Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere Tractors 5203S, 5303, 5403, 5503, 5310, 5310S, 5410 & 5610 (Europe, Asia, Africa), with all the workshop information to maintain, diagnose, repair, and service like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).

John Deere Tractors 5203S, 5303, 5403, 5503, 5310, 5310S, 5410, 5610 diagnosis repair service technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm900119 - 5203S, 5310, 5310 S, 5410& 5610 India Tractors 5303 & 5403 Africa & European Tractors 5303, 5403 & 5503 South Africa & Turkey Tractors Technical Manual.pdf
tm900119 - 5203S, 5310, 5310 S, 5410& 5610 India Tractors 5303 & 5403 Africa & European Tractors 5303, 5403 & 5503 South Africa & Turkey Tractors Technical Manual.epub

Total Pages: 1,760 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cylinder Head and Valves
      Cyl. Block, Liners, Pistons & Rods
      Crankshaft, Main Bearings and Flywheel
      Camshaft and Timing Gear Train
      Lubrication System
      Cooling System
   Fuel and Air Repair
      Fuel System
      Air Intake and Exhaust System
      Speed Control Linkage
   Electrical Repair
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harness
   Power Train Repair
      Clutch Housing
      Clutch Assembly
      Transmission
      Rear PTO Drive Shaft
      Differential
      Final Drives
      Mechanical Front Wheel Drive – If Equipped
      Creeper Assembly – If Equipped
   Steering and Brake Repair
      Steering Repair
      Brake Repair
   Hydraulic Repair
      Hydraulic Pump and Filter
      MITA Rockshaft
      JD Rockshaft
      Selective Control Valve (SCV)
   Miscellaneous Repair
      Front Axle
      Wheels
      3-Point Hitch
   Operator Station Repair
      Seat and Support
      Roll-Gard™ (South Africa and Turkey Tractors)
      Center Console - Turkey (IOOS) Tractors
      Operator Platform
      Fenders
   Operational Checkout Procedures
      Operational Checkout Procedures
   Engine Operation, Test and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Fuel/Air Operation, Test and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Electrical System Operation, Tests and Adjustments
      Component Location
      Theory of Operation - 5310, 5203S India and 5003 Africa and Turkey Tractors
      Theory of Operation – 5610, 5410 and 5310S Tractors
      Diagnosis, Test and Adjust
      Wiring Schematics
      Wiring Schematics––5310S Tractors
      Wiring Schematics - Turkey Tractors
   Power Train Operation, Tests and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests, and Adjustments
   Steering and Brake Operation, Test & Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Hydraulic System Operation, Test and Adjustments
      Component Location
      Theory of Operation
      Diagnosis
      Hydraulic Tests - Without SCV
      Hydraulic Tests-With SCV
      Hydraulic Tests - All
      Adjustments - MITA Rockshaft
      Adjustments - JD Rockshaft
      Hydraulic Schematics

tm900119 - 5203S, 5310, 5310 S, 5410 And 5610 India Tractors5303 And 5403 Africa And European Tractors 5303, 5403 And 5503 South Africa And Turkey Tractors

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Service Cooling System Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Service Tires Safely

Avoid Harmful Asbestos Dust

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Use Proper Tools

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Live With Safety

Group 10: General Specifications

Machine Specifications of 5610, 5410, 5310 S, 5310 and 5203 India & Asia Tractors

Machine Specifications of 5303 and 5403 North Africa Tractors

Machine Specifications of 5303 and 5403 South Africa Tractors

Machine Specifications of 5303, 5403 and 5503 Turkey (OOS) Tractors

Machine Specifications of 5303, 5403 and 5503 Turkey (IOOS) Tractors

Repair Specifications

Ground Speed Estimates For 5610, 5410, 5310 S, 5310 and 5203S India & Asia Tractors

Ground Speed Estimates For 5303 and 5403 North Africa Tractors

Ground Speed Estimates for 5303 and 5403 South Africa Tractors

Ground Speed Estimates for 5303, 5403 and 5503 Turkey (OOS) Tractors

Ground Speed Estimates for 5303, 5403 and 5503 Turkey (IOOS) Tractors

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Metric Bolt and Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Group 20: Fuel and Lubricants

Diesel Fuel

Fuel Storage

Do Not Use Galvanized Containers

Fill Fuel Tank

Diesel Engine Oil

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Transmission and Hydraulic Oil

Grease (Specific Application)

Grease

Lubricant Storage

Group 25: Serial Number Locations

Serial Numbers

Product Identification Number Location

Engine Serial Number Location

Fuel Injection Pump Serial Number Location

Alternator Serial Number Location

Power Steering Valve Serial Number Location

Starter Serial Number Location

Transmission Serial Number Location

Front Axle Serial Number Location- 2WD

Front Axle Serial Number Location — Carraro MFWD

Front Axle Serial Number Location — DANA MFWD

Group 30: Features and Accessories

Features and Accessories

Standard Features

Factory Installed Optional Kits

Field Installed Optional Kits and Accessories

Section 20: Engine Repair

Group 05: Engine

Service Equipment and Tools

Specifications

John Deere Engine Repair—Use CTM8

Remove Engine - 5310, 5203S India and 5303, 5403 Africa Tractors

Install Engine - 5310, 5203S India and 5303, 5403 Africa Tractors

Remove Engine - 5610, 5410 and 5310S Tractors

Install Engine - 5610, 5410 and 5310S Tractors

Remove Engine - Turkey Tractors

Install Engine - Turkey Tractors

Engine Disassembly Sequence

Sealant Application Guidelines

Engine Re-Assembly Sequence

Engine Break-In Guidelines

Perform Engine Break-In

Diesel Engine Break-In Oil

Group 10: Cylinder Head and Valves

Special or Essential Tools

Specifications

Torques for Hardware

Cylinder Head - Exploded View

Check Valve Lift

Remove Cylinder Head

Clean Injection Nozzle Bores

Valve Actuating Parts

Remove Valves and Valve Springs

Checking Cylinder Head Flatness

Clean Valve Guides

Measure Valve Guides

Knurl Valve Guides

Clean and Inspect Valve Seats

Lapping Valve Seats

Check Valve Recess

Remove Valve Seat Inserts

Valve Seat Insert Installation

Check Valves

Grind Valves

Check Valve Spring Compression

Inspect Valve Rotators

Install Valves

Install Cylinder Head

Torque Turn Tightening Method

Disassembling and Checking Rocker Arm Shaft

Reassembling Rocker Arm Shaft

Install Rocker Arm Assembly

Valve Clearance

Valve Adjustment Sequence

Install Rocker Arm Cover

Final Work

Group 15: Cyl. Block, Liners, Pistons & Rods

Special or Essential Tools

Specifications

Torques for Hardware

Exploded View

Connecting Rods - General Information

Remove Pistons and Connecting Rods

Measure Cylinder Liner Bore

Remove Cylinder Liners

Cylinder Liner Deglazing

Cylinder Block Cleaning

Check Piston Cooling Jets

Cam Follower Bore Measure

Measure Camshaft Bore

Remove Camshaft Bushing

Install Camshaft Bushing

Measure Crankshaft Bore

Replace Crankshaft Bearing Caps

Cylinder Block Top Desk Flatness

Measure Cylinder Liner Protrusion

Liner Packing Installation

Liner O-Ring Installation

Install Cylinder Liners

Measure Connecting Rod Bearing

Rod Bearing Clearance

Measure Connecting Rod Bushing

Replace Connecting Rod Bushing (3029D)

Replace Connecting Rod Bushing (3029T)

Measure Piston Pin

Clean and Inspect Pistons

Measure Piston Pin Bore

Piston Top Ring Groove

Second and Third Piston Ring Grooves

Piston Head and Skirt Checking

Install Piston Rings

Piston Rings Staggering

Piston/Liner Set Information

Assemble Piston and Connecting Rod

Install Piston and Connecting Rod

Measure Piston Protrusion

Complete Final Assembly

Group 20: Crankshaft, Main Bearings and Flywheel

Special or Essential Tools

Specifications

Torques For Hardware

Remove Crankshaft Pulley

Install Crankshaft Pulley

Flywheel Removal

Flywheel Ring Gear Replacement

Install Ball Bearing

Install Flywheel

Remove Crankshaft Rear Oil Seal

Flywheel Housing Replacement

Install Oil Seal/Wear Sleeve

Crankshaft End Play Measure

Remove Crankshaft

Crankshaft Inspection

Check Crankshaft Journal Diameter

Determine Crankshaft Main Bearing Clearance Using PLASTIGAGE®

Regrind Crankshaft

Crankshaft Regrinding Guidelines

Micro-Finishing Specifications

Replace Crankshaft Gear

Install Main Bearing Inserts

Install 2-Piece Thrust Bearing

Crankshaft Installation

Group 25: Camshaft and Timing Gear Train

Special or Essential Tools

Specifications

Torques for Hardware

Remove Crankshaft Front Oil Seal

Remove Timing Gear Cover

Measure Timing Gear Backlash

Camshaft End Play Measure

Remove Camshaft

Measure Camshaft Journal

Measure Height of Cam Lobe

Replace Camshaft Gear

Install Camshaft

Check Cam Follower

Idler Gear End Play Measure

Remove Front Plate

Idler Gear Bushing and Shaft Measure

Idler Gear Bushing Replacement

Remove Idler Shaft

Install Idler Shaft Spring Pin

Install Idler Shafts

Install Front Plate

Install Upper Timing Gear Train

Install Lower Timing Gear Train

Install Oil Deflector

Timing Gear Cover Identification

Install Timing Gear Cover

Install Crankshaft Front Oil Seal

Install Wear Ring

Install Auxiliary Equipment

Group 30: Lubrication System

Special or Essential Tools

Specifications

Torques for Hardware

Oil Cooler Identification

Remove Oil Cooler

Replace Oil Cooler Nipple

Install Oil Cooler

Replace Oil Cooler/Filter Bracket on Engine with Auxiliary Drive

Remove Oil Pressure Regulating Valve

Replace Oil Pressure Regulating Valve Seat

Install Oil Pressure Regulating Valve

Replace Oil Dipstick Guide

Replace Oil By-Pass Valve

Replace Oil Pump Strainer

Remove Oil Pump

Oil Pump Gear Axial Clearance

Oil Pump Gear Radial Clearance

Oil Pump Specifications

Oil Pump Installation

Install Oil Pan

Group 35: Cooling System

Special or Essential Tools

Specifications

Torques for Hardware

Remove and Inspect Radiator

Water Pump — Exploded View

Remove Water Pump

Disassemble Water Pump

Assemble Water Pump

Install Water Pump

Inspect Thermostat

Cooling System Deaeration

Check Fan/Alternator Belt Tension

Install Fan

Install Radiator

Replace Thermostat

Section 30: Fuel and Air Repair

Group 05: Fuel System

Special or Essential Tools

Self-Manufactured Tool Template For Front Plate Replacement

Specifications

Torques For Hardware

Injection Pump, Nozzle and Governor Repair—Use CTM8

Remove, Inspect and Install Fuel Tank

Remove, Inspect, and Install Fuel Tank (Turkey IOOS Tractors)

Replace Fuel Filter Inserts–– 5310 and 5203S Tractors

Replace Fuel Filter - 5610, 5410, 5310S, 5303, 5403 and 5503 Tractors

Remove and Install Fuel Filter Assembly––5310 and 5203S Tractors

Remove and Install Fuel Filter/Primer Pump Assembly -5610, 5410, 5310S, 5303, 5403 and 5503 Tractors

Remove Fuel Injection Nozzle

Clean Fuel Injection Nozzle

Fuel Injection Nozzle Disassembly

Install Fuel Injection Nozzle

Group 10: Air Intake and Exhaust System

Remove, Inspect, and Install Air Cleaner Elements

Check Air Inlet Pipe

Check Air Inlet Pipe with Turbocharged––If Equipped

Exhaust Manifold Inspection

Turbocharger Cut-Away View (Borge Warner)––If Equipped

Check Radial Clearance––If Equipped

Check Axial Clearance––If Equipped

Repair Turbocharger––If Equipped

Prelube Turbocharger––If Equipped

Install Turbocharger––If Equipped

Turbocharger Break-In––If Equipped

Recommendations for Turbocharger Use––If Equipped

Group 15: Speed Control Linkage

Inspect and Repair Speed Control Linkage

Inspect and Repair Speed Control Linkage (Turkey IOOS Tractors)

Section 40: Electrical Repair

Group 05: Battery, Starter and Alternator

Starter Repair—Use CTM

Remove and Install Battery

Remove and Install Starter

Replace Alternator/Regulator

Group 10: Electrical System Components

Service Equipment and Tools

Other Material

Replace Air Filter Restriction Sensor

Replace Coolant Temperature Sender

Replace Engine Speed Sensor

Replace Engine Oil Pressure Sensor

Replace Key Switch

Replace Light Switch

Replace Turn Signal Controller

Replace Instrument Panel

Replace Rear PTO Switch (OOS Tractors)

Replace Rear PTO Switch (IOOS Tractors)

Replace Park Position Start Switch

Replace Fuel Level Sender (OOS Tractors)

Replace Fuel Level Sender (IOOS Tractors)

Rotating Beam Lamp

Group 15: Wiring Harness

Special or Essential Tools

Service Parts Kits

Remove Connector Body from Blade Terminals

Replace WEATHER PACK™ Connector

Install WEATHER PACK ™ Contact

Replace Tractor Wiring Harness – 5610, 5410 and 5310S Tractors

Replace Tractor Wiring Harness - 5310, 5203S India And 5303, 5403 Africa Tractors

Replace Tractor Wiring Harness - Turkey (OOS) Tractors

Replace Tractor Wiring Harness - Turkey (IOOS) Tractors

Section 50: Power Train Repair

Group 05: Clutch Housing

Service Equipment and Tools

Other Material

Specifications

Separate Engine from Clutch Housing - 5310, 5203S India And 5303, 5403 Africa Tractors

Install Engine to Clutch Housing - 5310, 5203S India And 5303, 5403 Africa Tractors

Separate Engine from Clutch Housing – 5610, 5410, 5310S India and 5003 Turkey (OOS) Tractors

Install Engine to Clutch Housing – 5610, 5410, 5310S India and 5003 Turkey (OOS)Tractors

Separate Engine from Clutch Housing – Turkey (IOOS) Tractors

Install Engine to Clutch Housing – Turkey (IOOS) Tractors

Replace Clutch Housing Seal

Inspect and Repair Clutch Pedal and Linkage

Inspect and Repair Clutch Pedal and Linkage – Turkey (IOOS) Tractors

Group 10: Clutch Assembly

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove and Install Clutch Assembly

Disassemble and Inspect Clutch Assembly

Assemble Clutch Assembly

Traction Clutch Finger Adjustment

PTO Clutch Finger Adjustment

Remove and Inspect Clutch Release Mechanism and Shafts

Install Clutch Release Mechanism and Shafts

Group 15: Transmission

Specifications

Separate Clutch Housing From Transmission

Install Clutch Housing to Transmission

Separate Clutch Housing from Transmission - Turkey (IOOS) Tractors

Install Clutch Housing to Transmission - Turkey (IOOS) Tractors

Inspect and Repair Gear Shift Lever

Inspect and Repair Gear Shift Lever - Turkey (IOOS) Tractors

Inspect and Repair Range Shift lever

Inspect and Repair Range Shift Lever - Turkey (IOOS) Tractors

Remove Transmission

Disassemble and Inspect Transmission— Collarshift

Assemble Transmission — Collarshift

Disassemble and Inspect Transmission — SyncShuttle™

Assemble Transmission — SyncShuttle™

Install Transmission

Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies

Disassemble, Inspect, and Assemble Transmission Top Shaft—CollarShift Transmission

Disassemble, Inspect, and Assemble Transmission Top Shaft—SyncShuttle™ Transmission

Disassemble, Inspect, and Assemble Range Reduction Shaft

Disassemble, Inspect and Assemble Driven Shaft

Remove, Inspect, and Install Range Gears

Remove, Inspect, and Install Reverse Idler Shaft

Inspect and Repair Park Brake Lever- 5610 Asia, 5003 South Africa and Turkey (OOS) Tractors

Inspect and Repair Park Brake Lever - Turkey (IOOS) Tractors

Remove, Inspect and Repair Park Brake- 5610 Asia and 5003 South Africa and Turkey Tractors

Group 20: Rear PTO Drive Shaft

Other Material

Specifications

Remove, Inspect and Install Rear PTO Lever and Linkage

Remove, Inspect and Install Rear PTO Lever and Linkage - Turkey (IOOS) Tractors

Remove and Install Standard Rear PTO Drive Shaft Assembly

Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly

Remove, Inspect and Install 540/540E Shift Lever and Linkage – If Equipped

Remove, Inspect and Install 540/540E Shift Lever and Linkage - Turkey (IOOS) Tractors

Remove and Install 540/540E Rear PTO Drive Shaft Assembly – If Equipped

Disassemble, Inspect and Assemble Rear 540/540E PTO Drive Shaft Assembly – If Equipped

Group 25: Differential

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Service Parts Kits

Remove and Install Differential Assembly

Disassemble, Inspect, and Assemble Differential Assembly

Remove and Inspect Differential Drive Shaft

Install Differential Drive Shaft

Remove, Inspect, and Install Differential Lock Assembly

Remove, Inspect, and Install Differential Lock Assembly - Turkey (IOOS) Tractors

Differential Cone Point Adjustment

Differential Backlash Adjustment

Group 30: Final Drives

Service Equipment and Tools

Other Material

Specifications

Remove and Install Final Drive Assembly

Remove and Inspect Planetary Drive Assembly

Install Planetary Drive Assembly

Remove, Inspect, and Install Axle Shaft Assembly

Group 35: Mechanical Front Wheel Drive – If Equipped

Essential Tools

Service Equipment and Tools

Special Tool

Other Material

Specifications

MFWD Axle Repair—Use CTM4870 and CTM4820

Inspect and Repair MFWD Lever and Linkage

Inspect and Repair MFWD Lever and Linkage - Turkey (IOOS) Tractors

Remove and Install MFWD Drop Gearbox

Disassemble and Inspect MFWD Drop Gear box

MFWD Drop Gearbox Cross Section

Assemble MFWD Drop Gearbox

Remove, Inspect and Install MFWD Drive Shaft

Remove and Install MFWD Axle Housing Assembly

Remove, Inspect and Install MFWD Axle Supports (Without Paddy Seal)

Remove, Inspect and Install MFWD Axle Supports (With Paddy Seal)

Group 40: Creeper Assembly – If Equipped

Remove and Install Creeper Assembly

Disassemble, Inspect, and Assemble Creeper Assembly

Section 60: Steering and Brake Repair

Group 05: Steering Repair

Other Material

Specifications

Service Parts Kits

Remove and Install Steering Column and Valve

Disassemble and Inspect Steering Valve

Assemble Steering Valve

Remove and Install Steering Cylinder—2WD Axle

Disassemble, Inspect and Assemble Steering Cylinder—2WD Axle

Remove, Inspect and Install Tie Rod Assembly- 2WD

MFWD Steering Cylinder and Tie Rods — Exploded View

Remove Tie Rods — MFWD

Remove Steering Cylinder — MFWD

Install Steering Cylinder — MFWD

Install Tie Rods — MFWD

Inspect and Replace Steering Hydraulic Lines

Group 10: Brake Repair

Service Equipment and Tools

Other Material

Specifications

Remove and Install Brake Valve and Pedals

Disassemble and Inspect Brake Pedals and Valve

Brake Valve Cross Section

Assemble Brake Valve

Remove and Inspect Brakes

Install Brakes

Inspect and Replace Brake Hydraulic Lines

Section 70: Hydraulic Repair

Group 05: Hydraulic Pump and Filter

Essential Tools

Specifications

Service Parts Kits

Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen

Remove and Install Hydraulic Pump

Remove Hydraulic Pump External Components

Disassemble and Inspect Hydraulic Pump

Assemble Hydraulic Pump

Install Hydraulic Pump External Components

Remove and Install Hydraulic Oil Filter/Manifold

Inspect and Replace Hydraulic Supply and Suction/Return Lines

Group 10A: MITA Rockshaft

Other Material

Specifications

Remove, Inspect, and Install Rockshaft Control Lever Assembly

Remove, Inspect, and Install Rockshaft Control Lever Support Assembly

Remove, Inspect and Install Rockshaft Control Linkage

Replace Main Relief Valve

Remove, Inspect and Install Rate-of-Drop Valve

Replace Rockshaft Control Valve

Remove and Install Rockshaft Case

Remove, Inspect and Install Rockshaft Lift Arms

Remove, Inspect and Install Rockshaft Piston and Cylinder

Group 10B: JD Rockshaft

Other Material

Specifications

Inspect and Repair Rockshaft Control Lever Assembly

Inspect and Repair Rockshaft Control Linkage

Inspect and Repair Draft Sensing Support Assembly

Replace Main Relief Valve

Replace Rockshaft Surge Relief Valve

Remove, Inspect, and Install Rate-of-Drop Valve

Remove, Inspect, and Install Rate-of-Drop Valve - Turkey (IOOS) Tractors

Replace Rockshaft Control Valve

Remove and Install Rockshaft Case

Remove, Inspect, and Install Rockshaft Lift Arms

Remove, Inspect, and Install Rockshaft Piston and Cylinder

Group 15: Selective Control Valve (SCV)

Inspect and Repair SCV Lever and Linkage - Turkey (IOOS) Tractors

Install Single Selective Control Valve (SCV)

Install Rear Coupler Bracket

Install Hydraulic Hoses

Install Second Selective Control Valve (SCV)

Assemble Rear Quick Coupler

Install Hydraulic Hoses

Remove and Install EATON Selective Control Valve - Turkey (IOOS) Tractors

Remove and Install Rear Coupler Bracket - Turkey (IOOS) Tractors

Section 80: Miscellaneous Repair

Group 05: Front Axle

Specifications

Remove and Install Fixed Front Axle

Remove and Install Adjustable Front Axle

Inspect and Replace Pivot Pin and Bushings of Fixed Front Axle

Inspect and Replace Pivot Pin and Bushings of Adjustable Front Axle

Remove and Install Spindle Assembly of Fixed Front Axle

Remove and Install Spindle Assembly Spindle Assembly of Adjustable Front Axle

Inspect and Replace Spindle Shaft Bushings of Fixed Front Axle

Inspect and Replace Spindle Shaft Bushings of Adjustable Front Axle

Group 10: Wheels

Specifications

Inspect and Replace Front Wheel Bearings

Tighten Bolts—Rear Axle (M-14 Bolts)

Tighten Bolts—Rear Axle (M-20 Bolt)

Group 15: 3-Point Hitch

Specifications

Inspect and Repair Fixed Draft Links

Inspect and Repair Lift Link––5310 and 5203S Tractors

Inspect and Repair Fixed Lift Link

Inspect and Repair Adjustable Lift Link

Inspect and Repair Center Link

Remove and Install Wagon Hitch and Support

Section 90: Operator Station Repair

Group 05: Seat and Support

Specifications

Remove and Install Seat and Support

Remove and Install Seat and Support - Turkey (IOOS) Tractors

Group 10: Roll-Gard™(South Africa and Turkey Tractors)

Specifications

Remove and Install ROLL-GARD ™ (OOS Tractors)

Remove and Install ROLL-GARD ™ (OOS Tractors)

ROPS Serial Number

Group 15: Center Console - Turkey (IOOS) Tractors

Remove Center Console Assembly

Install Center Console Assembly

Group 20: Operator Platform

Specifications

Remove and Install Right-Side Platform and Step - Old

Remove and Install Left-Side Platform and Step - Old

Remove and Install Right-Side Platform and Step - New

Remove and Install Left-Side Platform and Step - New

Remove Isolated Open Operator Station - Turkey (IOOS) Tractors

Install Isolated Open Operator Station - Turkey (IOOS) Tractors

Remove and Install Left and Right Side Steps - Turkey (IOOS) Tractors

Group 25: Fenders

Remove and Install Fenders - Old

Remove and Install Fenders - New

Remove and Install Fenders - Turkey (IOOS) Tractors

Section 210: Operational Checkout Procedures

Group 10: Operational Checkout Procedures

Operational Checkout Procedure Information

Engine Oil Level and Condition Check

Coolant Level and Condition Check

Transmission and Hydraulic Oil Check

Fan and Belt Check

Fuel System Check––5310 and 5203S Tractor

Fuel System Check - 5610, 5410, 5310S India And 5003 Africa and Turkey Tractors

Air Intake System Check

Electrical System Check

Hydraulic System Check

Indicator Lamps Check

Engine Start Check

Transmission Position Start Check

Engine Fast and Slow Idle Operation

Power Steering Check

Differential Lock Check

Clutch Check

Transmission Shift Check

Range Shift Lever Check

Brake Check

Park Brake Check - 5610 Asia And 5003 South Africa and Turkey Tractors

Rockshaft Check

Selective Control Valve Check

Selective Control Valve Check - Turkey (IOOS) Tractors

Miscellaneous Checks

Section 220: Engine Operation, Test and Adjustments

Group 05: Component Location

Component Location Information

Engine External Components—Left-Hand Side (Naturally Aspirated)

Engine External Components—Right-Hand Side (Naturally Aspirated)

Engine External Components—Left-Hand Side (Turbocharged)

Engine External Components—Right-Hand Side (Turbocharged)

Group 10: Theory of Operation

Theory of Operation Information

Engine Lubrication System Operation––Naturally Aspirated

Engine Lubrication System Operation––Turbocharged

Engine Cooling System Operation

Group 15: Diagnosis, Tests and Adjustments

Specifications

Essential Tools

Diagnostic Information

Engine Turns Over But Will Not Start or Starts Hard

Engine Runs Irregularly or Stalls Frequently

Engine Runs Rough

Engine Low Power

Engine Smokes—Black or Grey

Engine Smokes Excessively—White

Engine Uses Excess Fuel

Engine Has Excess Noise or Vibration

Engine Uses Excess Oil or Smokes Blue

Engine Has Low Oil Pressure

Engine Coolant Operating Temperature Incorrect

Oil In Coolant or Coolant in Oil

Radiator Bubble Test

Cooling System Test

Radiator Cap Pressure Test

Engine Oil Pressure Test

Cylinder Compression Pressure Test - 5310, 5203S India and 5003 Africa Tractors

Cylinder Compression Pressure Test – 5610, 5410, 5310S India, 5003 Turkey and South Africa Tractors

Fuel Shut-Off Solenoid Check – 5610, 5410, 5310S India, 5003 Turkey and South Africa Tractors

Throttle Lever Adjustment

In-Line Fuel Injection Pump Setting

Rotary Fuel Injection Pump Timing Adjustment

In- Line Fuel Injection Pump Idle Speed Adjustment

Rotary Fuel Injection Pump Slow Idle Adjustment

Rotary Fuel Injection Pump Fast Idle Adjustment

Valve Clearance Adjustment

Fan/Alternator Drive Belt Adjustment

Bleeding Fuel System – In- Lline Pump

Bleed Fuel System at Fuel Injection Nozzles

Bleeding Fuel System – Rotary Pump

Section 230: Fuel/Air Operation, Test and Adjustments

Group 05: Component Location

Component Location Information

Fuel System Components––5310 and 5203S Tractor

Fuel System Components –5610, 5410, 5310S India and 5003 Africa and Turkey (OOS) Tractors

Fuel System Components – Turkey (IOOS) Tractors

Air Intake System Components––Naturally Aspirated

Air Intake System Components––Turbocharged

Group 10: Theory of Operation

Theory of Operation Information

Fuel System Operation -5610, 5410, 5310S India and 5003 Africa and Turkey (OOS) Tractors

Fuel System Operation - Turkey (IOOS) Tractors

Fuel System Operation––5310 and 5203S Tractor

Fuel Filter Operation -5610, 5410, 5310S India and 5003 Africa and Turkey Tractors

Fuel Filter Operation––5310 and 5203S Tractor

Fuel Injection Nozzle Operation

Fuel Injection Pump Fuel Transfer (Feed) Operation – Inline Pump

Fuel Injection Pump Operation––In-Line Pump

Fuel Injection Pump Operation––Rotary Pump

Fuel Injection Pump Governor Operation––In-Line Pump

Air Intake System Operation

Turbocharger Operation––If Equipped

Check Turbocharger Boost Pressure––If Equipped

Diagnosing Turbocharger Malfunctions––If Equipped

Group 15: Diagnosis, Tests and Adjustments

Diagnostic Information

Fuel/Air Diagnosis, Tests and Adjustments

Section 240: Electrical System Operation, Tests and Adjustments

Group 05: Component Location

Component Location Information

Engine Electrical Components—Right Hand Side

Engine Electrical Components—Left Hand Side

Dash And Center Control Console Electrical Components

Dash And Center Control Console Electrical Components - Turkey (IOOS) Tractors

Tractor Electrical Components (OOS Tractors)

Tractor Electrical Components - Turkey (IOOS) Tractors

Group 10: Theory of Operation - 5310, 5203S India and 5003 Africa and Turkey Tractors

Theory of Operation Information

Fuse Block and Fuses

Relays

Starting System Operation—Normal

Starting System Operation—Bypass Attempt

Charging System Operation

Lighting System Operation—Turn Signals And Enhanced Tail Lights

Lighting System Operation—Warning Lights

Lighting System Operation—Tail Lights

Lighting System Operation—Headlights and Instrument Lights

Instrument Panel System Operation—Tachometer/Hour Meter

Instrument Panel System Operation—Fuel Gauge

Instrument Panel System Operation—Temperature Gauge

PTO Warning System Operation

Air Filter Restriction Indicator Operation

7-Pin Trailer Outlet Connector Operation

Horn Operation

Rear Work Light

Group 15: Theory of Operation – 5610, 5410 and 5310S Tractors

Theory of Operation Information

Fuse Block and Fuses

Relays

Starting System Operation—Normal

Starting System Operation—Bypass Attempt

Charging System Operation

Lighting System Operation—Turn Signals

Lighting System Operation—Warning Lights

Lighting System Operation—Tail Lights

Lighting System Operation—Headlights and Instrument Lights

Instrument Panel System Operation—Tachometer/Hour Meter

Instrument Panel System Operation—Fuel Gauge

Instrument Panel System Operation—Temperature Gauge

Air Filter Restriction Indicator Operation

7-Pin Trailer Outlet Connector Operation

Horn Operation

Flood Light

Group 20: Diagnosis, Test and Adjust

Diagnostic Information

Wire Color Chart

Starting System Test Points—Normal Operation

Starting System Test Points—Bypass Attempt

Charging System Test Points

Lighting System Test Points—Turn Signals And Enhanced Tail Lights

Lighting System Test Points—Warning Lights

Lighting System Test Points—Rear Flood Light

Lighting System Test Points—Headlights and Instrument Lights

Instrument Panel System Test Points—Tachometer/Hourmeter

Instrument Panel System Test Points—Fuel Gauge

Instrument Panel System Test Points—Temperature Gauge

Instrument Panel System Test Points—Oil Pressure

Air Filter Restriction Test Points

Optional Horn Test Points

Accessory Relay and Trailer Connector Test Points

Battery Voltage and Specific Gravity Tests

Charge Battery

Battery Load Test

Starter amp Draw/RPM Test

Starter No-Load amp Draw/RPM Test

Alternator/Regulator Test

Starter Solenoid Test

Starter Relay Test

Key Switch Test

Plug-In Relay Test

Mini Plug-In Relay

Diode Pack Test

Fuse Test

Park Position Start Switch Test

PTO Switch Test

Light Switch Test

Turn Signal Controller Test

Fuel Shut-Off Solenoid Test

Group 25: Wiring Schematics

Schematic Information

Component Identification Table

Electrical Schematic Legend

Electrical Schematic Legend

Group 30: Wiring Schematics––5310S Tractors

Schematic Information

Component Identification Table

Electrical Schematic

Group 35: Wiring Schematics - Turkey Tractors

Schematic Information

Component Identification Table

Electrical Schematic Legend (Earlier)

Electrical Schematic Legend (Earlier)

Electrical Schematic Legend (Later)

Electrical Schematic Legend (Later)

Section 260: Power Train Operation, Tests and Adjustments

Group 05: Component Location

Component Location Information

Power Train Components (OOS Tractors)

Power Train Components (IOOS Tractors)

Clutch Components—Dual

Transmission Components—CollarShift

Transmission Components—SyncShuttle™

Final Drive Components

Park Brake Components - 5610 Asia and 5003 South Africa and Turkey (OOS) Tractors

Park Brake Components Turkey (IOOS Tractors)

Rear 540 PTO Components

Rear 540/540E PTO Components––If Equipped

Group 10: Theory of Operation

Theory of Operation Information

Clutch Operation—Dual Clutch

Transmission Lubrication System

CollarShift Transmission—Gear Shift Power Flow

CollarShift Transmission—Range Shift Power Flow

Collarshift Transmission—Range Shift Power Flow With Creeper – If Equipped

SyncShuttle™ Transmission—Gear Shift Power Flow

SyncShuttle™ Transmission Synchronizer Operation—Reverse and 2nd Gear (Disk-and-Plate Type Synchronizer)

SyncShuttle™ Transmission Synchronizer Operation - 1st and 3rd Gear (Cone-Type Synchronizer)

SyncShuttle™ Transmission—Range Shift Power Flow

Mechanical Front Wheel Drive (MFWD) Operation (If Equipped)

Rear 540 PTO Operation

Rear 540/540E PTO Operation––If Equipped

Differential Power Flow

Differential Lock Operation

Final Drive Operation

Group 15: Diagnosis, Tests, and Adjustments

Diagnostic Information

Isolate the Problem Area

Traction Clutch Slips

Traction Clutch Dragging

Traction Clutch Does Not Engage

Traction Clutch Grabs

Traction Clutch Squeaks

Traction Clutch Does Not Release

Traction Clutch Chatters

Traction Clutch Rattles

Traction Clutch Engagement Is Noisy

Excessive Vibration in Traction Clutch

Clutch Pedal Does Not Return

Clutch Pedal Loose

Clutch Pedal Pulsates

Jerky or Rough Transmission of Power

Low Transmission Oil Level (Excessive Oil Leakage)

Gears Clash, Shift Hard, or Will Not Engage

Two Speeds Engage Together

Transmission Will Not Stay in Gear

Transmission Noisy

PTO Noisy

PTO Hard to Engage

PTO Will Not Operate

PTO Will Not Stay Engaged

Excessive Differential Noise

Differential Does Not Work

No Differential Lock

Differential Chatters

Axle Noise

Axle Shaft Will Not Turn

Check and Adjust Clutch Pedal Free Play

Check and Adjust Clutch Pedal Free Play - Turkey (IOOS) Tractors

PTO Clutch Lever Adjustment

Adjust PTO Clutch Lever Linkage Adjustment - Turkey (IOOS) Tractors

Adjust 540E PTO Lever Linkage (5610 Asia and 5003 Turkey Tractors)

Section 270: Steering and Brake Operation, Test & Adjustments

Group 05: Component Location

Component Location Information

Steering System Components –5610, 5410, 5310S India and 5003 South Africa and Turkey Tractors

Steering System Components – 5310, 5203S India and 5003 North Africa Tractors

Brake System Components

Group 10: Theory of Operation

Theory of Operation Information

Steering System Operation – 5610, 5410, 5310S India and 5003 South Africa and Turkey Tractors

Steering System Operation – 5310, 5203S India and 5003 North Africa Tractors

Steering Valve Operation—Neutral and Manual Turning – 5610, 5410, 5310S India and 5003 South Africa and Turkey Tractors

Steering Valve Operation—Neutral and Manual Turning– 5310, 5203S India and 5003 North Africa Tractors

Steering Valve Operation—Power Turning – 5610, 5410, 5310S India and 5003 South Africa and Turkey Tractors

Steering Valve Operation—Power Turning – 5310, 5203S India and 5003 North Africa Tractors

Brake System Operation

Brake Valve Operation

Group 15: Diagnosis, Tests and Adjustments

Diagnostic Information

Isolate the Problem—Steering System

Isolate the Problem—Steering System

Steering Sluggish or Loss of Steering

Isolate the Problem—Brakes

Excessive Brake Pedal Leak-Down

Excessive Brake Chatter

Steering Pump Flow Test

Steering Valve Relief Test

Steering Cylinder Leakage Test

Steering Valve Leakage Test

Checking Toe-In - Two Wheel Drive Tractor

Adjusting Toe-In

Checking Toe - In - MFWD Tractor

Adjusting Toe-In—MFWD Tractor

Brake Pedal Adjustment

Bleed Brake System

Park Brake Band Adjustment - 5610 Asia and 5003 South Africa and Turkey Tractors

Park Brake Linkage Adjustment - 5610 Asia and 5003 South Africa and Turkey (OOS) Tractors

Park Brake Linkage Adjustment - Turkey (IOOS) Tractors

Section 280: Hydraulic System Operation, Test and Adjustments

Group 05: Component Location

Component Location Information

Hydraulic System Components

Group 10: Theory of Operation

Theory of Operation Information

Hydraulic System Operation

Hydraulic Filter Operation

Hydraulic Pump Operation

MITA Rockshaft Control Valve Operation—Park Position

MITA Rockshaft Control Valve Operation—Raise Position

MITA Rockshaft Control Valve Operation—Lower Position

MITA Rockshaft Flow Control Valve Operation (FCV)—Neutral Position

MITA Rockshaft Flow Control Valve Operation (FCV)—Delivery Position

MITA Rockshaft Flow Control Valve Operation (FCV)—Discharge Position

MITA Rockshaft Rate-of-Drop Valve (Implement Lock) Operation

MITA Surge (Safety) Relief Valve Operation

JD Rockshaft Control Valve Operation—Neutral Phase

JD Rockshaft Control Valve Operation—Delivery Phase

JD Rockshaft Control Valve Operation—Discharge Phase

JD Rockshaft Rate-of-Drop Valve (Implement Lock) Operation

JD Rockshaft Draft-Sensing Operation

JD Rockshaft Surge Relief Valve Operation

JD Rockshaft Main Relief Valve Operation

Functioning of Position Control

Functioning of Draft Control

Combined Functioning of Position and Draft Control

MITA Selective Control Valve—Neutral Position

MITA Selective Control Valve—Retract Position

MITA Selective Control Valve—Extend Position

MITA Selective Control Valve—Float Position

EATON Selective Control Valve—Neutral Position

EATON Selective Control Valve—Retract Position

EATON Selective Control Valve—Extend Position

EATON Selective Control Valve—Float Position

Group 15: Diagnosis

Diagnostic Information

Preliminary Hydraulic System Inspection

Entire Hydraulic System Fails to Function/No Hydraulic Pump Output

Insufficient Pump Delivery

Hydraulic Functions Too Slow

Excessive Pump Pressure

Slow Hydraulic Pump Response

Excessive Pump Noise During Operation

Rockshaft Does Not Lift or Lifts Slowly

Rockshaft Does Not Lower or Lowers Slowly

Park Position Unstable, Rockshaft Drops after Engine Shut Down

Group 20: Hydraulic Tests - Without SCV

Hydraulic System Tests

Pump Flow Test

MITA Rockshaft Main Relief Valve Test

JD Rockshaft Main Relief Valve Test

Group 25: Hydraulic Tests—With SCV

Hydraulic System Tests—With SCV

Pump Flow Test—With SCV

Main Relief Valve Test—With SCV

SCV Leakage Test

Group 30: Hydraulic Tests - All

MITA Rockshaft Leakage Test

JD Rockshaft Leakage Test

Rockshaft Lift Cycle Test

Group 35: Adjustments - MITA Rockshaft

Rockshaft Sensing Lever Friction Adjustment

Control of Assembly of Reaction Spring

Measurement Control of Push rod

Adjustment of Position Control Lever

Adjustment Of Draft Control Lever

Group 40: Adjustments - JD Rockshaft

Rockshaft Lever Friction Adjustment

Rockshaft Position-Sensing Feedback Linkage Adjustment

Rockshaft Draft-Sensing Feedback Linkage Adjustment

Group 45: Hydraulic Schematics

Hydraulic Circuit Symbols

John Deere Tractors 5203S, 5303, 5403, 5503, 5310, 5310S, 5410, 5610 Diagnostic & Repair Service Manual (TM900119)