John Deere 310SJ Backhoe Loader Service Repair Manual (TM10849)
Complete official service repair manual for John Deere 310SJ Backhoe Loader (S.N. 159760-), with workshop information to maintain, repair, and refurbish like professional mechanics.
John Deere 310SJ Backhoe Loader (S.N. 159760-) workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM10849 - John Deere 310SJ Backhoe Loader (S.N. 159760-) Repair Technical Manual.pdf
TM10849 - John Deere 310SJ Backhoe Loader (S.N. 159760-) Repair Technical Manual.epub
MAIN SECTION
00 - General Information
01 - Wheels or Tracks
02 - Axles and Suspension Systems
03 - Transmission
04 - Engine
05 - Engine Auxiliary Systems
06 - Torque Converter
09 - Steering System
10 - Service Brakes
11 - Park Brake
17 - Frames, Chassis, or Supporting Structure
18 - Operator's Station
19 - Sheet Metal and Styling
20 - Safety, Convenienence and Miscellaneous
21 - Main Hydraulic System
31 - Loader
99 - Dealer Fabricated Tools
Total Pages: 1,108 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
tm10849 - 310SJ Backhoe Loader (S.N. 159760 - )
Table of Contents
Foreword
Technical Information Feedback Form
Section 00: General Information
Group 0001: Safety Information
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Oils
Avoid High-Pressure Fluids
Beware of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Prevent Unintended Machine Movement—If Equipped With Pilot Controls
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tipover
Add and Operate Attachments Safely
Use Special Care When Operating
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Prevent Unintended Detonation of Explosive Devices
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Service Tires Safely
Group 0003: Torque Values
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations for O-Ring Boss Fittings
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators
Service Recommendations for Flared Connections—Straight or Tapered Threads
Service Recommendations For Flat Face O-Ring Seal Fittings
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
Service Recommendations For O-Ring Boss Fittings With Shoulder
Metric 24° O-Ring Seal DIN 20078 Service Recommendations
Section 01: Wheels
Group 0110: Powered or Non-Powered Wheels and Fastenings
Rear Wheel Assembly Remove and Install
Front Wheel Assembly Remove and Install
Tire Remove and Install
Section 02: Axles and Suspension Systems
Group 0225: Input Drive Shafts and U-Joints
Universal Joint and Drive Shaft Remove and Install
Group 0230: Non-Powered Wheel Axles
Hub Assembly Remove and Install
Spindle Assembly Remove and Install
Tie Rod Remove and Install
Non-Powered Front Axle Remove and Install
Group 0240: Powered Wheel Axle (MFWD)
Mechanical Front Wheel Drive (MFWD) Axle Remove and Install
Mechanical Front Wheel Drive (MFWD) Axle Disassemble
Mechanical Front Wheel Drive (MFWD) Axle Assemble
Open Differential Disassemble and Assemble—If Equipped
Limited Slip Differential Disassemble and Assemble—If Equipped
Group 0250: Axle Shaft, Bearings, and Reduction Gears
Service Brakes Inspection
Rear Axle Remove and Install
Rear Axle Disassemble
Park Brake Disassemble and Assemble
Rear Axle Assemble
Gear Tooth Contact Pattern Check
Section 03: Transmission
Group 0300: Removal and Installation
Transmission Remove
Transmission Install
Group 0315: Controls Linkage
Transmission Control Lever (TCL) Remove and Install
Group 0350: Gears, Shafts, and Power Shift Clutches
Remove Outer Components to Disassemble Transmission
Torque Converter Side of Transmission Case Disassemble
Clutch Packs Remove
High Range Forward, Low Range Forward, and Reverse Clutch Packs Disassemble and Assemble
First Speed and Third Speed Clutch Disassemble and Assemble
Second Speed Clutch Disassemble and Assemble
Mechanical Front Wheel Drive (MFWD) Clutch Disassemble and Assemble
Pump Drive Shaft Install
Clutch Packs Install
Torque Converter Side of Transmission Case Assemble
Install Outer Components to Assemble Transmission
Group 0360: Hydraulic System
Transmission Charge Pump Remove and Install
Transmission Charge Pump Disassemble and Assemble
Section 04: Engine
Group 0400: Removal and Installation
PowerTech and PowerTech E 4.5 L and 6.8 L John Deere Engines
Engine Remove
Engine Install
PowerTech and PowerTech E 4.5 L and 6.8 L John Deere Engines—Stage II or Tier 2 Engines
Engine Remove—Stage II or Tier 2 Engine
Engine Install—Stage II or Tier 2 Engine
Section 05: Engine Auxiliary Systems
Group 0505: Cold Weather Starting Aid
Coolant Heater Remove and Install
Starting Aid Nozzle Remove and Install
Starting Aid Nozzle Remove and Install—Stage II or Tier 2 Engine
Starting Aid Solenoid Remove and Install
Group 0510: Cooling System
Fan Remove and Install
Fan Belt Remove and Install
Radiator Remove and Install
Fan Remove and Install—Stage II or Tier 2 Engine
Fan Belt Remove and Install—Stage II or Tier 2 Engine
Radiator Remove and Install—Stage II or Tier 2 Engine
Group 0515: Speed Controls
Engine Speed Control Pedal Remove and Install
Group 0520: Intake System
Air Cleaner Remove and Install
Air Cleaner Remove and Install—Stage II or Tier 2 Engine
Charge Air Cooler Remove and Install
Group 0530: Exhaust System
Muffler With Turbocharger Remove and Install
Muffler With Turbocharger Remove and Install—Stage II or Tier 2 Engine
Group 0560: External Fuel Supply System
Fuel Tank Remove and Install
Auxiliary Water Separator Fuel Filter Remove and Install—If Equipped
Section 06: Torque Converter
Group 0651: Turbine, Gears and Shaft
Torque Converter Remove and Install
Torque Converter Disassemble and Assemble
Section 09: Steering System
Group 0960: Hydraulic System
Steering Column Remove and Install
Standard Steering Wheel and Column Disassemble and Assemble
Tilt Steering Wheel and Column Disassemble and Assemble
Steering Valve Remove and Install
Steering Valve Disassemble and Assemble
Non-Powered Front Axle Steering Cylinder Repair
Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Disassemble and Assemble
Section 10: Service Brakes
Group 1011: Active Elements
Service Brake External Inspection
Brake Disk and Pressure Plate Remove and Install
Group 1060: Hydraulic System
Brake Valve Remove and Install
Brake Valve Disassemble and Assemble
Brake Valve Lines Disassemble and Assemble
Brake Pedals Remove and Install
Brake Pedal Adjustment
Brake Bleeding Procedure
Section 11: Park Brake
Group 1111: Active Elements
Park Brake Remove and Install
Section 17: Frame or Supporting Structure
Group 1740: Frame Installation
Welding Repair of Major Structures
RIVNUT RIVNUT is a registered trademark of The BF Goodrich Co. (KREMNUT) Fasteners Remove and Install
Main Frame Bushings Remove and Install
Group 1749: Chassis Weights
Counterweight Remove and Install
Section 18: Operator’s Station
Group 1800: Removal and Installation
Cab/ROPS Remove and Install
Group 1810: Operator Enclosure
Front Window Wiper and Wiper Motor Remove and Install
Rear Window Wiper and Wiper Motor Remove and Install
Front Cab Windowpane Remove and Install
Fixed Windowpanes Remove and Install
Cab Door and Side Window Disassemble and Assemble
Cab Door Hinges and Latch Adjustment
Upper Cab Door and Side Windowpanes Adjustment
Upper Cab Door and Side Window Latch Adjustment
Rear Window and Frame Assembly Remove and Install
Rear Windows Remove and Install
Headliner Remove and Install
Cab Roof Remove and Install
Group 1821: Seat and Seat Belt
Seat Assembly Remove and Install
Seat and Arm Rest Disassemble and Assemble
Seat Belt Disassemble and Assemble
Seat Slide, Lumbar Support, and Adjuster Control Levers Disassemble and Assemble
Seat Swivel and Swivel Latch Disassemble and Assemble
Seat Suspension and Shock Absorber Disassemble and Assemble
Air Suspension Seat Disassemble and Assemble—If Equipped
Group 1830: Heating and Air Conditioning
Proper Refrigerant Handling
R134a Refrigerant—Cautions
R134a Refrigerant Theory Of Operation
Refrigerant Hoses and Tubing Inspection
Air Conditioner Compressor Remove and Install
R134a Compressor Oil Check
R134a Compressor Oil Removal Procedure
R134a Component Oil Charge Procedure
Compressor Clutch Disassemble and Assemble
Clutch Hub Clearance Check
Compressor Manifold Inspect
Air Conditioning Compressor Disassemble and Assemble
R134a Refrigerant Recover, Recycle, and Charge Station Installation Procedure
R134a System Recover Procedure
R134a System Evacuate Procedure
R134a System Charge Procedure
R134a System Cleaning Procedure
R134a System Leak Testing
Heater Core Remove and Install
Evaporator Remove and Install
R134a System Flush Procedure
R134a System Purge Procedure
Air Conditioning Freeze Switch Remove and Install
Heater/Blower Assembly with Air Conditioning and Pressurizer System Disassemble and Assemble
Air Ducts Disassemble and Assemble
Condenser Disassemble and Assemble
Receiver Dryer Remove and Install
Expansion Valve—Remove and Install
Section 19: Sheet Metal and Styling
Group 1910: Hood and Engine Enclosure
Hood and Engine Enclosure Disassemble and Assemble
Group 1913: Miscellaneous Shields
Battery Box Disassemble and Assemble
Group 1921: Grille and Grille Housing
Grille and Grille Housing Disassemble and Assemble
Group 1927: Fenders
Fenders and Cab Skirts Remove and Install—If Equipped
Section 20: Safety, Convenience and Miscellaneous
Group 2001: Radio
Radio and Speakers Remove and Install
Antenna Remove and Install
Radio Speakers and Antenna Remove and Install
Group 2004: Horn and Warning Devices
Horn Remove and Install
Backup Alarm Remove and Install
Backup Alarm Volume Adjustment
Section 21: Main Hydraulic System
Group 2160: Hydraulic System
Hydraulic Pump Remove and Install
Hydraulic Pump Disassemble and Assemble
Hydraulic Filter Assembly Remove and Install
Hydraulic Reservoir Remove and Install
Hydraulic Reservoir Disassemble and Assemble
Hydraulic and Transmission Oil Coolers Remove and Install
Section 31: Loader
Group 3100: Loader
Loader Boom Remove and Install
Group 3102: Bucket
Loader Bucket Remove and Install
Welded Bucket Cutting Edges Replacement Procedure
Loader Bucket Cutting Edge Crack Repair
Loader Bucket Cutting Edge Remove and Install
Multi-Purpose Bucket and Lines Disassemble and Assemble
Group 3104: Attachment Coupler
Attachment Coupler Remove and Install
Attachment Coupler Cylinder Remove and Install
Attachment Coupler Cylinder Disassemble and Assemble
Group 3115: Control Linkages
Loader Bucket Self-Leveling Linkage and Return-to-Dig Switch Adjustment
Loader Control Valve Linkage Remove and Install
Third Function Loader Control Valve Linkage Remove and Install
Stabilizer Linkage Remove and Install
Loader Bucket Cylinder Linkage Remove and Install
Group 3160: Hydraulic System
Loader and Stabilizer Control Valve Remove and Install
Loader and Stabilizer Control Valve Disassemble and Assemble
Loader and Stabilizer Control Valve Relief Valves Remove and Install
Loader Boom Anticavitation Valve Disassemble and Assemble
Loader Boom Raise and Bucket Curl Circuit Relief Valve Disassemble and Assemble
Loader Bucket Dump Circuit Relief Valve with Anticavitation Disassemble and Assemble
Loader Auxiliary Circuit Relief Valve Disassemble and Assemble
Loader Auxiliary Shutoff Plug Disassemble and Assemble
Loader Boom Cylinder Remove and Install
Loader Boom Cylinder Disassemble and Assemble
Loader Bucket Cylinder Remove and Install
Loader Bucket Cylinder Disassemble and Assemble
Loader Multi-Purpose Bucket Cylinder Disassemble and Assemble
Ride Control Valve Remove and Install
Ride Control Valve Disassemble and Assemble
Ride Control Valve Solenoid Disassemble and Assemble
Ride Control Accumulator Remove and Install
Section 33: Backhoe
Group 3302: Bucket
Backhoe Bucket and Bucket Links Remove and Install
Backhoe Bucket Tooth Tips Remove and Install
Bucket Tooth Shank Remove and Install
Backhoe Bucket Cutting Edge Remove and Install
Group 3315: Control Linkage
Backhoe Control Valve Linkage—Two Lever Remove and Install
Backhoe Control Valve Linkage—Three Lever Remove and Install
Backhoe Fifth Function Pedal Remove and Install
Backhoe Sixth Function Pedal Remove and Install
Backhoe Pilot Control Valve Remove and Install
Backhoe Pilot Control Valve Disassemble and Assemble
Backhoe Pilot Control Tower Remove and Install
Backhoe Pilot Control Tower Disassemble and Assemble
Backhoe Boom Lock Control Lever and Linkage Remove and Install
Backhoe Boom Lock Remove and Install
Group 3340: Frames
Dipperstick Remove and Install
Boom Remove and Install
Swing Frame Remove and Install
Extendible Dipperstick Extension Remove and Install
Group 3360: Hydraulic System
Backhoe Control Valve Remove and Install
Backhoe Control Valve Disassemble and Assemble
Backhoe Control Valve Spool Seals Remove and Install
Backhoe Control Valve Relief Valves Remove and Install
Backhoe Priority Inlet Section Disassemble and Assemble
Backhoe Boom Section Disassemble and Assemble
Backhoe Bucket Section Disassemble and Assemble
Backhoe Crowd Section Disassemble and Assemble
Backhoe Swing Section Disassemble and Assemble
Backhoe Extendable Dipperstick Section Disassemble and Assemble
Backhoe Selective Flow Section Disassemble and Assemble
Pilot Control Manifold Valve Remove and Install (S.N. —178748)
Pilot Control Manifold Valve Disassemble and Assemble (S.N. —178748)
Pilot Enable and Pattern Select Valve Remove and Install (S.N. 178749— )
Pilot Enable and Pattern Select Valve Disassemble and Assemble (S.N. 178749— )
Pattern Select Valve Remove and Install (S.N. —178748)
Pattern Select Valve Disassemble and Assemble (S.N. —178748)
Backhoe Boom Cylinder Remove and Install
Backhoe Boom Cylinder Disassemble and Assemble
Backhoe Bucket Cylinder Remove and Install
Backhoe Bucket Cylinder Disassemble and Assemble
Backhoe Crowd Cylinder Remove and Install
Backhoe Crowd Cylinder Disassemble and Assemble
Backhoe Stabilizer Cylinder Remove and Install
Backhoe Stabilizer Cylinder Disassemble and Assemble
Backhoe Swing Cylinder Remove and Install
Backhoe Swing Cylinder Disassemble and Assemble
Backhoe Extendible Dipperstick Cylinder Remove and Install
Backhoe Extendible Dipperstick Cylinder Disassemble and Assemble
Section 38: Grapple
Group 3800: Hydraulic Thumb
Hydraulic Thumb Remove and Install—If Equipped
Group 3860: Hydraulic Thumb Cylinder
Hydraulic Thumb Cylinder Remove and Install—If Equipped
Hydraulic Thumb Cylinder Disassemble and Assemble—If Equipped
Section 99: Dealer Fabricated Tool
Group 9900: Dealer Fabricated Tool
DFRW20 Compressor Holding Fixture
DFT1101 Cab and ROPS Lift Bracket
DFT1285 Engine Support Bracket
DFT1286 Backlash Measurement Tool
John Deere 310SJ Backhoe Loader Service Repair Manual (TM10849)