John Deere Tractors 5300, 5400, 5500 Diagnostic and Repair Service Manual (TM4542)

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John Deere Tractors 5300, 5400, 5500 Diagnostic and Repair Service Manual (TM4542)

tm4542 - 5300, 5400 and 5500 tractors Technical Manual.pdf

Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere Tractors 5300, 5400, 5500, with all the shop information to maintain, diagnose, repair, service like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).

John Deere Tractors 5300, 5400 and 5500 workshop technical diagnostics service repair test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 1,281 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
  Foreword
   Safety
      Safety
   General Specifications
      Machine Specifications
      Fuel, Lubricants and Coolant
      Serial Number Locations
   Engine - Repair
      Removal and Installation of Engine Components
   Fuel and Air Intake Systems - Repair
      Fuel System
      Speed Control Linkage
      Air Intake System
   Electrical System - Repair
      Battery, Starting Motor and Alternator
      Switches and Sending Units
      Wiring Harnesses
   Power Train - Repair
      Removal and Installation of Power Train Components
      Clutch
      Hi-Lo System (24/24-Speed Transmission)
      Power Take-Off
      Differential
      Final Drives
      Mechanical Front Wheel Drive
      MFWD Clutch - 12/12-Speed Transmission
      MFWD Clutch - 24/24-Speed Transmission
      Transmission
   Steering And Brake Systems - Repair
      Steering System
      Brake System
   Hydraulic System - Repair
      Hydraulic Pump and Filter
      Rockshaft
      Selective Control Valves
   Miscellaneous - Repair
      Front Axle (Without MFWD)
      Front Wheel Bearings
      Three-Point Hitch
   Operator's Cab and Open Operator's Station - Repair
      Removing and Installing the Operator's Cab
      Removing and Installing the Open Operator's Station
      Controls and Instruments
      Air Conditioning System
      Operators's Cab
      Operator's Seat
   Electrical System - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
      Wiring Diagrams - 5300, 5400 and 5500 Tractors
   Power Train - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Steering and Brake Systems - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Hydraulic System - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis
      Tests
      Adjustments
      Hydraulic System Schematics
   Air Conditioning System- Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Special Tools - Self-Manufactured
      Manufacturing the Tools

tm4542 - 5300, 5400 and 5500 tractors

Table of Contents

Foreword

Section 05: Safety

Group 05: Safety

Recognize Safety Information

Understand Signal Words

“Important” Information

“Note” Information

Follow Safety Instructions

Handle Fluids Safely-Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Service Cooling System Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Keep ROPS Installed Properly

Service Tires Safely

Avoid Harmful Asbestos Dust

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Use Proper Tools

Dispose of Waste Properly

Use Safety Lights and Devices

Practice Safe Maintenance

Service Front-Wheel Drive Tractor Safely

Live With Safety

Section 10: General Specifications

Group 05: Machine Specifications

Machine Specifications (Specifications and design subject to change without notice.)

Metric Cap Screw Torque Values-Grade 7

Metric Bolt and Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Group 10: Fuel, Lubricants and Coolant

Diesel Fuel

Storing Fuel

Do Not Use Galvanized Containers

Fill Fuel Tank

Diesel Engine Oil

Transmission-/Hydraulic- and Front Wheel Drive Axle Oil

Oil Filters

Mixing of Lubricants

Grease

Alternative and Synthetic Lubricants

Lubricant Storage

Diesel Engine Coolant

Operating in Warm Temperature Climates

Group 15: Serial Number Locations

Serial Number Plates

Product Identification Number Location

Engine Serial Number

Fuel Injection Pump Serial Number Location

Alternator Serial Number Location

Power Steering Valve Serial Number Location

Air Conditioning Compressor Serial Number Location

Transmission Serial Number Location

Front Axle (2WD) Serial Number Location

Front Wheel Drive Serial Number

Starter Serial Number Location

Section 20: Engine - Repair

Group 00: Removal and Installation of Engine Components

Engine Repair

Special or Essential Tools

Specifications

Remove Engine

Install Engine

Water Pump Repair

Remove and Inspect Radiator

Install Radiator

Remove and Install Oil Cooler

Replace Thermostat

Section 30: Fuel and Air Intake Systems - Repair

Group 05: Fuel System

Injection Pump, Nozzle and Governor Repair

Specifications

Remove, Inspect and Install Fuel Tank

Replace Fuel Filter

Remove and Install Fuel Filter / Primer Pump Assembly

Group 10: Speed Control Linkage

Remove and Install Speed Control Linkage

Inspect and Repair Speed Control Linkage

Throttle Lever Adjustment

Group 15: Air Intake System

Turbocharger Repair

Remove, Inspect and Install Air Cleaner Elements

Cleaning Primary Element

Washing Primary Element

Inspecting Element

Storing Element

Section 40: Electrical System - Repair

Group 05: Battery, Starting Motor and Alternator

Starting Motor Repair

Special or Essential Tools

Remove and Install Battery

Remove and Install Starting Motor

Alternator/Regulator Repair

Replace Alternator / Regulator

Group 10: Switches and Sending Units

Replace Air Filter Restriction Switch

Replace Coolant Temperature Sender

Replace Engine Speed Sensor

Replace Fuel Shut-Off Solenoid

Replace Engine Oil Pressure Switch

Replace Manifold Heater

Replace Key Switch

Replace Light Switch

Replace Hazard Warning Light Switch

Replace Turn Signal Controller

Replace Instrument Panel

Replace Rear PTO Switch

Replace Neutral Start Switch

Replace Parking Brake Switch

Replace Brake Pedal Switches

Replace Fuel Level Sender

Group 15: Wiring Harnesses

Replace Engine Wiring Harness

Replace Instrument Panel/Transmission Wiring Harness

Section 50: Power Train - Repair

Group 00: Removal and Installation of Power Train Components

Essential Tools

Specifications

Separate Engine From Clutch Housing (Tractors without Cab)

Install Engine to Clutch Housing (Tractors without Cab)

Separate Engine From Clutch Housing (Tractors with Cab)

Install Engine to Clutch Housing (Tractors with Cab)

Inspect and Repair Clutch Pedal and Linkage (Tractor without Cab)

Inspect and Repair Clutch Pedal and Linkage (Tractor with Cab)

Separate Clutch Housing from Transmission

Install Clutch Housing to Transmission

Replace Clutch Housing Seal (12/12 - Speed Transmission)

Replace Clutch Housing Seal (24/24 - Speed Transmission)

Group 05: Clutch

Essential Tools

Repair Specifications

Remove and Install Clutch Assembly

Disassemble and Inspect Clutch Assembly

Assemble Clutch

Traction Clutch Finger Adjustment

PTO Clutch Finger Adjustment

Remove and Inspect Clutch Release Mechanism

Install Clutch Release Mechanism

Group 10: Hi-Lo System (24/24-Speed Transmission)

Disassemble and Inspect Hi-Lo System

Assemble Hi-Lo System

Disassemble, Inspect and Assemble Hi-Lo Shift Shaft Assembly

Disassemble, Inspect and Assemble Hi-Lo Synchronizer

Disassemble, Inspect and Assemble Hi-Lo Drive Shaft

Disassemble, Inspect and Assemble Hi-Lo Reduction Shaft

Inspect and Repair Hi-Lo Shift Lever (For Tractors Without Cab)

Inspect and Repair Hi-Lo Shift Lever (For Tractors With Cab)

Group 15: Power Take-Off

Inspect and Repair Rear PTO Clutch Lever and Linkage (For Tractors without Cab)

Inspect and Repair Rear PTO Clutch Lever and Linkage (For Tractors with Cab)

Inspect and Repair Rear PTO Selector Lever and Linkage (For Tractors without Cab)

Inspect and Repair Rear PTO Selector Lever and Linkage (For Tractors with Cab)

Disassemble, Inspect and Assemble Rear PTO Engagement Control

Disassemble, Inspect and Assemble Rear PTO Engagement Sleeve (Models without Ground Speed PTO)

Disassemble, Inspect and Assemble Rear PTO Engagement Sleeve (Models with Ground Speed PTO)

Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly (540rpm)

Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly (540/540Erpm)and (540/1000rpm)

Disassemble, Inspect and Assemble Rear PTO Shift Leverage Assembly

Group 20: Differential

Essential Tools

Specifications

Remove and Install Differential Assembly

Disassemble, Inspect and Assemble Differential Assembly

Differential Bearing Pre-Load Adjustment (without Differential Drive Shaft)

Differential Backlash Adjustment

Inspect and Repair Differential Lock Pedal and Linkage

Remove, Inspect and Install Differential Lock Assembly

Group 25: Final Drives

Specifications

Remove and Install Final Drive Assembly

Remove and Inspect Planetary Drive Assembly (Tractors 5300 and 5400)

Remove and Inspect Planetary Drive Assembly (Tractors 5500)

Install Planetary Drive Assembly (Tractors 5300 and 5400)

Install Planetary Drive Assembly (Tractors 5500)

Remove, Inspect and Install Axle Shaft Assembly (Tractors 5300 and 5400)

Remove, Inspect and Install Axle Shaft Assembly (Tractors 5500)

Group 30: Mechanical Front Wheel Drive

Essential Tools

Specifications

Remove, Inspect and Install MFWD Drive Shaft

Remove and Install MFWD Axle Housing Assembly

Remove, Inspect and Install MFWD Axle Supports

Disassemble and Inspect MFWD Final Drive

Assemble MFWD Final Drive

Remove, Inspect and Install MFWD Swivel Housing

Remove, Inspect and Install MFWD Axle Shaft

Remove and Install MFWD Differential Carrier Assembly

Disassemble and Inspect MFWD Differential Carrier Assembly

Assemble MFWD Differential Carrier Assembly

Group 35: MFWD Clutch - 12/12-Speed Transmission

Repair Specifications

Inspect and Repair MFWD Lever

Remove and Install MFWD Clutch

Disassemble and Inspect MFWD Clutch

MFWD Clutch Cross Section

Assemble MFWD Clutch

Group 40: MFWD Clutch - 24/24-Speed Transmission

Specifications

Remove and Install Solenoid Control Valve

Inspect and Repair Solenoid Control Valve

Remove and Install MFWD Clutch

Disassemble and Inspect MFWD Clutch

MFWD Clutch Cross Section

Assemble MFWD Clutch

Group 45: Transmission

Special or Essential Tools

Specifications

Remove and Install Transmission

Inspect and Repair Gear and Range Shift Levers

Remove, Inspect and Install Range Shaft

Range Shaft End Play Adjustment

Remove Inspect and Install Primary and Reverse Shafts

Primary Shaft End Play Adjustment

Remove, Inspect and Install Pinion Shaft

Pinion Shaft Cone Point Adjustment

Pinion Bearing Pre-Load Adjustment

Remove, Inspect and Install Secondary Shaft

Secondary Shaft End Play Adjustment

Section 60: Steering And Brake Systems - Repair

Group 05: Steering System

Special or Essential Tools

Specifications

Remove and Install Steering Column and Valve

Disassemble and Inspect Steering Valve

Assemble Steering Valve

Remove and Install Steering Cylinder-2WD Axle

Disassemble, Inspect and Assemble Steering Cylinder-2WD Axle

Remove and Install Steering Cylinder-MFWD Axle

Disassemble, Inspect and Assemble Steering Cylinder-MFWD Axle

Remove, Inspect and Install Tie Rod Assembly-2WD Axle

Remove, Inspect and Install Tie Rod Assembly - MFWD Axle

Inspect and Replace Steering Hydraulic Lines

Inspect and Replace Steering Hydraulic Lines (For Tractors with Oil Cooler and Pipes)

Group 10: Brake System

Specifications

Remove and Install Brake Valve and Pedals

Disassemble and Inspect Brake Pedals

Disassemble Brake Valve

Brake Valve Cross Section

Assemble Brake Valve

Remove and Inspect Brakes

Install Brakes

Inspect and Replace Brake Hydraulic Lines

Remove, Inspect and Install Hydraulic Actuator

Remove, Inspect and Install Brake Linkage

Remove, Inspect and Install Parking Brake Lever

Remove, Inspect and Install Parking Brake Linkage

Remove and Inspect Trailer Brake Valve Lines

Install Trailer Brake Valve Lines

Section 70: Hydraulic System - Repair

Group 05: Hydraulic Pump and Filter

Special or Essential Tools

Specifications

Remove and Install Hydraulic Pump

Remove Hydraulic Pump External Components

Disassemble and Inspect Hydraulic Pump

Assemble Hydraulic Pump

Install Hydraulic Pump External Components

Remove and Install Hydraulic Filter/Manifold

Inspect and Replace Hydraulic Supply/Return Lines

Group 10: Rockshaft

Essential Tools

Specifications

Inspect and Repair Rockshaft Control Lever and Linkage

Remove, Inspect and Install Rockshaft Control Valve

Remove, Inspect and Install Sensing Linkage

Sensing Spring Adjustment

Safety and Relief Valve Adjustment

Remove and Install Rockshaft Case

Remove, Inspect and Install Rockshaft Lift Arms and Cylinder

Inspect and Repair Rockshaft Control Linkage

Rockshaft Sensitivity Adjustment

Rockshaft Position Control Lever Adjustment

Rockshaft Draft Control Lever Adjustment

Distributor Control Valve Adjustment

Group 15: Selective Control Valves

Remove and Install Selective Control Valves (SCV)

Disassemble, Inspect and Assemble Selective Control Valve (With Locking Position)

Disassemble, Inspect and Assemble Selective Control Valve (Double Acting SCV)

Disassemble, Inspect and Assemble Selective Control Valve (Single Acting SCV)

Disassemble, Inspect and Assemble Selective Control Valve (With Floating Position)

Inspect and Replace Hydraulic Hoses (SCV)

Section 80: Miscellaneous - Repair

Group 05: Front Axle (Without MFWD)

Special or Essential Tools

Specifications

Remove and Install Front Axle-2WD

Inspect and Replace Pivot Pin and Bushings-2WD Axle

Remove and Install Spindle Assembly-2WD Axle

Inspect and Replace Spindle Shaft Bushings-2WD Axle

Group 10: Front Wheel Bearings

Specifications

Inspect and Replace Front Wheel Bearings

Group 15: Three-Point Hitch

Inspect and Repair Draft Links

Inspect and Repair Adjustable Lift Link

Inspect and Repair Center Link

Section 90: Operator's Cab and Open Operator's Station - Repair

Group 00: Removing and Installing the Operator's Cab

Service Equipment and Tools

Specifications

Removing the Operator's Cab

Installing the Operator's Cab

Group 01: Removing and Installing the Open Operator's Station

Service Equipment and Tools

Specifications

Removing the Open Operator's Station

Installing the Open Operator's Station

Group 05: Controls and Instruments

Remove Molding of Control Lever (Tractor with Cab)

Install Molding of Control Lever

Remove Instrument Panel

Install Instrument Panel

Group 15: Air Conditioning System

Special or Essential Tools

Specifications

Torques for Tightening Refrigerant Hoses

Safety At Work

Handling Refrigerant

In An Emergency

Safety Equipment

Storage of Refrigerant Containers

R134A Refrigerant

Important

Discharging the System

Evacuating the System

Filling With Refrigerant Oil

Filling the System

Topping Up a Partly Discharged System

Replace Air Conditioning Receiver-Drier

Inspect Clean and Remove the Air Conditioning Condenser

Install Air Conditioning Condenser

Remove, Inspect and Install Air Conditioning Compressor

Remove and Install Air Conditioning Evaporator

Group 25: Operators's Cab

Service Equipment and Tools

Specifications

Remove Front Windshield

Install Front Windshield

Remove and Install Cab Door

Remove and Install Inner Handle

Cab Door, Exploded View

Remove and Install Rear Side Cab Windows

Rear Side Cab Windows, Exploded View

Remove Rear Window

Install Rear Window

Remove and Install Cab Recirculating/Fresh Air Filter

Group 30: Operator's Seat

Remove and Install Operator's Seat

Section 240: Electrical System - Operation and Tests

Group 05: Component Location

Component Location Information

Engine Electrical Components

Dashboard Electrical Components

Machine Electrical Components

Group 10: Theory of Operation

General Information

Fuse Box and Fuses

Cab Fuses, Size and Function

Main Fuse

Starting System Operation - Normal

Manifold Heater System Operation

Charging System Operation

Lighting System Operation - Turn Signals

Lighting System Operation - Hazard Warning Lights

Lighting System Operation - Parking And Instrument Lights

Lighting System Operation - Headlights and Instrument Lights

Lighting System Operation - Rear Work Light

Lighting System Operation - Front And Rear Work Lights (Cab Tractors Only)

Lighting System Operation - Beacon Lights

Lighting System Operation - Beacon Light Operation (Cab Tractors Only)

Instrument Panel System Operation - Tachometer

Instrument Panel System Operation - Fuel Gauge

Instrument Panel System Operation - Temperature Gauge

Instrument Panel System Operation - Hourmeter

Instrument Panel System Operation - PTO Warning System Operation

Instrument Panel System Operation - Air Filter Restriction Indicator Operation

Instrument Panel System Operation - Engine Oil Pressure Indicator Operation

Instrument Panel System Operation - Handbrake Indicator Operation

Horn Operation

7-Pin Trailer Connector Operation

3-Pin Optional Connector Operation

Pneumatic Seat Operation

Front Wheel Drive Operation

Brake Pedal Operation

Front And Rear Wiper/Washer Operation (Cab Tractors Only)

Dome Light Operation (Cab Tractors Only)

Radio Operation (Cab Tractors Only)

Blower Motor Operation (Cab Tractors Only)

Air Conditioning Operation (Cab Tractors Only)

Group 15: Diagnosis, Tests and Adjustments

Special or Essential Tools

Diagnostic Information

Wire Color Chart

Part Designations in Wiring Diagrams

Starting System Test Points

Manifold Heater Test Points

Charging System Test Points

Lighting System Test Points - Turn Signals

Lighting System Test Points - Warning Lights

Remaining Circuit

Lighting System Test Points - Headlights

Lighting System Test Points - Left Tail Light, Rear Work Light and Instrument Panel Light

Lighting System Test Points - Right Tail Light and License PlateLight

Stop Lights and Front Wheel Drive Circuit

Beacon Light Test Points

Horn Test Points

Trailer Connector Test Points

Three-Pin Connector Test Points

Instrument Panel Test Points - Fuel Gauge, Temperature Gauge, Tachometer

Instrument Panel Test Points - Hourmeter

Instrument Panel Test Points - PTO Warning System

Instrument Panel Test Points - Air Filter Restriction Indicator

Instrument Panel Test Points - Oil Pressure Indicator

Instrument Panel Test Points - Parking Brake

(Cab) Front and Rear Wiper/Washer Test Points

(Cab) Dome Light Test Points

(Cab) Radio Test Points

(Cab) Rear Work Light Test Points

(Cab) Front Work Light Test Points

(Cab) Blower Circuit Test Points

(Cab) Air Conditioning System Test Points

(Cab) Beacon Light Test Points

Battery Voltage and Specific Gravity Tests

Charge Battery

Battery Load Test

Starting Motor Amp Draw/RPM Test

Starting Motor No-Load Amp Draw/RPM Test

Alternator/Regulator Test

Starting Motor Solenoid Test

Key Switch Test

Parking Brake and Neutral Start Switch Test

PTO and Brake Pedal Switch Test

Light Switch Test

Turn Signal Controller Test

Hazard Warning Light Switch Test

Fuel Shut-Off Solenoid Valve Test

Group 20: Wiring Diagrams - 5300, 5400 and 5500 Tractors

Legend for 5300, 5400 and 5500 Tractors Wiring Diagram

Wiring Diagram for 5300, 5400 and 5500 Tractors

Wiring Diagram for 5300, 5400 and 5500 Cab Tractors

Section 250: Power Train - Operation and Tests

Group 05: Component Location

Component Location Information

Power Train Components

Traction and PTO Clutch Components

Transmission Components - 12/12 Speed Transmission

Transmission Components - 24/24 Speed Transmission

Final Drive Components

Rear PTO Components - 540 RPM

Rear PTO Components - 540/540E and 540/1000 RPM

Group 10: Theory of Operation

Theory of Operation Information

Clutch Operation - Traction Clutch Engaged and PTO Clutch Disengaged

Clutch Operation - Traction and PTO Clutch Engaged

Clutch Operation - Traction Clutch Disengaged and PTO Clutch Engaged

Transmission Power Flow - High-Low Splitter

Transmission Synchronizer Operation - High Low Splitter

Transmission Power Flow - Reverse Gears

Transmission Power Flow - Forward Gears

Transmission Synchronizer Operation - Reverse, Forward, 1st, 2nd, 3rd and 4th Gear

Transmission Power Flow - Range Shift

Rear PTO Operation

Differential Power Flow

Differential Lock Operation

Final Drive Operation

Mechanical Front Wheel Drive (MFWD) Operation - 12/12 Speed Transmission

Mechanical Front Wheel Drive (MFWD) Operation - 24/24 Speed Transmission

Group 15: Diagnosis, Tests and Adjustments

Diagnostic Information

Major Transmission Check

Traction Clutch Slips

Traction Clutch Dragging

Traction Clutch Does Not Engage

Traction Clutch Grabs

Traction Clutch Squeaks

Traction Clutch Does Not Release

Traction Clutch Chatters

Traction Clutch Rattles

Traction Clutch Engagement is Noisy

Excessive Vibration in Traction Clutch

Clutch Pedal Does Not Return

Clutch Pedal Loose

Clutch Pedal Pulsates

Jerky or Rough Transmission of Power

Low Transmission Oil Level (Excessive Oil Leakage)

Gears Clash, Shift Hard, or Will Not Engage

Two Speeds Engage Together

Transmission Will Not Stay in Gear

Transmission Noisy

PTO Noisy

PTO Hard to Engage

PTO Will Not Operate

PTO Will Not Stay Engaged

Excessive Differential Noise

Differential Does Not Work

Differential Lock Does Not Work

Differential Chatters

Axle Noise

Axle Shaft Will Not Turn

MFWD Lever is Hard to Engage

MFWD Lever Will Not Stay in “On” Position

Noisy Front Wheel Drive Operation

Clutch Pedal Free Play Adjustment

PTO Clutch Lever Adjustment

Section 260: Steering and Brake Systems - Operation and Tests

Group 05: Component Location

General Information

Steering System Components

Brake System Components

Trailer Brake System Components

Group 10: Theory of Operation

Theory of Operation Information

Steering System Operation

Steering Valve Operation-Neutral and Manual Turning

Steering Valve Operation-Power Turning

Brake System Operation

Brake Valve Operation - Brake Pedal Depressed

Trailer Brake System Operation

Group 15: Diagnosis, Tests and Adjustments

Special or Essential Tools

Diagnostic Information

Steering System Operational Check

Steering System Diagnosis

Steering Sluggish or Loss of Steering

Brake System Operational Check

Brake System Diagnosis

Excessive Brake Pedal Leak-Down

Excessive Brake Chatter

Trailer Brake Valve Operational Check

Trailer Brake Valve Operational Check (Italian Version)

Trailer Brake Valve Trouble Shooting (Italian Version)

Trailer Brake Valve Trouble Shooting

Steering Pump Flow Test

Steering Valve Relief Test

Steering Cylinder Leakage Test

Steering Valve Leakage Test

Toe-In Check And Adjustment (Standard Axle)

Toe-In Check And Adjustment (MFWD Axle)

Steering Stop Adjustment (MFWD Axle)

Brake Pedal Adjustment

Handbrake Adjustment

Bleed Brake System

Section 270: Hydraulic System - Operation and Tests

Group 05: Component Location

Component Location Information

Hydraulic System Components

Selective Control Valve Components

Group 10: Theory of Operation

Theory of Operation Information

Hydraulic System Operation

Hydraulic Filter Operation

Hydraulic Pump Operation

Oil Cooler Operation

Rockshaft Control Valve Operation - Neutral Position

Rockshaft Control Valve Operation - Raise Position

Rockshaft Control Valve Operation - Lower Position

Rockshaft Draft - Sensing Operation

Selective Control Valve Operation - Double Acting With Detent Position / Neutral Position

Selective Control Valve Operation - Double Acting With Detent Position / Supply Position

Selective Control Valve Operation - Double Acting With Detent Position / Return Position

Selective Control Valve Operation - Double Acting With Detent Position / Float Position

Selective Control Valve Operation - Single Acting / Neutral Position

Selective Control Valve Operation - Single Acting / Supply Position

Selective Control Valve Operation - Single Acting / Return Position

Double-Acting Sleeve Coupler Operation

Group 15: Diagnosis

Safety Precautions

Special or Essential Tools

Diagnostic Information

Hydraulic Oil Warm-Up Procedure

Hydraulic System Major Test

Hydraulic System Diagnosis

Insufficient Pump Delivery

Hydraulic Functions Too Slow

Excessive Pump Pressure

Slow Hydraulic Pump Response

Excessive Pump Noise During Operation

Rockshaft Does Not Lift or Lifts Slowly

Rockshaft Does Not Lower or Lowers Slowly

Neutral Position Unstable, Rockshaft Drops After Engine Shut-Down

SCV Control Lever Does Not Return to Neutral Position

SCV Does Not Return to Neutral Position - SCV With Detent Position

SCV Does Not Remain In Detent Position - SCV With Detent Position

Remote Cylinder Does Not Extend or Retract

Remote Cylinder Settles Under Load

Remote Cylinder Operates Too Fast or Too Slow

Group 20: Tests

Special or Essential Tools

Hydraulic System Tests-With SCV

Hydraulic System Tests

Pump Flow Test

SCV Relief Valve Test

SCV Leakage Test

Rockshaft Lift Cycle Test

Group 25: Adjustments

Special or Essential Tools

Rockshaft Control Lever Friction Adjustment

Rockshaft Sensitivity Adjustment

Rockshaft Position Control Adjustment

Rockshaft Draft Control Adjustment

Rockshaft Safety and Relief Valves Adjustment

SCV Relief Valve Adjustment

Group 30: Hydraulic System Schematics

Hydraulic Symbols

Legend for Hydraulic System Schematic-Steering, MFWD and Brake

Hydraulic System Schematic-Steering, MFWD and Brake

Legend for Hydraulic System Schematic-SCV and Rockshaft

Hydraulic System Schematic-SCV and Rockshaft

Section 290: Air Conditioning System- Operation and Tests

Group 05: Component Location

General Information

Air Conditioning System Components

Group 10: Theory of Operation

Theory of Operation Information

Principle of Heat Exchange

R134A Refrigerant

Air Conditioning System Operation

Compressor

Condenser

Receiver-Dryer

Expansion Valve

Group 15: Diagnosis, Tests and Adjustments

Safety Equipment

In an Emergency

Storage of Refrigerant Containers

R134A Refrigerant

Important Note

Special or Essential Tools

Special Tools

Diagnostic Information

Air Conditioning System Diagnosis

Pressure Deviations

Air Conditioning System Trouble-Shooting

Failure Of Mechanical Type

Section 299: Special Tools - Self-Manufactured

Group 05: Manufacturing the Tools

Adapter

Cone Point Adjustment Tools

Draft Control Adjusting Tool

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