Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere Tractors 5076E, 5076EL, 5082E, 5090E, 5090EL, 5090EH (2WD / MFWD - PIN prefix P0) (April 2013), with all the shop information to maintain, diagnose, repair, and rebuild like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).

John Deere Tractors 5090EL, 5090EH, 5090E, 5082E, 5076EL, 5076E workshop technical service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm607519 - 5076E, 5076EL, 5082E, 5090E, 5090EL and 5090EH Tractors, Diagnostic Technical Manual (March 2015) Technical Manual.pdf
tm607519 - 5076E, 5076EL, 5082E, 5090E, 5090EL and 5090EH Tractors, Diagnostic Technical Manual (March 2015) Technical Manual.epub

PRODUCT DETAILS:
Total Pages: 1,369 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
  Foreword
   General
      Safety
      General Specifications
      General References
   DIAGNOSTIC TROUBLE CODES
      CCU Code Diagnostics
      ICC Code Diagnostics
      PTR Code Diagnostics
   OBSERVABLE SYMPTOMS
      Engines
      Fuel and Air
      Electrical
      Control Units
      Synchronized Transmissions
      PowrReverser Transmissions
      Drive Systems
      Steering and Brakes
      Hydraulics
      Operator Cab
   SYSTEM DIAGNOSIS
      Starting, Charging and Start Aid
      Synchronized Transmission
      PowrReverser Transmission (If Equipped)
      Differential Lock
      MFWD
      Rear PTO
      Steering
      Rear Brakes
      SCV System Diagnosis
      Rear Hitch System Diagnosis
   ENGINES
      General Information
      Tests and Adjustments
      Engine System Theory of Operation
   FUEL, AIR, EXHAUST AND COOLING
      General Information
      Fuel, Air, Exhaust and Cooling Theory of Operation
   ELECTRICAL
      Diagnosis, Test and Adjust
      Wiring Schematics
      Wiring Harnesses
   CONTROL UNITS
      General References
      Tests and Adjustments
      CCU
      ICC
      PTR
   SYNCHRONIZED TRANSMISSION
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   PowrReverser™ TRANSMISSION
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   DRIVE SYSTEMS
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   STEERING AND BRAKES
      General Information
      Preliminary and Operational Checks
      Test and Adjustments
      Theory of Operation
   HYDRAULICS
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   Operator's Cab
      Operational Tests
      Tests and Adjustments
      Theory of Operation
   SERVICE TOOLS
      Dealer Fabricated Tools
      Service Tools and Kits
 

tm607519 - 5076E, 5076EL, 5082E, 5090E, 5090EL and 5090EH Tractors, Diagnostic Technical Manual (March 2015)

Table of Contents

Foreword

Section 210: General

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Prepare for Emergencies

Wear Protective Clothing

Protect Against Noise

Handle Fuel Safely—Avoid Fires

Handle Starting Fluid Safely

Keep ROPS Installed Properly

Use Foldable ROPS and Seat Belt Properly

Stay Clear of Rotating Drivelines

Use Steps and Handholds Correctly

Read Operator Manuals for ISOBUS Implements

Use Seat Belt Properly

Operating the Tractor Safely

Limited Use in Forestry Operation

Operating the Loader Tractor Safely

Keep Riders Off Machine

Instructional Seat

Use Safety Lights and Devices

Use a Safety Chain

Transport Towed Equipment at Safe Speeds

Use Caution On Slopes and Uneven Terrain

Freeing a Mired Machine

Avoid Contact with Agricultural Chemicals

Handle Agricultural Chemicals Safely

Handling Batteries Safely

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Handle Electronic Components and Brackets Safely

Practice Safe Maintenance

Exhaust Filter Cleaning

Work In Ventilated Area

Support Machine Properly

Prevent Machine Runaway

Park Machine Safely

Transport Tractor Safely

Service Cooling System Safely

Service Accumulator Systems Safely

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Tightening Wheel Retaining Bolts/Nuts

Avoid High-Pressure Fluids

Do Not Open High-Pressure Fuel System

Store Attachments Safely

Dispose of Waste Properly

Group 10: General Specifications

General Specifications

Group 15: General References

Bolt and Cap Screw Torque Values

Glossary of Terms

JIC Hydraulic Symbols

Wiring Diagram and Schematic Information

Electrical Schematic Symbols

Reading Wiring Schematics and Diagrams

Visually Inspect Electrical System

Seven-Step Electrical Procedure

Using a Probe Light

Circuit Types

Circuit Malfunctions

Troubleshooting Circuit Malfunctions

Understanding Electrical vs. Electronic Circuits

Intermittent Electronic Problems

Relay Circuit Types

Using a Digital Multimeter

Troubleshooting Unresolved Problems

Section 211: DIAGNOSTIC TROUBLE CODES

Group CCU: CCU Code Diagnostics

CCU - Non-Tractor CCU Codes

CCU 000096.03 - Fuel Level Sensor Circuit Voltage High

CCU 000096.04 - Fuel Level Sensor Circuit Voltage Low

CCU 000237.02 - VIN Security Data Conflict

CCU 000237.31 - VIN Security Messages Missing

CCU 000569.05 - Rear Differential Lock Solenoid Circuit Fault

CCU 000628.02 - CCU EOL Data Fault

CCU 000630.14 - Rear PTO Configuration Invalid

CCU 001638.00 - Hydraulic Oil Temperature Very Hot

CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High

CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low

CCU 001638.16 - Hydraulic Oil Temperature High

CCU 001883.00 - Rear PTO Overspeed

CCU 001883.01 - Rear PTO Underspeed

CCU 002818.31 - Operator Presence Switch Not Activated

CCU 003509.03 - Sensor Supply Voltage Out of Range High

CCU 003509.04 - Sensor Supply Voltage Out of Range Low

CCU 523316.04 - CCU Switched Supply Voltage Low

CCU 523839.02 - Secondary Brake Switch Conflict

CCU 523844.12 - Differential Lock Braking Disabled

CCU 523907.02 - PTO Remote Enable Switch Conflict

CCU 523908.02 - Rear PTO External Switch Conflict

CCU 524037.02 - MFWD Switch Circuit Fault

CCU 524223.03 - Differential Lock Circuit Voltage High

CCU 524224.14 - PTO Switch Voltage Mismatch

CCU 524235.05 - MFWD Solenoid Circuit Fault

CCU 524252.05 - Rear PTO Solenoid Circuit Fault

CCU 524255.31 - Rear Remote PTO Enabled

CCU 600006.31 - Default DTC

Group ICC: ICC Code Diagnostics

ICC - Non-Tractor ICC Codes

ICC 000237.02 - ICC VIN Security Mismatch

ICC 000237.31 - ICC VIN Security Missing

ICC 000628.12 - ICC Programming Fault

ICC 000630.02 - ICC Calibration Memory Fault

ICC 002818.31 - Operator Presence Switch Not Activated

Group PTR: PTR Code Diagnostics

PTR 000084.07 - Excessive Wheel Speed Detected During Calibration

PTR 000158.01 - System Switched Voltage Low

PTR 000162.02 - High/Low Switch Circuit Conflict

PTR 000162.31 - High, Low Switch Stuck On

PTR 000190.18 - Engine Speed Missing During Shift

PTR 000191.00 - Excessive Top Shaft Speed During Calibration

PTR 000191.17 - Top Shaft Speed Too Low

PTR 000598.02 - Clutch Switch Open With Pedal Up

PTR 000598.04 - Clutch Switch Signal Failed Low

PTR 000628.02 - EOL Check Sum Error

PTR 000630.14 - Tractor Model Out Of Range/Transmission Calibration Value High

PTR 000752.03 - Power Shuttle Potentiometer Input Voltage High

PTR 000752.04 - Power Shuttle Potentiometer Input Voltage Low

PTR 001504.10 - Seat Switch Closed Too Long

PTR 002820.31 - Operator Not Present During Shift

PTR 002825.07 - Not Valid Neutral Park Command

PTR 003509.03 - PTR Sensor Supply Voltage High

PTR 003509.04 - PTR Sensor Supply Voltage Low

PTR 521233.05 - High Valve Driver Fault

PTR 521234.05 - Low Valve Driver Fault

PTR 521235.05 - Reverse Valve Driver Fault

PTR 522456.07 - Speed Control Lever Park and Neutral Switch Conflict

PTR 522456.31 - Speed Control Lever Transition Without Using Clutch Pedal

PTR 523953.02 - Speed Control Lever Sensor Circuit Conflict

PTR 523959.31 - No Wheel Speed While in Gear

PTR 523966.31 - Come Home Detected

PTR 524020.31 - Reverser in Gear at Power-Up

PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault

PTR 524160.02 - Not Valid Neutral/Not Neutral Switch

PTR 524173.02 - Clutch Pedal Compare Error

PTR 524173.14 - Sync Lever Shift Without Clutch Pedal Engaged

PTR 524173.15 - Clutch Pedal Voltage High

PTR 524173.16 - Both Clutch Pedals Voltage High

PTR 524173.17 - Clutch Pedal Voltage Low

PTR 524173.18 - Both Clutch Pedals Voltage Low

PTR 524230.05 - Enable Valve Driver Fault

PTR 524230.07 - Enable Valve Stuck

PTR 524234.03 - Pressure Sensor Voltage High

PTR 524234.04 - Pressure Sensor Voltage Low

PTR 524254.03 - Transmission Enable Valve Power High

PTR 524254.04 - Transmission Enable Valve Power Low

PTR 524267.15 - High Speed Shuttle Shift

Section 212: OBSERVABLE SYMPTOMS

Group 20: Engines

Engine Problems

Group 30: Fuel and Air

Fuel, Air, Exhaust and Cooling Problems

Group 40: Electrical

Electrical Problems

Group 45: Control Units

Electronic Problems

Group 51: Synchronized Transmissions

Synchronized Transmission Problems

Group 55: PowrReverser Transmissions

PowrReverser POWRREVERSER is a trademark of Deere & Company Transmission Problems

Group 56: Drive Systems

Drive System Problems

Group 60: Steering and Brakes

Steering and Brake System Problems

Group 70: Hydraulics

Hitch Problems

Selective Control Valve Problems

Group 90: Operator Cab

Air Conditioning Problems

Section 213: SYSTEM DIAGNOSIS

Group 40: Starting, Charging and Start Aid

Starting, Charging and Start Aid System Diagnosis

Group 51: Synchronized Transmission

Synchronized Transmission Diagnosis

Group 55: PowrReverser Transmission (If Equipped)

System Diagnosis - Transmission

Group 56A: Differential Lock

Differential Lock System Diagnosis

Group 56B: MFWD

System Diagnosis - Mechanical Front Wheel Drive (MFWD)

MFWD System Diagnosis

Group 56C: Rear PTO

System Diagnosis - Power Take Off (PTO)

Rear Mechanical PTO System Diagnosis

Group 60A: Steering

Steering System Diagnosis

Group 60B: Rear Brakes

Rear Brake System Diagnosis

Group 70A: SCV System Diagnosis

Single and Dual Rear SCV System Diagnosis

Dual Mid-Mount SCV System Diagnosis

Group 70C: Rear Hitch System Diagnosis

Rear Mechanical Hitch System Diagnosis

Section 220: ENGINES

Group 05: General Information

John Deere Engine Repair—Use Component Technical Manual

General Engine Specifications

List of All Tractor-Specific Engine Information

Group 15: Tests and Adjustments

Throttle Lever Adjustment - OOS

Group 20: Engine System Theory of Operation

Overview of 5076E, 5076EL, 5082E, 5090E, 5090EL and 5090EH Tractor Engines

Section 230: FUEL, AIR, EXHAUST AND COOLING

Group 05: General Information

John Deere Engine Fuel Systems Repair—Use Component Technical Manual

Group 20: Fuel, Air, Exhaust and Cooling Theory of Operation

Fuel System Operation—OOS Tractors

Fuel System Operation— Cab Tractors

Air Intake System Operation—Without Turbocharger

Air Intake System Operation—With Turbocharger

Cooling System Theory of Operation

Exhaust System Theory of Operation

Section 240: ELECTRICAL

Group 15: Diagnosis, Test and Adjust

Wire Color Chart

Battery Voltage and Specific Gravity Tests

Charge Battery

Battery Load Test

Starter Amp Draw/RPM Test

Starter No-Load Amp Draw/RPM Test

Alternator/Regulator Test

Starter Solenoid Test

Starter Relay Test

Key Switch Test

Plug-In Relay Test

Diode Pack Test

Fuse Test

Neutral Start Switch Test

PTO Switch Test

PTO Seat Switch Test

Light Switch Test

Flasher Module Test—Cab Tractors

Turn Signal Switch Test— OOS Tractors

Fuel Shut-Off Solenoid Test

Blower Switch Test

Start Resistor Test

Blower Motor Resistors

A/C Temperature Control Switch Test

Front Wiper/Washer Switch Test

Door Switch Test

Dome Light Switch Test

Group 20: Wiring Schematics

Functional Schematics Listing

Schematic Information

Component Identification Table

SE1- Starting Motor, Charging Circuit, Starting Aid And Fuel Preheater, SE2A- Neutral Start Mech Engines PR And Mech Transmission, SE2B- EH PTO, Neutral Start, Fuel (12/12 PR)

SE3- Accessory Power, SE4- Horn

SE5A- 4 Position Light Switch, SE5B- 5 Position Light Switch, SE6- Headlamps

SE7A- Turn Signal Switch And Hazard Warning Lights/ SAE, SE7B- Turn Signal Switch And Hazard Warning Lights/ EEC

SE8- Tail/ Brake/ Clearance/ License Plate/ Warning/ Turn Lights

SE9A- Cab Work Light and Beacon Light Switch, SE9B- OOS Work Lighting

SE10 - Power Source, SE11A - SAE Trailer Interfaces, SE11B - EEC Trailer Interfaces

SE12 - Power Outlet And Lighter, SE13 - Heater, SE14 - Air Conditioning

SE15 - Windshield Wiper, SE16 - Dome Light/ Door Switch/ Radio

SE17A - Instrument Cluster (TSS)

SE17B - Instrument Cluster (PR)

SE18 - Seat Switch, Backup Alarm And Wheel Speed Sensor, SE19 - ELX Relay And Fuses(PR Only), SE20 - EH MFWD (PR Only), SE21 - Brake Switch

SE22 - EH Transmission

SE23 - CAN Terminators, SE24 - AMS

Group 25: Wiring Harnesses

Wiring Harnesses Schematic Listing

Positive Battery Cable (Cab and OOS)

Negative Battery Cable (Cab and OOS)

Power Cable (Cab and OOS)

Hood Harness (Headlights)

OOS Lights Harness (Clearance, Warning and License Plate Lights)

Cab Roof Harness

PR Front Console Cab Harness

PR Transmission Harness

Cab Harness (PR)

Cab Harness (TSS)

TSS Front Console Cab Harness

EEC Light Relay Harness

SAE Light Relay Harness

OOS Harness (PR)

OOS Harness (TSS)

Universal Auto Track Console Harness (Cab)

Cab Roof To Starfire Receiver Harness

Global Positioning System (GPS) Harness

7-Pin Trailer Harness (EEC)

7-Pin Trailer Harness (SAE)

Beacon Light Harness (OOS)

Beacon Light Harness (Cab)

Engine Harness (Stage 3A)

Engine Harness

Section 245: CONTROL UNITS

Group 05: General References

Electro-Hydraulic Controller General Information

Access Control Unit Addresses

Recall, Record, and Clear Codes

Performance Monitor General Operation

Address 200-251 — General Control Unit Data

Diagnostic Trouble Code Listing

CCU Code List

ICC Code List

PTR Code List

Control Unit Addresses

CCU Address List

ICC Address List

PTR Address List

Programming Control Units

CAN Network Voltage Checks

CAN Communication System Theory of Operation

CAN System Diagnosis

VIN Security Fault Diagnosis

Group 15: Tests and Adjustments

Electro-Hydraulic Controller Switched Supply Voltage and Ground Test

Electro-Hydraulic Controller Unswitched Supply Voltage and Ground Test

A/C Compressor Clutch Coil Test Points

Blower Motor Test Points

Group CCU: CCU

Chassis Control Unit (CCU) Configuration

Chassis Control Unit (CCU) Configuration and Calibration

CCU 000 — Initial Address

CCU 001 — Recall Diagnostic Codes

CCU 002 — System Beep Address With Speed Sensors

CCU 003 — System Beep Address Without Speed Sensors

CCU 004 — Switched Supply Voltage

CCU 005 — Rear PTO Speed Signal Status

CCU 006 — Primary Wheel Speed Signal Status

CCU 007 — Rear PTO Switch Status

CCU 008 — Engine Speed Signal Status

CCU 010 — Hydraulic Oil Temperature Sensor Voltage

CCU 012 — Rear PTO Remote Enable/Remote Fender Switch Status

CCU 013 — Primary Fuel Level Sensor Voltage

CCU 015 — Sensor Reference Voltage Status

CCU 024 — Secondary Hand Brake/Brake Pedal Switch Status

CCU 025 — MFWD Switch Status

CCU 050 — CCU Unswitched Supply Voltage

CCU 051 — Sensor Reference Voltage

CCU 052 — Hydraulic Oil Temperature

CCU 054 — Fuel Level Sensor Voltage

CCU 055 — Primary Wheel Speed

CCU 058 — Rear PTO Speed

CCU 059 — Engine Speed

CCU 060 — Front PTO Speed

CCU 063 — Differential Drive Shaft Speed

CCU 064 — Engine Oil Pressure Switch Status

CCU 065 — Engine Coolant Temperature

CCU 066 — Engine Coolant Temperature Sensor Voltage

CCU 103 — MFWD Configuration

CCU 104 — Rear PTO Configuration 1

CCU 105 — Rear PTO Configuration 2

CCU 106 — Rear PTO Speed Configuration

CCU 107 — Rear PTO Pulses Per Revolution

CCU 108 — Front PTO Pulses per Revolution

CCU 109 — Front PTO Installed

CCU 111 — Rear Tire Rolling Circumference

CCU 115 — Differential Lock Configuration

CCU 116 — Differential Lock Switch

CCU 117 — Differential Lock Disengage Wheel Speed Configuration

CCU 120 — Rear PTO Valve Current

CCU 129 — Enable Debug Messages Configuration

CCU 130 — Secondary Handbrake Configuration

CCU 134 — Engine Hours Display/Input

CCU 135 — Engine Function Configuration

CCU 136 — Engine Elevated Idle Speed

CCU 137 — Engine Low Idle Speed

CCU 138 — Engine Fast Idle Speed

CCU 139 — Rated Engine Speed

CCU 140 — Max Reasonable Engine Speed

CCU 180 — Not Used

CCU 200-251 — General Control Unit Data

CCU—Beep Mode Test With Speed Sensors

CCU—Beep Mode Test Without Speed Sensors

CCU—Fuel Level Sensor Circuit Test (PR Transmission)

CCU—Differential Lock Solenoid Circuit Test (PR Transmission)

CCU—Hydraulic Oil Temperature Sensor Circuit Test

CCU—Seat Switch Circuit Test

CCU—Sensor Excitation Circuit Test (PR Transmission)

CCU—Secondary Brake Switch Circuit Test (PR Transmission)

CCU—Differential Lock Switch Circuit Test (PR Transmission)

CCU—Remote PTO Enable Switch Circuit Test (PR Transmission)

MFWD Switch Circuit Test

MFWD Solenoid Circuit Test

Brake Switch Assembly Circuit Test

Rear EH PTO Switch Circuit Test

Rear EH PTO Solenoid Circuit Test

Rear EH PTO Speed Sensor Circuit Test

CCU Controller Theory of Operation

Hydraulic Oil Temperature Sensor Theory of Operation

Engine Speed Sensor Theory of Operation

Wheel Speed Sensor Theory of Operation

EH MFWD Switch Theory of Operation

MFWD Solenoid Theory of Operation

Brake Switch Assembly Theory of Operation

Rear EH PTO Solenoid Theory of Operation

Rear EH PTO Speed Sensor Theory of Operation

Hydraulic Oil Temperature Sensor Diagnostic Wiring Diagram

Engine Speed Sensor Diagnostic Wiring Diagram (OOS)

Engine Speed Sensor Diagnostic Wiring Diagram (Cab)

Wheel Speed Sensor Diagnostic Wiring Diagram (OOS)

Wheel Speed Sensor Diagnostic Wiring Diagram (Cab)

MFWD Diagnostic Wiring Diagram (OOS)

MFWD Diagnostic Wiring Diagram (Cab)

Brake Switch Assembly Diagnostic Wiring Diagram (OOS)

Brake Switch Assembly Diagnostic Wiring Diagram (Cab)

Rear EH PTO Switch Diagnostic Wiring Diagram

Rear EH PTO Solenoid Diagnostic Wiring Diagram

Rear EH PTO Speed Sensor Diagnostic Wiring Diagram

Group ICC: ICC

Instrument Cluster Control Unit (ICC) Configuration and Calibration

ICC 000 — Initial Address

ICC 001 — Recall Diagnostic Codes

ICC 002 — ICU System Beep Address

ICC 005 — Switch Status

ICC 006 — Indicator Status

ICC 010 — Fuel Level Sender Voltage

ICC 020 — Units Selection

ICC 021 — Auto Clear DTC Hours

ICC 022 — Backlight Dimming Percentage

ICC 022 — Backlight Dimming Percentage

ICC 023 — Activate Backlight

ICC 024 — Enable Air Filter Restriction HW Input

ICC 025 — Enable Battery Charge HW Input

ICC 026 — Enable PTO Speed Display

ICC 027 — Enable HI/LO Transmission Gear Display

ICC 031 — Revert to Hours Status

ICC 032 — ICC Flash Rate 1

ICC 033 — ICC Flash Rate 2

ICC 036 — Engine Coolant Warning Level

ICC 037 — Engine Coolant Stop Level

ICC 040 — Fuel Gauge Configuration

ICC 041 — Resistance Verses Fuel Level Gauge Constant 1

ICC 042 — Resistance Verses Fuel Level Gauge Constant 2

ICC 043 — Resistance Verses Fuel Level Gauge Constant 3

ICC 044 — Resistance Verses Fuel Level Gauge Constant 4

ICC 045 — Resistance Verses Fuel Level Gauge Constant 5

ICC 046 — Resistance Verses Fuel Level Gauge Constant 6

ICC 047 — Resistance Verses Fuel Level Gauge Constant 7

ICC 048 — Resistance Verses Fuel Level Gauge Constant 8

ICC 049 — Resistance Verses Fuel Level Gauge Constant 9

ICC 200-251 — General Control Unit Data

ICC—Instrument Cluster Control Unit Test

Group PTR: PTR

Power Train Reverser (PTR) Control Unit Configuration and Calibration

PTR 000 — Initial Address

PTR 001 — Recall Diagnostic Codes

PTR 002 — PTR System Beep Mode

PTR 003 — PTR System Beep Mode With Speed Sensors

PTR 004 — Engine and Countershaft Speed Sensor Status

PTR 005 — Come Home, Trans Enable, Clutch Pedal Switch, and Seat Switch Status

PTR 006 — Forward, Neutral, Not Neutral, and Reverse Switch Status

PTR 007 — Speed Lever Neutral, High, Low, and Park Switch Status

PTR 008 — Trans Enable Relay, High, Low, and Reverse Driver Command

PTR 009 — High, Low, and Reverse Driver Status

PTR 010 — Trans Enable Solenoid Current

PTR 011 — Power Shuttle Input Voltage

PTR 012 — Trans Enable Pressure Sensor Voltage

PTR 013 — Clutch Pedal Potentiometer Channel A Voltage

PTR 014 — Clutch Pedal Potentiometer Channel B Voltage

PTR 015 — Creeper Lever Position Sensor Voltage

PTR 022 — Clutch Pack Overfill Protection Status

PTR 032 — Clutch Pedal Position

PTR 033 — Clutch Pedal Pressure Command

PTR 034 — Trans Enable Actual Pressure

PTR 036 — Countershaft Speed

PTR 050 — PTR Switched Supply Voltage

PTR 051 — PTR Sensor Supply Voltage

PTR 052 — Hydraulic Oil Temperature

PTR 060 — Transmission Type

PTR 061 — Hydraulic Oil Type Selection

PTR 062 — Temperature Offset For Alternate Hydraulic Oil

PTR 063 — Transmission Calibration

PTR 064 — Transmission Fill Pressure and Fill Time Calibration Values

PTR 065 — Forward Valve High Fill Pressure Adjustment

PTR 066 — Forward Valve High Fill Time Adjustment

PTR 067 — Forward Valve Low Fill Pressure Adjustment

PTR 068 — Forward Valve Low Fill Time Adjustment

PTR 069 — Reverse Valve Fill Pressure Adjustment

PTR 070 — Reverse Valve Fill Time Adjustment

PTR 072 — Has Calibration been Completed

PTR 075 — PTR PowerShuttle Setup Status

PTR 076 — PowerShuttle Minimum Wheel Speed Fill Pressure

PTR 077 — PowerShuttle Minimum Wheel Speed

PTR 078 — PowerShuttle Pressure Offset

PTR 079 — High Speed Shuttle Shift Limit

PTR 084 — Engine Brake Torque

PTR 086 — Hi/Lo Switch Setup

PTR 087 — Park Switch Polarity

PTR 088 — Seat Switch Polarity

PTR 100 — Come Home Mode Enable

PTR 101 — Come Home Mode Relay Block Polarity

PTR 200-251 — General Control Unit Data

PTR Control Unit Beep Mode Test With Speed Sensors

PTR Control Unit Beep Mode Test Without Speed Sensors

PTR—Power Shuttle Control Circuit Test

PTR—Clutch Pedal Position Circuit Test

PTR—Clutch Pedal Switch Circuit Test

PTR—Park Switch Circuit Test

PTR—Top Shaft Speed Sensor Circuit Test

PTR—Speed Lever Neutral Switch Circuit Test

PTR—Forward Neutral Reverse (FNR) Switch Circuit Test

PTR—High/Low Shifter Switch Circuit Test

Directional Reverser Switch Circuit Test

Clutch Disengaged Switch Circuit Test

Optional Hi/Lo Switch Circuit Test

Optional Infinitely Variable Shuttle Control Circuit Test

Charging System Circuit Test

Seat Switch Circuit Test

Forward Solenoid Circuit Test

PTR - Forward Solenoid Circuit Test (With Forward High)

PTR - Forward Solenoid Circuit Test (With Forward Low)

Reverse Solenoid Circuit Test

Clutch Enable Proportional Valve Circuit Test

Optional Hi/Lo Solenoid Circuit Test

Clutch Pedal Position Sensor Circuit Test

Enable Pressure Sensor Circuit Test

Countershaft Speed Sensor Circuit Test

PTR Control Unit Theory of Operation

Come-Home Mode Theory of Operation

Directional Reverser Switch Theory of Operation

Clutch Disengaged Switch Theory of Operation

Optional Hi/Lo Switch Theory of Operation

Optional Infinitely Variable Shuttle Control Theory of Operation

Park Switch Theory of Operation

Seat Switch Theory of Operation

Forward Solenoid Theory of Operation

Reverse Solenoid Theory of Operation

Clutch Enable Proportional Valve Theory of Operation

Optional Hi/Lo Solenoid Theory of Operation

Clutch Pedal Position Sensor Theory of Operation

Enable Pressure Sensor Theory of Operation

Countershaft Speed Sensor Theory of Operation

Directional Reverser Switch Circuit Diagnostic Wiring Diagram (Cab)

Directional Reverser Switch Circuit Diagnostic Wiring Diagram (OOS)

Clutch Disengaged Switch Diagnostic Wiring Diagram (Cab)

Clutch Disengaged Switch Diagnostic Wiring Diagram (OOS)

Hi/ Lo Switch and Solenoid Diagnostic Wiring Diagram

Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram (Cab)

Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram (OOS)

Park Switch Diagnostic Wiring Diagram (Cab)

Park Switch Diagnostic Wiring Diagram (OOS)

Seat Switch Diagnostic Wiring Diagram (Cab)

Seat Switch Diagnostic Wiring Diagram (OOS)

Forward Solenoid Diagnostic Wiring Diagram (Cab)

Forward Solenoid Diagnostic Wiring Diagram (OOS)

Reverse Solenoid Diagnostic Wiring Diagram (Cab)

Reverse Solenoid Diagnostic Wiring Diagram (OOS)

Clutch Enable Proportional Valve Diagnostic Wiring Diagram

Clutch Pedal Position Sensor Diagnostic Wiring Diagram (Cab)

Clutch Pedal Position Sensor Diagnostic Wiring Diagram (OOS)

Enable Pressure Sensor Diagnostic Wiring Diagram

Countershaft Speed Sensor Diagnostic Wiring Diagram (Cab)

Countershaft Speed Sensor Diagnostic Wiring Diagram (OOS)

Section 251: SYNCHRONIZED TRANSMISSION

Group 15: Tests and Adjustments

Check and Adjust Clutch Pedal Free Play

Tests and Adjustments - Transmission

Group 20: Theory of Operation

Transmission Theory of Operation Reference Listing

Theory of Operation - Transmission

Clutch Operation—Synchronized Transmissions (PY10960, PY10962, PY10963)

Transmission Lubrication System

Synchronized Transmission—Gear Shift Power Flow

Synchronized Transmission Synchronizer Operation—Reverse and 2nd Gear (Disk-and-Plate Type Synchronizer)

Synchronized Transmission Synchronizer Operation—1st and 3rd Gear (Cone-Type Synchronizer)

Synchronized Transmission—Range Shift Power Flow

Group 25: Schematics and Diagrams

Transmission Component Location Listing

Schematics and Diagrams - Transmission

Power Train Components—Synchronized Transmissions (PY10960, PY10962, PY10963)

Clutch Components—Synchronized Transmission (PY10960, PY10962, PY10963)

Transmission Components

Section 255: PowrReverser™ TRANSMISSION

Group 05: General Information

Transmission General Information, Reference Listing

General Information - Transmission

Install Test Equipment - Transmission (Without EH Hi/Lo)

Install Test Equipment - Transmission (With EH Hi/Lo)

Group 10: Preliminary and Operational Checks

Transmission Preliminary and Operational Checks, Reference Listing

Preliminary and Operational Checks - Transmission

Transmission Preliminary Checks

Transmission Operational Checks

Group 15: Tests and Adjustments

Transmission Tests and Adjustments

Test and Adjustments - Transmission

Forward Clutch Leak Test (Without EH Hi/Lo)

Forward Clutch Leak Test With Forward High

Forward Clutch Leak Test With Forward Low

Pump Flow Test

Clutch Enable Pressure Test

Main Pressure Relief Valve Adjustment

Group 20: Theory of Operation

PowrReverser Transmission Theory of Operation Information Reference Listing

Theory of Operation - Transmission

Mechanical PTO Clutch Operation—Clutch Disengaged

Mechanical PTO Clutch Operation—Clutch Engaged

PR General Information

PR Clutch Operation in Forward (Without EH Hi/Lo)

PR Clutch Operation in Forward High

PR Clutch Operation in Forward Low

PR Clutch Operation in Reverse (Without EH Hi/Lo)

PR Clutch Operation in Reverse (With EH Hi/Lo)

PR Control Valve Operation—ElectroHydraulic Directional Reverser in Neutral (Without EH Hi/Lo)

PR Control Valve Operation—ElectroHydraulic Directional Reverser in Neutral (With EH Hi/Lo)

PR Control Valve Operation—ElectroHydraulic Directional Reverser in Forward (Without EH Hi/Lo)

PR Control Valve Operation—ElectroHydraulic Directional Reverser in Forward High

PR Control Valve Operation—ElectroHydraulic Directional Reverser in Forward Low

PR Control Valve Operation—ElectroHydraulic Directional Reverser in Reverse (Without EH Hi/Lo)

PR Control Valve Operation—ElectroHydraulic Directional Reverser in Reverse (With EH Hi/Lo)

Transmission—Gearshift Power Flow

Transmission—Range Shift Power Flow

Gearshift Synchronizer Operation

Transmission Lubrication System (Without EH Hi/Lo)

Transmission Lubrication System (With EH Hi/Lo)

Group 25: Schematics and Diagrams

PowrReverser™ Transmission Component Location Listing

Schematics and Diagrams - Transmission

Trans-Axle Hydraulic Schematic (Without EH Hi/Lo)

Trans-Axle Hydraulic Schematic (With EH Hi/Lo)

Power Train Components—OOS

Power Train Components—Cab

Mechanical PTO Clutch Components

Section 256: DRIVE SYSTEMS

Group 10: Preliminary and Operational Checks

Drive Systems Preliminary and Operational Checks, Reference Listing

Preliminary Checks

Rear Differential Lock Operational Check

PTO Operational Checks

MFWD Operational Checks

Group 15: Tests and Adjustments

Adjust PTO Clutch Lever Linkage — OOS

Adjust PTO Clutch Lever Linkage — Cab

Adjust 540E PTO Lever Linkage—With Throttle Limiter (Synchronized Transmission Only) — If Equipped

Adjust 540E PTO Lever Linkage—Without Throttle Limiter (Synchronized Transmission Only) — If Equipped

Park Brake Band Adjustment (If equipped)

Park Brake Linkage Adjustment (If equipped)

Group 20: Theory of Operation

Drive Systems Theory of Operation Reference Listing

Theory of Operation - Drive Systems

Differential Power Flow

Hi-Crop Axle Differential Power Flow

Hi-Crop Axle Differential Power Flow (April 2013)

Differential Lock Operation

Final Drive Operation

Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation

Rear PTO Operation

Rear 540/540E PTO Operation

Park Brake Operation (Synchronized Transmission)

Park Pawl Operation (PowrReverser Transmission)

Group 25: Schematics and Diagrams

Drive Systems Component Location Listing

Schematics and Diagrams - Drive Systems

Final Drive Components

Hi-Crop Final Drive Components

Hi-Crop Final Drive Components (April 2013)

Rear PTO Components

Rear 540/540E PTO Components

Park Brake Components (Synchronized Transmission)

Park Pawl Components (PowrReverser Transmission

Section 260: STEERING AND BRAKES

Group 05: General Information

Install Test Equipment

Group 10: Preliminary and Operational Checks

Steering Preliminary Check

Steering Operational Check

Rear Brakes Preliminary Check

Rear Brake Operational Test

Group 15: Test and Adjustments

Steering Pump Flow Test

Steering Valve Relief Test

Steering Leak Test

Checking Toe-In—Adjustable Front Axle

Adjusting Toe-In—Adjustable Front Axle

Adjusting Toe-In—Adjustable Front Axle (Hi-Crop Tractors)

Checking Toe-In—MFWD Axle

Adjusting Toe-In—MFWD Axle

Set MFWD Steering Stops Turning Radius

Bleed Rear Brakes

Rear Brake Valve Leak Test

Brake Pedal Adjustment

Adjust Brake Retractors

Group 20: Theory of Operation

Steering Valve Operation—Neutral and Manual Turning

Steering Valve Operation—Power Turning

Brake System Operation

Brake Valve Operation

Section 270: HYDRAULICS

Group 05: General Information

Install Test Equipment

Hydraulic Oil Warm-Up Procedure

Group 10: Preliminary and Operational Checks

Hydraulic System Preliminary Checks

Group 15: Tests and Adjustments

Pump Flow Test (Tractors Without SCV)

Pump Flow Test (Tractors With SCV)

Main Relief Valve Test (Tractors Without SCV)

Main Relief Valve Test (Tractors With SCV)

Rockshaft Load Sense Relief Valve Test

SCV Leakage Test

Rockshaft Leakage Test

Rockshaft Lift Cycle Test

Mid-Mount Control Valve Cable Adjustment

Rockshaft Draft-Sensing and Position Control Cable Adjustment

Rockshaft Lever Friction Adjustment

Rockshaft Position-Sensing Feedback Linkage Adjustment

Rockshaft Draft-Sensing Feedback Linkage Adjustment

Group 20: Theory of Operation

Hydraulic System Theory of Operation Information Reference Listing

Hydraulic System Operation

Hydraulic Filter Operation

Hydraulic Pump Operation

Rockshaft Control Valve Operation—Two Flow Regulator Valves

Rockshaft Control Valve Operation—Neutral Position

Rockshaft Control Valve Operation—Raise Position

Rockshaft Control Valve Operation—Lower Position

Surge Relief Valve Operation

Rate-of-Drop Valve Operation—Full Open

Rate-of-Drop Valve Operation—Full Closed

Rockshaft Draft-Sensing Operation

SCV Operation (Neutral Position)

Selective Control Valve Operation—Extend and Retract Positions

Selective Control Valve Operation—Boom Spool Float Position

Dual Mid-Mount Control Valve Operation—Neutral Position

Dual Mid-Mount Control Valve Operation—Extend and Retract Positions

Dual Mid-Mount Control Valve Operation—Float Position

Dual Mid-Mount Control Valve Operation—Regenerative Position

Double-Acting Sleeve Coupler Operation

Selective Control Valve Operation—Bucket Spool Regenerative Position

Group 25: Schematics and Diagrams

Hydraulic System Schematic Listing

Legend for Hydraulic Schematic—Without Selective Control Valves

Legend for Hydraulic Schematic—With Selective Control Valves

Power Beyond Hydraulic Schematic

Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission (Sheet 1 of 2)

Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hi/Lo (Sheet 1 of 2) (Not Applicable)

Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Mechanical Hitch (Sheet 2 of 2)

Hydraulic System Schematic—Straddle Mount Tractors With Mid-Mount Valve

Section 290: Operator's Cab

Group 10: Operational Tests

Air-Conditioning System, Heater and Operator's Seat——Summary of References

Air-Conditioning System and Heater—Test Sequence

Air Comfort Seat—Test Sequence

Group 15: Tests and Adjustments

Air-Conditioning System, Heater and Operator's Seat, Test and Adjustments—Summary of References

Safety at Work

Handling Refrigerant

Safety Equipment

In an Emergency

Storage of Refrigerant Containers

R134a Refrigerant

Important

A/C ON/OFF Switch and Temperature Control Knob

Heater Temperature Control Knob

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Explanation of Checks

Adjust Heater Temperature Control Cable

Adjust A/C Temperature Control Switch

Pressure Deviations

Group 20: Theory of Operation

Air-Conditioning, Heating and Ventilation Systems, Operation—Summary of References

Principle of Heat Exchange

R134a Refrigerant

Refrigerant Circuit Layout

Functional Description of Components—Refrigerant Circuit

Functional Description of Components — Compressor

Functional Description of Components — Condenser

Functional Description of Components—Receiver-Drier

Functional Description of Components—Expansion Valve

Functional Description of Components—Thermostat Switch

Functional Description of Components—Evaporator

Functional Description of Components—High/Low Pressure Switch

Functional Description of Components—Control Knobs for Heating and Cooling

Heating and Ventilation

Section 299: SERVICE TOOLS

Group 05: Dealer Fabricated Tools

DFRW26—Test Lead for Automotive-Style Fuses

DFRW51—Electronic Circuit Load Tester

DFRW83—Nozzle Assembly

DFRW126—Modified Tap Out Harness

DFRW133—Tap Out Harness

Group 10: Service Tools and Kits

AR94522—ISO SCV Coupler

JDG774—Solenoid Test Harness

JDG10466

JT02051—Manifold with Gauges

JT02081—Halogen Leak Detector

JT02153—Current Clamp-On Probe

JT03043—Adapter 1/2 M NPT x 1-1/16 M 37°

JT03044—Adapter 3/4 M NPT x 1-1/16 M 37°

JT03051—Adapter 1-1/16 F 37° x 1-1/16 F 37°

JT03059—90° Elbow, 1 1/16-12 M 37° x 1 1/16-12 F 37° Sw

JT03110—Adapter

JT03262—Adapter

JT03345—Gauge

JT03364—Hose with Coupler

JT03367—Connector

JT03459—Adapter 1-3/16 F ORFS x 7/16 37°

JT03481—Kit

JT03481-1—Adapter Male Quick Coupler Plug x 1/4 M NPT

JT03481-3—Straight Fitting 3/4-14 F NPT x M20 x 1.5 ORB

JT03481-4—Straight Fitting 1/8 M BSPT X 1/8 F NPT

JT03520—Special Adapter

JT05473—Gauge w/Quick Coupler, 0-35,000 kPa (0-5000 psi)

JT05494—7/16-20 M 37° x 3/4-16 M ORB

JT05498—Hose 508 mm (20 in.)

JT05634—Pressure Gauge

JT05685—Battery Load Tester

JT05690—1 1/16-12 M 37° x 1 3/16-12 F ORFS

JT05791—Digital Multimeter

JT05843—Hydrometer

JT07032—Gauge 400 kPa (60 psi)

JT07041—Gauge 2800 kPa (400 psi)

JT07148—Digital Hydraulic Tester

LVB24862—Wiring Harness

RE200690—Performance Monitor

John Deere Tractors 5076E, 5076EL, 5082E, 5090E, 5090EL, 5090EH Diagnostic and Repair Service Manual (TM607519)