembling the Differential
      Pinion Depth
      Adjusting Backlash
      Housing Assemble
      Assemble MFWD Axle Shaft
      Planetary Gear
      Assemble Hydraulic Cylinder
      Toe-In Adjustment
   ROPS
      Roll Over Protection Structure - ROPS
   Electric System: Operation and Tests
      Location of the Components
      Multitest Identification
      Electrical System Theory of Operation
      Diagnosing, Checking and Adjusting the Electrical System
      General Electric Schematic
   Transmission: Operation, Tests and Adjustments.
      Location of Components - Transmission TSS
      Carraro Clutch - Theory of Operation
      Eaton Clutch and Transmission TSS -Theory of Operation -
      Diagnostics, Tests and Adjustments - TSS Transmission
   Brake and Steering: Operation, Tests and Adjustments.
      Location of the Components
      Steering and Brake -Theory of Operation
      Steering and Brake - Diagnosis, Tests and Adjustments
   Hydraulics: Operation, Tests and Adjustments.
      Location of the Components
      Digital Temperature and Presure Analyzer
      Hydraulic System - Theory of Operation
      Hydraulic System - Diagnosis
      Hydraulic Tests-Without SCV
      Hydraulic Tests-With SCV
      Hydraulic Tests-All
      Adjustments
      Hydraulic Schematics
      Others

tm4812 - tractors 5403, 5605 and 5705

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Handle Fluids Safely-Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Service Cooling System Safely

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work in Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Keep ROPS Installed Properly

Service Tires Safely

Avoid Harmful Asbestos Dust

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Use Proper Tools

Dispose of Waste Properly

Live With Safety

Section 40: Repairing the Electric System

Group 05: Battery, Starter Motor and Alternator

Removing and Installing the Battery

Removing and Installing the Starter Motor

Replacing the Alternator/Regulator

Group 10: Electric System Components

Other Material

Replacing the Air Filter Restriction Sensor

Replacing the Coolant Temperature Sensor

Replacing the Engine Speed Sensor

Replacing the Fuel Shut Off Solenoid

Replacing the Engine Oil Pressure Switch

Replacing the Key Switch

Replacing the Tractor Light Switch

Replacing the Direction Indicator Command

Replacing the Dashboard

Replacing the PTO Switch

Replacing the Starter Protection Switch

Replacing the Fuel Level Sender

Group 15: Electric Wiring Harness

Special Tools

Replace Connector Body-Blade Terminals

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Replacing the Front Electric Wiring Harness

Replace the Rear Electric Harness

Replacing the Battery Harness

Replacing the Rear Working Lights Harness

Section 50: Repairing the Power Train

Group 05: Clutch - TSS Transmission

Other Material

Separate Engine from Clutch Housing

Install Engine to Clutch Housing

Replacing the Clutch Housing Seal

Inspect and Repair Clutch Pedal and Linkage

Adjusting the Clutch Pedal Free Play

Group 10: Carraro Clutch Assembly - (up to series 13693)

Essential or Special Tools

Special Tools

Other Material

Remove and Install the Clutch Assembly

Disassemble and Inspect the Clutch Assembly

Assemble the Clutch Assembly

Adjust the Traction Clutch Finger

Adjust the PTO Clutch Release Finger

Remove and Check the Clutch and Shafts Release Mechanism

Install Clutch Release Mechanism and Shafts

Adjusting the Clutch Pedal Free play

Group 11: LUK Clutch Assembly - (as from series 13694)

Special Tools

Specifications

Remove and Install the Clutch Assembly

Disassemble and Inspect the Clutch Housing

Clutch Assembly

Adjust the Traction Clutch Fingers

Adjusting the PTO Clutch Fingers

Group 15: TSS Transmission

Other Material

Separate the Clutch Housing from the Transmission

Install Clutch Housing to Transmission

Inspect and Repair the Gear and Range Shift Levers

Inspect and Repair the Range Shift Lever

Remove Transmission

Disassemble and Inspect Transmission

Assemble Transmission

Install Transmission

Parking Brake Components for Tractors as from 18041 Series

Install Park Brake Components (park)

Disassemble, Inspect and Assemble the Gear Shift Shaft Assemblies

Disassemble, Inspect and Assemble the Top Transmission Shaft - Transmission with Synchronized Top Shaft (TSS)

Top Mounted Shaft

Assemble Top Shaft

Exploded View of the Top Shaft Collar Shift

Disassemble, Inspect, and Assemble Range Reduction Shaft

Disassemble, Inspect and Assemble Driven Shaft

Remove, Inspect and Install MFWD and Range Gears

Remove, Inspect and Install Reverse Idler Shaft.

Group 20: PTO Drive Shaft

Other Material

Inspect and Repair the PTO Lever and Linkage

Remove and Install the PTO Drive Shaft Assembly

Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly

Group 25: Differential

Essential or Special Tools

Remove and Install Differential Assembly

Disassemble, Inspect, and Assemble Differential Assembly

Remove and Inspect Differential Drive Shaft

Install Differential Drive Shaft

Remove, Inspect, and Install Differential Lock Assembly

Differential Cone Point Adjustment

Differential Backlash Adjustment

Group 30: Final Drive

Tools and Service Equipment

Final Drive Turn Tool

Other Material

Remove and Install Final Drive Assembly

Remove and Inspect Planetary Drive Assembly

Install Planetary Drive Assembly

Remove, Inspect, and Install Axle Shaft Assembly

Group 35: Mechanical Front Wheel Drive

Special or Essential Tools

Other Material

Inspect and Repair the MFWD Lever and Linkage

Remove and Install the MFWD Drop Gearbox

Disassemble and Inspect MFWD Drop Gearbox

MFWD Drop Gearbox Cross Section

Assemble MFWD Drop Gearbox

Remove, Inspect and Install MFWD Drive Shaft

Section 60: Repairing the Steering and Brakes

Group 05: Steering Repair

Other Material

Special Tool

Replacement Kits

Remove and Install the Steering Column Valve

Disassemble and Inspect the Steering Valve

Assembling Steering Valve

Inspect and Replace the Steering Hydraulic Lines (Without Oil Cooler)

Inspect and replace the Steering Hydraulic Lines (With Oil Cooler)

Group 10: Brakes Repair

Other Material

Remove and Install the Brake Valve and Pedals

Disassemble and Inspect Brake Valve

Brake Valve Cross Section

Assemble Brake Valve

Remove and Inspect Brakes.

Install Brakes

Inspect and Replace Brake Hydraulic Lines

Group 15: Steering Cylinder - 2WD Axle

General Information

Special Tools

Specifications

Remove Steering Cylinder

Disassemble Steering Hydraulic Cylinder

Assembling the Hydraulic Cylinder

Install the steering cylinder

Section 70: Hydraulic Repair

Group 05: Hydraulic Pump and Filter

Remove, Inspect and Install Mesh Filter

Remove and Install the Hydraulic Pump

Remove Hydraulic Pump External Components

Assemble the Hydraulic Pump

Install External Hydraulic Pump Components

Remove and Install the Hydraulic/Tubing Filter

Inspect and Replace the Return/Supply Hydraulic Lines

Group 05A: Bosch Hydraulic Pump

Hydraulic Pump

Remove and Install Hydraulic Pump

Remove Hydraulic Pump External Components

Disassemble Hydraulic Pump

Assemble Bosch Hydraulic Pump

Group 06: Hydraulic Oil Cooler

Remove, inspect and install the Hydraulic Oil Cooler-5705

Group 10: Rockshaft

Other Material

Inspect and Repair Rockshaft Control Lever

Inspect and Repair Rockshaft Control Mechanism

Inspect and Repair the Draft Support Assembly

Replace Main Relief Valve

Replace Rockshaft Surge Relief Valve

Remove, Inspect and Install Rate-of-drop Valve

Replace the Hydraulic Lift Control Valve

Remove and Install the Rockshaft Case

Remove, Inspect, and Install Rockshaft Lift Arms

Remove, Inspect, and Install Rockshaft Piston and Cylinder

Group 15: Selective Control Valve

Other Material

Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)-Straddle Mount Tractors

Checking and Replacing the Hydraulic Hoses-Double Remote Control Valve

Group 16: Third Remote Control Valve

Other Material

Check and Repair the Lever and Linkage.

Remove and Install the Third Selective Control Valve.

Disassemble, Inspect and Assemble the third Selective Control Valve.

Check and Replace the hydraulic hoses-Third Selective Control Valve

Section 80: Mechanical Front Wheel Drive

Group 05: MFWD Special Tools

Special Tools

Group 10: Technical Data and Adjustment Values

Technical Data and Adjustment Values

Group 15: Disassembly

Disassemble MFWD Outer Drive

Group 20: Assembling the Differential

Assembly

Group 25: Pinion Depth

Pinion depth

Group 30: Adjusting Backlash

Adjust the Backlash

Group 35: Housing Assemble

Assemble the Housing

Group 40: Assemble MFWD Axle Shaft

Assemble MFWD Axle Shaft

Group 45: Planetary Gear

Planetary Gear

Group 50: Assemble Hydraulic Cylinder

Assemble Hydraulic Cylinder

Group 55: Toe-In Adjustment

Toe-In Adjustment

Section 90: ROPS

Group 10: Roll Over Protection Structure - ROPS

Remove and Install the ROPS

Section 240: Electric System: Operation and Tests

Group 05: Location of the Components

Information about the Location of the Components

Engine Electrical Components

Dashboard Components

Tractor Electrical Components

Group 06: Multitest Identification

Voltage Measurements

Low Voltage Electrical Current Measurements

Measuring the Electrical Current - Up to 10 Amperes

Resistance Measurements

Continuity Measurements

Temperature Measurements

Group 10: Electrical System Theory of Operation

Theory of Operation information

Fuse box

Fuse box

Fuse Size and Function - 5403 Tractor

Relays - 5403 Tractor

Relays

Starter Motor Operation

Charging System Operation

Lighting System Operation

Light Circuit

Direction Indicator

Hazard Lights

Field Lights

Transport Lights

Dashboard System Operation

PTO System Operation

Brake System Operation

Group 15: Diagnosing, Checking and Adjusting the Electrical System

Diagnostic Information

Wire Colors

Starter System Test Points-Normal Operation

Starter system test points-Correct Operation

Charging System Test Points.

Light System Test Points-Direction Indicators

Light System Test Points-Hazard lights

Light system test points-Field lights

Light System Test Points-Transport Lights

Dashboard System Test Points-Tachometer

Dashboard System Test Points -Fuel gauge

Dashboard System Test Points-Temperature gauge

Dashboard System Test Points-Oil Pressure

Dashboard System Test Points-Air Filter Blockage

Dashboard System Test Points-Hour meter

Dashboard System Test Points-PTO

Testing a Delco Freedom Battery.

Recharging the Battery

Important Recommendations about the Battery

Testing the Alternator

Battery Check

Testing the Starter motor Solenoid.

Testing the Starter Relay

Testing the Start Switch.

Testing the Relay

Testing the Diode Block.

Fuse Test.

Testing the Starter Protection Sensor

Testing the PTO Sensor

Testing the light Switch.

Turn Signal Controller Test

Test the Fuel Shut Off Solenoid.

Group 20: General Electric Schematic

Schematic Information

Electrical Circuit - Tractor 5403

Electrical Circuit - Tractor 5403-Continuation

Electrical Circuit - Tractor 5403-Continuation

Section 250: Transmission: Operation, Tests and Adjustments.

Group 05: Location of Components - Transmission TSS

Information Regarding the Location of Components

Drive Train Components

Clutch Components

Transmission Components-TSS

Final Drive Components

Rear PTO Components

Group 10 A: Carraro Clutch - Theory of Operation

Clutch Operation - Carraro

Clutch Operation - Continuation

Clutch Operation - Continuation

Group 10 B: Eaton Clutch and Transmission TSS -Theory of Operation -

Information on the Theory of Operation

Clutch Operation-CollarShift and SyncShuttle™ Transmissions

Transmission Lubrication System

CollarShift Transmission-Gear Shift Power Flow

SyncShuttle™ Transmission-Gear Shift Power Flow

SyncShuttle™ Transmission Synchronizer Operation-Reverse and 2nd Gear (Disk-and-Plate Type Synchronizer)

SyncShuttle™ Transmission Synchronizer Operation-1st and 3rd Gear (Cone-Type Synchronizer)

CollarShift Transmission-Shift Range Power Flow

Rear PTO Operation

Rear PTO Operation

Differential Power Flow

Differential Power Flow

Differential Lock Operation

Differential Lock Operation

Final Drive Operation

Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation

Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation

Group 15: Diagnostics, Tests and Adjustments - TSS Transmission

Diagnostic Information

Isolate the Problem Area

Isolate the Problem Area - Continued

The Traction Clutch Slides

Traction Clutch Drag

Traction Clutch does not Activate

The Traction Clutch Sticks

Traction Clutch Creaking

Traction Clutch does not Release

Traction Clutch Vibrates

The Traction Clutch Creaks

The Traction Clutch Actuation is Noisy

Excessive Vibration on the Traction Clutch

Clutch Pedal does not Return

Loose Clutch Pedal

Clutch Pedal Throbs

Power Transmission Abrupt or Leaping

Transmission Oil Level Low (Excessive Oil Leak)

Gears Present Shock, are Hard to Engage or do not Engage

Two Gears Engage Together

Transmission does not Stay in Gear

Noisy Transmission

Noisy PTO

Hard to Activate PTO

PTO does not Operate

PTO does not Stay Activated

Excessive Differential Noise

Differential does not Work

No Differential Lock

Differential Vibrates

Noisy Shaft

Shaft does not Turn

PTO Lever is Hard to Activate

PTO Shaft in the “On” Position

Noisy FWD Operation

Adjusting the Clutch Pedal Clearance

Adjusting the PTO Clutch Lever

Section 260: Brake and Steering: Operation, Tests and Adjustments.

Group 05: Location of the Components

Information about the Location of the Components

Steering System Components

Brake System Components

Group 10: Steering and Brake -Theory of Operation

Information About the Operation Theory

Steering System Operation

Steering Valve Operation - Manual Turn and Neutral

Steering Valve Operation - Power Assisted Turning

Brake System Operation

Brake Valve Operation

Brake Valve Operation - Continued

Brake Valve Operation - Resting Brake Pedal

Group 15: Steering and Brake - Diagnosis, Tests and Adjustments

Diagnostic Information for the Electric System

Isolate the Problem - Steering System

Slow Steering or Loss of Steering

Isolate the Problem - Brakes

Excessive Brake Pedal Leak

Excessive Brake Vibration

Steering Pump Flow Test

Steering Valve Relief Test

Steering Cylinder Leakage Test

Steering Valve Leakage Test

Checking the Toe-In - Two-Wheel Drive

Adjusting the Toe-In - Two-Wheel Drive

Checking the Toe-In - Four-Wheel Drive

Adjusting the Toe-In - Four-Wheel Drive

Adjusting the Turning Angle of the Steering Backstop - Four-Wheel Drive

Brake Pedal Adjustment

Bleed Brake System

Section 270: Hydraulics: Operation, Tests and Adjustments.

Group 05: Location of the Components

Information about the Location of the Components

Hydraulic System Components

Remote Control Valve Components

Group 06: Digital Temperature and Presure Analyzer

Norms of Safety

Test Applications

Digital Pressure Analyzer

Adjusting

Selecting the Function and Measuring Range

Ranges and Specifications

Group 10: Hydraulic System - Theory of Operation

Information About the Operation Theory

Hydraulic System Operation

Hydraulic Filter Operation

Hydraulic Pump Operation

Rockshaft Control Valve Operation-Two Flow Regulator Valves (Early Model Straddle Mount)

Rockshaft Control Valve Operation-Neutral Position (Early Model Straddle Mount)

Rockshaft Control Valve Operation-Raise Position (Early Model Straddle Mount)

Rockshaft Control Valve Operation-Lower Position (Early Model Straddle Mount)

Surge Relief Valve Operation

Main Relief Valve Operation-Straddle Mount Tractors

Main Relief Valve Operation-Isolated Open Operator Station and Cab Tractors

Rate-of-Drop Valve Operation-Full Open (Straddle Mount)

Rate-of-Drop Valve Operation-Full Open (Isolated Open Operator Station And Cab Tractors)

Rate-of-Drop Valve Operation-Partially Open (Straddle Mount)

Rate-of-Drop Valve Operation-Partially Open (Isolated Open Operator Station and Cab Tractors)

Rate-of-Drop Valve Operation-Full Closed (Straddle Mount)

Rate-of-Drop Valve Operation-Full Closed (Isolated Open Operator Station And Cab Tractors)

Rockshaft Draft-Sensing Operation

SCV Operation-Straddle Mount Tractors (Neutral Position)

SCV Operation-Straddle Mount Tractors (Extend and Retract Positions)

Float SCV Operation-Straddle Mount Tractors (Float Position)

Regenerative SCV Operation-Straddle Mount Tractors (Regenerative Position)

SCV Operation-Isolated Open Operator Station and Cab Tractors (Neutral Position)

SCV Operation-Isolated Open Operator Station and Cab Tractors (Extend and Retract Positions)

Float SCV Operation-Isolated Open Operator Station and Cab Tractors (Float Position)

Regenerative SCV Operation-Isolated Open Operator Station and Cab Tractors (Regenerative Position)

Quick Disconnect Coupler Operation (Straddle Mount)

Quick Disconnect Coupler Operation (Cab and IOOS)

Group 15: Hydraulic System - Diagnosis

Diagnosis information

Preliminary Hydraulic System Inspection

Hydraulic Oil Warm-Up Procedure

Entire Hydraulic System Fails to Function/No Hydraulic Pump Output

Insufficient Pump Delivery

Hydraulic Functions Too Slow

Excessive Pump Pressure

Slow Hydraulic Pump Response

Excessive Pump Noise During Operation

Rockshaft Does Not Lift or Lifts Slowly

Rockshaft Does Not Lower or Lowers Slowly

Neutral Position Unstable, Rockshaft Drops after Engine Shut Down

SCV Control Valve doesReturn to Neutral Position - Third SCV

Remote Cylinder Does Not Extend or Retract

Remote Cylinder Settles Under Load

Remote Cylinder Operates Too Fast or Too Slow

Group 16: Hydraulic Tests-Without SCV

Hydraulic System Tests-Without SCV (Straddle Mount Tractors)

Hydraulic System Tests-Without SCV (Isolated Open Operator Station and Cab Tractors)

Pump Flow Test-Without SCV

Main Relief Valve Test-Without SCV (Straddle Mount Tractors)

Group 17: Hydraulic Tests-With SCV

Hydraulic System Tests-With SCV (Straddle Mount Tractors)

Hydraulic System Tests-With SCV (Straddle Mount Tractors)

Hydraulic System Tests-With SCV (Isolated Open Operator Station and Cab Tractors)

Pump Flow Test-With SCV

Main Relief Valve Test-With SCV

SCV Leakage Test

Group 18: Hydraulic Tests-All

Rockshaft Leakage Test-Straddle Mount

Rockshaft Leakage Test-Isolated Open Operator Station and Cab Tractors

Rockshaft Lift Cycle Test

Group 19: Adjustments

Rockshaft Lever Friction Adjustment

Rockshaft Position-Sensing Feedback Linkage Adjustment

Rockshaft Draft-Sensing Feedback Linkage Adjustment

Main Relief Valve Adjustment-Straddle Mount Tractors

Group 20: Hydraulic Schematics

Hydraulic Circuit Symbols

Hydraulic Schematic-Straddle Mount Tractors (Without SCV)

Hydraulic Schematic-Straddle Mount Tractors (With SCV)

Group 25: Others

Conversion Table

Tool Suppliers

John Deere Tractors 5403, 5600, 5605, 5700, 5705 Diagnostic and Repair Service Manual (TM4812)