Complete service Repair manual for John Deere 26G Compact Excavator, with workshop information to maintain, repair, and service like professional mechanics.

John Deere 26G Compact Excavator workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.

tm13324x19 - 26G Compact Excavator Technical Manual.pdf
tm13324x19 - 26G Compact Excavator Technical Manual.epub

Total Pages: 453 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Covered models: 26G (PIN: 1FF026GX**K260001— )
Contents:
   Foreword
   General Information
      Safety
      Torque Values
   Tracks
      Track System
   Axles and Suspension Systems (Travel)
      Axle Shaft, Bearings, and Reduction Gears
      Hydraulic System
   Engine
      Removal and Installation
   Engine Auxiliary System
      Cooling Systems
      Intake System
      External Fuel Supply Systems
   Damper Drive (Flex Coupling)
      Elements
   Frame or Supporting Structure
      Frame Installation
      Chassis Weights
   Operator`s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating
   Bulldozer (Blade)
      Blades
      Hydraulic System
   Excavator
      Buckets
      Frames
      Hydraulic System
   Swing or Pivoting System
      Mechanical Drive Elements
      Hydraulic System
   Dealer Fabricated Tools
      Dealer Fabricated Tools

TM13324X19 - Repair Manual (26G Compact Excavator)
Add and Operate Attachments Safely
Add Cab Guarding for Special Uses
Additional Metric Cap Screw Torque Values
Air Cleaner Assembly Remove and Install
Arm Cylinder Disassemble and Assemble
Arm Cylinder Remove and Install
Auxiliary Solenoid Valve Manifold Disassemble and Assemble
Auxiliary Solenoid Valve Manifold Remove and Install
Avoid Backover Accidents
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Avoid Machine Tip Over
Avoid Static Electricity Risk When Refueling
Avoid Unauthorized Machine Modifications
Avoid Work Site Hazards
Blade Cylinder Disassemble and Assemble
Blade Cylinder Remove and Install
Blade Disassemble and Assemble
Blade Pilot Valve Disassemble and Assemble
Blade Pilot Valve Remove and Install
Blade Remove and Install
Boom Cylinder Disassemble and Assemble
Boom Cylinder Remove and Install
Boom Remove and Install
Boom Swing Cylinder Disassemble and Assemble
Boom Swing Cylinder Remove and Install
Boom Swing Post Remove and Install
Bucket Cylinder Disassemble and Assemble
Bucket Cylinder Remove and Install
Bucket Links Remove and Install
Bucket Pin-Up Data
Bushing and Seal Remove and Install
Cab Remove and Install
Canopy Remove and Install
Center Joint Air Test
Center Joint Disassemble and Assemble
Center Joint Remove and Install
Clean Debris from Machine
Control Lever Pattern Selector Disassemble and Assemble
Control Lever Pattern Selector Remove and Install
Control Pattern Selector—If Equipped
Control Valve Disassemble and Assemble
Control Valve Remove and Install
Coolant Recovery Tank Remove and Install
Counterweight Remove and Install
Crossover Relief Valve and Make-Up Check Valve Remove and Install
Damper Drive (Flex Coupling) Remove and Install
DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool
DFT1110 Spacer
Dispose of Waste Properly
Drive Metal Pins Safely
Engine Remove and Install
Fan Remove and Install
Final Fuel Filter Housing Remove and Install
Follow Safety Instructions
Foreword
Front Idler Disassemble and Assemble
Front Idler Remove and Install
Fuel Tank Remove and Install
Fuel Transfer Pump Remove and Install
Handle Chemical Products Safely
Heater Control Valve Remove and Install
Heater Remove and Install
Hydraulic Component Failure Cleanup Procedure
Hydraulic Cylinder Bleed Procedure
Hydraulic Oil Cooler Remove and Install
Hydraulic Oil Tank Remove and Install
Hydraulic Pump 1, 2, and 3 Disassemble and Assemble
Hydraulic Pump 1, 2, and 3 Remove and Install
Hydraulic Pump Start-Up Procedure
In Case of Machine Fire
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
Inspect and Maintain ROPS
Inspect Machine
Inspect Metal Face Seals
Inspect Pins and Bushings—Front Attachment and Blade
Keep Riders Off Machine
Make Welding Repairs Safely
Metric 24° O-Ring Seal DIN 20078 Service Recommendations
Metric Bolt and Cap Screw Torque Values
Operate Only If Qualified
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations
Park and Prepare for Service Safely
Park Brake Valve Disassemble and Assemble
Pilot Control Valve (Left and Right) Disassemble and Assemble
Pilot Control Valve (Left and Right) Remove and Install
Prepare for Emergencies
Prevent Acid Burns
Prevent Battery Explosions
Prevent Fires
Prevent Unintended Machine Movement
Primary Fuel Filter and Water Separator Housing Remove and Install
Radiator Remove and Install
Recognize Safety Information
Remove Paint Before Welding or Heating
Rubber Track Remove and Install
Safety and Operator Convenience Features
Safety Signs and Other Instructions
Seat Belt Remove and Install
Seat Platform Remove and Install
Seat Remove and Install
Service Cooling System Safely
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations For Flared Connections—Straight or Tapered Threads
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations For Inch Series Four Bolt Flange Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
Service Recommendations for O-Ring Boss Fittings
Service Recommendations For O-Ring Boss Fittings With Shoulder
Solenoid Valve Manifold Disassemble and Assemble
Solenoid Valve Manifold Remove and Install
Sprocket Remove and Install
ST4920 Track Recoil Spring Disassembly and Assembly Tool
Start Only From Operator's Seat
Stay Clear of Moving Parts
Swing Bearing Remove and Install
Swing Boom Pilot Control Valve Disassemble and Assemble
Swing Boom Pilot Control Valve Remove and Install
Swing Gear Case Disassemble and Assemble
Swing Gear Case Remove and Install
Swing Motor and Park Brake Disassemble and Assemble
Swing Motor and Park Brake Remove and Install
Swing Motor and Park Brake Start-Up Procedure
Torque Control Solenoid Valve Disassemble and Assemble
Torque Control Solenoid Valve Remove and Install
Track Adjuster and Recoil Spring Disassemble and Assemble
Track Adjuster and Recoil Spring Remove and Install
Track Carrier Roller Remove and Install
Track Roller Remove and Install
Travel Gear Case Disassemble and Assemble
Travel Gear Case Remove and Install
Travel Motor and Park Brake Disassemble and Assemble
Travel Motor and Park Brake Remove and Install
Travel Motor and Park Brake Start-Up Procedure
Travel Pilot Valve Disassemble and Assemble
Travel Pilot Valve Remove and Install
Travel Safely
Unified Inch Bolt and Cap Screw Torque Values
Upperstructure Remove and Install
Use and Maintain Seat Belt
Use Special Care When Lifting Objects
Use Steps and Handholds Correctly
Wear Protective Equipment
Welding on Machine
Windowpanes Dimensions
Windowpanes Remove and Install
Windshield Disassemble and Assemble
Windshield Remove and Install
Work In Ventilated Area

tm13324x19 - 26G Compact Excavator

Table of Contents

Foreword

Section 00: General Information

Group 0001: Safety

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Control Pattern Selector—If Equipped

Add Cab Guarding for Special Uses

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Avoid Static Electricity Risk When Refueling

Prevent Fires

In Case of Machine Fire

Prevent Battery Explosions

Handle Chemical Products Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Prepare for Emergencies

Clean Debris from Machine

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Use Special Care When Lifting Objects

Inspect and Maintain ROPS

Travel Safely

Prevent Acid Burns

Add and Operate Attachments Safely

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Group 0003: Torque Values

Metric Bolt and Cap Screw Torque Values

Additional Metric Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Service Recommendations for 37° Flare and 30° Cone Seat Connectors

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flared Connections—Straight or Tapered Threads

Service Recommendations for Flat Face O-Ring Seal Fittings

O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators

O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations

O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations

O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations

Service Recommendations for Metric Series Four Bolt Flange Fitting

Service Recommendations For Inch Series Four Bolt Flange Fittings

Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations

Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings

Service Recommendations For O-Ring Boss Fittings With Shoulder

Metric 24° O-Ring Seal DIN 20078 Service Recommendations

Section 01: Tracks

Group 0130: Track System

Track Roller Remove and Install

Track Carrier Roller Remove and Install

Inspect Metal Face Seals

Rubber Track Remove and Install

Sprocket Remove and Install

Front Idler Remove and Install

Front Idler Disassemble and Assemble

Track Adjuster and Recoil Spring Remove and Install

Track Adjuster and Recoil Spring Disassemble and Assemble

Section 02: Axles and Suspension Systems (Travel)

Group 0250: Axle Shaft, Bearings, and Reduction Gears

Travel Gear Case Remove and Install

Travel Gear Case Disassemble and Assemble

Group 0260: Hydraulic System

Travel Motor and Park Brake Remove and Install

Travel Motor and Park Brake Disassemble and Assemble

Park Brake Valve Disassemble and Assemble

Travel Motor and Park Brake Start-Up Procedure

Section 04: Engine

Group 0400: Removal and Installation

Engine Remove and Install

Section 05: Engine Auxiliary System

Group 0510: Cooling Systems

Radiator Remove and Install

Hydraulic Oil Cooler Remove and Install

Fan Remove and Install

Coolant Recovery Tank Remove and Install

Group 0520: Intake System

Air Cleaner Assembly Remove and Install

Group 0560: External Fuel Supply Systems

Fuel Tank Remove and Install

Fuel Transfer Pump Remove and Install

Primary Fuel Filter and Water Separator Housing Remove and Install

Final Fuel Filter Housing Remove and Install

Section 07: Damper Drive (Flex Coupling)

Group 0752: Elements

Damper Drive (Flex Coupling) Remove and Install

Section 17: Frame or Supporting Structure

Group 1740: Frame Installation

Welding on Machine

Group 1749: Chassis Weights

Counterweight Remove and Install

Section 18: Operator's Station

Group 1800: Removal and Installation

Cab Remove and Install

Canopy Remove and Install

Group 1810: Operator Enclosure

Windshield Remove and Install

Windshield Disassemble and Assemble

Windowpanes Remove and Install

Windowpanes Dimensions

Group 1821: Seat and Seat Belt

Seat Remove and Install

Seat Belt Remove and Install

Seat Platform Remove and Install

Group 1830: Heating

Heater Remove and Install

Heater Control Valve Remove and Install

Section 32: Bulldozer (Blade)

Group 3201: Blades

Blade Remove and Install

Blade Disassemble and Assemble

Group 3260: Hydraulic System

Blade Cylinder Remove and Install

Blade Cylinder Disassemble and Assemble

Blade Pilot Valve Remove and Install

Blade Pilot Valve Disassemble and Assemble

Section 33: Excavator

Group 3302: Buckets

Bucket Remove and Install

Bucket Pin-Up Data

Group 3340: Frames

Bucket Links Remove and Install

Bucket Quick Coupler Remove and Install

Arm Remove and Install

Boom Remove and Install

Boom Swing Post Remove and Install

Inspect Pins and Bushings—Front Attachment and Blade

Cylinder Specifications

Bushing and Seal Remove and Install

Group 3360: Hydraulic System

General Hydraulic Oil Cleanup Procedure

Hydraulic Component Failure Cleanup Procedure

Hydraulic Pump 1, 2, and 3 Remove and Install

Hydraulic Pump 1, 2, and 3 Disassemble and Assemble

Hydraulic Pump Start-Up Procedure

Solenoid Valve Manifold Remove and Install

Solenoid Valve Manifold Disassemble and Assemble

Torque Control Solenoid Valve Remove and Install

Torque Control Solenoid Valve Disassemble and Assemble

Pilot Control Valve (Left and Right) Remove and Install

Pilot Control Valve (Left and Right) Disassemble and Assemble

Control Lever Pattern Selector Remove and Install

Control Lever Pattern Selector Disassemble and Assemble

Travel Pilot Valve Remove and Install

Travel Pilot Valve Disassemble and Assemble

Swing Boom Pilot Control Valve Remove and Install

Swing Boom Pilot Control Valve Disassemble and Assemble

Auxiliary Solenoid Valve Manifold Remove and Install

Auxiliary Solenoid Valve Manifold Disassemble and Assemble

Control Valve Remove and Install

Control Valve Disassemble and Assemble

Hydraulic Oil Tank Remove and Install

Boom Cylinder Remove and Install

Boom Cylinder Disassemble and Assemble

Arm Cylinder Remove and Install

Arm Cylinder Disassemble and Assemble

Bucket Cylinder Remove and Install

Bucket Cylinder Disassemble and Assemble

Boom Swing Cylinder Remove and Install

Boom Swing Cylinder Disassemble and Assemble

Hydraulic Cylinder Bleed Procedure

Section 43: Swing or Pivoting System

Group 4350: Mechanical Drive Elements

Swing Gear Case Remove and Install

Swing Gear Case Disassemble and Assemble

Upperstructure Remove and Install

Swing Bearing Remove and Install

Group 4360: Hydraulic System

Center Joint Remove and Install

Center Joint Disassemble and Assemble

Center Joint Air Test

Swing Motor and Park Brake Remove and Install

Swing Motor and Park Brake Disassemble and Assemble

Swing Motor and Park Brake Start-Up Procedure

Crossover Relief Valve and Make-Up Check Valve Remove and Install

Section 99: Dealer Fabricated Tools

Group 9900: Dealer Fabricated Tools

ST4920 Track Recoil Spring Disassembly and Assembly Tool

DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool

DFT1110 Spacer

John Deere 26G Compact Excavator Repair Technical Manual (TM13324X19)