Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere Tractors 5045D, 5045E, 5055D, 5055E, 5065E, 5075E, 5103, 5203, 5204, 5303, 5403 (PIN prefix PY), with workshop information to maintain, diagnostic, repair, service like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).

John Deere Tractors 5103, 5203, 5303, 5403, 5045, 5055, 5065 & 5075 (USA, Mexico & Australia); 5103, 5203, 5303 & 5403 Australia Tractors; 5303 & 5403 Latin America Tractors; 5204 And 5303 Mexico Tractors workshop technical service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm900019 - John Deere 5103, 5203, 5303, 5403, 5045, 5055, 5065, 5075, 5204 (USA, Mexico, Australia, Argentina, Latin America) Technical Manual.pdf
tm900019 - John Deere 5103, 5203, 5303, 5403, 5045, 5055, 5065, 5075, 5204 (USA, Mexico, Australia, Argentina, Latin America) Technical Manual.epub

Total Pages: 2,251 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

Covered models:
USA, Mexico, Australia Tractors:
  5103
  5203
  5303
  5403
  5045D, 5045E
  5055D, 5055E
  5065E
  5075E
Australia Tractors:
  5103
  5203
  5303
  5403
Latin America Tractors:
  5303
  5403
Mexico Tractors
  5204
  5303

MAIN SECTIONS
  Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cylinder Head and Valves
      Cyl. Block, Liners, Pistons & Rods
      Crankshaft, Main Bearings and Flywheel
      Camshaft and Timing Gear Train
      Lubrication System
      Cooling System
   Fuel and Air Repair
      Fuel System
      Air Intake and Exhaust System
      Speed Control Linkage
   Electrical Repair
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harness
   Power Train Repair
      Clutch Housing
      Clutch Assembly
      'S' Transmission
      'AA' Transmission
      Rear PTO ('S' Transmission)
      Rear PTO ('AA' Transmission)
      Differential
      Final Drives
      Mechanical Front Wheel Drive
   Steering and Brake Repair
      Steering Repair
      Brake Repair ('S' Transmission)
      Brake Repair ('AA' Transmission)
   Hydraulic Repair
      Hydraulic Pump and Filter
      MITA Rockshaft
      JD Rockshaft
      MITA Selective Control Valve (SCV)
      EATON Selective Control Valve (SCV)
      Mid Mount Selective Control Valve (SCV)
   Miscellaneous Repair
      Front Axle - 2WD
      Wheels
      3-Point Hitch
      Hood
   Operator Station Repair
      Seat and Support
      Center Console
      Roll-Gard™
      Operator Platform
      Fenders
      Canopy (If Equipped)
   Operational Checkout Procedures
      Operational Checkout Procedures
   Engine Operation, Tests and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Fuel/Air Operation, Test and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Electrical System Operation, Tests & Adjust
      Component Location
      Theory of Operation-Latin America, Mexico, USA and Australia (5103, 5203, 5303, 5403) Tractors
      Theory of Operation-USA and Australia Tractors
      Diagnosis, Test and Adjust-Latin America, Mexico (5303), USA and Australia (5103, 5203, 5303, 5403) Tractors
      Diagnosis, Test and Adjust-USA and Australia Tractors
      Diagnosis, Test and Adjust (Mexico 5204 Tractors)
      Wiring Schematics-Latin America, Mexico (5303), USA and Australia (5103, 5203, 5303, 5403) Tractors
      Wiring Schematics-For USA and Australia Tractors
      Wiring Schematics (Mexico 5204 Tractors)
      Component Information-Connectors(For USA and Australia Tractors)
   Power Train Operation, Tests and Adjustments
      Component Location-Transmission
      Theory of Operation-Transmission
      Diagnosis, Tests, and Adjustments-Transmission
   Steering and Brake Operation, Test & Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Hydraulic System Operation, Test and Adjustments
      Component Location
      Theory of Operation
      Diagnosis
      Hydraulic Tests - Without SCV
      Hydraulic Tests-With SCV
      Hydraulic Tests-With Mid Mount Control Valve
      Hydraulic Tests - All
      Adjustments
      Hydraulic Schematics

tm900019 - 5103, 5203, 5303, 5403, 5045, 5055, 5065, 5075, 5204 (USA, Mexico, Australia, Argentina, Latin America)

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Service Cooling System Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Service Tires Safely

Avoid Harmful Asbestos Dust

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Use Proper Tools

Dispose of Waste Properly

Live With Safety

Group 10: General Specifications

Machine Specifications (For USA and Australia Tractors)

Machine Specifications (For USA Tractors)

Machine Specifications (For Latin America Tractors)

Machine Specifications (Mexico Tractors)

Repair Specifications

Ground Speed Estimates

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Metric Bolt and Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Group 15: Fuel and Lubricants

Diesel Fuel

BioDiesel Fuel

Handling and Storing Diesel Fuel

Fuel Storage

Do Not Use Galvanized Containers

Fill Fuel Tank

Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Transmission and Hydraulic Oil

Grease (Specific Application)

Grease

Alternative and Synthetic Lubricants

Lubricant Storage

Group 20: Serial Number Locations

Serial Numbers

Product Identification Number Location

Engine Serial Number Location

Fuel Injection Pump Serial Number Location

Alternator Serial Number Location

Power Steering Valve Serial Number Location

Starter Serial Number Location

Transmission Serial Number Location

Front Axle Serial Number Location (2WD)

Front Axle Serial Number Location (MFWD)

Group 25: Features and Accessories

Features and Accessories

Standard Features

Factory Installed Optional Equipment

Field Installed Optional Kits and Accessories

Section 20: Engine Repair

Group 05: Engine

Service Equipment and Tools

Specifications

John Deere Engine Repair—Use CTM

Remove Engine

Install Engine

Engine Disassembly Sequence

Sealant Application Guidelines

Engine Re-Assembly Sequence

Engine Break-In Guidelines

Perform Engine Break-In

Diesel Engine Break-In Oil

Group 10: Cylinder Head and Valves

Special or Essential Tools

Specifications

Torques for Hardware

Cylinder Head - Exploded View

Check Valve Lift

Remove Cylinder Head

Clean Injection Nozzle Bores

Valve Actuating Parts

Remove Valves and Valve Springs

Checking Cylinder Head Flatness

Clean Valve Guides

Measure Valve Guides

Knurl Valve Guides

Clean and Inspect Valve Seats

Lapping Valve Seats

Check Valve Recess

Remove Valve Seat Inserts

Valve Seat Insert Installation

Check Valves

Grind Valves

Check Valve Spring Compression

Inspect Valve Rotators

Install Valves

Install Cylinder Head

Torque Turn Tightening Method

Disassembling and Checking Rocker Arm Shaft

Reassembling Rocker Arm Shaft

Install Rocker Arm Assembly

Valve Clearance

Valve Adjustment Sequence

Install Rocker Arm Cover

Final Work

Group 15: Cyl. Block, Liners, Pistons & Rods

Special or Essential Tools

Specifications

Torques for Hardware

Exploded View

Connecting Rods - General Information

Remove Pistons and Connecting Rods

Measure Cylinder Liner Bore

Remove Cylinder Liners

Cylinder Liner Deglazing

Cylinder Block Cleaning

Check Piston Cooling Jets

Cam Follower Bore Measure

Measure Camshaft Bore

Remove Camshaft Bushing

Install Camshaft Bushing

Measure Crankshaft Bore

Replace Crankshaft Bearing Caps

Cylinder Block Top Desk Flatness

Measure Cylinder Liner Protrusion

Liner Packing Installation

Liner O-Ring Installation

Install Cylinder Liners

Measure Connecting Rod Bearing

Rod Bearing Clearance

Measure Connecting Rod Bushing

Replace Connecting Rod Bushing (3029D)

Replace Connecting Rod Bushing (3029T)

Measure Piston Pin

Clean and Inspect Pistons

Measure Piston Pin Bore

Piston Top Ring Groove

Second and Third Piston Ring Grooves

Piston Head and Skirt Checking

Install Piston Rings

Piston Rings Staggering

Piston/Liner Set Information

Assemble Piston and Connecting Rod

Install Piston and Connecting Rod

Measure Piston Protrusion

Complete Final Assembly

Group 20: Crankshaft, Main Bearings and Flywheel

Special or Essential Tools

Specifications

Torques For Hardware

Remove Crankshaft Pulley

Install Crankshaft Pulley

Flywheel Removal

Flywheel Ring Gear Replacement

Install Ball Bearing

Install Flywheel

Remove Crankshaft Rear Oil Seal

Flywheel Housing Replacement ('S' Transmission)

Flywheel Housing Replacement ('AA' Transmission)

Install Oil Seal/Wear Sleeve

Crankshaft End Play Measure

Remove Crankshaft

Crankshaft Inspection

Check Crankshaft Journal Diameter

Determine Crankshaft Main Bearing Clearance Using PLASTIGAGE PLASTIGAGE is a trademark of DANA Corp.

Regrind Crankshaft

Crankshaft Regrinding Guidelines

Micro-Finishing Specifications

Replace Crankshaft Gear

Install Main Bearing Inserts

Install 2-Piece Thrust Bearing

Crankshaft Installation

Group 25: Camshaft and Timing Gear Train

Special or Essential Tools

Specifications

Torques for Hardware

Remove Crankshaft Front Oil Seal

Remove Timing Gear Cover

Measure Timing Gear Backlash

Camshaft End Play Measure

Remove Camshaft

Measure Camshaft Journal

Measure Height of Cam Lobe

Replace Camshaft Gear

Install Camshaft

Check Cam Follower

Idler Gear End Play Measure

Remove Front Plate

Idler Gear Bushing and Shaft Measure

Idler Gear Bushing Replacement

Remove Idler Shaft

Install Idler Shaft Spring Pin

Install Idler Shafts

Install Front Plate

Install Upper Timing Gear Train

Install Lower Timing Gear Train

Install Oil Deflector

Timing Gear Cover Identification

Install Timing Gear Cover

Install Crankshaft Front Oil Seal

Install Wear Ring

Install Auxiliary Equipment

Group 30: Lubrication System

Special or Essential Tools

Specifications

Torques for Hardware

Oil Cooler Identification

Remove Oil Cooler

Replace Oil Cooler Nipple

Install Oil Cooler

Replace Oil Cooler/Filter Bracket on Engine with Auxiliary Drive

Remove Oil Pressure Regulating Valve

Replace Oil Pressure Regulating Valve Seat

Install Oil Pressure Regulating Valve

Replace Oil Dipstick Guide

Replace Oil By-Pass Valve

Replace Oil Pump Strainer

Remove Oil Pump

Oil Pump Gear Axial Clearance

Oil Pump Gear Radial Clearance

Oil Pump Specifications

Oil Pump Installation

Install Oil Pan

Group 35: Cooling System

Special or Essential Tools

Specifications

Torques for Hardware

Remove and Inspect Radiator

Remove and Inspect Radiator(5045D, 5045E, 5055D, 5055E, 5065E and 5075E Tractors)

Water Pump — Exploded View

Remove Water Pump

Disassemble Water Pump

Assemble Water Pump

Install Water Pump

Inspect Thermostat

Cooling System Deaeration

Check Fan/Alternator Belt Tension

Install Fan

Install Radiator

Install Radiator(5045D, 5045E, 5055D, 5055E, 5065E and 5075E Tractors)

Replace Thermostat

Section 30: Fuel and Air Repair

Group 05: Fuel System

Special or Essential Tools

Injection Pump, Nozzle and Governor Repair—Use CTM

Remove, Inspect and Install Fuel Tank

Replace Fuel Filter

Replace Fuel Filter/Primer Pump Assembly

Remove Fuel Injection Pump

Repairs to Fuel Injection Pump

Replace Throttle Lever

Install Fuel Injection Pump

Remove Fuel Injection Nozzle

Clean Fuel Injection Nozzle

Fuel Injection Nozzle Disassembly

Install Fuel Injection Nozzle

Group 10: Air Intake and Exhaust System

Remove, Inspect, and Install Air Cleaner Elements

Check Air Inlet Pipe

Check Air Inlet Pipe with Turbocharger (If Equipped)

Exhaust Manifold Inspection (If Equipped)

Remove Turbocharger (If Equipped)

Turbocharger Cut-Away View (Borge Warner) - (If Equipped)

Check Radial Clearance

Check Axial Clearance

Repair Turbocharger (If Equipped)

Prelube Turbocharger (If Equipped)

Install Turbocharger (If Equipped)

Turbocharger Break-In (If Equipped)

Recommendations for Turbocharger Use (If Equipped)

Group 15: Speed Control Linkage

Inspect and Repair Speed Control Linkage

Section 40: Electrical Repair

Group 05: Battery, Starter and Alternator

Starter Repair—Use CTM77

Remove and Install Battery

Remove and Install Starter

Replace Alternator/Regulator

Group 10: Electrical System Components

Service Equipment and Tools

Other Material

Replace Air Filter Restriction Sensor

Replace Coolant Temperature Sender

Replace Engine Speed Sensor

Replace Engine Oil Pressure Sensor

Replace Key Switch

Replace Light Switch

Replace Turn Signal Controller

Replace Instrument Panel

Replace Rear PTO Switch (If Equipped)

Remove and Install Rear PTO Switch-For 5045E, 5055E, 5065E and 5075E Tracators

Replace Park Position Start Switch

Replace Seat Switch (If Equipped)

Replace Fuel Level Sender

Group 15: Wiring Harness

Special or Essential Tools

Service Parts Kits

Remove Connector Body from Blade Terminals

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Replace Tractor Wiring Harness

Replace Tractor Wiring Harness (5204 Mexico Tractor)

Section 50: Power Train Repair

Group 05: Clutch Housing

Service Equipment and Tools

Other Material

Specifications

Separate Engine from Clutch Housing

Install Engine to Clutch Housing

Replace Clutch Housing Seal ('S' Transmission)

Inspect and Repair Clutch Pedal and Linkage ('S' Transmission)

Inspect and Repair Clutch Pedal and Linkage ('AA' Transmission)

Group 10: Clutch Assembly

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove and Install Clutch Assembly

Disassemble and Inspect Clutch Assembly

Assemble Clutch Assembly

Traction Clutch Finger Adjustment

PTO Clutch Finger Adjustment

Remove and Inspect Clutch Release Mechanism and Shafts

Install Clutch Release Mechanism and Shafts

Group 15: 'S' Transmission

Specifications

Separate Clutch Housing From Transmission

Install Clutch Housing to Transmission

Inspect and Repair Gear Shift Levers

Inspect and Repair Gear Shift Lever (For 5045E, 5055E, 5065E and 5075E Tractors)

Inspect and Repair Range Shift Lever

Inspect and Repair Range Shift Lever (For 5045E, 5055E, 5065E and 5075E Tractors)

Remove Transmission

Disassemble and Inspect Transmission— Collarshift

Assemble Transmission — Collarshift

Disassemble and Inspect Transmission — SyncShuttle™

Assemble Transmission — SyncShuttle™

Install Transmission

Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies

Disassemble, Inspect, and Assemble CollarShift Transmission Top Shaft

Disassemble, Inspect, and Assemble SyncShuttle™ Transmission Top Shaft— For Australia Tractors

Disassemble, Inspect, and Assemble SyncShuttle™ Transmission Top Shaft—For USA Tractors

Disassemble, Inspect, and Assemble Transmission Top Shaft—Partial SyncShuttle™ Transmission

Disassemble, Inspect, and Assemble Range Reduction Shaft

Disassemble, Inspect and Assemble Driven Shaft

Remove, Inspect, and Install Range Gears

Remove, Inspect, and Install Reverse Idler Shaft

Group 20: 'AA' Transmission

Other Material

Specifications

Remove, Inspect and Repair Gear Shift Lever And Cover

Remove, Inspect and Repair Gear Shift Lever And Cover (For 5045D and 5055D Tractors)

Remove, Inspect and Install Range and Reverse Shift Lever

Remove, Inspect and Install Range and Reverse Shift Lever (For 5045D and 5055D Tractors)

Remove Transmission

Disassemble and Inspect Transmission

Assemble Transmission

Install Transmission

Disassemble, Inspect and Assemble Shift Shaft Assemblies

Disassemble, Inspect, and Assemble Transmission Main Shaft

Disassemble, Inspect and Assemble Range Reduction Shaft

Disassemble, Inspect and Assemble Driven Shaft

Disassemble, Inspect and Assemble Traction Clutch Driven Shaft

Group 21: Rear PTO ('S' Transmission)

Other Material

Specifications

Remove, Inspect and Install Rear PTO Lever and Linkage

Remove, Inspect and Install Rear PTO Lever and Linkage - Cable Linkage

Remove, Inspect and Install Rear PTO Lever and Linkage - Cable Linkage - For 5045E, 5055E, 5065E and 5075E Tractors

Remove and Install Standard Rear PTO Drive Shaft Assembly

Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly

Group 25: Rear PTO ('AA' Transmission)

Other Material

Specifications

Remove, Inspect and Install Rear PTO Lever and Linkage

Remove, Inspect and Install Rear PTO Lever and Linkage - For 5045D and 5055D Tractors

Remove and Install Rear PTO Drive Shaft Assembly

Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly

Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly

Group 26: Differential

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Service Parts Kits

Remove and Install Differential Assembly

Disassemble, Inspect, and Assemble Differential Assembly ('S' Transmission)

Disassemble, Inspect and Assemble Differential Assembly ('AA' Transmission)

Remove and Inspect Differential Drive Shaft ('S' Transmission)

Install Differential Drive Shaft ('S' Transmission)

Remove and Inspect Differential Drive Shaft ('AA' Transmission)

Install Differential Drive Shaft ('AA' Transmission)

Remove, Inspect, and Install Differential Lock Assembly ('S' Transmission)

Remove, Inspect and Install Differential Lock Assembly ('AA' Transmission)

Differential Cone Point Adjustment

Differential Backlash Adjustment

Group 30: Final Drives

Service Equipment and Tools

Other Material

Specifications

Remove and Install Final Drive Assembly

Remove and Inspect Planetary Drive Assembly

Install Planetary Drive Assembly

Remove, Inspect, and Install Axle Shaft Assembly ('S' Transmission)

Remove, Inspect, and Install Axle Shaft Assembly ('AA' Transmission)

Group 35: Mechanical Front Wheel Drive

Essential Tools

Other Material

Specifications

MFWD Axle Repair—Use CTM4870 and CTM4820

Inspect and Repair MFWD Lever and Linkage

Remove and Install MFWD Drop Gearbox

Disassemble and Inspect MFWD Drop Gearbox

MFWD Drop Gearbox Cross Section

Assemble MFWD Drop Gearbox

Remove, Inspect and Install MFWD Drive Shaft

Remove and Install MFWD Axle Housing Assembly

Remove, Inspect and Install Axle Supports (Without Paddy Seal)

Remove, Inspect and Install Axle Supports (With Paddy Seal)

Section 60: Steering and Brake Repair

Group 05: Steering Repair

Other Material

Specifications

Service Parts Kits

Remove and Install Steering Column and Valve

Remove and Install Steering Column and Valve - For 5045E, 5055E, 5065E and 5075E Tractors

Remove and Install Steering Column and Valve - For 5045D and 5055D Tractors

Disassemble and Inspect Steering Valve - Sauer Danfoss

Assemble Steering Valve - Sauer Danfoss

Disassemble and Inspect Steering Valve - Eaton

Assemble Steering Valve - Eaton

Remove and Install Steering Cylinder (Global Front Axle)

Disassemble, Inspect and Assemble Steering Cylinder (Global Front Axle)

Remove and Install Steering Cylinder (Fixed Front Axle)

Disassemble, Inspect and Assemble Steering Cylinder (Fixed Front Axle)

Remove, Inspect and Install Tie Rod Assembly

Group 10: Brake Repair ('S' Transmission)

Service Equipment and Tools

Other Material

Specifications

Remove and Install Brake Valve and Pedals

Disassemble and Inspect Brake Pedals and Valve

Brake Valve Cross Section

Assemble Brake Valve

Remove and Inspect Brakes

Install Brakes

Inspect and Replace Brake Hydraulic Lines

Group 15: Brake Repair ('AA' Transmission)

Other Material

Specifications

Remove and Install Brake Pedals and Linkage

Remove and Install Park Brake Lever and Linkage—For 5045D and 5055D Tractors (From Tractor Serial Number xxxxx)

Remove and Inspect Brakes

Install Brakes

Section 70: Hydraulic Repair

Group 05: Hydraulic Pump and Filter

Essential Tools

Specifications

Service Parts Kits

Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen

Remove and Install Hydraulic Pump

Remove Hydraulic Pump External Components

Disassemble and Inspect Hydraulic Pump

Assemble Hydraulic Pump

Install Hydraulic Pump External Components

Remove and Install Hydraulic Oil Filter/Manifold

Inspect and Replace Hydraulic Supply and Suction/Return Lines

Group 10: MITA Rockshaft

Other Material

Specifications

Remove, Inspect, and Install Rockshaft Control Lever Assembly

Remove, Inspect, and Install Rockshaft Control Lever Support Assembly

Remove, Inspect and Install Rockshaft Control Linkage

Replace Main Relief Valve(MITA Rockshaft)

Remove, Inspect and Install Rate-of-Drop Valve

Replace Rockshaft Control Valve

Remove and Install Rockshaft Case(MITA Rockshaft)

Remove, Inspect and Install Rockshaft Lift Arms

Remove, Inspect and Install Rockshaft Piston and Cylinder

Group 15: JD Rockshaft

Other Material

Specifications

Inspect and Repair Rockshaft Control Lever Assembly

Inspect and Repair Rockshaft Control Linkage

Inspect and Repair Draft Sensing Support Assembly ('S' Rockshaft)

Inspect and Repair Draft Sensing Support Assembly ('AA' Rockshaft)

Replace Main Relief Valve(JD Rockshaft)

Replace Rockshaft Surge Relief Valve('S' Rockshaft)

Replace Rockshaft Surge Relief Valve('AA' Rockshaft)

Replace Rockshaft Control Valve(JD Rockshaft)

Remove and Install Rockshaft Case(JD Rockshaft)

Remove, Inspect, and Install Rockshaft Lift Arms ('S' Transmission)

Remove, Inspect, and Install Rockshaft Piston and Cylinder ('S' Transmission)

Remove, Inspect, and Install Rockshaft Lift Arms ('AA' Transmission)

Remove, Inspect, and Install Rockshaft Piston and Cylinder ('AA' Transmission)

Group 20: MITA Selective Control Valve (SCV)

Install Single Selective Control Valve (SCV)

Install Rear Coupler Bracket

Install Hydraulic Hoses

Install Second Selective Control Valve (SCV)

Assemble Rear Quick Coupler

Install Hydraulic Hoses

Group 25: EATON Selective Control Valve (SCV)

Install Single Selective Control Valve (SCV)

Install Rear Coupler Bracket

Install Hydraulic Hoses

Install Second Selective Control Valve (SCV)

Assemble Rear Quick Coupler

Install Hydraulic Hoses

Group 30: Mid Mount Selective Control Valve (SCV)

Service Parts Kit

Other Material

Specifications

Remove and Install Mid Mount Control Valve

Remove, Inspect and Install Joystick and Cables—Mid Mount Valve

Disassemble, Inspect, and Assemble Joystick—Mid Mount Coupler

Disassemble, Inspect and Assemble Mid Mount Control Valve

Inspect and Replace Hydraulic Hoses—Mid Mount Coupler

Section 80: Miscellaneous Repair

Group 05: Front Axle - 2WD

Specifications

Remove and Install Front Axle

Inspect and Replace Pivot Pin and Bushings

Remove and Install Spindle Assembly

Inspect and Replace Spindle Shaft Bushing (Adjustable Front Axle)

Inspect and Replace Spindle Shaft Bushings (Fixed Front Axle)

Group 10: Wheels

Specifications

Inspect and Replace Front Wheel Bearings

Tighten Bolts—Rear Axle (M-20 Stud)

Group 15: 3-Point Hitch

Specifications

Inspect and Repair Fixed Draft Links ('S' Transmission)

Inspect and Repair Fixed Draft Links ('AA' Transmission)

Inspect and Repair Telescoping Draft Links (If Equipped)

Inspect and Repair Lift Link (If Equipped)

Inspect and Repair Lift Link (If Equipped)

Inspect and Repair Adjustable Lift Link (If Equipped)

Inspect and Repair Adjustable Lift Link (If Equipped)

Inspect and Repair Center Link

Group 25: Hood

Remove and Install Hood

Section 90: Operator Station Repair

Group 05: Seat and Support

Remove and Install Seat and Support(For 5103, 5203, 5303 and 5403 Australia Tractors)

Remove and Install Seat and Support(For 5103, 5203, 5303, 5403, 5045E, 5055E, 5065E and 5075E Tractors)

Remove and Install Seat and Support(For 5045D and 5055D Tractors)

Disassemble, Inspect and Assemble Seat and Seat Switch (For 5045D, 5045E, 5055D, 5055E, 5065E and 5075E ractors)

Remove and Install Seat and Support(For 5303 and 5403 Latin America Tractors)

Remove and Install Seat and Support(For 5204 and 5303 Mexico Tractor)

Group 06: Center Console

Remove Center Console Assembly

Install Center Console Assembly

Group 10: Roll-Gard™

Specifications

Remove and Install Roll-Gard

ROPS Serial Number

Group 15: Operator Platform

Specifications

Remove and Install Right-Side Platform and Step - Old

Remove and Install Left-Side Platform and Step - Old

Remove and Install Right-Side Platform and Step - New

Remove and Install Left-Side Platform and Step - New

Remove and Install Right-Side Platform and Step - 5045E, 5055E, 5065E and 5075E Tractors

Remove and Install Left-Side Platform and Handrail - 5045E, 5055E, 5065E and 5075E Tractors

Remove and Install Right-Side Platform and Step - 5045D and 5055D Tractors

Remove and Install Left-Side Platform and Handrail - 5045D and 5055D Tractors

Group 20: Fenders

Remove and Install Fenders - Old

Remove and Install Fenders

Group 25: Canopy (If Equipped)

Specifications

Remove and Install Canopy

Section 210: Operational Checkout Procedures

Group 10: Operational Checkout Procedures

Operational Checkout Procedure Information

Engine Oil Level and Condition Check

Coolant Level and Condition Check

Transmission and Hydraulic Oil Check

Fan and Belt Check

Fuel System Check

Air Intake System Check

Electrical System Check

Hydraulic System Check

Indicator Lamps Check

Engine Start Check

Transmission Park Position Start Check

Engine Fast and Slow Idle Operation

Power Steering Check

Differential Lock Check

Clutch Check

Transmission Shift Check

Range Lever Shift Check

Brake Check

Rockshaft Check

Selective Control Valve Check

Miscellaneous Checks

Section 220: Engine Operation, Tests and Adjustments

Group 05: Component Location

Component Location Information

Engine External Components—Left-Hand Side

Engine External Components—Right-Hand Side

Group 10: Theory of Operation

Theory of Operation Information

Engine Lubrication System

Engine Cooling System Operation

Group 15: Diagnosis, Tests and Adjustments

Specifications

Essential Tools

Diagnostic Information

Engine Turns Over But Will Not Start or Starts Hard

Engine Runs Irregularly or Stalls Frequently

Engine Runs Rough

Engine Has Low Power

Engine Smokes—Black or Grey

Engine Smokes Excessively—White

Engine Uses Excess Fuel

Engine Has Excess Noise or Vibration

Engine Uses Excess Oil or Smokes Blue

Engine Has Low Oil Pressure

Engine Coolant Operating Temperature Incorrect

Oil In Coolant or Coolant in Oil

Radiator Bubble Test

Cooling System Test

Radiator Cap Pressure Test

Engine Oil Pressure Test

Cylinder Compression Pressure Test

Fuel Shut-Off Solenoid Check (If Equipped)

Throttle Lever Adjustment

Slow Idle Adjustment (Rotary Pump)

Fast Idle Adjustment (Rotary Pump)

Idle Speed Adjustment (In-Line Pump)

Injection Pump Timing Adjustment(Rotary Pump)

Injection Pump Timing Adjustment(In-Line Pump)

Valve Clearance Adjustment

Fan/Alternator Drive Belt Adjustment

Bleed Fuel System(For USA and Australia Tractors)

Bleed Fuel System(For Latin America and Mexico Tractors)

Bleed Fuel System At Fuel Injection Nozzles(For Latin America and Mexico Tractors)

Section 230: Fuel/Air Operation, Test and Adjustments

Group 05: Component Location

Component Location Information

Fuel System Components

Fuel System Components- 5045E, 5055E, 5065E and 5075E Tractors

Fuel System Components - 5045D and 5055D Tractors

Air Intake System Components

Group 10: Theory of Operation

Theory of Operation Information

Fuel System Operation ('S' Transmission)

Fuel System Operation - For 5045E, 5055E, 5065E and 5075E Tractors

Fuel System Operation ('AA' Transmission)

Fuel System Operation - For 5045D and 5055D Tractors

Fuel Filter Pump Operation

Fuel Injection Pump Operation (Rotary Pump)

Fuel Transfer (Feed) Pump Operation(In-Line Pump)

Fuel Injection Pump Operation(In-Line Pump)

In-Line Pump Governor Operation

Fuel Injection Nozzle Operation

Air Intake System Operation

Turbocharger Operation

Check Turbocharger Boost Pressure

Diagnosing Turbocharger Malfunctions

Group 15: Diagnosis, Tests and Adjustments

Diagnostic Information

Fuel/Air Diagnosis, Tests and Adjustments

Section 240: Electrical System Operation, Tests & Adjust

Group 05: Component Location

Component Location Information

Engine Electrical Components—Right Hand Side

Engine Electrical Components—Left Hand Side

Dash And Center Control Console Electrical Components—Latin America, Mexico, USA and Australia (5103, 5203, 5303, 5403) Tractors

Dash And Center Control Console Electrical Components—(5103, 5203, 5303 and 5403) USA and Australia Tractors

Dash And Center Control Console Electrical Components—5045E, 5055E, 5065E and 5075E Tractors

Dash And Center Control Console Electrical Components—5045D and 5055D Tractors

Tractor Electrical Components

Tractor Electrical Components—5045E, 5055E, 5065E and 5075E Tractors

Tractor Electrical Components—5045D and 5055D Tractors

Group 10: Theory of Operation—Latin America, Mexico, USA and Australia (5103, 5203, 5303, 5403) Tractors

Theory of Operation Information

Fuse Block and Fuses

Fuse Block and Fuses (Mexico 5204 Tractors)

Relays

Starting System Operation—Normal

Starting System Operation—Bypass Attempt

Charging System Operation

Lighting System Operation—Left Turn Signals And Warn Lights

Lighting System Operation—Right Turn Signals And Warn Lights

Lighting System Operation—Warning Lights

Lighting System Operation—Tail Lights

Lighting System Operation—Headlights and Instrument Lights

Instrument Panel System Operation—Tachometer/Hour Meter

PTO Warning System Operation (If Equipped)

Instrument Panel System Operation—Fuel Gauge

Instrument Panel System Operation—Temperature Gauge

Air Filter Restriction Indicator Operation

7-Pin Trailer Outlet Connector Operation (If Equipped)

Horn Operation - (Optional)

Rear Work Light - (If Equipped)

Group 15: Theory of Operation—USA and Australia Tractors

Theory of Operation Information—For USA and Australia Tractors

Fuse Block and Fuses—Type I

Fuse Block and Fuses—Type II

Relays

Starting System Operation—Normal—Type I

Starting System Operation—Normal—Type II

Starting System Operation—Bypass Attempt—Type I

Starting System Operation—Bypass Protection—Type II

Starting System Operation—For 5045E, 5055E, 5065E, and 5075E Tractors (From Serial number XXXX)

Charging System Operation—Type I

Charging System Operation—Type II

Lighting System Operation—Left Turn Signals And Warn Lights—Type I

Lighting System Operation—Left Turn Signals And Warn Lights—Type II (with MARCUREX Flasher)

Lighting System Operation—Right Turn Signals And Warn Lights—Type I

Lighting System Operation—Right Turn Signals And Warn Lights—Type II (with MARCUREX Flasher)

Lighting System Operation—Left Turn Signals And Warn Lights—Type II (with Hella Flasher)

Lighting System Operation—Right Turn Signals And Warn Lights—Type II (with Hella Flasher)

Lighting System Operation—Left Turn Signals And Warn Lights—Type II (with MARCUREX/Hella Flasher)

Lighting System Operation—Right Turn Signals And Warn Lights—Type II (with MARCUREX/Hella Flasher)

Lighting System Operation—Warning Lights—Type I

Lighting System Operation—Warning Lights—Type II (with MARCUREX Flasher)

Lighting System Operation—Warning Lights—Type II (with Hella Flasher)

Lighting System Operation—Headlights and Instrument Lights—Type I

Lighting System Operation—Headlights and Instrument Lights—Type II

Lighting System Operation—Tail Lights—Type I

Instrument Panel System Operation—Tachometer/Hour Meter—Type I

Instrument Panel System Operation—Tachometer—Type II

PTO Warning System Operation—Type I (Optional)

PTO Warning System Operation—Type II

Instrument Panel System Operation—Fuel Gauge—Type I

Instrument Panel System Operation—Fuel Gauge—Type II

Instrument Panel System Operation—Temperature Gauge—Type I

Instrument Panel System Operation—Temperature Gauge—Type II

Air Filter Restriction Indicator Operation—Type I

Air Filter Restriction Indicator Operation—Type II

7-Pin Trailer Outlet Connector Operation—Type I (Optional)

7-Pin Trailer Outlet Connector Operation—Type II

Horn Operation

Rear Work Light—Type I (Optional)

Rear Work Light—Type II (with Jumper Cable)

Rear Work Light—Type II (without Jumper Cable)

Group 20: Diagnosis, Test and Adjust—Latin America, Mexico (5303), USA and Australia (5103, 5203, 5303, 5403) Tractors

Diagnostic Information

Wire Color Chart

Starting System Test Points—Normal Operation

Starting System Test Points—Bypass Attempt

Charging System Test Points

Lighting System Test Points—Turn Signals And Enhanced Tail Lights

Lighting System Test Points—Warning Lights

Lighting System Test Points—Rear Flood Light

Lighting System Test Points—Headlights and Instrument Lights

Instrument Panel System Test Points—Tachometer/Hourmeter

Instrument Panel System Test Points—Fuel Gauge

Instrument Panel System Test Points—Temperature Gauge

Instrument Panel System Test Points—Oil Pressure

Air Filter Restriction Test Points

Optional Horn Test Points

Accessory Relay and Trailer Connector Test Points

Battery Voltage and Specific Gravity Tests

Charge Battery

Battery Load Test

Starter AMP Draw/RPM Test

Starter No-Load AMP Draw/RPM Test

Alternator/Regulator Test

Starter Solenoid Test

Starter Relay Test

Key Switch Test

Plug-In Relay Test

Mini Plug-In Relay

Diode Pack Test

Fuse Test

Park Position Start Switch Test

PTO Switch Test

PTO Seat Switch Test

Light Switch Test

Turn Signal Controller Test

Fuel Shut-Off Solenoid Test

Group 25: Diagnosis, Test and Adjust—USA and Australia Tractors

Diagnostic Information

Wire Color Chart

Starting System Test Points—Normal Operation—Type I

Starting System Test Points—Normal Operation—Type II

Starting System Test Points—For 5045E, 5055E, 5065E, and 5075E Tractors (From Serial number XXXX)

Starting System Test Points—Bypass Attempt—Type I

Charging System Test Points—Type I

Charging System Test Points—Type II

Lighting System Test Points—Turn Signals And Enhanced Tail Lights—Type I

Lighting System Test Points—Turn Signals And Enhanced Tail Lights—Type II (with Hella Flasher)

Lighting System Test Points—Turn Signals And Enhanced Tail Lights—Type II (with MARCUREX Flasher)

Lighting System Test Points—Warning Lights—Type I

Lighting System Test Points—Warning Lights—Type II (with Hella Flasher)

Lighting System Test Points—Warning Lights—Type II (with MARCUREX Flasher)

Lighting System Test Points—Rear Flood Light—Type I

Lighting System Test Points—Flood Lights—Type II (with Jumper Cable)

Lighting System Test Points—Flood Lights—Type II (without Jumper Cable)

Lighting System Test Points—Headlights and Instrument Lights—Type I

Lighting System Test Points—Headlights and Instrument Lights—Type II

Instrument Panel System Test Points—Manifold Heater—Type II

Instrument Panel System Test Points—PTO Light—Type II

Instrument Panel System Test Points—Tachometer/Hourmeter—Type I

Instrument Panel System Test Points—Tachometer—Type II

Instrument Panel System Test Points—Fuel Gauge—Type I

Instrument Panel System Test Points—Fuel Gauge—Type II

Instrument Panel System Test Points—Temperature Gauge—Type I

Instrument Panel System Test Points—Temperature Gauge—Type II

Instrument Panel System Test Points—Oil Pressure—Type I

Instrument Panel System Test Points—Oil Pressure—Type II

Air Filter Restriction Test Points—Type I

Air Filter Restriction Test Points—Type II

Horn Test Points—Type I (Optional)

Horn Test Points—Type II

Accessory Relay and Trailer Connector Test Points—Type I

Accessory Relay and Trailer Connector Test Points—Type II

Battery Voltage and Specific Gravity Tests

Charge Battery

Battery Load Test

Starter AMP Draw/RPM Test

Starter No-Load AMP Draw/RPM Test

Alternator/Regulator Test

Starter Solenoid Test

Starter Relay Test

Key Switch Test

Plug-In Relay Test

Mini Plug-In Relay

Diode Pack Test

Fuse Test

Park Position Start Switch Test

PTO Switch Test

PTO Seat Switch Test

Light Switch Test

Turn Signal Controller Test

Fuel Shut-Off Solenoid Test

Group 30: Diagnosis, Test and Adjust (Mexico 5204 Tractors)

Diagnostic Information

Starting System Test Points—Normal Operation

Charging System Test Points

Lighting System Test Points—Turn Signals and Warning Lights

Lighting System Test Points—Rear Flood Light

Lighting System Test Points—Headlights and Instrument Lights

Instrument Panel System Test Points—Tachometer/Hourmeter

Instrument Panel System Test Points—Fuel Gauge

Instrument Panel System Test Points—Temperature Gauge

Instrument Panel System Test Points—Oil Pressure

Air Filter Restriction Test Points

Horn Test Points

Battery Voltage and Specific Gravity Tests

Charge Battery

Battery Load Test

Starter AMP Draw/RPM Test

Starter No-Load AMP Draw/RPM Test

Alternator/Regulator Test

Starter Solenoid Test

Starter Relay Test

Plug-In Relay Test

Diode Pack Test

Fuse Test

Neutral Start Switch Test

Turn Signal Controller (Flasher) Test

Group 35: Wiring Schematics—Latin America, Mexico (5303), USA and Australia (5103, 5203, 5303, 5403) Tractors

Schematic Information

Component Identification Table

Electrical Schematic Legend

Electrical Schematic Legend

Electrical Schematic Legend

Group 40: Wiring Schematics—For USA and Australia Tractors

Schematic Information—For USA and Australia Tractors

Component Identification Table

Quick Reference Table—Type II

SE1— Power Supply, SE2 — PTO, SE3 — Starting, SE4 — Charging, SE5 — Horn, SE6 — Lighting - Type I

SE6 — Lighting, SE7 — Turn Signal and Warning Switch - Type I

SE8 — Trailer Lighting outlet, SE9 — Instrumentation - Type I

SE01 — Starting and Charging System - Type II

SE01A - Starting Aid, Manifold Heater, and OTP Accessory Relay—Type II

SE02 - Instrument, Gauges, Sensors, and Switches — Type II

SE03 - Light Switch, Tail Turn Light, Relays/Flashers, and Turn Signal Switches — Type II

SE03A - Light Switch, Tail Turn Light, Relays/Flashers, and Turn Signal Switches — Type II

SE03B - Light Switch, Tail Turn Light, Relays/Flashers, and Turn Signal Switches — Type II

SE04 - Trailer Connection 1 and Trailer Connection 2 — Type II

SE05 - Flood Light, Right - Left Tail/Turn Light and Right - Left Head Light — Type II

SE05A - Flood Light, Right - Left Tail/Turn Light and Right - Left Head Light — Type II

SE06 - Horn, Reverse Alarm, Seat Switch and Horn Timer — Type II

SE01 — Starting Motor, Charging Circuit, Jump Start and Back EMF Protection For 5045E, 5055E, 5065E, and 5075E Tractors (From Serial number XXXX)

SE01A — Starting and Manifold Heater, OTP ACC Relay For 5045E, 5055E, 5065E, and 5075E Tractors (From Serial Number XXXX)

SE02 — Instrument, Gauges, Sensors and Switches For 5045E, 5055E, 5065E, and 5075E Tractors (From Serial Number XXXX)

SE03 — Light, Turn Switch, Tail Turn Light, Relays, Flasher and Flood Light For 5045E, 5055E, 5065E, and 5075E Tractors (From Serial Number XXXX)

SE03A — Light, Turn Switch, Relays, Flasher and Flood Light For 5045E, 5055E, 5065E, and 5075E Tractors (From Serial Number XXXX)

SE04 — Trailer Connector, SE05 — Horn, Reverse Alarm, Seat Switch and Horn Timer, SE06 — Brake Lights For 5045E, 5055E, 5065E, and 5075E Tractors (From Serial Number XXXX)

Group 45: Wiring Schematics (Mexico 5204 Tractors)

Schematic Information

Component Identification Table

Electrical Schematic

Electrical Circuits

Group 50: Component Information—Connectors(For USA and Australia Tractors)

Component Location - Connectors (Summary of Information)

X1 - 1-Pin Connector for Ground

X2 - 16-Pin Connector for Instrument Panel

X3 - 1-Pin Connector for Body Ground

X4 and X5 - 6-Pin Connectors for Front to Rear Wiring Harness

X6 and X7 - 6-Pin Connectors for Front to Rear Wiring Harness

X8 - 1-Pin Connector for Ground

X9 - 1-Pin Connector for Ground

X10 and X11 - 3-Pin Connectors for Hood Wiring Harness

X12 - 6-Pin Connector for Trailer Connection - 2 andX13 - 2-Pin Connector for Trailer Connection - 1

X14 and X15 - 16-Pin Connectors for Front to Rear Wiring Harness (For 5045D and 5055D Tractors)

XA1 - 9-Pin Connector for Controller

XB1 - 2-Pin Connector for Air Restriction Sensor

XB2 I- 1-Pin Connector for Fuel Level Sender

XB2 II1-Pin Connector for Fuel Level Sender

XB3 - 1-Pin Connector for Engine Oil Pressure Switch

XB4 - 1-Pin Connector for Coolant Temperature Sensor

XB5 - 2-Pin Connector for Engine Speed Magnetic Pickup

XB6 I - 1-Pin Connector for Horn

XB6 II - 1-Pin Connector for Horn

XB7 - 2-Pin Connector for Horn Timer

XE1 - 3-Pin Connector for Left Head Light

XE3 - 3-Pin Connector for Right Head Light

XE5 I - 1-Pin Connector for Rear Flood Light

XE5 II - 1-Pin Connector for Rear Flood Light

XE8 I - 1-Pin Connector for Left Warn Light

XE8 II - 1-Pin Connector for Left Warn Light

XE9 I - 1-Pin Connector for Left Tail Turn Light

XE9 II - 1-Pin Connector for Left Tail Turn Light

XE9 III - 1-Pin Connector for Left Tail Turn Light

XE10 I - 1-Pin Connector for Right Tail Turn Light

XE10 II - 1-Pin Connector for Right Tail Turn Light

XE10 III - 1-Pin Connector for Right Tail Turn Light

XE11 I - 1-Pin Connector for Right Warn Light

XE11 II - 1-Pin Connector for Right Warn Light

XF00 - 1-Pin Connector for Junction Box

XF1 - 60-Pin Connector for Fuse Box

XG2 I - 2-Pin Connector for Alternator

XG2 II - 1-Pin Connector for Alternator

XH1 I - 1-Pin Connector for Reverse Alarm Kit

XH1 II - 1-Pin Connector for Reverse Alarm Kit

XK7 - 9-Pin Connector for Flasher Relay

XK8 - 9-Pin Connector for Latch Relay

XK9 - 9-Pin Connector for OTP Accessory Relay

XK10 - 9-Pin Connector for Flood Lamp Relay

XK11 I - 1-Pin Connector for Manifold Heater Relay

XK11 II - 1-Pin Connector for Manifold Heater Relay

XK12 I - 2-Pin Connector for Start Relay

XK12 II - 1-Pin Connector for Start Relay

XK12 III - 1-Pin Connector for Start Relay

XK13 - 6-Pin Connector for Hella Flasher

XK14 - 9-Pin Connector MARCUREX Flasher

XM1 I - 1-Pin Connector for Starter Motor Sol.

XM1 II - 1-Pin Connector for Starter Motor Sol.

XS1 - 8-Pin Connector for Key Switch

XS2 - 6-Pin Connector for Rear PTO Switch

XS3 - 2-Pin Connector for Seat Switch

XS4 - 2-Pin Connector for Neutral Start Switch

XS5 - 3-Pin Connector for Turn Signal Switch

XS6 - 1-Pin Connectors for Light Switch

XS7 I - 1-Pin Connector for Horn Switch

XS7 II - 1-Pin Connector for Horn Switch

XV2 - 9-Pin Connector for Diode Module - 2

XV3 - 9-Pin Connector for Diode Module - 1

XY1 - 1-Pin Connector for Fuel Shut-off Solenoid

Section 250: Power Train Operation, Tests and Adjustments

Group 05: Component Location—Transmission

Component Location Information

Power Train Components ('S' Transmission)

Power Train Components - For 5045E, 5055E, 5065E and 5075E Tractors

Power Train Components ('AA' Transmission)

Power Train Components - For 5045D and 5055D Tractors

Clutch Components—Dual

CollarShift Transmission Components ('S' Transmission)

SyncShuttle™ Transmission Components (For Australia Tractors)

SyncShuttle™ Transmission Components (For USA Tractors)

Partial SyncShuttle™ Transmission Components

Collarshift Transmission Components ('AA' Transmission)

'AA' Transmission Components (5045D and 5055D Tractors)

Park Brake Components (If Equipped)

Final Drive Components ('S' Transmission)

Final Drive Components ('AA' Transmission)

Rear PTO Components

Group 10: Theory of Operation—Transmission

Theory of Operation Information

Clutch Operation—Dual Clutch

'S' Transmission Lubrication System

'AA' Transmission Lubrication System

CollarShift 'S' Transmission - Gear Shift Power Flow

CollarShift 'S' Transmission - Range Shift Power Flow

Collarshift 'AA' Transmission - Gear Shift Power Flow

'AA' Transmission - Gear Shift Power Flow (5045D and 5055D Tractors)

Collarshift 'AA' Transmission - A Range and Power Flow

Collarshift 'AA' Transmission - B Range and Power Flow

Collarshift 'AA' Transmission - Reverse Range and Power Flow

SyncShuttle™ Transmission - Gear Shift Power Flow ( For Australia )

SyncShuttle™ Transmission - Gear Shift Power Flow ( For USA )

Partial SyncShuttle™ Transmission - Gear Shift Power Flow ( For USA )

SyncShuttle™ Transmission - Range Shift Power Flow ( For Australia )

SyncShuttle™ Transmission - Range Shift Power Flow ( For USA )

SyncShuttle™ Transmission Synchronizer Operation - Reverse and 2nd Gear (Disk-and-Plate Type Synchronizer)

SyncShuttle™ Transmission Synchronizer Operation - 1st and 3rd Gear (Pin Type Cone Synchronizer)

SyncShuttle™ Transmission Synchronizer Operation - 1st and 3rd Gear (Strut-Type Cone Synchronizer)

Mechanical Front Wheel Drive (MFWD) Operation (If Equipped)

Rear PTO Operation

Differential Power Flow ('S' Transmission)

Differential Power Flow ('AA' Transmission)

Differential Lock Operation ('S' Transmission)

Differential Lock Operation ('AA' Transmission)

Final Drive Operation ('S' Transmission)

Final Drive Operation ('AA' Transmission)

Group 15: Diagnosis, Tests, and Adjustments-Transmission

Diagnostic Information

Isolate the Problem Area

Traction Clutch Slips

Traction Clutch Dragging

Traction Clutch Does Not Engage

Traction Clutch Grabs

Traction Clutch Squeaks

Traction Clutch Does Not Release

Traction Clutch Chatters

Traction Clutch Rattles

Traction Clutch Engagement Is Noisy

Excessive Vibration in Traction Clutch

Clutch Pedal Does Not Return

Clutch Pedal Loose

Clutch Pedal Pulsates

Jerky or Rough Transmission of Power

Low Transmission Oil Level (Excessive Oil Leakage)

Gears Clash, Shift Hard, or Will Not Engage

Two Speeds Engage Together

Transmission Will Not Stay in Gear

Transmission Noisy

PTO Noisy

PTO Hard to Engage

PTO Will Not Operate

PTO Will Not Stay Engaged

Excessive Differential Noise

Differential Does Not Work

No Differential Lock

Differential Chatters

Axle Noise

Axle Shaft Will Not Turn

Check and Adjust Clutch Pedal Free Play ('S' Transmission)

Clutch Pedal Free Play Adjustment ('AA' Transmission)

Adjust PTO Clutch Operating Rod

Adjust PTO Clutch Operating Cable

Section 260: Steering and Brake Operation, Test & Adjustments

Group 05: Component Location

Component Location Information

Steering System Components

Hydraulic Brake System Components

Mechanical Brake System Components

Group 10: Theory of Operation

Theory of Operation Information

Steering System Operation

Steering Valve Operation—Park Position and Manual Turning

Steering Valve Operation—Power Turning

Hydraulic Brake System Operation

Brake Valve Operation

Mechanical Brake System Operation

Group 15: Diagnosis, Tests and Adjustments

Diagnostic Information

Isolate the Problem—Steering System

Steering Sluggish or Loss of Steering

Isolate the Problem—Brakes

Excessive Brake Pedal Leak-Down

Excessive Brake Chatter

Steering Pump Flow Test

Steering Valve Relief Test

Steering Cylinder Leakage Test

Steering Valve Leakage Test

Checking Toe-In (Two Wheel Drive Tractor)

Checking Toe - In (MFWD Tractor)

Adjusting Toe-In (Two-Wheel Drive Tractor)

Adjusting Toe-In (MFWD Tractor)

Brake Pedal Adjustment ('S' Transmission)

Bleed Brake System

Brake Pedal Adjustment ('AA' Transmission)

Section 270: Hydraulic System Operation, Test and Adjustments

Group 05: Component Location

Component Location Information

Hydraulic System Components

Group 10: Theory of Operation

Theory of Operation Information

Hydraulic System Operation

Hydraulic Filter Operation

Hydraulic Pump Operation

MITA Selective Control Valve—Neutral Position

MITA Selective Control Valve—Retract Position

MITA Selective Control Valve—Extend Position

MITA Selective Control Valve—Float Position

EATON Selective Control Valve—Neutral Position

EATON Selective Control Valve—Retract Position

EATON Selective Control Valve—Extend Position

EATON Selective Control Valve—Float Position

MITA Rockshaft Control Valve Operation—Park Position

MITA Rockshaft Control Valve Operation—Raise Position

MITA Rockshaft Control Valve Operation—Lower Position

MITA Rockshaft Draft - Sensing Operation

MITA Surge (Safety) Relief Valve Operation

MITA Rate-of-Drop Valve (Implement Lock) Operation

JD Rockshaft Control Valve Operation—Neutral Phase

JD Rockshaft Control Valve Operation—Delivery Phase

JD Rockshaft Control Valve Operation—Discharge Phase

JD Rockshaft Rate-of-Drop Valve (Implement Lock) Operation

JD Rockshaft Draft-Sensing Operation

JD Rockshaft Surge Relief Valve Operation

JD Rockshaft Main Relief Valve Operation

Functioning of Position Control

Functioning of Draft Control

Combined Functioning of Position and Draft Control

Group 15: Diagnosis

Diagnostic Information

Preliminary Hydraulic System Inspection

Entire Hydraulic System Fails to Function/No Hydraulic Pump Output

Insufficient Pump Delivery

Hydraulic Functions Too Slow

Excessive Pump Pressure

Slow Hydraulic Pump Response

Excessive Pump Noise During Operation

Rockshaft Does Not Lift or Lifts Slowly

Rockshaft Does Not Lower or Lowers Slowly

Park Position Unstable, Rockshaft Drops after Engine Shut Down

Group 20: Hydraulic Tests - Without SCV

Hydraulic System Tests

Pump Flow Test

MITA Rockshaft Main Relief Valve Test

JD Rockshaft Main Relief Valve Test

Group 25: Hydraulic Tests—With SCV

Hydraulic System Tests—With SCV

Pump Flow Test—With SCV

Main Relief Valve Test—With SCV

SCV Leakage Test

Group 18: Hydraulic Tests—With Mid Mount Control Valve

Hydraulic System Tests—With Mid Mount Control Valve

Pump Flow Test—With Mid Mount Control Valve

Main Relief Valve Test—With Mid Mount Control Valve

Mid Mount Control Valve Leakage Test

Group 30: Hydraulic Tests - All

MITA Rockshaft Leakage Test

JD Rockshaft Leakage Test

Rockshaft Lift Cycle Test

Group 40: Adjustments

Rockshaft Sensing Lever Friction Adjustment - MITA Rockshaft

Control of Assembly of Reaction Spring- MITA Rockshaft

Measurement Control of Push rod- MITA Rockshaft

Adjustment of Position Control Lever- MITA Rockshaft

Adjustment Of Draft Control Lever- MITA Rockshaft

Rockshaft Lever Friction Adjustment- JD Rockshaft

Rockshaft Position-Sensing Feedback Linkage Adjustment- JD Rockshaft

Rockshaft Draft-Sensing Feedback Linkage Adjustment- JD Rockshaft

Mid Mount Control Valve Joystick Cable Adjustment

Group 45: Hydraulic Schematics

Hydraulic Circuit Symbols

Hydraulic System—Standard Tractor with First and Second Rear SCV

John Deere Tractors 5103, 5203, 5303, 5403, 5045, 5055, 5065, 5075, 5204 Diagnostic and Repair Service Manual (TM900019)