John Deere Tractors 5303 & 5403 Diagnostic & Repair Service Manual (TM4830)
Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere Tractors 5303, 5403, with workshop information to maintain, diagnose, and rebuild like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, and Troubleshooting).
John Deere Tractors 5303 and 5403 workshop technical service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM4830 - John Deere Tractors 5303 & 5403 Service Manual (Diagnostic & Repair).PDF
TM4830 - John Deere Tractors 5303 & 5403 Service Manual (Diagnostic & Repair).EPUB
Total Pages: 1,447 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General Specifications
Fuel and Lubricants
Serial Number Locations
Features and Accessories
Engine Repair
Engine
Cylinder Head and Valves
Cyl. Block, Liners, Pistons & Rods
Crankshaft, Main Bearings and Flywheel
Camshaft and Timing Gear Train
Lubrication System
Cooling System
Fuel and Air Repair
Fuel System
Air Intake and Exhaust System
Speed Control Linkage
Electrical Repair
Battery, Starter and Alternator
Electrical System Components
Wiring Harness
Power Train Repair
Clutch Housing
Clutch Assembly-SyncShuttle™ Transmissions
SyncShuttle™ Transmission
Rear PTO Drive Shaft
Differential
Final Drives
Mechanical Front Wheel Drive
Steering and Brake Repair
Steering Repair
Brake Repair
Hydraulic Repair
Hydraulic Pump and Filter
MITA Rockshaft
JD Rockshaft
Selective Control Valve (SCV)
Miscellaneous Repair
Front Axle
Wheels
3-Point Hitch
Operator's Station Repair
Seat and Support
Roll-Gard™
Operator Platform
Fenders
Operational Checkout Procedures
Operational Checkout Procedures
Engine Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Fuel/Air Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Electrical System Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis, Test and Adjust
Wiring Schematics
Power Train Operation, Tests and Adjustments
Component Location-SyncShuttle™ Transmission
Theory of Operation-SyncShuttle™ Transmission
Diagnosis, Tests, and Adjustments-SyncShuttle™ Transmission
Steering and Brake Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Hydraulic System Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis
Hydraulic Tests - Without SCV
Hydraulic Tests-With SCV
Hydraulic Tests - All
Adjustments - MITA Rockshaft
Adjustments - JD Rockshaft
Hydraulic Schematics
TABLE OF CONTENTS (expanded view)
10 - General Information
05 - Safety
Avoid Harmful Asbestos Dust
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Dispose of Waste Properly
Follow Safety Instructions
Handle Fluids Safely342200224Avoid Fires
Illuminate Work Area Safely
Live With Safety
Park Machine Safely
Prepare for Emergencies
Prevent Acid Burns
Prevent Battery Explosions
Recognize Safety Information
Remove Paint Before Welding or Heating
Replace Safety Signs
Service Cooling System Safely
Service Machines Safely
Service Tires Safely
Support Machine Properly
Understand Signal Words
Use Proper Lifting Equipment
Use Proper Tools
Wear Protective Clothing
Work in Clean Area
Work In Ventilated Area
10 - General Information
Ground Speed Estimates
Machine Specifications
Metric Bolt and Screw Torque Values
Repair Specifications
Service Recommendations for Flat Face O-Ring Seal Fittings
Service Recommendations for O-Ring Boss Fittings
Unified Inch Bolt and Screw Torque Values
20 - Fuel and Lubrications
Alternative and Synthetic Lubricants
Bio-Diesel Fuel
Diesel Engine Coolant
Diesel Engine Oil
Diesel Fuel
Do Not Use Galvanized Containers
Fill Fuel Tank
Fuel Storage
Grease
Grease (Specific Application)
Handling and Storing Diesel Fuel
Lubricant Storage
Minimizing the Effect of Cold Weather on Diesel Engines
Transmission and Hydraulic Oil
25 - Serial Number Locations
Alternator Serial Number Location
Engine Serial Number Location
Front Axle Serial Number Location 342200224 2WD
Front Axle Serial Number Location 342200224 MFWD
Fuel Injection Pump Serial Number Location
Power Steering Valve Serial Number Location
Product Identification Number Location
Serial Numbers
Starter Serial Number Location
Transmission Serial Number Location
30 - Features and Accessories
Features and Accessories
Field Installed Optional Kits and Accessories
Standard Features
20 - Engine
05 - Engine Repair
Diesel Engine Break-In Oil
Engine Break-In Guidelines
Engine Re-Assembly Sequence
Install Engine
Perform Engine Break-In
Remove Engine
Sealant Application Guidelines
Service Equipment and Tools
10 - Cylinder head and Valves
Checking Cylinder Head Flatness
Check Valve Lift
Check Valve Recess
Check Valves
Check Valve Spring Compression
Clean and Inspect Valve Seats
Clean Injection Nozzle Bores
Clean Valve Guides
Cylinder Head - Exploded View
Disassembling and Checking Rocker Arm Shaft
Final Work
Grind Valves
Inspect Valve Rotators
Install Cylinder Head
Install Rocker Arm Assembly
Install Rocker Arm Cover
Install Valves
Knurl Valve Guides
Lapping Valve Seats
Measure Valve Guides
Reassembling Rocker Arm Shaft
Remove Cylinder Head
Remove Valves and Valve Springs
Remove Valve Seat Inserts
Special or Essential Tools
Specifications
Torques for Hardware
Torque Turn Tightening Method
Valve Actuating Parts
Valve Adjustment Sequence
Valve Clearance
Valve Seat Insert Installation
15 - Cylinder Block, Liners, Pistons & Rods
Assemble Piston and Connecting Rod
Cam Follower Bore Measure
Check Piston Cooling Jets
Clean and Inspect Pistons
Complete Final Assembly
Connecting Rods - General Information
Cylinder Block Cleaning
Cylinder Block Top Desk Flatness
Cylinder Liner Deglazing
Exploded View
Install Camshaft Bushing
Install Cylinder Liners
Install Piston and Connecting Rod
Install Piston Rings
Liner O-Ring Installation
Liner Packing Installation
Measure Camshaft Bore
Measure Connecting Rod Bearing
Measure Connecting Rod Bushing
Measure Crankshaft Bore
Measure Cylinder Liner Bore
Measure Cylinder Liner Protrusion
Measure Piston Pin Bore
Measure Piston Pin
Measure Piston Protrusion
Piston Head and Skirt Checking
Piston_Liner Set Information
Piston Rings Staggering
Piston Top Ring Groove
Remove Camshaft Bushing
Remove Cylinder Liners
Remove Pistons and Connecting Rods
Replace Connecting Rod Bushing (3029D)
Replace Connecting Rod Bushing (3029T)
Replace Crankshaft Bearing Caps
Rod Bearing Clearance
Second and Third Piston Ring Grooves
Special or Essential Tools
Specifications
Torques for Hardware
20 - Crankshaft, Main Bearings & Flywheel
Check Crankshaft Journal Diameter
Crankshaft End Play Measure
Crankshaft Inspection
Crankshaft Installation
Crankshaft Regrinding Guidelines
Determine Crankshaft Main Bearing Clearance Using PLASTIGAGE302256
Flywheel Housing Replacement
Flywheel Removal
Flywheel Ring Gear Replacement
Install 2-Piece Thrust Bearing
Install Ball Bearing
Install Crankshaft Pulley
Install Flywheel
Install Main Bearing Inserts
Install Oil Seal_Wear Sleeve
Micro-Finishing Specifications
Regrind Crankshaft
Remove Crankshaft
Remove Crankshaft Pulley
Remove Crankshaft Rear Oil Seal
Replace Crankshaft Gear
Special or Essential Tools
Specifications
Torques For Hardware
25 - Camshaft and Timing Gear Train
Camshaft End Play Measure
Check Cam Follower
Idler Gear Bushing and Shaft Measure
Idler Gear Bushing Replacement
Idler Gear End Play Measure
Install Auxiliary Equipment
Install Camshaft
Install Crankshaft Front Oil Seal
Install Front Plate
Install Idler Shafts
Install Idler Shaft Spring Pin
Install Lower Timing Gear Train
Install Oil Deflector
Install Timing Gear Cover
Install Upper Timing Gear Train
Install Wear Ring
Measure Camshaft Journal
Measure Height of Cam Lobe
Measure Timing Gear Backlash
Remove Camshaft
Remove Crankshaft Front Oil Seal
Remove Front Plate
Remove Idler Shaft
Remove Timing Gear Cover
Replace Camshaft Gear
Special or Essential Tools
Specifications
Timing Gear Cover Identification
Torques for Hardware
30 - Lubrication System
Install Oil Cooler
Install Oil Pan
Install Oil Pressure Regulating Valve
Oil Cooler Identification
Oil Pump Gear Axial Clearance
Oil Pump Gear Radial Clearance
Oil Pump Installation
Oil Pump Specifications
Remove Oil Cooler
Remove Oil Pressure Regulating Valve
Remove Oil Pump
Replace Oil By-Pass Valve
Replace Oil Cooler_Filter Bracket on Engine with Auxiliary Drive
Replace Oil Cooler Nipple
Replace Oil Dipstick Guide
Replace Oil Pressure Regulating Valve Seat
Replace Oil Pump Strainer
Special or Essential Tools
Specifications
Torques for Hardware
35 - Cooling System
Assemble Water Pump
Check Fan_Alternator Belt Tension
Cold Start Advance Switch (For Turkey)
Cooling System Deaeration
Disassemble Water Pump
Inspect Thermostat
Install Fan
Install Radiator
Install Water Pump
Remove and Inspect Radiator
Remove Water Pump
Replace Thermostat
Special or Essential Tools
Specifications
Torques for Hardware
Water Pump 342200224 Exploded View
210 - Operational Checkout Procedure
10 - Operational Checkout Procedure
Air Intake System Check
Brake Check
Clutch Check
Coolant Level and Condition Check
Differential Lock Check
Electrical System Check
Engine Fast and Slow Idle Operation
Engine Oil Level and Condition Check
Engine Start Check
Fan and Belt Check
Fuel System Check
Hydraulic System Check
Indicator Lamps Check
Miscellaneous Checks
Operational Checkout Procedure Information
Park Brake Check
Power Steering Check
Range Lever Shift Check
Rockshaft Check
Selective Control Valve Check
Transmission and Hydraulic Oil Check
Transmission Position Start Check
Transmission Shift Check
220 - Engine Operation, Tests and Adjustments
05 - Component Location
Component Location Information
Engine External Components342200224Left-Hand Side (5303)
Engine External Components342200224Left-Hand Side (5403 and 5503)
Engine External Components342200224Right-Hand Side (5303)
Engine External Components342200224Right-Hand Side (5403 and 5503)
10 - Theory of Operation
Engine Cooling System Operation
Engine Lubrication System
Theory of Operation Information
15 - Diagnosis, Tests and Adjustments
Bleed Fuel System
Cooling System Test
Cylinder Compression Pressure Test
Diagnostic Information
Engine Coolant Operating Temperature Incorrect
Engine Has Excess Noise or Vibration
Engine Has Low Oil Pressure
Engine Has Low Power
Engine Oil Pressure Test
Engine Runs Irregularly or Stalls Frequently
Engine Runs Rough
Engine Smokes342200224Black or Grey
Engine Smokes Excessively342200224White
Engine Turns Over But Will Not Start or Starts Hard
Engine Uses Excess Fuel
Engine Uses Excess Oil or Smokes Blue
Essential Tools
Fan_Alternator Drive Belt Adjustment
Fast Idle Adjustment
Fuel Shut-Off Solenoid Check
Injection Pump Timing Adjustment
Oil In Coolant or Coolant in Oil
Radiator Bubble Test
Radiator Cap Pressure Test
Slow Idle Adjustment
Specifications
Throttle Lever Adjustment
Valve Clearance Adjustment
230 - Fuel_Air Operation, Tests and Adjustments
05 - Component Location
Air Intake System Components
Component Location Information
Fuel System Components
10 - Theory of Operation
Air Intake System Operation
Check Turbocharger Boost Pressure
Diagnosing Turbocharger Malfunctions
Fuel Filter Pump Operation
Fuel Injection Nozzle Operation
Fuel Injection Pump Operation
Fuel System Operation
Theory of Operation Information
Turbocharger Operation
15 - Diagnosis, Tests and Adjustments
Diagnostic Information
Fuel_Air Diagnosis, Tests and Adjustments
230 - Fuel_Air Operation, Tests and Adjustments (copy)
05 - Component Location
10 - Theory of Operation
15 - Diagnosis, Tests and Adjustments
240 - Electrical System Operation, Tests and Adjustments
05 - Component Location
Component Location Information
Dash And Center Control Console Electrical Components
Engine Electrical Components342200224Left Hand Side
Engine Electrical Components342200224Right Hand Side
Tractor Electrical Components
10 - Theory of Operation
7-Pin Trailer Outlet Connector Operation
Air Filter Restriction Indicator Operation
Charging System Operation
Fuse Block and Fuses
Instrument Panel System Operation342200224Fuel Gauge
Instrument Panel System Operation342200224Tachometer_Hour Meter
Instrument Panel System Operation342200224Temperature Gauge
Lighting System Operation342200224Headlights and Instrument Lights
Lighting System Operation342200224Tail Lights
Lighting System Operation342200224Turn Signals
Lighting System Operation342200224Warning Lights
Manifold Heater System Operation
Optional Horn Operation
Optional Rear Work Light
PTO Warning System Operation
Relays
Starting System Operation342200224Bypass Attempt
Starting System Operation342200224Normal
Theory of Operation Information
15 - Diagnosis, Tests and Adjustments
Accessory Relay and Trailer Connector Test Points
Air Filter Restriction Test Points
Alternator_Regulator Test
Battery Load Test
Battery Voltage and Specific Gravity Tests
Charge Battery
Charging System Test Points
Diagnostic Information
Diode Pack Test
Fuel Shut-Off Solenoid Test
Fuse Test
Instrument Panel System Test Points342200224Fuel Gauge
Instrument Panel System Test Points342200224Oil Pressure
Instrument Panel System Test Points342200224Tachometer_Hourmeter
Instrument Panel System Test Points342200224Temperature Gauge
Lighting System Test Points342200224Headlights and Instrument Lights
Lighting System Test Points342200224Rear Flood Light (Optional Equipment)
Lighting System Test Points342200224Turn Signals And Enhanced Tail Lights
Lighting System Test Points342200224Warning Lights
Manifold Heater Test Points
Mini Plug-In Relay
Optional Horn Test Points
Park Position Start Switch Test
Plug-In Relay Test
PTO Seat Switch Test
PTO Switch Test
PTO Warning System Test Points
Starter AMP Draw_RPM Test
Starter No-Load AMP Draw_RPM Test
Starter Relay Test
Starter Solenoid Test
Starting System Test Points342200224Bypass Attempt
Starting System Test Points342200224Normal Operation
Turn Signal Controller Test
20 - Wiring Schematics
Component Identification Table
Electrical Schematic Legend (Earlier)
Electrical Schematic Legend (Later)
Schematic Information
250 - Power Train Operation, Tests and Adjustments
05 - Component Location
Clutch Components342200224Dual
Component Location Information
Final Drive Components
Park Brake Components
Power Train Components
Rear 540_540E PTO Components
Rear PTO Components
Transmission Components342200224SyncShuttle342204242
10 - Theory of Operation
Clutch Operation342200224Dual Clutch
Differential Lock Operation
Differential Power Flow
Final Drive Operation
Mechanical Front Wheel Drive (MFWD) Operation
Rear 540_540E PTO Operation
Rear PTO Operation
SyncShuttle342204242 Transmission342200224Gear Shift Power Flow
SyncShuttle342204242 Transmission342200224Range Shift Power Flow
SyncShuttle342204242 Transmission Synchronizer Operation3422002241st and 3rd Gear (Cone-Type Synchronizer)
SyncShuttle342204242 Transmission Synchronizer Operation342200224Reverse and 2nd Gear (Disk-and-Plate Type Synchronizer)
Theory of Operation Information
Transmission Lubrication System
15 - Diagnosis, Tests and Adjustments
Adjust 540E PTO Lever Linkage
Adjusting PTO Clutch Lever Linkage
Axle Noise
Axle Shaft Will Not Turn
Check and Adjust Clutch Pedal Free Play
Clutch Pedal Does Not Return
Clutch Pedal Loose
Clutch Pedal Pulsates
Diagnostic Information
Differential Chatters
Differential Does Not Work
Excessive Differential Noise
Excessive Vibration in Traction Clutch
Gears Clash, Shift Hard, or Will Not Engage
Isolate the Problem Area
Jerky or Rough Transmission of Power
Low Transmission Oil Level (Excessive Oil Leakage)
No Differential Lock
PTO Hard to Engage
PTO Noisy
PTO Will Not Operate
PTO Will Not Stay Engaged
Traction Clutch Chatters
Traction Clutch Does Not Engage
Traction Clutch Does Not Release
Traction Clutch Dragging
Traction Clutch Engagement Is Noisy
Traction Clutch Grabs
Traction Clutch Rattles
Traction Clutch Slips
Traction Clutch Squeaks
Transmission Noisy
Transmission Will Not Stay in Gear
Two Speeds Engage Together
260 - Steering and Brake Operation, Tests and Adjustments
05 - Component Location
Brake System Components
Component Location Information
Steering System Components
10 - Theory of Operation
Brake System Operation
Brake Valve Operation
Steering System Operation
Steering Valve Operation342200224Park Position and Manual Turning
Steering Valve Operation342200224Power Turning
Theory of Operation Information
15 - Diagnosis, Tests and Adjustments
Adjusting Toe-In (MFWD)
Adjusting Toe-In
Bleed Brake System
Brake Pedal Adjustment
Diagnostic Information
Excessive Brake Chatter
Excessive Brake Pedal Leak-Down
Isolate the Problem342200224Brakes
Isolate the Problem342200224Steering System
Park Brake Band Adjustment
Park Brake Linkage Adjustment
Steering Cylinder Leakage Test
Steering Pump Flow Test
Steering Sluggish or Loss of Steering
Steering Valve Leakage Test
Steering valve Relief Test
270 - Hydraulic System Operation, Tests and Adjustments
05 - Component Location
Component Location Information
Hydraulic System Components
10 - Theory of Operation
Combined Functioning of Position and Draft Control
Functioning of Draft Control
Functioning of Position Control
Hydraulic Filter Operation
Hydraulic Pump Operation
Hydraulic System Operation
JD Rockshaft Control Valve Operation342200224Delivery Phase
JD Rockshaft Control Valve Operation342200224Discharge Phase
JD Rockshaft Control Valve Operation342200224Neutral Phase
JD Rockshaft Draft-Sensing Operation
JD Rockshaft Main Relief Valve Operation
JD Rockshaft Rate-of-Drop Valve (Implement Lock) Operation
JD Rockshaft Surge Relief Valve Operation
MITA Rate-of-Drop Valve (Implement Lock) Operation
MITA Rockshaft Control Valve Operation342200224Lower Position
MITA Rockshaft Control Valve Operation342200224Park Position
MITA Rockshaft Control Valve Operation342200224Raise Position
MITA Rockshaft Draft - Sensing Operation
MITA Surge (Safety) Relief Valve Operation
Rate of Drop Valve Operation- Full Closed
Rate of Drop Valve Operation- Full Open
Rate of Drop Valve Operation- Partially Open
Selective Control Valve342200224Extend Position
Selective Control Valve342200224Float Position
Selective Control Valve342200224Neutral Position
Selective Control Valve342200224Retract Position
Theory of Operation Information
15 - Diagnosis
Diagnostic Information
Entire Hydraulic System Fails to Function_No Hydraulic Pump Output
Excessive Pump Noise During Operation
Excessive Pump Pressure
Hydraulic Functions Too Slow
Insufficient Pump Delivery
Park position Position Unstable, Rockshaft Drops after Engine Shut Down
Preliminary Hydraulic System Inspection
Rockshaft Does Not Lift or Lifts Slowly
Rockshaft Does Not Lower or Lowers Slowly
Slow Hydraulic Pump Response
20 - Hydraulic Tests - without SCV
Hydraulic System Tests
JD Rockshaft Main Relief Valve Test
MITA Rockshaft Main Relief Valve Test
Pump Flow Test
21 - Hydraulic Schematics
Hydraulic Symbols
25 - Hydraulic Tests - with SCV
Hydraulic System Tests342200224With SCV
Main Relief Valve Test342200224With SCV
Pump Flow Test342200224With SCV
SCV Leakage Test
30 - Hydraulic Tests - All
JD Rockshaft Leakage Test
MITA Rockshaft Leakage Test
Rockshaft Lift Cycle Test
35 - Adjustments - MITA Rockshaft
Adjustment Of Draft Control Lever
Adjustment of Position Control Lever
Control of Assembly of Reaction Spring
Measurement Control of Push rod
Rockshaft Sensing Lever Friction Adjustment
40 - Adjustments - JD Rockshaft
Rockshaft Draft-Sensing Feedback Linkage Adjustment
Rockshaft Lever Friction Adjustment
Rockshaft Position-Sensing Feedback Linkage Adjustment
30 - Fuel and Air System
05 - Fuel System
Remove and Install Fuel Filter_Primer Pump Assembly
Remove, Inspect and Install Fuel Tank
Replace Fuel Filter
Special or Essential Tools
15 - Speed Control Linkage
Inspect and Repair Speed Control Linkage
35 - Air Intake and Exaust System
Check Air Inlet Pipe
Check Axial Clearance
Check Radial Clearance
Exhaust Manifold Inspection
Install Turbocharger
Prelube Turbocharger
Recommendations for Turbocharger Use
Remove, Inspect, and Install Air Cleaner Elements
Repair Turbocharger
Turbocharger Break-In
Turbocharger Cut-Away View (Borge Warner)
40 - Electrical System
05 - Battery, Starter and Alternator
Remove and Install Battery
Remove and Install Starter
Replace Alternator_Regulator
Starter Repair342200224Use CTM77
10 - Electrical System Components
Other Material
Replace Air Filter Restriction Sensor
Replace Coolant Temperature Sender
Replace Engine Oil Pressure Sensor
Replace Engine Speed Sensor
Replace Fuel Level Sender
Replace Instrument Panel
Replace Key Switch
Replace Light Switch
Replace Park Position Start Switch
Replace Rear PTO Switch
Replace Turn Signal Controller
Rotating Beam Lamp
Service Equipment and Tools
15 - Wiring Harness
Install WEATHER PACK342204242 Contact
Remove Connector Body from Blade Terminals
Replace Tractor Wiring Harness
Replace WEATHER PACK342204242 Connector
Service Parts Kits
Special or Essential Tools
50 - Power Train
05 - Clutch Housing
Inspect and Repair Clutch Pedal and Linkage
Install Engine to Clutch Housing
Other Material
Replace Clutch Housing Seal
Separate Engine from Clutch Housing
Service Equipment and Tools
Specifications
10 - Clutch Assembly - SyncShuttle Transmission
Assemble Clutch Assembly
Disassemble and Inspect Clutch Assembly
Essential Tools
Install Clutch Release Mechanism and Shafts
Other Material
PTO Clutch Finger Adjustment
Remove and Inspect Clutch Release Mechanism and Shafts
Remove and Install Clutch Assembly
Service Equipment and Tools
Specifications
Traction Clutch Finger Adjustment
15 - SyncShuttle Transmission
Assemble Transmission
Disassemble and Inspect Transmission
Disassemble, Inspect and Assemble Driven Shaft
Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies
Disassemble, Inspect, and Assemble Range Reduction Shaft
Disassemble, Inspect, and Assemble Transmission Top Shaft342200224SyncShuttle342204242 Transmission
Inspect and Repair Gear Shift Levers
Inspect and Repair Park Brake Lever
Inspect and Repair Range Shift lever
Install Clutch Housing to Transmission
Install Transmission
Remove, Inspect, and Install Range Gears
Remove, Inspect, and Install Reverse Idler Shaft
Remove, Inspect, and Repair Park Brake
Remove Transmission
Separate Clutch Housing From Transmission
Specifications
20 - Rear PTO Drive Shaft
Disassemble, Inspect and Assemble Rear 540_540E PTO Drive Shaft Assembly (Optional)
Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly
Other Material
Remove and Install 540_540E Rear PTO Drive Shaft Assembly (Optional)
Remove and Install Standard Rear PTO Drive Shaft Assembly
Remove, Inspect and Install 540_540E Shift Lever and Linkage (Optional)
Remove, Inspect and Install Rear PTO Lever and Linkage
Specifications
25 - Differential
Differential Backlash Adjustment
Differential Cone Point Adjustment
Disassemble, Inspect, and Assemble Differential Assembly
Essential Tools
Install Differential Drive Shaft
Other Material
Remove and Inspect Differential Drive Shaft
Remove and Install Differential Assembly
Remove, Inspect, and Install Differential Lock Assembly
Service Equipment and Tools
Service Parts Kits
Specifications
30 - Final Drives
Install Planetary Drive Assembly
Other Material
Remove and Inspect Planetary Drive Assembly
Remove and Install Final Drive Assembly
Remove, Inspect, and Install Axle Shaft Assembly
Service Equipment and Tools
Specifications
35 - Mechanical Front Wheel Drive
Assemble MFWD Differential Carrier Assembly
Assemble MFWD Drop Gearbox
Assemble MFWD Outer Drive
Disassemble and Inspect MFWD Differential Carrier Assembly
Disassemble and Inspect MFWD Drop Gearbox
Disassemble and Inspect MFWD Outer Drive
Essential Tools
Inspect and Repair MFWD Lever and Linkage
MFWD Drop Gearbox Cross Section
Other Material
Remove and Install MFWD Axle Housing Assembly
Remove and Install MFWD Differential Carrier Assembly
Remove and Install MFWD Drop Gearbox
Remove, Inspect, and Install MFWD Axle Shaft
Remove, Inspect and Install MFWD Axle Supports
Remove, Inspect and Install MFWD Drive Shaft
Remove, Inspect, and Install MFWD Swivel Housing
Service Equipment and Tools
Specifications
60 - Steering and Brakes
05 - Steering Repair
Assemble Steering valve
Disassemble and Inspect Steering Valve
Disassemble, Inspect and Assemble Steering Cylinder- 2WD
Disassemble, Inspect, and Assemble Steering Cylinder342200224MFWD Axle
Other Material
Remove and Install Steering Column and Valve
Remove and Install Steering Cylinder- 2WD
Remove and Install Steering Cylinder of MFWD Axle
Remove, Inspect and Install Tie Rod Assembly- 2WD
Remove, Inspect and Install Tie Rod Assembly342200224MFWD Axle
Service Parts Kits
Specifications
10 - Brake Repair
Assemble Brake Valve
Brake Valve Cross Section
Disassemble and Inspect Brake Pedals and Valve
Inspect and Replace Brake Hydraulic Lines
Install Brakes
Other Material
Remove and Inspect Brakes
Remove and Install Brake Valve and Pedals
Service Equipment and Tools
Specifications
70 - Hydraulics
05 - Hydraulic Pump and Filter
Assemble Hydraulic Pump
Disassemble and Inspect Hydraulic Pump
Inspect and Replace Hydraulic Supply and Suction_Return Lines
Install Hydraulic Pump External Components
Remove and Install Hydraulic Oil Filter_Manifold
Remove and Install Hydraulic Pump
Remove Hydraulic Pump External Components
Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen
Service Parts Kits
Specifications
10 - JD Rockshaft
Inspect and Repair Draft Sensing Support Assembly
Inspect and Repair Rockshaft Control Linkage
Other Material
Remove and Inspect Rockshaft Control Assembly
Remove and Install Rockshaft Case
Remove, Inspect, and Install Rate-of-Drop Valve
Remove, Inspect, and Install Rockshaft Lift Arms
Remove, Inspect, and Install Rockshaft Piston and Cylinder
Replace Main Relief Valve
Replace Rockshaft Control Valve
Replace Rockshaft Surge Relief Valve
Specifications
10 - MITA Rockshaft
Other Material
Remove and Install Rockshaft Case
Remove, Inspect and Install Rate-of-Drop Valve
Remove, Inspect, and Install Rockshaft Control Lever Assembly
Remove, Inspect, and Install Rockshaft Control Lever Support Assembly
Remove, Inspect and Install Rockshaft Control Linkage
Remove, Inspect and Install Rockshaft Lift Arms
Remove, Inspect and Install Rockshaft Piston and Cylinder
Replace Main Relief Valve
Replace Rockshaft Control Valve
Specifications
15 - Selective Control Valve (SCV)
Assemble Rear Quick Coupler
Install Hydraulic Hoses
Install Rear Coupler Bracket
Install Second Selective Control Valve (SCV)
Install Single Selective Control Valve (SCV)
80 - Miscellenous
05 - Front Axle
Inspect and Replace Pivot Pin and Bushings3422002242WD Axle
Inspect and Replace Spindle Shaft Bushings3422002242WD Axle
Remove and Install Front Axle-2WD Axle
Remove and Install Spindle Assembly3422002242WD Axle
Specifications
10 - Wheels
Inspect and Replace Front Wheel Bearings
Specifications
15 - 3-Point Hitch
Inspect and Repair Adjustable Lift Link
Inspect and Repair Center Link
Inspect and Repair Fixed Draft Links
Inspect and Repair Lift Link
Specifications
90 - Operator Station
05 - Seat and Support
Remove and Install Seat and Support
10 - ROLL-GARD342204242
Remove and Install ROLL-GARD342204242
Specifications
15 - Operation Platform
Remove and Install Left-Side Platform and Step
Remove and Install Right-Side Platform
Specifications
20 - Fenders
Remove and Install Fenders
TM4830 - John Deere Tractors 5303 & 5403 Service Manual (Diagnostic & Repair)
