Complete Repair Technical for John Deere Tractors Models 5403, 5600, 5603, 5605, 5700 and 5705 (PIN Prefix CQ, South America), with all the service information to maintain, repair, and rebuild like professional mechanics.

John Deere Tractors 5403, 5600, 5603, 5605, 5700, 5705 workshop Repair technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm8139 - 5403, 5600, 5603, 5605, 5700 and 5705 Tractors - Repair Technical Manual.pdf
tm8139 - 5403, 5600, 5603, 5605, 5700 and 5705 Tractors - Repair Technical Manual.epub

Total Pages: 471 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
 Foreword
   General Information
      Safety
      Service Recommendations
   Repairing the Electrical System
      Battery, Starter Motor and Alternator
      Electrical System Components
      Wiring Harness
   Repairing the Drive Train
      Clutch Housing - TSS Transmission
      Carraro Clutch Assembly - (up to 13693 series)
      LUK Clutch Assembly - (13694 series onwards)
      TSS Transmission
      PTO Drive Shaft
      Differential
      Final Drives
      Front-Wheel Drive Engagement
      Creeper Transmission
   Repairing Steering and Brakes
      Repairing Steering
      Repairing Brakes
      Steering Cylinder - 4x2 Shaft
   Hydraulic Repair
      Hydraulic Pump and Filter
      Bosch Hydraulic Pump
      Hydraulic Oil Cooler
      Hydraulic Hitch
      Selective Control Valve
      Third Selective Control Valve
   Mechanical Front-Wheel Drive
      Mechanical Front-Wheel Drive
   ROPS
      Roll-Over Protective Structure - ROPS

tm8139 - 5403, 5600, 5603, 5605, 5700 and 5705 Tractors - Repair Technical Manual

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Service Cooling System Safely

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Adequately

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Keep ROPS Installed Properly

Service Tires Safely

Avoid Harmful Asbestos Dust

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Use Proper Tools

Dispose of Waste Properly

Live With Safety

Group 10: Service Recommendations

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Flat Face Seal Fittings Assembly and Installation—All Pressure Applications

Metric Face Seal Fitting Torque Chart—Standard Pressure Applications

Metric Face Seal Fitting Torque Chart—High Pressure Applications

SAE Face Seal Fitting Torque Chart—Standard Pressure Applications

SAE Face Seal Fitting Torque Chart—High Pressure Applications

External Hex Plug Torque Chart

Prevent Hydraulic System Contamination

Section 40: Repairing the Electrical System

Group 05: Battery, Starter Motor and Alternator

Removing and Installing Battery

Removing and Installing Starter Motor

Replacing Alternator

Group 10: Electrical System Components

Other Material

Replacing Air Filter Restriction Sensor

Replacing Coolant Temperature Sensor

Replacing Engine Speed Sensor

Replacing Fuel Shut-Off Solenoid

Replacing Engine Oil Pressure Sensor

Replacing Main Key

Replacing Tractor Light Switch

Replacing Turn Signal Controller

Replacing Instrument Panel

Replacing PTO Sensor

Replacing Starter Protection Sensor

Replacing Fuel Level Sensor

Group 15: Wiring Harness

Special Tools

Replacing Connector Body—Blade Terminal

Replacing the WEATHER PACK WEATHER PACK is a registered trademark of Packard Electric Connector

Installing WEATHER PACK WEATHER PACK is a registered trademark of Packard Electric Contact

Replacing Front Wiring Harness

Replacing Rear Wiring Harness

Replacing Battery Harness

Replacing Rear Work Lights Harness

Section 50: Repairing the Drive Train

Group 05: Clutch Housing — TSS Transmission

Practice Safe Maintenance

Use Proper Tools

Other Material

Separating Engine from Clutch Housing

Installing Engine to Clutch Housing

Replacing Clutch Housing Retainer

Inspecting and Repairing Clutch Pedal

Adjusting Clutch Pedal Play

Group 10: Carraro Clutch Assembly — (up to 13693 series)

Special or Essential Tools

Special Tools

Other Material

Removing and Installing Clutch Assembly

Disassembling and Inspecting Clutch Assembly

Assembling Clutch Assembly

Adjusting Drive Clutch Finger

Adjusting PTO Clutch Finger

Removing and Inspecting Clutch Release Mechanism and Shafts

Installing Clutch Release Mechanism and Shafts

Group 11: LUK Clutch Assembly — (13694 series onwards)

Special Tools

Specifications

Removing and Installing Clutch Assembly

Disassembling and Inspecting Clutch Assembly

Assembling Clutch

Adjusting Drive Clutch Fingers

Adjusting PTO Clutch Fingers

Group 15: TSS Transmission

Other Material

Separating Clutch Housing from Transmission

Installing Clutch Housing to Transmission

Inspecting and Repairing Gear Shift Lever

Inspecting and Repairing Gear Shift Lever and Groups

Removing Transmission

Disassembling and Inspecting Transmission

Assembling Transmission

Installing Transmission

Parking Brake Components For Tractors from 18041 Series onwards

Installing parking brake components

Removing, Inspecting and Installing Shifter Shaft Assemblies

Removing, Inspecting and Installing Upper Transmission Shaft — Transmission with Upper Shaft Synchronization (TSS)

Mounted Upper Shaft

Assembling Upper Shaft

Exploded View of Upper Shaft Collar Shift

Disassembly, Inspection and Assembly of Range Reduction Shaft

Disassembly, Inspection and Assembly of Driven Shaft

Removal, Inspection and Installation of MFWD and Range Gears

Removing, Inspecting and Installing MFWD and Range Gears

Assembling Range Box and MFWD Gears

Removal, Inspection and Installation of Reverse Shaft

Group 20: PTO Drive Shaft

Other Material

Inspection and Repair of PTO Lever and Link

Removing and Installing Standard Rear PTO Drive Shaft Assembly (Standard and 540/540E)

Disassembling, Inspecting and Assembling PTO Drive Shaft Assembly

Removing, Inspecting and Installing PTO Shift Lever (540/540E) and Linkage

Disassembling, Inspecting and Installing PTO Drive Shaft Assembly (540/540E)

Group 25: Differential

Essential or Special Tools

Removing and Installing Differential Assembly

Disassembly, Inspection and Assembling of Differential Assembly

Removing and Inspecting Differential Drive Shaft

Installation of Differential Drive Shaft

Removing, Inspecting and Installing Differential Lock Assembly

Adjusting Differential Cone End

Adjusting Play Between Differential Teeth

Group 30: Final Drives

Special or Essential Tools

Final Drive Turn Tool

Other Material

Removing and Installing Final Drive Assembly

Removing and Inspecting Planetary Drive Assembly

Installing Planetary Drive Assembly

Removing, Inspecting and Installing Shaft Assembly

Installing Drive to Center Housing

Group 35: Front-Wheel Drive Engagement

Special or Essential Tools

Other Material

Inspecting and Repairing PTO Lever and Linkage

Removing and Installing MFWD Housing

Disassembling and Inspecting MFWD Housing

MFWD Housing Cross Sectional View

Assembling MFWD Housing

Removing, Inspecting and Installing MFWD Drive Shaft

Group 40: Creeper Transmission

Removing and Installing Creeper Transmission

Disassembling, Inspecting and Assembling Creeper Transmission

Final Considerations

Bleeding Brakes

Section 60: Repairing Steering and Brakes

Group 05: Repairing Steering

Other Material

Special Tool

Replacement Kits

Removing and Installing Steering Valve and Column

Disassembling and Inspecting Steering Valve

Assembling Steering Valve

Inspecting and Replacing Steering Hydraulic Lines (Without Oil Cooler)

Inspecting and Replacing Steering Hydraulic Lines (With Oil Cooler)

Group 10: Repairing Brakes

Other Material

Special Tools

Removing and Installing Brake Valve and Pedals

Disassembling and Inspecting Brake Valve

Cross-Sectional View of Brake Valve

Assembling Brake Valve

Removing and Inspecting Brakes

Installing Brakes

Inspecting and Replacing Brake Hydraulic Lines

Group 15: Steering Cylinder — 4x2 Shaft

General Information

Special Tools

Specifications

Removing Steering Cylinder

Disassembling Steering Hydraulic Cylinder

Assembling Hydraulic Cylinder

Installing Steering Cylinder

Section 70: Hydraulic Repair

Group 05: Hydraulic Pump and Filter

Removing, Inspecting and Installing Mesh Filter

Removing and Installing Hydraulic Pump

Removing External Components of Hema Hydraulic Pump — up to 19867 Series

Assembling Hema Hydraulic Pump— Up to 19867 Series

Installing External Components of Hema Hydraulic Pump — up to 19867 Series

Removing and Installing Hydraulic Filter/Lines

Inspecting and Replacing Return/Supply Hydraulic Lines

Group 05A: Bosch Hydraulic Pump

Hydraulic Pump

Removing and Installing Hydraulic Pump

Removing External Hydraulic Pump Components

Disassembling Hydraulic Pump

Assembling Bosch Hydraulic Pump

Group 05B: Hydraulic Oil Cooler

Removing, Inspecting and Installing 5705—Hydraulic Oil Cooler

Group 10: Hydraulic Hitch

Other Material

Inspecting and Repairing Hydraulic Hitch Control Lever Assembly

Inspecting and Repairing Hydraulic Hitch Control Mechanism

Inspecting and Repairing Draft Sensor Support Assembly

Replacing Main Relief Valve

Replacing Hydraulic Hitch Overpressure Relief Valve

Removing, Inspecting and Installing Modulation Valve

Replacing Hydraulic Hitch Control Valve

Removing and Installing Hydraulic Hitch Housing

Removing, Inspecting and Installing Hydraulic Hitch Arms

Removing, Inspecting and Installing Hydraulic Hitch Cylinder and Piston

Group 15: Selective Control Valve

Other Material

Disassembling, Inspecting and Assembling Double Selective Control Valve— Tractors with Step Platform

Inspecting and Replacing Hydraulic Hoses—Double Selective Control Valve

Group 16: Third Selective Control Valve

Other Material

Inspecting and Repairing Lever and Link

Removing and Installing Third Selective Control Valve

Disassembling, Inspecting and Assembling Third Selective Control Valve

Inspecting and Replacing Hydraulic Hoses—Third Selective Control Valve

Section 80: Mechanical Front-Wheel Drive

Group 05: Mechanical Front-Wheel Drive

Mechanical Front-Wheel Drive

Section 90: ROPS

Group 10: Roll-Over Protective Structure — ROPS

Removing and Installing ROPS

John Deee Tractors 5403, 5600, 5603, 5605, 5700 & 5705 Repair Service Technical Manual (TM8139)