John Deere 5090EL, 5090EH, 5090E, 5082E, 5076EL, 5076E Tractors Repair Service Technical Manual (TM607419)

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Price: US$ 49.00

Complete Repair manual for John Deere Tractors 5076E, 5076EL, 5082E, 5090E, 5090EL, 5090EH (2WD / MFWD - PIN prefix P0), with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere Tractors 5076E 5076EL 5082E 5090E 5090EL and 5090EH workshop Repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm607419 - 5076E, 5076EL, 5082E, 5090E, 5090EL, and 5090EH Tractors, Repair Technical Manual (March 2015) Technical Manual.pdf
tm607419 - 5076E, 5076EL, 5082E, 5090E, 5090EL, and 5090EH Tractors, Repair Technical Manual (March 2015) Technical Manual.epub

Total Pages: 1,016 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
  Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cooling System
   Fuel System
      Fuel System
      Air Intake System
      Speed Control Linkage
   Electrical Repair
      Battery, starter and alternator
      Electrical system components
      Wiring Harness
   Power Train Repair
      Clutch Housing
      Clutch Assembly - Synchronized Transmissions
      Clutch Assembly -PowrReverser™ Transmission
      Synchronized Transmission
      PowrReverserPowrRever™ Transmission
      Rear PTO Drive Shaft
      Differential
      Final Drive
      Hi-Crop Final Drives (April 2013)
      Mechanical Front Wheel Drive
      Creeper Assembly
   Steering and Brake Repair
      Steering Repair
      Brake Repair
   Hydraulic Repair
      Hydraulic pump and filter
      Hydraulic Oil Cooler
      Rockshaft
      Dual Selective Control Valve
      Single Selective Control Valve
      Mid-Mount Selective Control Valve
      Hydraulic Power Beyond
   Miscellaneous Repair
      Front Axle-2WD
      Wheels
      3-Point Hitch
      Fenders
      Hood
      Final Axle Spacers
   Operator Station Repair
      Seat and Support
      Control Console and Panel
      ROLL-GARD®
      Cab Components
      Air Conditioning System
      Heating System
   Dealer Fabricated Tools
      Dealer Fabricated Tools

 

tm607419 - 5076E, 5076EL, 5082E, 5090E, 5090EL, and 5090EH Tractors, Repair Technical Manual (March 2015)

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Prepare for Emergencies

Wear Protective Clothing

Protect Against Noise

Handle Fuel Safely—Avoid Fires

Handle Starting Fluid Safely

Keep ROPS Installed Properly

Use Foldable ROPS and Seat Belt Properly

Stay Clear of Rotating Drivelines

Use Steps and Handholds Correctly

Read Operator Manuals for ISOBUS Implements

Use Seat Belt Properly

Operating the Tractor Safely

Limited Use in Forestry Operation

Operating the Loader Tractor Safely

Keep Riders Off Machine

Instructional Seat

Use Safety Lights and Devices

Use a Safety Chain

Transport Towed Equipment at Safe Speeds

Use Caution On Slopes and Uneven Terrain

Freeing a Mired Machine

Avoid Contact with Agricultural Chemicals

Handle Agricultural Chemicals Safely

Handling Batteries Safely

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Handle Electronic Components and Brackets Safely

Practice Safe Maintenance

Exhaust Filter Cleaning

Work In Ventilated Area

Support Machine Properly

Prevent Machine Runaway

Park Machine Safely

Transport Tractor Safely

Service Cooling System Safely

Service Accumulator Systems Safely

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Tightening Wheel Retaining Bolts/Nuts

Avoid High-Pressure Fluids

Do Not Open High-Pressure Fuel System

Store Attachments Safely

Dispose of Waste Properly

Group 10: General Specifications

Machine Specifications

Machine Specifications, continued

Machine Specifications, continued

Machine Specifications, continued

Machine Dimensions — OOS

Machine Dimensions — Cab

Estimated Vehicle Speed, Synchronized Transmission (PY)

Estimated Vehicle Speed, PowrReverser™ Transmission (PY), 12 Forward/12 Reverse

Repair Specifications

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Metric Cap Screw Torque Values—Grade 7

Metric Bolt and Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Abbreviations

Group 20: Fuel and Lubricants

Diesel Fuel Specifications

Lubricity of Diesel Fuel

Diesel Fuel Storage

Do Not Use Galvanized Containers

Fill Fuel Tank

Diesel Engine Oil

Heavy Duty Diesel Engine Coolant

Engine Break - In Oil

Engine Cooling System

Liquid Coolant Conditioner

Transmission and Hydraulic Oil

MFWD Gear Oil

Grease (Specific Application)

Grease

Alternative and Synthetic Lubricants

Lubricant Storage

Group 25: Serial Number Locations

Serial Numbers

Product Identification Number Location

Engine Serial Number Location

Fuel injection pump serial number location

Alternator Identification Number Location

Power Steering Valve Serial Number Location

Transmission Serial Number Location

Front Axle (2WD) Serial Number Location

Mechanical Front Wheel Drive (MFWD) Serial Number Location

Air Conditioning Compressor Serial Number Location

Cab Serial Number Location

Group 30: Features and Accessories

Features and Accessories

Standard Features

Standard Features

Operating Foldable Rops

Fixed ROPS Crossbar

Factory Installed Optional Equipment

Field Installed Optional Kits and Accessories

Section 20: Engine Repair

Group 05: Engine

Service Equipment and Tools

Specifications

John Deere Engine Repair—Use CTM

Remove Engine

Install Engine

Group 10: Cooling System

Specifications

Engine Coolant Pump Repair—Use CTM

Remove right-side fan guard

Remove left-side fan guard

Remove and Install Coolant Recovery Tank

Remove and Inspect Radiator

Install Radiator

Remove and Install Thermostat

Inspect and Replace Belt Tensioner

Section 30: Fuel System

Group 05: Fuel System

Injection Pump, Nozzle and Governor Repair—Use CTM

Remove, Inspect and Install Fuel Tank—Reference Listing

Remove, Inspect and Install Fuel Tank—OOS

Remove, Inspect and Install Fuel Tank — Cab

Replace Fuel Filter (Engine Tier 0)

Replace Fuel Filter/Water Separator (Engine Tier 2)

Remove and Install Fuel Filter/Primer Pump Assembly (Engine Tier 0)

Remove and Install Fuel Filter/Primer Pump Assembly (Engine Tier 2)

Remove and Install The Water Separator Assembly—OOS and Cab

Replace Primary Fuel Filter—Cab

Replace Fuel Transfer Pump—Cab

Group 10: Air Intake System

Turbocharger Repair—Use CTM

Specifications

Other Material

Remove, Inspect, and Install Air Cleaner Elements

Remove Turbocharger

Install Turbocharger

Turbocharger Break-In

Group 15: Speed Control Linkage

Inspect and Repair Speed Control Linkage—Reference Listing

Inspect and Repair Speed Control Linkage (OOS)

Inspect and Repair Speed Control Linkage (Cab)

Section 40: Electrical Repair

Group 05: Battery, starter and alternator

Starter Repair—Use CTM

Prevent Battery Explosions

Remove and Install Battery

Remove and Install Starter

Replace Alternator/Regulator

Group 10: Electrical system components

Essential Tools

Other Material

Specifications

Replace Air Filter Restriction Switch

Replace Cold Start Advance Switch

Replace Coolant Temperature Sender

Replace Engine Speed Sensor

Replace Engine Oil Pressure Switch

Replace Key Switch—Reference Listing

Replace Key Switch

Replace Light Switch—Reference Listing

Replace Light Switch

Replace Turn Signal Switch —Reference Listing

Replace Turn Signal Switch

Replace Instrument Panel—Reference Listing

Replace Instrument Panel

Replace Rear PTO Switch—Reference Listing

Replace Rear Mechanical PTO Switch—OOS

Replace Rear Mechanical PTO Switch—Cab

Replace Neutral Start Switch

Replace Fuel Level Sender—Reference Listing

Replace Fuel Level Sender—OOS

Replace Fuel Level Sender—Cab

Replace Seat Switch—Reference Listing

Replace Seat Switch—OOS (if equipped)

Replace Seat Switch—Cab (if Equipped)

Replace Wiper Control Switch

Replace Speakers

Replace Antenna

Replace Blower Control Switch

Replace A/C On/Off Switch

Replace A/C Temperature Control Switch

Replace Blower Motor Resistor

Replace Air Conditioning High/Low Pressure Switch

Replace Dome Light

Replace Door Switch

Replace Start Relay

Replace Countershaft Speed Sensor—PowrReverser PowrReverser is a trademark of Deere & Company (PY) Tractors (if equipped)

Replace Enable Pressure Sensor—PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (if equipped)

Replace Clutch Pedal Position Sensor—PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (if equipped)

Replace Clutch Disengage Switch—PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (If Equipped)

Replace Electro-Hydraulic Directional Reverser—PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (If Equipped)

Replace Park Switch— PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (If Equipped)

Replace Brake Pedal Switch—Electro-Hydraulic Tractors (If Equipped)

Replace Trans Forward Solenoid—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission (If Equipped)

Replace Trans Reverse Solenoid—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission (If Equipped)

Replace Electro-Hydraulic Controller - Cab (If equipped with PowrReverser PowrReverser is a trademark of Deere & Company Transmission)

Replace Electrohydraulic Controller— OOS Tractors PowrReverser™ Transmission (If Equipped)

Replace VEC Load Center— OOS Tractors

Group 15: Wiring Harness

Service Equipment and Tools

Essential Tools

Service Parts Kits

Replace Connector Body—Blade Terminals

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Repair (Pull Type) Metri-Pack® Connectors

Repair (Push Type) Metri-Pack® Connectors

Replace Hood Wiring Harness

Replace Battery Cable

Replace Engine Wiring Harness

Replace Wiring Harness—OOS, Synchronized Transmission

Replace Wiring Harness—OOS, PowrReverser PowrReverser is a trademark of Deere & Company Transmission (PY)

Replace Electrical Wiring Harness—Cab, Synchronized Transmission

Replace Electrical Wiring Harness—Cab, PowrReverser PowrReverser is a trademark of Deere & Company Transmission (PY)

Replace Beacon Lamp Wiring Harness—Cab

Replace 7 Pin Connector Wiring Harness

Replace Cab Roof Electrical Harness

Section 50: Power Train Repair

Group 05: Clutch Housing

Service Equipment and Tools

Other Material

Specifications

Separate Engine from Clutch Housing—Reference Listing

Separate Engine from Clutch Housing—OOS

Separate Engine from Clutch Housing—Cab

Install Engine to Clutch Housing—Reference Listing

Install Engine to Clutch Housing—OOS

Install Engine to Clutch Housing—Cab

Inspect and Repair Clutch Pedal and Linkage—Reference Listing

Inspect and Repair Clutch Pedal and Linkage (OOS)

Inspect and Repair Clutch Pedal and Linkage (Cab)

Inspect and Repair Clutch Pedal and Linkage—(PowrReverser™ (PY) Transmissions)

Group 10: Clutch Assembly — Synchronized Transmissions

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove and Install Clutch Assembly

Disassemble and Inspect Clutch Assembly

Assemble Clutch Assembly

Traction Clutch Finger Adjustment

PTO Clutch Finger Adjustment

Remove and Inspect Clutch Release Mechanism and Shafts

Install Clutch Release Mechanism and Shafts

Group 12: Clutch Assembly —PowrReverser™ Transmission

Specifications

Remove and Install PowrReverser Clutch Assembly

Remove, Inspect, and Repair Transmission Pump

Group 15: Synchronized Transmission

John Deere Transmission Repair

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Separate Clutch Housing from Transmission—Reference Listing

Separate Clutch Housing from Transmission — Open Operator Station

Separate Clutch Housing from Transmission — Cab

Install Clutch Housing to Transmission—Reference Listing

Install Clutch Housing to Transmission — Open Operator Station

Install Clutch Housing to Transmission— Cab

Inspect and Repair Gear and Range Shift Levers - Reference Listing

Inspect and Repair Gear Shift Lever (RH)

Inspect and Repair Gear and Range Shift Levers (RH)

Inspect and Repair Range Shift Lever (LH)

Remove Transmission - Synchronized Transmission (PY)

Install Transmission (PY)

Inspect and Repair Park Brake Lever (if equipped)

Remove, Inspect, and Repair Park Brake (if equipped)

Group 16: PowrReverserPowrReverser is a trademark of Deere & Company Transmission

Transaxle Serial Number Location

John Deere Transmission Repair—Use CTM

Group 20: Rear PTO Drive Shaft

Service Equipment and Tools—Reference Listing

Service Equipment and Tools

Other Material—Reference Listing

Other Material

Specifications—Reference Listing

Specifications

Inspect and Repair Rear PTO Lever and Linkage—Reference Listing

Inspect and Repair Rear Mechanical PTO Lever and Linkage (OOS)

Inspect and Repair Rear Mechanical PTO Lever and Linkage (Cab)

Inspect and Repair PTO 540/540E Shift Lever and Linkage (OOS) — If Equipped

Disassemble and Assemble PTO 540E Shift Lever and Linkage (OOS) — If Equipped

Inspect and Repair PTO 540/540E Shift Lever and Linkage (Cab)

Remove and Install Rear PTO Drive Shaft Assembly—Reference Listing

Remove and Install Standard and 540/540E Rear PTO Drive Shaft Assembly

Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly—Reference Listing

Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly

Disassemble, Inspect, and Assemble Rear 540/540E PTO Drive Shaft Assembly

Group 25: Differential

Essential Tools—Reference Listing

Essential Tools

Service Equipment and Tools—Reference Listing

Service Equipment and Tools

Other Material—Reference Listing

Other Material

Specifications—Reference Listing

Specifications

Service Parts Kits—Reference Listing

Service Parts Kits

Remove and Install Differential Assembly—Reference Listing

Remove and Install Differential Assembly

Disassemble, Inspect, and Assemble Differential Assembly—Reference Listing

Disassemble, Inspect, and Assemble Differential Assembly

Remove and Inspect Differential Drive Shaft—Reference Listing

Remove and Inspect Differential Drive Shaft

Install Differential Drive Shaft—Reference Listing

Install Differential Drive Shaft

Remove, Inspect, and Install Differential Lock Assembly—Reference Listing

Remove, Inspect, and Install Differential Lock Assembly (OOS)

Remove, Inspect, and Install Differential Lock Assembly (Cab)

Differential Cone Point Adjustment—Reference Listing

Differential Cone Point Adjustment

Differential Backlash Adjustment—Reference Listing

Differential Backlash Adjustment

Group 30: Final Drive

Service Equipment and Tools

Other Material

Remove and Install Final Drive Assembly—Reference Listing

Remove and Install Final Drive Assembly

Remove Final Drive Assembly (High Clearance Tractors)

Install Final Drive Assembly (High Clearance Tractors)

Remove and Inspect Planetary Drive Assembly

Install Planetary Drive Assembly

Remove, Inspect, and Install Axle Shaft Assembly

Group 32: Hi-Crop Final Drives (April 2013)

Other Material (April 2013)

Specifications (April 2013)

Remove and Install Hi-Crop Axle Assembly (April 2013)

Remove, Inspect and Install Hi-Crop Final Drive Assembly (April 2013)

Group 35: Mechanical Front Wheel Drive

Special or Essential Tools

Tools

Other Material

Inspect and Repair MFWD Lever and Linkage—Reference Listing

Inspect and Repair MFWD Lever and Linkage (OOS)

Inspect and Repair MFWD Lever and Linkage (Cab)

MFWD Drop Gearbox Repair

Remove, Inspect and Install MFWD Drive Shaft—Reference Listing

Remove, Inspect and Install MFWD Drive Shaft

Remove and Install MFWD Axle Housing Assembly—Reference Listing

Remove and Install MFWD Axle Housing Assembly

Remove, Inspect and Install MFWD Axle Supports—Reference Listing

Remove, Inspect and Install MFWD Axle Supports

Remove, Inspect and Install MFWD Axle Supports (High Clearance Tractors)

Disassemble and Inspect MFWD Outer Drive—Reference Listing

Disassemble and Inspect MFWD Outer Drive

Disassemble and Inspect MFWD Outer Drive (High Clearance Tractors)

Assemble MFWD Outer Drive—Reference Listing

Assemble MFWD Outer Drive

Assemble MFWD Outer Drive (High Clearance Tractors)

Remove, Inspect and Install MFWD Knuckle Housing—Reference Listing

Remove, Inspect and Install MFWD Knuckle Housing

Repair the Knuckle Housing and the King Pin (High Clerance Tractors)

Remove, Inspect, and Install MFWD Axle Shaft—Reference Listing

Remove, Inspect, and Install MFWD Axle Shaft

Remove, Inspect, and Install MFWD Axle Shaft (High Clearance Tractors)

Remove and Install MFWD Differential Carrier Assembly

Disassemble and Inspect MFWD Differential Carrier Assembly

Assemble MFWD Differential Carrier Assembly

Filling/Draining Planetary Drive

Filling/Draining MFWD Axle Housing

Group 40: Creeper Assembly

Other Material

Remove and Install Creeper Assembly

Disassemble, Inspect, and Assemble Creeper Assembly

Section 60: Steering and Brake Repair

Group 05: Steering Repair

Other Material

Specifications

Service Parts Kits

Remove and Install Steering Column and Valve—Reference Listing

Remove and Install Straight Steering Column and Valve (without oil cooler)

Remove and Install Tilt Steering Column (if equipped)

Remove and Install Steering Valve (with oil cooler)

Disassemble and Inspect Steering Valve

Assemble Steering Valve

Remove and Install Steering Cylinder—Reference Listing

Remove and Install Steering Cylinder—2WD Axle

Remove and Install Steering Cylinder—2WD Axle (High Clearance Tractors)

Disassemble, Inspect, and Assemble Steering Cylinder—Reference Listing

Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle

Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle (High Clearance Tractors)

Remove and Install Steering Cylinder—MFWD Axle—Reference Listing

Remove and Install Steering Cylinder—MFWD Axle

Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle—Reference Listing

Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle—Use CTM

Remove, Inspect and Install Tie Rod Assembly—2WD Axle—Reference Listing

Remove, Inspect and Install Tie Rod Assembly—2WD Axle

Remove, Inspect and Install Tie Rod Assembly—2WD Axle (High Clearance Tractors)

Remove, Inspect and Install Tie Rod Assembly—MFWD Axle—Reference Listing

Remove, Inspect and Install Tie Rod Assembly—MFWD Axle

Inspect and Replace Steering Hydraulic Lines—Reference Listing

Inspect and Replace Steering Hydraulic Lines—with oil cooler (5082E and 5090E)

Steering Hydraulic Lines—with oil cooler (5082E and 5090E)

Inspect and Replace Steering Hydraulic Lines—Cab Tractors (With Oil Cooler)

Group 10: Brake Repair

Other Material

Remove and Install Brake Valve and Pedals

Disassemble and Inspect Brake Valve

Brake Valve Cross Section

Assemble Brake Valve

Remove and Inspect Brakes

Install Brakes

Inspect and Replace Brake Hydraulic Lines

Section 70: Hydraulic Repair

Group 05: Hydraulic pump and filter

Service Parts Kit

Service Equipment and Tools

Specifications

Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen

Remove and Install Hydraulic Pump

Remove Hydraulic Pump External Components

Disassemble and Inspect Hydraulic Pump

Assemble Hydraulic Pump

Install Hydraulic Pump External Components

Remove and Install Hydraulic Oil Filter/Manifold

Inspect and Replace Hydraulic Supply/Return Lines

Group 06: Hydraulic Oil Cooler

Remove, Inspect, and Install Hydraulic Oil Cooler—Reference Listing

Remove, Inspect, and Install Hydraulic Oil Cooler

Remove, Inspect, and Install Hydraulic Oil Cooler (If equipped with air conditioning)

Group 10: Rockshaft

Other Material

Service Parts Kits

Inspect and Repair Rockshaft Control Lever Assembly—Reference Listing

Inspect and Repair Rockshaft Control Lever Assembly

Inspect and Repair Rockshaft Control Linkage

Inspect and Repair Draft Sensing Support Assembly

Replace Main Relief Valve

Replace Rockshaft Surge Relief Valve

Remove, Inspect, and Install Rate-of-Drop Valve

Replace Rockshaft Control Valve

Remove and Install Rockshaft Case

Remove, Inspect, and Install Rockshaft Lift Arms

Remove, Inspect, and Install Rockshaft Piston and Cylinder

Group 15: Dual Selective Control Valve

Other Material

Service Parts Kits

Remove and Install Dual Selective Control Valve (SCV)

Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)

Inspect and Replace Hydraulic Hoses—Dual Selective Control Valve (SCV)

Group 16: Single Selective Control Valve

Other Material

Service Parts Kits

Inspect and Repair SCV Levers and Linkage (OOS)

Inspect and Repair SCV Levers and Linkage (Cab)

Remove and Install Single Selective Control Valve (SCV)—Reference Listing

Remove and Install Single Selective Control Valve (SCV)

Disassemble, Inspect and Assemble Single (Third) Selective Control Valve (SCV)—Reference Listing

Disassemble, Inspect, and Assemble Single (Third) Selective Control Valve (SCV)

Inspect and Replace Hydraulic Hoses—Single (Third) Selective Control Valve (SCV)

Group 17: Mid-Mount Selective Control Valve

Service Parts Kits

Other Material

Specifications

Inspect and Repair Joystick and Linkage

Remove and Install Mid-Mount Control Valve

Disassemble, Inspect, and Assemble Dual Mid-Mount Control Valve

Disassemble, Inspect, and Assemble Triple Mid-Mount Control Valve

Inspect and Replace Hydraulic Lines on Dual or Triple Mid-Mount Control Valve

Inspect and Replace Hydraulic Lines on Dual Mid-Mount Control Valve With Rear SCV

Group 20: Hydraulic Power Beyond

Remove and Install Hydraulic Lines and Fittings—Power Beyond Hook-Up—Reference Listing

Remove and Install Hydraulic Lines and Fittings—Power Beyond Hook-Up

Section 80: Miscellaneous Repair

Group 05: Front Axle—2WD

Remove and Install Front Axle—2WD—Reference Listing

Remove and Install Front Axle—2WD

Remove and Install Front Axle—2WD (High Clearance Tractors)

Inspect and Replace Pivot Pin and Bushings—2WD Axle

Remove and Install Spindle Assembly—2WD Axle—Reference Listing

Remove and Install Spindle Assembly—2WD Axle

Remove and Install Spindle Assembly—2WD Axle (High Clearance Tractors)

Inspect and Replace Spindle Shaft Bushings—2WD Axle

Group 10: Wheels

Inspect and Replace Front Wheel Bearings—Reference Listing

Inspect and Replace Front Wheel Bearings - 2WD

Inspect and Replace Front Wheel Bearings—2WD (High Clearance Tractors)

Group 15: 3-Point Hitch

Inspect and Repair Draft Links—Reference Listing

Inspect and Repair Fixed Draft Links (if equipped with sway chain)

Inspect and Repair Fixed Draft Links (if equipped with adjustable stabilizer bar)

Inspect and Repair Telescoping Draft Links (if equipped with sway chain)

Inspect and Repair Telescoping Draft Links (if equipped with adjustable stabilizer bar)

Inspect and Repair Lift Link—Reference Listing

Inspect and Repair Standard Lift Link

Inspect and Repair Adjustable Lift Link

Inspect and Repair Center Link—Reference Listing

Inspect and Repair Center Link

Remove and Install Drawbar and Support—Reference Listing

Remove and Install Drawbar and Support

Drawbar and Support (Continued)

Group 20: Fenders

Remove and Install Fenders—Reference Listing

Remove and Install Fenders—Cab Tractors

Remove and Install Fenders—OOS Tractors

Group 25: Hood

Remove and Install Hood

Group 30: Final Axle Spacers

Prepare Tractor

Install Axle Spacers

Section 90: Operator Station Repair

Group 05: Seat and Support

Remove and Install Seat and Support—Reference Listing

Remove and Install Seat and Support—OOS

Remove and Install Seat and Support—Cab

Group 06: Control Console and Panel

Remove and Install Right-Side Control Console and Panel (OOS)

Remove and Install Left-Side Control Console and Panel (OOS)

Remove and Install Cowl Cover

Group 10: ROLL-GARD®

Remove and Install Roll-Gard™—Reference Listing

Remove and Install Roll-Gard™ (OOS)

Group 15: Cab Components

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove, Inspect, and Install Cab Interior Recirculating Air Filters

Remove, Inspect, and Install Exterior Cab Intake Air Filters

Remove and Install Headliner

Remove and Install Left-Side Control Console

Remove and Install Right-Side Control Console

Remove and Install Windshield

Remove and Install Front Lower Windows

Remove and Install Rear Lower Window

Remove and Install Rear Window

Remove and Install Side Windows

Remove and Install Cab Doors

Remove and Install Cab Outer Roof

Remove and Install A/C Housing Inner Roof

Remove Cab

Install Cab

Group 20: Air Conditioning System

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Service Parts Kits

Recover/Recycle Air Conditioning Refrigerant

Replace Air Conditioning Receiver/Dryer

Remove, Inspect, and Install Air Conditioning Condenser

Remove, Inspect, and Install Air Conditioning Compressor

Test Volumetric Efficiency of Compressor

Test Compressor Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Disassemble, Inspect, and Assemble Compressor

Check Compressor Clutch Hub Clearance

Inspect Compressor Manifold

Remove and Install Compressor Relief Valve

Remove and Install HVAC Housing Cover

Remove Blower Motors

Remove Evaporator/Heater Core

Leak Test Evaporator/Heater Core

Install Evaporator/Heater Core

Service Expansion Valve

Expansion Valve Bench Test

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

System Information

Flush Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Group 25: Heating System

Replace Heater Temperature Control Cable

Remove Heater Control Valve

Leak Test Heater Control Valve

Install Heater Control Valve

Section 99: Dealer Fabricated Tools

Group 00: Dealer Fabricated Tools

PTO Clutch Finger Height Gauge

Traction Clutch Finger Height Gauge

Traction Clutch Finger Height Adjustment Tool

DFLV1A Final Drive Turning Tool

DFRW20—Compressor Holding Fixture

John Deere 5090EL, 5090EH, 5090E, 5082E, 5076EL, 5076E Tractors Repair Service Technical Manual (TM607419)

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