John Deere Tractors Models 5425, 5625, 5725, 5425N, 5725N, 5425HC, 5625HC, 5725HC Repair Service Manual (TM6032)
Complete Repair Service Technical Manual for John Deere Tractors 5425, 5425HC, 5425N, 5625, 5625HC, 5725, 5725N, with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.
John Deere Tractors Models 5425, 5625, 5725; Narrow 5425N, 5725N; Orchard & HC 5425HC, 5625HC, 5725HC workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm6032 - 5425, 5425 Narrow, 5425 Orchard, 5425 HC, 5625, 5625 HC,5725, 5725 Narrow, 5725 Orchard and 5725 HC Tractors Technical Manual.pdf
PRODUCT DETAILS:
Total Pages: 1,211 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General Specifications
Fuel and Lubricants
Serial Number Locations
Features and Accessories
Engine Repair
Engine
Cooling System
Fuel System
Fuel System
Air Intake System
Speed Control Linkage
Electrical Repair
Battery, starter and alternator
Electrical system components
Wiring Harness
Power Train Repair
Clutch Housing
Clutch Assembly - CollarShift and Synchronized Transmissions (PY)
Clutch Assembly -PowrReverser™ Transmission (PM)
Clutch Assembly -PowrReverser™ Transmission (PY)
CollarShift/SyncShuttle™ Transmission
PowrReverserPowrReverser is a trademark of Deere & Company (If Equipped)
PowrReverserPowrReverser is a trademark of Deere & Company Transmission (If Equipped)
Rear PTO Drive Shaft
Differential
Final Drive
Mechanical Front Wheel Drive
Creeper Assembly
Steering and Brake Repair
Steering Repair
Brake Repair
Hydraulic Repair
Hydraulic pump and filter
Hydraulic Oil Cooler
Rockshaft
Dual Selective Control Valve
Single Selective Control Valve
Mid-Mount Selective Control Valve
Hydraulic Power Beyond
Miscellaneous Repair
Front Axle-2WD
Wheels
3-Point Hitch
Fenders
Hood
Final Axle Spacers
Operator Station Repair
Seat and Support
Control Console and Panel
ROLL-GARD®
Rear Bar-Narrow Tractors
Cab Components
Isolated Open Operator Station Components
Air Conditioning System
Heating System
Dealer Fabricated Tools
Dealer Fabricated Tools
tm6032 - 5425, 5425 Narrow, 5425 Orchard, 5425 HC, 5625, 5625 HC,5725, 5725 Narrow, 5725 Orchard and 5725 HC Tractors
Table of Contents
Foreword
Section 10: General Information
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Fuel Safely—Avoid Fires
Handle Starting Fluid Safely
Keep ROPS Installed Properly
Use Foldable ROPS and Seat Belt Properly
Stay Clear of Rotating Drivelines
Use Steps and Handholds Correctly
Read Operator Manuals for ISOBUS Implements
Use Seat Belt Properly
Operating the Tractor Safely
Limited Use in Forestry Operation
Operating the Loader Tractor Safely
Keep Riders Off Machine
Instructional Seat
Use Safety Lights and Devices
Use a Safety Chain
Transport Towed Equipment at Safe Speeds
Use Caution On Slopes and Uneven Terrain
Freeing a Mired Machine
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Handling Batteries Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Handle Electronic Components and Brackets Safely
Practice Safe Maintenance
Exhaust Filter Cleaning
Work In Ventilated Area
Support Machine Properly
Prevent Machine Runaway
Park Machine Safely
Transport Tractor Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Tightening Wheel Retaining Bolts/Nuts
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Store Attachments Safely
Dispose of Waste Properly
Group 10: General Specifications
Machine Specifications
Machine Specifications, continued
Machine Specifications, continued
Machine Specifications, continued
Machine Specifications (Narrow Tractors)
Machine Specifications (Narrow Tractors), continued
Machine Specifications (Narrow Tractors), continued
Machine Specifications (Narrow Tractors), continued
Machine Dimensions — OOS
Machine Dimensions — IOOS
Machine Dimensions — Cab
Machine Dimensions (Narrow Tractors)
Estimated Vehicle Speed, Collar Shift Transmissions (PY)
Estimated Vehicle Speed, Synchronized Transmissions (PY)
Estimated Vehicle Speed, PowrReverser™ Transmission (PM), 12 Forward/12 Reverse
Estimated Vehicle Speed, PowrReverser™ Transmission (PY), 12 Forward/12 Reverse
Ground Speed Estimates (Narrow Tractors)
Repair Specifications
Repair Specifications - Cont..
Repair Specifications - Cont..
Repair Specifications - Cont..
Repair Specifications - Cont..
Repair Specifications - Cont..
Repair Specifications - Cont..
Repair Specifications - Cont..
Repair Specifications - Cont..
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for Flat Face O-Ring Seal Fittings
Metric Cap Screw Torque Values—Grade 7
Metric Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Abbreviations
Group 20: Fuel and Lubricants
Diesel Fuel Specifications
Lubricity of Diesel Fuel
Diesel Fuel Storage
Do Not Use Galvanized Containers
Fill Fuel Tank
Diesel Engine Oil
Heavy Duty Diesel Engine Coolant
Engine Break - In Oil
Engine Cooling System
Liquid Coolant Conditioner
Transmission and Hydraulic Oil
MFWD Gear Oil
Grease (Specific Application)
Grease
Alternative and Synthetic Lubricants
Lubricant Storage
Group 25: Serial Number Locations
Serial Numbers
Product Identification Number Location
Engine Serial Number Location
Fuel injection pump serial number location
Alternator Identification Number Location
Power Steering Valve Serial Number Location
Transmission Serial Number Location
Front Axle (2WD) Serial Number Location
Mechanical Front Wheel Drive (MFWD) Serial Number Location
Air Conditioning Compressor Serial Number Location
Cab Serial Number Location
Group 30: Features and Accessories
Features and Accessories
Standard Features
Standard Features
Operating Foldable Rops
Fixed ROPS Crossbar
Factory Installed Optional Equipment
Field Installed Optional Kits and Accessories
Section 20: Engine Repair
Group 05: Engine
Service Equipment and Tools
Specifications
John Deere Engine Repair—Use CTM104
Remove Engine
Install Engine
Group 10: Cooling System
Specifications
Engine Coolant Pump Repair—Use CTM104
Remove right-side fan guard
Remove left-side fan guard
Remove and Install Coolant Recovery Tank
Remove and Inspect Radiator
Install Radiator
Remove and Install Thermostat
Inspect and Replace Belt Tensioner
Section 30: Fuel System
Group 05: Fuel System
Injection Pump, Nozzle and Governor Repair—Use CTM104
Remove, Inspect and Install Fuel Tank—Reference Listing
Remove, Inspect and Install Fuel Tank—OOS ( -XXXXXX)
Remove, Inspect and Install Fuel Tank—OOS (XXXXXX- )
Remove and Install Fuel Tank—Cab and IOOS
Remove, Inspect, and Install Fuel Tank - PowrReverser™ Transmission (PY)
Remove, Inspect, and Install Fuel Tank—Narrow
Replace Fuel Filter (Engine Tier 0 and 1)
Replace Fuel Filter/Water Separator (Engine Tier 2)
Remove and Install Fuel Filter/Primer Pump Assembly (Engine Tier 0 and 1)
Remove and Install Fuel Filter/Primer Pump Assembly (Engine Tier 2)
Remove and Install The Water Separator Assembly—OOS and Cab
Replace Primary Fuel Filter—Cab and IOOS
Replace Fuel Transfer Pump—Cab and IOOS
Replacing the Check Valve in the Fuel Line—Cab and IOOS
Replacing the Adapter in the Fuel Line—Cab and IOOS
Group 10: Air Intake System
Turbocharger Repair—Use CTM104
Specifications
Other Material
Remove, Inspect, and Install Air Cleaner Elements
Remove Turbocharger
Install Turbocharger
Turbocharger Break-In
Group 15: Speed Control Linkage
Inspect and Repair Speed Control Linkage—Reference Listing
Inspect and Repair Speed Control Linkage (OOS)
Inspect and Repair Speed Control Linkage (IOOS and Cab)
Section 40: Electrical Repair
Group 05: Battery, starter and alternator
Starter Repair—Use CTM77
Prevent Battery Explosions
Remove and Install Battery
Remove and Install Starter
Replace Alternator/Regulator
Group 10: Electrical system components
Essential Tools
Other Material
Specifications
Replace Air Filter Restriction Switch
Replace Cold Start Advance Switch
Replace Coolant Temperature Sender
Replace Engine Speed Sensor
Replace Engine Oil Pressure Switch
Replace Key Switch—Reference Listing
Replace Key Switch—OOS and IOOS
Replace Key Switch—Cab
Replace Light Switch
Replace Light Switch — Cab
Replace Turn Signal Switch—Reference Listing
Replace Turn Signal Switch—OOS and IOOS
Replace Turn Signal Switch—Cab
Replace Instrument Panel—Reference Listing
Replace Instrument Panel—OOS and IOOS
Replace Instrument Panel—Cab
Replace Rear PTO Switch—Reference Listing
Replace Rear Mechanical PTO Switch—OOS
Replace Rear Mechanical PTO Switch—Cab and IOOS
Replace Neutral Start Switch
Replace Fuel Level Sender—Reference Listing
Replace Fuel Level Sender—OOS
Replace Fuel Level Sender—Cab and IOOS
Replace Seat Switch—Reference Listing
Replace Seat Switch—OOS (if equipped)
Replace Seat Switch—Cab and IOOS (if Equipped)
Replace Wiper Control Switch
Replace Wiper Motor
Replace Speakers
Replace Antenna
Replace Blower Control Switch
Replace A/C On/Off Switch
Replace A/C Temperature Control Switch
Replace Blower Motor Resistor
Replace Air Conditioning High/Low Pressure Switch
Replace Dome Light
Replace Door Switch
Replace Start Relay
Replace Countershaft Speed Sensor—PowrReverser PowrReverser is a trademark of Deere & Company (PM) and PowrReverser PowrReverser is a trademark of Deere & Company (PY) Tractors (if equipped)
Replace Enable Pressure Sensor—PowrReverser PowrReverser is a trademark of Deere & Company (PM) and PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (if equipped)
Replace Clutch Pedal Position Sensor—PowrReverser PowrReverser is a trademark of Deere & Company (PM) and PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (if equipped)
Replace Clutch Disengage Switch— PowrReverser PowrReverser is a trademark of Deere & Company (PM) and PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (If Equipped)
Replace Electro-Hydraulic Directional Reverser— PowrReverser PowrReverser is a trademark of Deere & Company (PM) and PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (If Equipped)
Replace Park Switch— PowrReverser PowrReverser is a trademark of Deere & Company (PM) and PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (If Equipped)
Replace Brake Pedal Switch—Electro-Hydraulic Tractors (If Equipped)
Replace Trans Forward Solenoid—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission (If Equipped)
Replace Trans Reverse Solenoid—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission (If Equipped)
Replace Electro-Hydraulic Controller - Cab (If equipped with PowrReverser PowrReverser is a trademark of Deere & Company Transmission)
Replace Electrohydraulic Controller— OOS Tractors PowrReverser™ Transmission (If Equipped)
Replace VEC Load Center— OOS Tractors
Group 15: Wiring Harness
Service Equipment and Tools
Essential Tools
Service Parts Kits
Replace Connector Body—Blade Terminals
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector
Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact
Repair (Pull Type) Metri-Pack® Connectors
Repair (Push Type) Metri-Pack® Connectors
Replace Front Wiring Harness—OOS
Replace Rear Wiring Harness—OOS, CollarShift and Synchronized Transmissions
Replace Rear Wiring Harness—OOS, PowrReverser PowrReverser is a trademark of Deere & Company Transmission (PM)
Replace Wiring Harness— IOOS
Replace Rear Electrical Harness—Cab, CollarShift and Synchronized Transmissions
Replace Console Wiring Harness - Cab, PowrReverser PowrReverser is a trademark of Deere & Company Transmission (PM)
Replace Rear Wiring Harness - Cab, Mechanical Hitch, PowrReverser PowrReverser is a trademark of Deere & Company Transmission (PM)
Replace Cab Roof Electrical Harness
Section 50: Power Train Repair
Group 05: Clutch Housing
Service Equipment and Tools
Other Material
Specifications
Separate Engine from Clutch Housing—Reference Listing
Separate Engine from Clutch Housing—OOS and IOOS
Separate Engine from Clutch Housing—Cab
Install Engine to Clutch Housing—Reference Listing
Install Engine to Clutch Housing—OOS and IOOS
Install Engine to Clutch Housing—Cab
Inspect and Repair Clutch Pedal and Linkage—Reference Listing
Inspect and Repair Clutch Pedal and Linkage (OOS)
Inspect and Repair Clutch Pedal and Linkage (IOOS and Cab)
Inspect and Repair Clutch Pedal and Linkage—(PowrReverser™ (PY) Transmissions)
Group 10: Clutch Assembly — CollarShift and Synchronized Transmissions (PY)
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Remove and Install Clutch Assembly
Disassemble and Inspect Clutch Assembly
Assemble Clutch Assembly
Traction Clutch Finger Adjustment
PTO Clutch Finger Adjustment
Remove and Inspect Clutch Release Mechanism and Shafts
Install Clutch Release Mechanism and Shafts
Group 11: Clutch Assembly —PowrReverser™ Transmission (PM)
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Service Parts Kits
Remove and Install PowrReverser (PM) Clutch Assembly
Disassemble and Inspect Clutch Assembly
Assemble Clutch Assembly
PTO Clutch Finger Adjustment—PowrReverser
Remove and Inspect Clutch Release Mechanism and Shafts—PowrReverser
Install Clutch Release Mechanism and Shafts
Remove, Inspect, and Repair Transmission Pump
Group 12: Clutch Assembly —PowrReverser™ Transmission (PY)
Specifications
Remove and Install PowrReverser Clutch Assembly
Remove, Inspect, and Repair Transmission Pump
Group 15: CollarShift/SyncShuttle™ Transmission
John Deere Transmission Repair
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Separate Clutch Housing from Transmission—Reference Listing
Separate Clutch Housing from Transmission — Open Operator Station ( -XXXXXX)
Separate Clutch Housing from Transmission — Open Operator Station (XXXXXX- )
Separate Clutch Housing from Transmission—IOOS and Cab
Separate Clutch Housing from Transmission—Narrow Tractors
Install Clutch Housing to Transmission—Reference Listing
Install Clutch Housing to Transmission — Open Operator Station ( -XXXXXX)
Install Clutch Housing to Transmission — Open Operator Station (XXXXXX- )
Install Clutch Housing to Transmission—IOOS and Cab
Install Clutch Housing to Transmission—Narrow Tractors
Inspect and Repair Gear and Range Shift Levers - Reference Listing
Inspect and Repair Gear Shift Lever (RH)
Inspect and Repair Gear Shift Lever - Narrow Tractor
Inspect and Repair Gear and Range Shift Levers (RH)
Inspect and Repair Range Shift Lever (LH)
Inspect and Repair Range Shift Lever - Narrow Tractor
Remove Transmission—Reference Listing
Remove Transmission - CollarShift and Synchronized Transmissions (PY)
Remove Transmission - CollarShift and Synchronized Transmissions (CM, TM, TU05, AP, AP05)
Remove Transmission - Synchronized Transmissions (NM, NP, NM05, NP05)
Disassemble and Inspect Transmission—Reference Listing
Disassemble and Inspect Transmission (CM, TM, TU05, AP05)
Disassemble and Inspect Transmission (AP)
Disassemble and Inspect Transmission (NM, NP, NM05, NP05)
Assemble Transmission—Reference Listing
Assemble Transmission (CM, TM, TU05, AP05)
Assemble Transmission (AP)
Assemble and Install Transmission (NM, NP, NM05, NP05)
Install Transmission—Reference Listing
Install Transmission (PY)
Install Transmission (CM, TM, AP, TU05, AP05)
Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies—Reference Listing
Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies (CM, TM, AP, TU05, AP05)
Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies (NM, NP, NM05, NP05)
Disassemble, Inspect, and Assemble Transmission Top Shaft—Reference Listing
Disassemble, Inspect, and Assemble Transmission Top Shaft (CM)
Disassemble, Inspect, and Assemble Transmission Top Shaft (TM, AP, TU05, AP05)
Disassemble, Inspect, and Assemble Transmission Top Shaft (NM, NP, NM05, NP05)
Disassemble, Inspect, and Assemble Range Reduction Shaft—Reference Listing
Disassemble, Inspect, and Assemble Range Reduction Shaft (CM, TM, AP, TU05, AP05)
Disassemble, Inspect, and Assemble Range Reduction Shaft (NM, NP, NM05, NP05)
Disassemble, Inspect and Assemble Driven Shaft—Reference Listing
Disassemble, Inspect and Assemble Driven Shaft (CM, TM, AP, TU05, AP05)
Disassemble, Inspect, and Assemble Driven Shaft (NM, NP, NM05, NP05)
Remove, Inspect, and Install MFWD and Range Gears—Reference Listing
Remove, Inspect, and Install MFWD and Range Gears (CM, TM, AP, TU05, AP05)
Remove, Inspect, and Install MFWD and Range Gears (NM, NP, NM05, NP05)
Remove, Inspect, and Install Reverse Idler Shaft—Reference Listing
Remove, Inspect, and Install Reverse Idler Shaft (CM, TM, AP, TU05, AP05)
Inspect and Repair Park Brake Lever (if equipped)
Remove, Inspect, and Repair Park Brake (if equipped)
Group 16: PowrReverserPowrReverser is a trademark of Deere & Company (If Equipped)
PowrReverser™ Transmission Identification
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Remove and Install PowrReverser (PM) Control Valve (If Equipped)
Remove and Install PowrReverser (PY) Control Valve (If Equipped)
Disassemble, Inspect, and Repair PowrReverser (PM) Control Valve (If Equipped)
Disassemble, Inspect, and Repair PowrReverser (PY) Control Valve (If Equipped)
Remove and Install PowrReverser (PM) and PowrReverser (PY) (If Equipped)
Disassemble, Inspect, and Repair Reverse Idle Gear
Disassemble, Inspect, and Repair Clutch Gear for PowrReverser (PM)
Disassemble, Inspect, and Repair Clutch Gear for PowrReverser (PY)
Disassemble, Inspect, and Repair Driven Shaft
Disassemble, Inspect, and Repair PowrReverser (PM) (If Equipped)
Disassemble, Inspect, and Repair PowrReverser (PY) (If Equipped)
Group 17: PowrReverserPowrReverser is a trademark of Deere & Company Transmission (If Equipped)
John Deere Transmission Repair
Remove Transmission
Disassemble and Inspect Transmission
Assemble Transmission
Install Transmission
Disassemble, Inspect, and Assemble Gearshift Shaft Assemblies
Disassemble, Inspect, and Assemble Transmission Bottom Shaft
Disassemble, Inspect, and Assemble Range Reduction Shaft
Disassemble, Inspect, and Assemble Top Shaft
Remove, Inspect, and Install MFWD and Range Gears
Group 20: Rear PTO Drive Shaft
Service Equipment and Tools—Reference Listing
Service Equipment and Tools
Other Material—Reference Listing
Other Material
Specifications—Reference Listing
Specifications
Inspect and Repair Rear PTO Lever and Linkage—Reference Listing
Inspect and Repair Rear Mechanical PTO Lever and Linkage (OOS)
Inspect and Repair Rear Mechanical PTO Lever and Linkage (IOOS and Cab)
Inspect and Repair PTO Lever and Linkage (Narrow Tractors)
Inspect and Repair PTO 540/540E Shift Lever and Linkage (OOS) — If Equipped
Disassemble and Assemble PTO 540E Shift Lever and Linkage (OOS) — If Equipped
Inspect and Repair PTO 540/540E Shift Lever and Linkage (IOOS and Cab)
Inspect and Repair PTO 540/540E Shift Lever and Linkage (Narrow Tractors)
Remove and Install Rear PTO Drive Shaft Assembly—Reference Listing
Remove and Install Standard and 540/540E Rear PTO Drive Shaft Assembly
Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly—Reference Listing
Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly
Disassemble, Inspect, and Assemble Rear 540/540E PTO Drive Shaft Assembly
Group 25: Differential
Essential Tools—Reference Listing
Essential Tools
Service Equipment and Tools—Reference Listing
Service Equipment and Tools
Other Material—Reference Listing
Other Material
Specifications—Reference Listing
Specifications
Service Parts Kits—Reference Listing
Service Parts Kits
Remove and Install Differential Assembly—Reference Listing
Remove and Install Differential Assembly
Disassemble, Inspect, and Assemble Differential Assembly—Reference Listing
Disassemble, Inspect, and Assemble Differential Assembly
Remove and Inspect Differential Drive Shaft—Reference Listing
Remove and Inspect Differential Drive Shaft
Install Differential Drive Shaft—Reference Listing
Install Differential Drive Shaft
Remove, Inspect, and Install Differential Lock Assembly—Reference Listing
Remove, Inspect, and Install Differential Lock Assembly (OOS)
Remove, Inspect, and Install Differential Lock Assembly (IOOS and Cab)
Differential Cone Point Adjustment—Reference Listing
Differential Cone Point Adjustment
Differential Backlash Adjustment—Reference Listing
Differential Backlash Adjustment
Group 30: Final Drive
Service Equipment and Tools
Other Material
Remove and Install Final Drive Assembly—Reference Listing
Remove and Install Final Drive Assembly
Remove Final Drive Assembly (High Clearance Tractors)
Install Final Drive Assembly (High Clearance Tractors)
Remove and Install Final Drive Assembly (Narrow Tractors)
Remove and Inspect Planetary Drive Assembly
Install Planetary Drive Assembly
Remove, Inspect, and Install Axle Shaft Assembly
Group 35: Mechanical Front Wheel Drive
Special or Essential Tools
Tools
Other Material
Inspect and Repair MFWD Lever and Linkage—Reference Listing
Inspect and Repair MFWD Lever and Linkage (Narrow Tractors)
Inspect and Repair MFWD Lever and Linkage (OOS)
Inspect and Repair MFWD Lever and Linkage (IOOS and Cab)
Remove and Install MFWD Drop Gearbox
Disassemble and Inspect MFWD Drop Gearbox
MFWD Drop Gearbox Cross Section
Assemble MFWD Drop Gearbox
Remove, Inspect and Install MFWD Drive Shaft—Reference Listing
Remove, Inspect and Install MFWD Drive Shaft
Remove, Inspect, and Install MFWD Drive Shaft (Narrow Tractors)
Remove and Install MFWD Axle Housing Assembly—Reference Listing
Remove and Install MFWD Axle Housing Assembly
Remove and Install MFWD Axle Housing Assembly (Narrow Tractors)
Remove and Install MFWD Axle Pivot Pin and Pivot Bushings (Narrow Tractors)
Remove, Inspect and Install MFWD Axle Supports—Reference Listing
Remove, Inspect and Install MFWD Axle Supports
Remove, Inspect and Install MFWD Axle Supports (High Clearance Tractors)
Disassemble and Inspect MFWD Outer Drive—Reference Listing
Disassemble and Inspect MFWD Outer Drive
Disassemble and Inspect MFWD Outer Drive (High Clearance Tractors)
Disassemble and Inspect MFWD Outer Drive (Narrow Tractors)
Assemble MFWD Outer Drive—Reference Listing
Assemble MFWD Outer Drive
Assemble MFWD Outer Drive (High Clearance Tractors)
Assemble MFWD Outer Drive (Narrow Tractors)
Remove, Inspect and Install MFWD Knuckle Housing—Reference Listing
Remove, Inspect and Install MFWD Knuckle Housing
Repair the Knuckle Housing and the King Pin (High Clerance Tractors)
Repair the Knuckle Housing and the King Pin (Narrow Tractors)
Remove, Inspect, and Install MFWD Axle Shaft—Reference Listing
Remove, Inspect, and Install MFWD Axle Shaft
Remove, Inspect, and Install MFWD Axle Shaft (High Clearance Tractors)
Remove, Inspect, and Install MFWD Axle Shaft (Narrow Tractors)
Remove and Install MFWD Differential Carrier Assembly
Disassemble and Inspect MFWD Differential Carrier Assembly
Assemble MFWD Differential Carrier Assembly
Filling/Draining Planetary Drive
Filling/Draining MFWD Axle Housing
Group 40: Creeper Assembly
Other Material
Remove and Install Creeper Assembly
Disassemble, Inspect, and Assemble Creeper Assembly
Section 60: Steering and Brake Repair
Group 05: Steering Repair
Other Material
Specifications
Service Parts Kits
Remove and Install Steering Column and Valve—Reference Listing
Remove and Install Straight Steering Column and Valve (without oil cooler)
Remove and Install Tilt Steering Column (if equipped)
Remove and Install Steering Valve (with oil cooler)
Disassemble and Inspect Steering Valve
Assemble Steering Valve
Remove and Install Steering Cylinder—Reference Listing
Remove and Install Steering Cylinder—2WD Axle
Remove and Install Steering Cylinder—2WD Axle (Narrow Tractors)
Remove and Install Steering Cylinder—2WD Axle (High Clearance Tractors)
Disassemble, Inspect, and Assemble Steering Cylinder—Reference Listing
Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle
Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle (Narrow Tractors)
Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle (High Clearance Tractors)
Remove and Install Steering Cylinder—MFWD Axle—Reference Listing
Remove and Install Steering Cylinder—MFWD Axle
Remove and Install Steering Cylinder—MFWD Axle (Narrow Tractors)
Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle—Reference Listing
Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle—Use CTM4870
Disassemble, Inspect, and Assemble Steering Cylinder— MFWD Axle (Narrow Tractors)
Remove, Inspect and Install Tie Rod Assembly—2WD Axle—Reference Listing
Remove, Inspect and Install Tie Rod Assembly—2WD Axle
Remove, Inspect and Install Tie Rod Assembly—2WD Axle (High Clearance Tractors)
Remove, Inspect and Install Tie Rod Assembly—2WD Axle (Narrow Tractors)
Remove, Inspect and Install Tie Rod Assembly—MFWD Axle—Reference Listing
Remove, Inspect and Install Tie Rod Assembly—MFWD Axle
Remove, Inspect and Install Tie Rod Assembly—MFWD Axle (Narrow Tractors)
nspect and Replace Steering Hydraulic Lines—Reference Listing
Inspect and Replace Steering Hydraulic Lines—without oil cooler (5425)
Inspect and Replace Steering Hydraulic Lines—with oil cooler (5625 and 5725)
Steering Hydraulic Lines—with oil cooler (5625 and 5725)
Inspect and Replace Steering Hydraulic Lines—Cab Tractors (With Oil Cooler)
Group 10: Brake Repair
Other Material
Remove and Install Brake Valve and Pedals
Disassemble and Inspect Brake Valve
Brake Valve Cross Section
Assemble Brake Valve
Remove and Inspect Brakes
Install Brakes
Inspect and Replace Brake Hydraulic Lines
Section 70: Hydraulic Repair
Group 05: Hydraulic pump and filter
Service Parts Kit
Service Equipment and Tools
Specifications
Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen
Remove and Install Hydraulic Pump
Remove Hydraulic Pump External Components
Disassemble and Inspect Hydraulic Pump
Assemble Hydraulic Pump
Install Hydraulic Pump External Components
Remove and Install Hydraulic Oil Filter/Manifold
Inspect and Replace Hydraulic Supply/Return Lines
Group 06: Hydraulic Oil Cooler
Remove, Inspect, and Install Hydraulic Oil Cooler—Reference Listing
Remove, Inspect, and Install Hydraulic Oil Cooler
Remove, Inspect, and Install Hydraulic Oil Cooler (If equipped with air conditioning)
Group 10: Rockshaft
Other Material
Service Parts Kits
Inspect and Repair Rockshaft Control Lever Assembly—Reference Listing
Inspect and Repair Rockshaft Control Lever Assembly
Inspect and Repair Rockshaft Control Lever Assembly (Narrow Tractors)
Inspect and Repair Rockshaft Control Linkage
Inspect and Repair Rockshaft Control Lever Assembly(PowrReverser™ Transmission (PY))
Inspect and Repair Rockshaft Control Linkage
Inspect and Repair Draft Sensing Support Assembly
Replace Main Relief Valve
Replace Rockshaft Surge Relief Valve
Remove, Inspect, and Install Rate-of-Drop Valve
Replace Rockshaft Control Valve
Remove and Install Rockshaft Case
Remove, Inspect, and Install Rockshaft Lift Arms
Remove, Inspect, and Install Rockshaft Piston and Cylinder
Group 15: Dual Selective Control Valve
Other Material
Service Parts Kits
Remove and Install Dual Selective Control Valve (SCV)
Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)
Inspect and Replace Hydraulic Hoses—Dual Selective Control Valve (SCV)
Group 16: Single Selective Control Valve
Other Material
Service Parts Kits
Inspect and Repair SCV Levers and Linkage (OOS)
Inspect and Repair SCV Levers and Linkage (IOOS and Cab)
Remove and Install Single Selective Control Valve (SCV)—Reference Listing
Remove and Install Single Selective Control Valve (SCV)
Remove and Install Selective Control Valve (SCV) (Narrow Tractors)
Disassemble, Inspect and Assemble Single (Third) Selective Control Valve (SCV)—Reference Listing
Disassemble, Inspect, and Assemble Single (Third) Selective Control Valve (SCV)
Inspect and Replace Hydraulic Hoses—Single (Third) Selective Control Valve (SCV)
Disassemble, Inspect, and Assemble Selective Control Valve (SCV)—Narrow Tractors
Group 17: Mid-Mount Selective Control Valve
Service Parts Kits
Other Material
Specifications
Inspect and Repair Joystick and Linkage
Remove and Install Mid-Mount Control Valve
Disassemble, Inspect, and Assemble Dual Mid-Mount Control Valve
Disassemble, Inspect, and Assemble Triple Mid-Mount Control Valve
Inspect and Replace Hydraulic Lines on Dual or Triple Mid-Mount Control Valve
Inspect and Replace Hydraulic Lines on Dual Mid-Mount Control Valve With Rear SCV
Group 20: Hydraulic Power Beyond
Remove and Install Hydraulic Lines and Fittings—Power Beyond Hook-Up—Reference Listing
Remove and Install Hydraulic Lines and Fittings—Power Beyond Hook-Up
Install and Remove Hydraulic Lines and Fittings—Power Beyond Hook-Up (Narrow Tractors)
Section 80: Miscellaneous Repair
Group 05: Front Axle—2WD
Remove and Install Front Axle—2WD—Reference Listing
Remove and Install Front Axle—2WD
Remove and Install Front Axle—2WD (Narrow Tractors)
Remove and Install Front Axle—2WD (High Clearance Tractors)
Inspect and Replace Pivot Pin and Bushings—2WD Axle
Remove and Install Spindle Assembly—2WD Axle—Reference Listing
Remove and Install Spindle Assembly—2WD Axle
Remove and Install Spindle Assembly—2WD Axle (Narrow Tractors)
Remove and Install Spindle Assembly—2WD Axle (High Clearance Tractors)
Inspect and Replace Spindle Shaft Bushings—2WD Axle
Group 10: Wheels
Inspect and Replace Front Wheel Bearings—Reference Listing
Inspect and Replace Front Wheel Bearings - 2WD
Inspect and Replace Front Wheel Bearings—2WD (Narrow Tractors)
Inspect and Replace Front Wheel Bearings—2WD (High Clearance Tractors)
Group 15: 3-Point Hitch
Inspect and Repair Draft Links—Reference Listing
Inspect and Repair Fixed Draft Links (if equipped with sway chain)
Inspect and Repair Fixed Draft Links (if equipped with adjustable stabilizer bar)
Inspect and Repair Telescoping Draft Links (if equipped with sway chain)
Inspect and Repair Telescoping Draft Links (if equipped with adjustable stabilizer bar)
Inspect and Repair Draft Links (Narrow Tractors)
Inspect and Repair Lift Link—Reference Listing
Inspect and Repair Standard Lift Link
Inspect and Repair Adjustable Lift Link
Inspect and Repair Adjustable Lift Links (Narrow Tractors)
Inspect and Repair Center Link—Reference Listing
Inspect and Repair Center Link
Inspect and Repair Center Link (Narrow Tractors)
Remove and Install Drawbar and Support—Reference Listing
Remove and Install Drawbar and Support
Drawbar and Support (Continued)
Remove and Install Drawbar and Support (Narrow Tractors)
Group 20: Fenders
Remove and Install Fenders—Reference Listing
Remove and Install Fenders–– IOOS Tractors
Remove and Install Fenders—Cab Tractors
Remove and Install Fenders—Narrow Tractors
Group 25: Hood
Remove and Install Hood
Group 30: Final Axle Spacers
Prepare Tractor
Install Axle Spacers
Section 90: Operator Station Repair
Group 05: Seat and Support
Remove and Install Seat and Support—Reference Listing
Remove and Install Seat and Support—OOS
Remove and Install Seat and Support—Cab and IOOS
Group 06: Control Console and Panel
Remove and Install Right-Side Control Console and Panel (OOS)
Remove and Install Left-Side Control Console and Panel (OOS)
Remove and Install Cowl Cover
Group 10: ROLL-GARD®
Remove and Install Roll-Gard™—Reference Listing
Remove and Install Roll-Gard™ (OOS)
Remove and Install Roll-Gard™ (IOOS)
Remove and Install Roll-Gard™ (Narrow Tractors)
Group 12: Rear Bar—Narrow Tractors
Remove and Install Rear Bar
Group 15: Cab Components
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Remove, Inspect, and Install Cab Interior Recirculating Air Filters
Remove, Inspect, and Install Exterior Cab Intake Air Filter
Remove and Install Headliner
Remove and Install Left-Side Upholstery
Remove and Install Right-Side Upholstery
Remove and Install Windshield
Remove and Install Front Lower Windows
Remove and Install Rear Lower Window
Remove and Install Rear Upper Window
Remove and Install Side Windows
Remove and Install Cab Doors
Remove and Install Cab Outer Roof
Remove and Install A/C Housing Inner Roof
Remove Cab
Install Cab
Group 16: Isolated Open Operator Station Components
Other Material
Specifications
Remove Isolated Open Operator Station
Install Isolated Open Operator Station
Group 20: Air Conditioning System
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Service Parts Kits
Recover/Recycle Air Conditioning Refrigerant
Replace Air Conditioning Receiver/Dryer
Remove, Inspect, and Install Air Conditioning Condenser
Remove, Inspect, and Install Air Conditioning Compressor
Test Volumetric Efficiency of Compressor
Test Compressor Shaft Seal Leakage
Disassemble and Assemble Compressor Clutch
Disassemble, Inspect, and Assemble Compressor
Check Compressor Clutch Hub Clearance
Inspect Compressor Manifold
Remove and Install Compressor Relief Valve
Remove and Install HVAC Housing Cover
Remove Blower Motors
Remove Evaporator/Heater Core
Leak Test Evaporator/Heater Core
Install Evaporator/Heater Core
Service Expansion Valve
Expansion Valve Bench Test
Refrigerant Oil Information
Check Compressor Oil Charge
Determine Correct Refrigerant Oil Charge
Add Refrigerant Oil to System
System Information
Flush Air Conditioning System
Evacuate Air Conditioning System
Charge Air Conditioning System
Group 25: Heating System
Replace Heater Temperature Control Cable
Remove Heater Control Valve
Leak Test Heater Control Valve
Install Heater Control Valve
Section 290: Dealer Fabricated Tools
Group 00: Dealer Fabricated Tools
PTO Clutch Finger Height Gauge
Traction Clutch Finger Height Gauge
Traction Clutch Finger Height Adjustment Tool
DFLV1A Final Drive Turning Tool
DFRW20—Compressor Holding Fixture
John Deere Tractors Models 5425, 5625, 5725, 5425N, 5725N, 5425HC, 5625HC, 5725HC Repair Service Manual (TM6032)