John Deere Tractors 5215F, 5315F, 5515F, 5615F, 5215V, 5315V, 5515V, 5615V Diagnostic and Repair Service Manual (TM4861)

Catalog:

Others

Make:

John Deere

Model:

Price: US$ 65.00

Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere Tractors 5215F, 5315F, 5515F, 5615F, 5215V, 5315V, 5515V, 5615V, with all the workshop information to maintain, diagnose, repair, and rebuild like professional mechanics (Diagnose, Operation, Tests, Repair, Service, Troubleshooting).

John Deere 5215F/V, 5315F/V, 5515F/V and 5615F/V Tractors (European Version) workshop technical service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

John Deere Tractors 5215F, 5315F, 5515F, 5615F, 5215V, 5315V, 5515V, 5615V Diagnostic and Repair Service Manual (TM4861)

tm4861 - John Deere 5215F/V, 5315F/V, 5515F/V and 5615F/V Tractors (European Version) Diagnostic and Repair Technical Manual.pdf
tm4861 - John Deere 5215F/V, 5315F/V, 5515F/V and 5615F/V Tractors (European Version) Diagnostic and Repair Technical Manual.epub

Total Pages: 3,058 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle/iPad/iPhone/Android.
Language: English

MAIN SECIONS
Foreword
   Edition
   Safety
      Safety Measures
   General Information
      Specifications
      Tune-Up
      Predelivery Inspection
   Engine - Repair
      Remove and Install Engine Components
   Fuel and Air Intake Systems - Repair
      Speed Control Linkage
      Fuel System
      Air Intake System
   Electrical System - Repair
      Battery, Starting Motor and Alternator
      Switches and Sensors
   Transmission - Repair
      Remove and Install Power Train Components
      Clutch
      Hi-Lo System (24/24-Speed Transmission)
      Transmission
   24/12-Speed Transmission - Repair
      Removal and Installation of 24/12-Speed Transmission Components
      Clutch - 24/12-Speed Transmission
      El.-Hydr. High/Low/Reverse Clutch (24/12-Speed Transmission)
   Drive Systems - Repair
      Remove and Install Components
      Front-Wheel Drive Clutch - Transmission
      Differential
      Final Drives
      Power Take-Off
      Housing Sensors Assembly
   Steering and Brake Systems - Repair
      Steering System
      Brake System
   Hydraulic System - Repair
      Hydraulic Pump and Filter
      Hitch
      Three-Point Hitch
      Selective Control Valves
   Miscellaneous - Repair
      Remove and Install Components
      Front Axle
      Front and Rear Wheels
      Trailer Mounting and Swinging Drawbar
      Fenders
   Operator`s Cab and Open Operator`s Station - Repair
      Remove and Install Operator`s Cab/Open Operator`s Station
      Controls and Instruments
      Air-Conditioning System
      Heating System
      Operator`s Cab
      Open Operator`s Station
      Operator`s Seat and Support
   Diagnostic Trouble Codes
      Electro-Hydraulic Management
      Electronic Hitch Sensing
   Observable Symptoms
      Fuel and Air Intake System
      Electrical System
      Power Train
      PowrReverser Transmission
      Steering and Brakes
      Front-Wheel Drive
   Engine - Operation and Tests
      Operational Check-Out
      Tests and Adjustments
   Fuel, Air Intake and Cooling Systems
      Tests and Adjustments
      Theory of Operation
   Electrical System - Operation and Tests
      SE01 - Motor Starting and Charging System
      SE02 - Instrument Panel
      SE03 - Horn
      SE06 - Lighting System
      SE07 - Work Lights
      SE09 - Radio, Dome and Console Light
      SE10 - Fan and Air-Conditioning System
      SE11 - Wiper and Washer System
      SE13 - Beacon Light
      SE14 - Power Outlet
      SE15A - Electronic Hitch Sensing (EHS)
      SE15B - Electronic Hitch Sensing (EHS II)
      SE16A - Hazard Warning and Turn Signal Lights
      SE16B - PTO System
      SE16C - Front-Wheel Drive, Differential Lock and Braking System
      SE21 - Flow Divider Valve
      SE26A - Electro-Hydraulic Management (EHM)
      SE26B- Electro-Hydraulic Management (EHM II)
      SE27 - Electro-Hydraulic Hi-Lo
      Component Information - Connectors
      Component Information - Wiring Harnesses
      Component Information - Electrical Parts
      Component Information - Ground Connection
      Wiring Diagrams
   Electronic Control Units
      Operation and General Information on Diagnostics
      EHM-Electrohydraulic Management
      EHS-Electronic Hitch Sensing
   Power Train - Operation and Tests
      Component Location
      Theory of Operation
      Diagnostics, Tests and Adjustments
   24/12-Speed Transmission - Operation and Tests
      Component Location
      Theory of Operation
      Diagnostics, Tests and Adjustments
   Steering and Brake Systems - Operation and Tests
      Component Location
      Theory of Operation
      Diagnostics, Tests and Adjustments
   Hydraulic System - Operation and Tests
      Component Location
      Theory of Operation
      Diagnostics
      Tests
      Adjustments
      Hydraulic System Schematics
   Miscellaneous
      Operational Checks
   Air-Conditioning System - Operation and Tests
      Component Location
      Theory of Operation
      Diagnostics, Tests and Adjustments
   Special Tools
      Special Tools (Dealer-Fabricated)
      Special Tools and Test Equipment

tm4861 - 5215F/V, 5315F/V,5515F/V and 5615F/V Tractors -: (European Version)

Foreword

Edition

Section 05: Safety

Group 05: Safety Measures

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Prepare for Emergencies

Wear Protective Clothing

Protect Against Noise

Handle Fuel Safely—Avoid Fires

Fire Prevention

In Case of Fire

Avoid Static Electricity Risk When Refueling

Use Foldable ROPS and Seat Belt Properly

Stay Clear of Rotating Drivelines

Use Steps and Handholds Correctly

Read Operator’s Manuals for ISOBUS Controllers

Use Seat Belt Properly

Vibration

Operating the Tractor Safely

Avoid Backover Accidents

Limited Use in Forestry Operation

Operating the Loader Tractor Safely

Passenger Seat

Use Safety Lights and Devices

Use Caution On Slopes and Uneven Terrain

Freeing a Mired Machine

Avoid Contact with Agricultural Chemicals

Handle Agricultural Chemicals Safely

Handling Batteries Safely

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Handle Electronic Components and Brackets Safely

Practice Safe Maintenance

Clean Exhaust Filter Safely

Work In Ventilated Area

Support Machine Properly

Prevent Machine Runaway

Park Machine Safely

Transport Tractor Safely

Service Cooling System Safely

Service Accumulator Systems Safely

Service Front-Wheel Drive Tractor Safely

Tightening Wheel Retaining Bolts/Nuts

Avoid High-Pressure Fluids

Do Not Open High-Pressure Fuel System

Store Attachments Safely

Decommissioning: Proper Recycling and Disposal of Fluids and Components

“Important” - Information

”Note” Information

Section 10: General Information

Group 05: Specifications

Summary of References — Specifications

Engine

Transmission

Front-Wheel Drive Clutch

Hydraulic System

Electrical System

Capacities

Sound Level

Fuel System

Brakes

Three-Point Hitch

Loads and Weights

Towable Loads

Shipping Weights

Axle Load Limits and Maximum Permissible Weights, F-Type Tractors

Axle Load Limits and Maximum Permissible Weights, V-Type Tractors

Load Capacity Of Tires

Load Capacity of Tires With Front Loader

Observe Rear Wheel Tread Width Limitations

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Diesel Fuel

Handling and Storing Diesel Fuel

Do Not Use Galvanized Containers

Fill Fuel Tank

Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III

Diesel Engine Oil — Tier 2 and Stage II

Transmission and Hydraulic Oil

Front-Wheel Drive Axle Oil

Grease

Oil Filters

Lubricant Storage

Mixing of Lubricants

Diesel Engine Coolant

Operating in Warm Temperature Climates

Alternative and Synthetic Lubricants

Serial Number Plates

Product Identification Number Location

Engine Serial Number

Fuel Injection Pump Serial Number Location

Alternator Serial Number Location

Power Steering Valve Serial Number Location

Air-Conditioning Compressor Serial Number Location

Transmission Serial Number Location

Front Axle (2WD) Serial Number Location

Front-Wheel Drive Serial Number

Group 10: Tune-Up

Summary of References - Tune-Up

Using High-Pressure Washers

Preliminary engine test

Clean Radiator and Oil Cooler

Cleaning Air Conditioning System Condenser (If Equipped)

Check Hoses and Hose Clamps

Clean Engine Crankcase Vent Tube

Cleaning the Dust Unloading Valve

Engine Air Filter

Cleaning the Primary Filter Element

Cleaning a Dusty Element

Secondary (Safety) Element

Cleaning Cab Air Filters

Check Belt Wear and Tension

Check Engine Oil Level

Check Coolant Level

Check Transmission/Hydraulic System Oil Level

Checking the Fuel Filter

Bleeding Fuel System

Adjust Throttle Friction

Starting Motor

Battery - Checking Specific Gravity

Check Neutral Start System

Check Setting of Head Lights and Work Lights

Check Lights

Final Engine Check

Tractor Operation Check

Group 15: Predelivery Inspection

Predelivery Inspection

Section 20: Engine — Repair

Group 00: Remove and Install Engine Components

Summary of References — Remove and Install Engine Components

Engine Repair

Essential Tools

Specifications

Remove Engine

Install Engine

Water Pump Repair

Remove and Inspect Radiator

Install Radiator

Remove and Install Oil Cooler

Replace Thermostat

Section 30: Fuel and Air Intake Systems — Repair

Group 05: Speed Control Linkage

Summary of References — Speed Control Linkage

Remove and Install Speed Control Linkage for Tractors up to Serial. No. 208300

Inspect and Repair Speed Control Linkage for Tractors up to Serial. No. 208300

Adjust Engine Idle Speed for Tractors up to Serial. No. 208300

Adjust Throttle Lever for Tractors up to Serial. No. 208300

Adjust Hand Throttle Lever and Accelerator Pedal for Tractors from Serial. No. 208301

Recondition Hand Throttle Lever and Accelerator Pedal for Tractors from Serial. No. 208301

Group 10: Fuel System

Summary of References — Fuel System

Injection Pump, Nozzle and Governor Repair

Remove Fuel Tank (Narrow Version)

Install Fuel Tank (Narrow Tractors)

Replace Fuel Filter

Replace Primary Fuel Filter

Replace Fuel Transfer Pump

Replace Adapter in Fuel Line

Bleed Fuel System

Group 15: Air Intake System

Summary of References — Air Intake System

Turbocharger Repair

Remove and Install the Air Filter Element

Remove and Install Air Intake Hoses

Replace Air Filter Restriction Switch

Section 40: Electrical System — Repair

Group 05: Battery, Starting Motor and Alternator

Summary of References — Battery, Starting Motor and Alternator

Starting Motor Repair

Remove and Install Battery

Remove and Install Starting Motor

Alternator/Regulator Repair

Replace Alternator/Regulator

Checking Belt Wear and Tension

Group 10: Switches and Sensors

Summary of References — Switches and Sensors

Replace Air Filter Restriction Switch B02

Replace Fuel Level Sensor B03

Replace Engine Oil Pressure Switch B04

Replace Parking Brake Switch B05

Replace Ground Speed Sensor B06

Replace PTO Speed Selection Switch B07

Replace Neutral Start Switch B36

Replace Coolant Temperature Sensor B56

Replace Clutch Pedal Potentiometer B65

Replace Engine Speed Sensor B72

Replace Brake Pedal Switches B112

Replace Main Switch S01

Replace Turn Signal Light Switch S08

Replace Light and Horn Switch S09

Replace PTO Mode Switch S21

Replace Clutch Pedal Switch S72

Replace Hazard Warning Light Switch S106

Replace Fuel Shut-Off Solenoid Valve Y13

Replace Instrument Panel

Section 50: Transmission — Repair

Group 00: Remove and Install Power Train Components

Summary of References — Remove and Install Power Train Components

Specifications

Separate Engine from Clutch Housing

Install Engine to Clutch Housing

Separate Clutch Housing from Transmission - Not for 24/12-Speed Transmission

Install Clutch Housing to Transmission - Not for 24/12-Speed Transmission

Replace Clutch Housing Seal - 12/12 Speed Transmission

Replace Clutch Housing Seal - 24/24 Speed Transmission

Remove and Install Rear PTO Drive Shaft

Group 05: Clutch

Summary of References — Clutch

Specifications

Inspect and Repair Clutch Pedal and Linkage - Not for 24/12 Speed Transmission

Remove and Install Clutch Assembly - Not for 24/12 Speed Transmission

Disassemble and Inspect Clutch Assembly - Not for 24/12 Speed Transmission

Assemble Clutch Assembly - Not for 24/12 Speed Transmission

Traction Clutch Finger Adjustment - Not for 24/12 Speed Transmission

PTO Clutch Finger Adjustment - Not for 24/12 Speed Transmission

Remove and Inspect Clutch Release Mechanism - Not for 24/12 Speed Transmission

Install Clutch Release Mechanism - Not for 24/12 Speed Transmission

Group 10: Hi-Lo System (24/24-Speed Transmission)

Summary of References - Hi-Lo Clutch (24/24-Speed Transmission)

Specifications

Remove and Inspect Mechanical Hi-Lo Drive

Install Mechanical Hi-Lo Drive

Disassemble, Inspect and Assemble Mechanical Hi-Lo Shift Shaft Assembly

Disassemble, Inspect and Assemble Mechanical Hi-Lo Synchronizer

Disassemble, Inspect and Assemble Mechanical Hi-Lo Drive Shaft

Disassemble, Inspect and Assemble Mechanical Hi-Lo Reduction Shaft

Inspect and Repair Mechanical Hi-Lo Shift Lever

Seal Ring Replacement of Hydraulic Hi-Lo Clutch Drive Shaft

Remove and Inspect Hydraulic Hi-Lo Clutch Assembly

Install Hydraulic Hi-Lo Clutch Assembly

Disassemble, Inspect and Assemble Hydraulic Hi-Lo Clutch

Disassemble, Inspect and Assemble Hydraulic Hi-Lo Drive Shaft

Group 20: Transmission

Summary of References — Transmission

Specifications

Remove and Install Transmission

Repair Gear and Range Shift Levers

Remove, Inspect and Install Range Shaft

Range Shaft End Play Adjustment

Remove, Inspect and Install Primary and Reverse Shafts

Primary Shaft End Play Adjustment

Remove, Inspect and Install Pinion Shaft

Pinion Shaft Cone Point Adjustment

Pinion Bearing Preload Adjustment

Remove, Inspect and Install Secondary Shaft

Secondary Shaft End Play Adjustment

Section 51: 24/12-Speed Transmission — Repair

Group 00: Removal and Installation of 24/12-Speed Transmission Components

Summary of References — Remove and Install 24/12-Speed Transmission Components

Separate Clutch Housing from Transmission - Only for 24/12-Speed Transmission

Install Clutch Housing to Transmission - Only for 24/12-Speed Transmission

Replace Clutch Inner Control Seal - Only for 24/12-Speed Transmission

Remove and Install Air Pump

Remove and Install Lube Oil Valve

Group 05: Clutch - 24/12-Speed Transmission

Summary of References - 24/12-Speed Transmission Clutch

Specifications

Remove and Install Clutch Assembly - Only for 24/12 Speed Transmission

Disassemble and Inspect Clutch Assembly - Only for 24/12-Speed Transmission

Assemble Clutch Assembly - Only for 24/12-Speed Transmission

PTO Clutch Finger Adjustment - Only for 24/12-Speed Transmission

Remove and Inspect Clutch Release Mechanism - Only for 24/12-Speed Transmission

Install Clutch Release Mechanism - Only for 24/12-Speed Transmission

Group 15: El.-Hydr. High/Low/Reverse Clutch (24/12-Speed Transmission)

Summary of References - Electro-Hydraulic High/Low/Reverse Clutch (24/12-Speed Transmission)

Remove Electro-Hydraulic High/Low/Reverse Clutch Assembly (24/12-Speed Transmission)

Install Electro-Hydraulic High/Low/Reverse Clutch Assembly (24/12-Speed Transmission)

Replace Clutch Housing Seal - Only for 24/12-Speed Transmission

Seal Ring Replacement of Low/Reverse Clutch Drive Shaft

Disassemble, Inspect and Assemble Electro-Hydraulic High Clutch (24/12-Speed Transmission)

Disassemble, Inspect and Assemble Electro-Hydraulic Low Clutch (24/12-Speed Transmission)

Disassemble, Inspect and Assemble Electro-Hydraulic Reverse Clutch (24/12-Speed Transmission)

Section 56: Drive Systems — Repair

Group 00: Remove and Install Components

Summary of References — Remove and Install Components

Specifications

Remove and Install Front-Wheel Drive Clutch

Remove and Install Differential Assembly

Remove and Install Final Drive Assembly

Group 15: Front-Wheel Drive Clutch — Transmission

Summary of References — Front-Wheel Drive Clutch

Service Equipment and Tools

Specifications

Disassemble and Inspect Front-Wheel Drive Clutch — Hydraulic Operated

Front-Wheel Drive Clutch Cross Section — Hydraulic Operated

Assemble Front-Wheel Drive Clutch — Hydraulic Operated

Disassemble and Inspect Front-Wheel Drive Clutch — Hydraulic Operated with Park Brake

Front-Wheel Drive Clutch Cross Section – Hydraulic Operated with Park Brake

Assemble Front-Wheel Drive Clutch – Hydraulic Operated with Park Brake

Disassemble and Inspect Front-Wheel Drive Clutch — Mechanically Operated

Front-Wheel Drive Clutch Cross Section — Mechanically Operated

Assemble Front-Wheel Drive Clutch — Mechanically Operated

Group 20: Differential

Summary of References — Differential

Essential Tools

Service Equipment and Tools

Specifications

Disassemble, Inspect and Assemble Two Pinion Differential Assembly

Two Pinion Differential Bearing Preload Adjustment

Two Pinion Differential Backlash Adjustment

Disassemble, Inspect and Assemble Four-Pinion Differential Assembly

Four Pinion Differential Backlash Adjustment

Four Pinion Differential Bearing Preload Adjustment

Inspect and Repair Differential Lock Pedal and Linkage

Inspect and Repair Hydraulic Differential Lock and Linkage

Remove, Inspect and Install Differential Lock Assembly

Group 25: Final Drives

Summary of References — Final Drives

Specifications

Remove and Inspect Planetary Drive Assembly

Install Planetary Drive Assembly

Remove, Inspect and Install Axle Shaft Assembly (3-Cylinder Tractors)

Remove, Inspect and Install Axle Shaft Assembly (4-Cylinder Tractors)

Group 30: Power Take-Off

Summary of References — Power Take-Off

Service Equipment and Tools

Inspect and Repair Rear PTO Clutch Lever and Linkage

Inspect and Repair Rear PTO Engagement Lever and Linkage

Disassemble, Inspect and Assemble PTO Shift Lever Assembly

Disassemble, Inspect and Assemble Rear PTO Engagement Control

Disassemble, Inspect and Assemble Rear PTO Engagement Sleeve

Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly

Group 35: Housing Sensors Assembly

Disassemble, Inspect and Assemble Transmission Housing Sensors

Section 60: Steering and Brake Systems — Repair

Group 05: Steering System

Summary of References — Steering System

Specifications

Remove and Install Steering Column and Valve

Disassemble and Inspect Steering Valve

Assemble Steering Valve

Remove and Install Steering Cylinder

Disassemble, Inspect and Assemble Steering Cylinder

Remove, Inspect and Install Tie Rod Assembly

Inspect and Replace Steering Hydraulic Lines

Group 10: Brake System

Summary of References — Brake System

Specifications

Change Brake System Oil

Remove and Install Brake Valve and Pedals

Disassemble and Inspect Brake Pedals

Disassemble Brake Valve

Brake Valve Cross Section

Assemble Brake Valve

Remove and Inspect Brakes

Install Brakes

Remove and Install Trailer Brake Valve

Disassemble and Inspect Trailer Brake Valve

Inspect and Replace Brake Hydraulic Lines

Remove, Inspect and Install Hydraulic Actuator

Remove, Inspect and Install Brake Linkage

Remove, Inspect and Install Parking Brake Lever

Remove, Inspect and Install Parking Brake Linkage

Remove, Inspect and Install Parking Brake Lever and Linkage on Electro-Hydraulic MFWD

Trailer Brake Valve System Components

Remove and Inspect Trailer Brake Valve

Install Trailer Brake Valve and Lines

Section 70: Hydraulic System — Repair

Group 05: Hydraulic Pump and Filter

Summary of References — Hydraulic Pump and Filter

Specifications

Remove and Install Hydraulic Pump

Remove Hydraulic Pump External Components

Disassemble and Inspect Hydraulic Pump

Assemble Hydraulic Pump

Install Hydraulic Pump External Components

Remove and Install Hydraulic Filter/Manifold

Inspect and Replace Hydraulic Suction Lines

Inspect and Replace Hydraulic Supply Lines

Group 10: Hitch

Summary of References — Rockshaft

Essential Tools

Specifications

Inspect and Repair Rockshaft Control Lever and Linkage

Remove, Inspect and Install Rockshaft Control Valve

Remove, Inspect and Install EHS

Remove, Inspect and Install EHSII

Remove, Inspect and Install Sensing Linkage

Sensing Spring Adjustment

Safety and Relief Valve Adjustment

Remove and Install Rockshaft Case

Remove, Inspect and Install Rockshaft Lift Arms and Cylinder

Remove Rockshaft Control Linkage

Inspect and Repair Rockshaft Control Linkage

Install Rockshaft Control Linkage

Rockshaft Sensitivity Adjustment

Rockshaft Position Control Lever Adjustment

Rockshaft Draft Control Lever Adjustment

Distributor Control Valve Adjustment

Group 15: Three-Point Hitch

Summary of References — Three-Point Hitch

Specifications

Inspect and Repair Draft Links

Inspect and Repair Adjustable Lift Link

Inspect and Repair Hydraulic Adjustable Lift Link

Inspect and Repair Center Link

Group 20: Selective Control Valves

Summary of References — Selective Control Valves

Selective Control Valve and Lever Assembly

Remove and Install Selective Control Valve (SCV)

Remove and Install Selective Control Valve (SCV) — Tractors With Mid Mounted Couplers

Disassemble, Inspect and Assemble Selective Control Valve

Disassemble, Inspect and Assemble Selective Control Valve Lever

Selective Control Valve Levers — Exploded View

Remove and Install Flow Divider Valve

Section 80: Miscellaneous — Repair

Group 00: Remove and Install Components

Summary of References — Remove and Install Components (Miscellaneous)

Specifications

Remove Hood and Side Panels

Install Hood and Side Panels

Remove and Install Front Axle

Remove, Inspect and Install Front Axle Drive Shaft

Remove and Install Front Axle Drive Assembly

Group 10: Front Axle

Summary of References — Front Axle

Specifications

Inspect and Replace Pivot Pin and Bushings

Remove and Install Spindle Assembly

Inspect and Replace Spindle Shaft Bushings

Inspect and Replace Front Wheel Bearings

Group 15: Front and Rear Wheels

Remove and Install Front or Rear Wheels

Group 20: Trailer Mounting and Swinging Drawbar

Summary of References - Trailer Mounting and Swinging Drawbar

Checking the Manually-Operated Hitch (EEC Type) for Wear

Checking the Manually-Operated Hitch (CUNA Type) for Wear (Italy, Spain and Portugal Only)

Checking the Tow Hook for Wear

Checking the Swinging Drawbar for Wear

Guide Rails for Height-Adjustable Trailer Hitch

Swinging Drawbar

Group 25: Fenders

Remove and Install Fenders (Cab Tractors)

Section 90: Operator's Cab and Open Operator's Station — Repair

Group 00: Remove and Install Operator's Cab/Open Operator's Station

Summary of References — Remove and Install Operator's Cab/Open Operator's Station

Remove Operator's Cab

Install Operator's Cab

Remove Open Operator's Station

Install Open Operator's Station

Group 05: Controls and Instruments

Summary of References — Controls and Instruments

Remove Control Lever Moldings

Install Control Lever Moldings

Remove Instrument Panel

Install Instrument Panel

Remove and Install EHS Control Panel

Remove and Install EHS II Control Panel

Remove and Install EHM Control Unit

Remove and Install EHM II Control Unit

Group 15: Air-Conditioning System

Summary of References — Air-Conditioning System

Essential Tools

Specifications

Torques for Tightening Refrigerant Hoses

Safety At Work

Handling Refrigerant

In An Emergency

Safety Equipment

Storage of Refrigerant Containers

R134a Refrigerant

Important

Discharging the System

Evacuating the System

Filling With Refrigerant Oil

Filling the System

Topping Up a Partly Discharged System

Leakage Test

Replace Air-Conditioning Receiver-Drier

Remove, Inspect and Install Air-Conditioning Condenser

Remove, Inspect and Install Air-Conditioning Compressor (3-Cylinder Version)

Remove, Inspect and Install Air-Conditioning Compressor (4-Cylinder Version)

Checking Level in the Compressor

Air-Conditioning Evaporator — Parts

Remove and Install Air-Conditioning Evaporator

Group 20: Heating System

Summary of References — Heating System

Remove, Inspect and Install Heater Components

Remove, Inspect and Install Blower Motor

Group 25: Operator's Cab

Summary of References — Operator's Cab

Specifications

Remove and Install Sun Visor

Remove and Install Front Windshield

Front Windshield, Exploded View

Remove and Install Lower Front Windows

Lower Front Windows, Exploded View

Remove and Install Cab Door

Remove and Install Inner Handle

Cab Door, Exploded View

Remove and Install Rear Side Cab Windows

Rear Side Cab Windows, Exploded View

Remove and Install Rear Window

Rear Window, Exploded View

Remove and Install Cab Recirculating/Fresh Air Filter

Group 30: Open Operator's Station

Summary of References — Open Operator's Station

Remove and Install 2-post ROPS

Group 35: Operator's Seat and Support

Summary of References - Operator's Seat and Support

Remove and Install Operator's Seat and Support

Section 211: Diagnostic Trouble Codes

Group EHM: Electro-Hydraulic Management

EHM Trouble Codes - Summary of References

Error and Calibration Codes

EHM 00 - Control Unit Internal Fault (EHM or EHM II)

EHM 12 - Transmission Oil Temperature Sensor, Signal Too High (EHM or EHM II)

EHM 13 - Transmission Oil Temperature Sensor, Signal Too Low (EHM II)

EHM 15 - Clutch Pedal Potentiometer, Signal Voltage Too Low (EHM or EHM II)

EHM 16 - Clutch Pedal Potentiometer, Signal Voltage Too High (EHM or EHM II)

EHM 17 - Clutch Pedal Potentiometer Signal And Clutch Pedal Switch Status Do Not Match (EHM or EHM II)

EHM 18 - Forward High Clutch Solenoid Valve, Shorted Or Open Circuit (EHM or EHM II)

EHM 19 - Forward Low Clutch Solenoid Valve, Shorted Or Open Circuit (EHM or EHM II)

EHM 20 - Reverse Clutch Solenoid Valve, Shorted Or Open Circuit (EHM or EHM II)

EHM 21 - Clutch Valve Solenoids (Common Code For All Clutches) (EHM or EHM II)

EHM 22 - Forward High Clutch Solenoid Valve, Supply Pin Shorted To 12 Volts (EHM or EHM II)

EHM 23 - Forward Low Clutch Solenoid Valve, Supply Pin Shorted To 12 Volts (EHM or EHM II)

EHM 24 - Reverse Clutch Solenoid Valve, Supply Pin Shorted To 12 Volts (EHM or EHM II)

EHM 25 - Reverse Drive Lever Malfunction, Forward And Reverse Signals Received Simultaneously (EHM or EHM II)

EHM 26 - Reverse Drive Lever Malfunction, Forward And Neutral Signals Received Simultaneously (EHM or EHM II)

EHM 27 - Reverse Drive Lever Malfunction, Reverse And Neutral Signals Received Simultaneously (EHM or EHM II)

EHM 28 - EHM Supply Critical - Voltage Low (EHM or EHM II)

EHM 29 - EHM Supply Critical - Voltage High (EHM II)

EHM 30 - Forward High or Reverse Clutch Valve Solenoid, Shorted to Ground (EHM II)

EHM 35 - EHM 5-Volt Sensor Supply Critical - Voltage High (EHM II)

EHM 36 - EHM 5-Volt Sensor Supply Critical - Voltage Low (EHM II)

EHM 49 - Reverse Drive Lever Malfunction, Forward, Neutral and Reverse Signals Received Simultaneously (EHM II)

EHM dLEr - Differential Lock Disengagement Solenoid over current EHM II

EHM FdEr - Four Wheel Drive Disengagement Solenoid Shorted to Ground EHM II

EHM MrOE - Shut-Off Solenoid Valve of Shut-Off System Open EHM II

EHM MrrF - Shut Off Solenoid Valve Supply Pin Shorted To 12 Volts EHM II

EHM MrSF - Shut Off Solenoid Valve Supply Pin Shorted to Ground EHM II

EHM OIL - Transmission Oil Temperature Too High EHM II

EHM OILH - Transmission Oil Temperature Reached Maximum Limit EHM II

EHM OILL - Transmission Oil Temperature Reached Minimum Limit EHM II

EHM CFSE - Oil Filter Restriction Sensor Malfunction EHM II

EHM FHSE - Forward High Clutch Pressure Sensor Malfunction EHM II

EHM FLSE - Forward LOw Clutch Pressure Sensor Malfunction EHM II

EHM MrCE - Shut-Off Solenoid Valve Malfunction EHM II

EHM MrSE - Shut-Off Solenoid Valve Malfunction EHM II

EHM rESE - Reverse Clutch Pressure Sensor Malfunction EHM II

EHM StOP - System Initial Check EHM II

EHM DAtA - Calibration Parameters Out Of Range EHM II

EHM CFCL - Oil Filter Restriction Sensor Malfunction EHM II

EHM FHCE - Forward High Clutch Solenoid Valve Malfunction EHM II

EHM FHOE - Forward High Clutch Solenoid Valve Malfunction EHM II

EHM FLCE - Forward Low Clutch Solenoid Valve Malfunction EHM II

EHM FLOE - Forward Low Clutch Solenoid Valve Malfunction EHM II

EHM rECE - Reverse Clutch Solenoid Valve Malfunction EHM II

EHM rEOE - Reverse Clutch Solenoid Valve Malfunction EHM II

EHM PEd - Clutch Slipping For Excessive Time EHM II

EHM nEU - Message

Group EHS: Electronic Hitch Sensing

Diagnosis (EHS)

EHS01 - Position Sensor Failure

EHS02 - Draft Sensor Failure

EHS04 - EPROM Reading Failure

EHS08 - Power Supply Less Than 10 Volts

EHS16 - Power Supply Greater Than 16 Volts

EHS32 - Lowering Solenoid Valve Failure

EHS64 - Raising Solenoid Valve Failure

Section 212: Observable Symptoms

Group 30: Fuel and Air Intake System

Problem with the fuel gauge

Problem with Decreased Engine Performance

Group 40: Electrical System

Electrical System (Summary of References)

Problem with the Battery

Problem with the Horn

Problem with the Turn Signal Lights

Problem with the Hazard Warning Lights

Problem with the Headlights

Problem with the Clearance Lights, Tail Lights, License Plate Light and Instrument Panel Light

Problem with the Beacon Light

Problem with the Rear Work Light

Problem with Different Malfunctions that Appear Occasionally

Problem with the EHS System

Group 50: Power Train

Problem with the Traction Clutch (Not for 24/12-Speed Transmission)

Traction Clutch - Causes of Trouble

Group 51: PowrReverser Transmission

Tractor does not move

Problem with the Alert Lamp

Problem with the Traction Clutch (Only for 24/12-Speed Transmission)

Engine stalls with Forward-Low or Reverse engaged (Only for 24/12-Speed Transmission)

Group 60: Steering and Brakes

Problem with the Brakes

Problem with the Steering

Problem with the Trailer Brake

Group 80: Front-Wheel Drive

Problem with Noises when Driving with Front-Wheel Drive Engaged

Problem with Unusual Vibration when Driving with Front-Wheel Drive Engaged

Section 220: Engine — Operation and Tests

Group 10: Operational Check-Out

Operational Check-Out (Summary of References)

Safety

Preliminary Engine Tests

Group 15: Tests and Adjustments

Tests and Adjustments (Summary of References)

Dynamometer Test

Section 230: Fuel, Air Intake and Cooling Systems

Group 15: Tests and Adjustments

General Information

Explanation of Checks

Safety

Special Tools

Specifications

Testing Air Intake System

Testing the Low-Pressure Switch in Air Intake System

Checking the Cooling System for Leaks

Testing the Temperature at which the Thermostat opens

Checking the Viscous Clutch of the Fan

Checking the Fuel Transfer Pump

Hand Throttle Lever and Accelerator Pedal Adjustment

Group 20: Theory of Operation

Fuel System - Description

Fuel Filter/Priming Pump Operation

Air Intake System - Theory of Operation

Engine Cooling System Operation—3-Cylinder

Engine Cooling System Operation—4-Cylinder

Cooling System Radiator - Description

Viscous Clutch of Fan - Theory of Operation

Automatic Drive Belt Tensioner - Theory of Operation

Cold Weather Starting Aids - Theory of Operation

Section 240: Electrical System — Operation and Tests

Group S01: SE01 - Motor Starting and Charging System

SE01 - Motor Starting and Charging System (Summary of References)

SE01A - Power Supply, Diagnostic Schematic and Circuit Test

SE01A - Power Supply (Cab Harness), Diagnostic Schematic and Circuit Test

SE01B - Starting System without EHM, Diagnostic Schematic and Circuit Test

SE01C - Starting System with EHM or EHM II, Diagnostic Schematic and Circuit Test

SE01D - Charging System, Diagnostic Schematic and Circuit Test

SE01E - Intake Air Heater 3-Cyl. Tractors, Diagnostic Schematic and Circuit Test

SE01E - Intake Air Heater 4-Cyl. Tractors, Diagnostic Schematic and Circuit Test

Group S02: SE02 - Instrument Panel

SE02 - Instrument Panel (Summary of References)

SE02 - Power Supply to Instrument Panel, Diagnostic Schematic and Circuit Test

SE02A - Fuel Gauge, Temperature Gauge, Rev Counter, Diagnostic Schematic and Circuit Test

SE02B - Air Filter Restriction Indicator, Diagnostic Schematic and Circuit Test

SE02C - Engine Oil Pressure Indicator, Diagnostic Schematic and Circuit Test

SE02E - Transmission Speed Sensor B06, Diagnostic Schematic and Circuit Test

SE02F - Engine Speed Sensor B72, Diagnostic Schematic and Circuit Test

SE02G - Calibration Switch of Digital Instrument S51 (EHM or EHM II), Diagnostic Schematic and Circuit Test

Group S03: SE03 - Horn

SE03 - Horn (Summary of References)

SE03 - Horn, Diagnostic Schematic and Circuit Test

Group S06: SE06 - Lighting System

SE06—Lighting System (Summary of References)

Diagnostic Schematic, SE06—Lights

SE06A - Right Clearance Light, Left Tail Light and Instrument Panel Light, Diagnostic Schematic and Circuit Test

SE06B - Headlights, Diagnostic Schematic and Circuit Test

Group S07: SE07 - Work Lights

SE07 - Work Lights (Summary of References)

SE07A - Rear Work Light with Switch S61, Diagnostic Schematic and Circuit Test

SE07B - Front Work Lights E18 (Cab Only), Diagnostic Schematic and Circuit Test

SE07B - Rear Work Lights E11 (Cab Only), Diagnostic Schematic and Circuit Test

Group S09: SE09 - Radio, Dome and Console Light

SE09 - Radio, Dome and Console Light (Summary of References)

SE09A - Radio A60, Diagnostic Schematic and Circuit Test

SE09B - Dome Light E12, Diagnostic Schematic and Circuit Test

Group S10: SE10 - Fan and Air-Conditioning System

SE10 - Fan and Air-Conditioning System (Summary of References)

SE10A - Fan Motor M07, Diagnostic Schematic and Circuit Test

SE10B - Air-Conditioning System, Diagnostic Schematic and Circuit Test

Group S11: SE11 - Wiper and Washer System

SE11 - Wiper and Washer System (Summary of References)

SE11 - Wiper and Washer System, Diagnostic Schematic and Circuit Test

Group S13: SE13 - Beacon Light

SE13 - Beacon Light (Summary of References)

SE13 - Beacon Light, Diagnostic Schematic and Circuit Test

Group S14: SE14 - Power Outlet

SE14 - Power Outlet (Summary of Reference)

SE14A - 7-Pin Connector X18, Functional Schematic and Theory of Operation

SE14A - 7-Pin Connector X18, Diagnostic Schematic and Circuit Test

SE14B - 3-Pin Connector X17 (Optional), Functional Schematic and Theory of Operation

SE14B - Air Suspension Seat Compressor Motor M06, Functional Schematic and Theory of Operation

SE14B - 3-Pin Connector X17 and Air Suspension Seat Compressor Motor M06, Diagnostic Schematic and Circuit Test

Group S15A: SE15A - Electronic Hitch Sensing (EHS)

SE15A - Electronic Hitch Sensing (EHS) (Summary of References)

SE15A - Electronic Hitch Sensing (EHS), Functional Schematic

SE15A - Power Supply of EHS System, Diagnostic Schematic and Circuit Test

SE15A - Position Sensor B200 (EHS), Diagnostic Schematic and Circuit Test

SE15A - Draft Sensor B201 (EHS), Diagnostic Schematic and Circuit Test

SE15A - Hitch Remote Control Switch S68 (EHS), Diagnostic Schematic and Circuit Test

SE15A - Raise Limiting Switch S200 (EHS), Diagnostic Schematic and Circuit Test

SE15A - Raise/Lower Switch S201 (EHS), Diagnostic Schematic and Circuit Test

SE15A - 3-Pin Connector X42 for Diagnostic (EHS) to PC, Diagnostic Schematic and Circuit Test

SE15A - Raise Solenoid Valve Y200 (EHS), Diagnostic Schematic and Circuit Test

SE15A - Lower Solenoid Valve Y201 (EHS), Diagnostic Schematic and Circuit Test

Group S15B: SE15B - Electronic Hitch Sensing (EHS II)

SE15B - Electronic Hitch Sensing (EHS II) (Summary of References)

SE15B - Electronic Hitch Sensing (EHS II), Functional Schematic

SE15B - Power Supply of EHS II System, Diagnostic Schematic and Circuit Test

SE15B - Position Sensor B200 II (EHS II), Diagnostic Schematic and Circuit Test

SE15B - Draft Sensor B201 II (EHS II), Diagnostic Schematic and Circuit Test

SE15B - Hitch Remote Control Switch S68 II (EHS II), Diagnostic Schematic and Circuit Test

SE15B - Raise Limiting Switch S200 II (EHS II), Diagnostic Schematic and Circuit Test

SE15B - Raise/Lower Switch S201 II (EHS II), Diagnostic Schematic and Circuit Test

SE15B - Raise Solenoid Valve Y200 II (EHS II), Diagnostic Schematic and Circuit Test

SE15B - Lower Solenoid Valve Y201 II (EHS II), Diagnostic Schematic and Circuit Test

Group S16A: SE16A - Hazard Warning and Turn Signal Lights

SE16A - Hazard Warning and Turn Signal Lights (Summary of References)

SE16A - Hazard Warning Lights, Functional Schematic and Theory of Operation

SE16A - Hazard Warning Lights, Diagnostic Schematic and Circuit Test

SE16A - Turn Signal Lights, Functional Schematic and Theory of Operation

SE16A - Turn Signal Lights, Diagnostic Schematic and Circuit Test

Group S16B: SE16B - PTO System

SE16B - PTO System (Summary of References)

SE16B - PTO Warning System, Functional Schematic and Theory of Operation

SE16B - PTO Warning System, Diagnostic Schematic and Circuit Test

SE16B - PTO Speed System, Digital Version, Functional Schematic and Theory of Operation

SE16B - PTO Speed System, Digital Version, Diagnostic Schematic and Circuit Test

Group S16C: SE16C - Front-Wheel Drive, Differential Lock and Braking System

SE16C - Front-Wheel Drive, Differential Lock and Braking System (Summary of References)

SE16C - Brake Pedal Switches, Functional Schematic and Theory of Operation

SE16C - Front-Wheel Drive, Functional Schematic and Theory of Operation

SE16C - Differential Lock, Diagnostic Schematic and Circuit Test

SE16C - Stop Lights, Front-Wheel Drive Circuit and Parking Brake Circuit, Diagnostic Schematic and Circuit Test

SE16C - Parking Brake, Diagnostic Schematic and Circuit Test

SE16C - Differential Lock Disengagement Solenoid Circuit Test

Group S21: SE21 - Flow Divider Valve

SE21 - Flow Divider Valve, Functional Schematic and Theory of Operation

Group S26A: SE26A - Electro-Hydraulic Management (EHM)

SE26A - Electro-Hydraulic Management (EHM) (Summary of References)

SE26A - Electro-Hydraulic Management (EHM), Functional Schematic

SE26A - System Supply Voltage (EHM), Diagnostic Schematic and Circuit Test

SE26A - Warning Light and Oil Filter Restriction Sensor (EHM), Diagnostic Schematic and Circuit Test

SE26A - Ambient Temperature Sensor (EHM), Diagnostic Schematic and Circuit Test

SE26A - High Range/Low Range Switch on Transmission (EHM), Diagnostic Schematic and Circuit Test

SE26A - Transmission Oil Temperature Sensor and Calibration Switch (EHM), Diagnostic Schematic and Circuit Test

SE26A - Front-Wheel Drive (EHM), Diagnostic Schematic and Circuit Test

SE26A - Differential Lock (EHM), Diagnostic Schematic and Circuit Test

SE26A - Clutch Pedal Switch (EHM), Diagnostic Schematic and Circuit Test

SE26A - Clutch Pedal Potentiometer (EHM), Diagnostic Schematic and Circuit Test

SE26A - Reverse Drive Lever (EHM), Diagnostic Schematic and Circuit Test

SE26A - Hi-Lo Selection Switches (EHM), Diagnostic Schematic and Circuit Test

SE26A - Reverse Clutch (EHM), Diagnostic Schematic and Circuit Test

SE26A - Forward Low Clutch (EHM), Diagnostic Schematic and Circuit Test

SE26A - Forward High Clutch (EHM), Diagnostic Schematic and Circuit Test

SE26A - Declutch Switch on Range Shift Lever (EHM), Diagnostic Schematic and Circuit Test

SE26A - Shut-Off System (EHM), Functional Schematic and Theory of Operation

SE26A - Power Supply to Shut-Off System (EHM), Diagnostic Schematic and Circuit Test

SE26A - Transmission Oil Pressure Sensors of Shut-Off System (EHM), Diagnostic Schematic and Circuit Test

SE26A - Shut-Off Solenoid Valve of Shut-Off System (EHM), Diagnostic Schematic and Circuit Test

Group S26B: SE26B- Electro-Hydraulic Management (EHM II)

SE26B - Electro-Hydraulic Management (EHM II) (Summary of References)

SE26B - Electro-Hydraulic Management (EHM II), Functional Schematic

SE26B - System Supply Voltage (EHM II), Diagnostic Schematic and Circuit Test

SE26B - Warning Light (EHM II), Diagnostic Schematic and Circuit Test

SE26B - Oil Filter Restriction Sensor (EHM II), Diagnostic Schematic and Circuit Test

SE26B - Ambient Temperature Sensor (EHM II), Diagnostic Schematic and Circuit Test

SE26B - High Range/Low Range Switch on Transmission (EHM II), Diagnostic Schematic and Circuit Test

SE26B - Transmission Oil Temperature Sensor (EHM II), Diagnostic Schematic and Circuit Test

SE26B - Calibration Switch (EHM II), Diagnostic Schematic and Circuit Test

SE26B - Front-Wheel Drive (EHM II), Diagnostic Schematic and Circuit Test

SE26B - Differential Lock (EHM II), Diagnostic Schematic and Circuit Test

SE26B - Clutch Pedal Switch (EHM II), Diagnostic Schematic and Circuit Test

SE26B - Clutch Pedal Potentiometer (EHM II), Diagnostic Schematic and Circuit Test

SE26B - Reverse Drive Lever (EHM II), Diagnostic Schematic and Circuit Test

SE26B - Hi-Lo Selection Switches (EHM II), Diagnostic Schematic and Circuit Test

SE26B - Reverse Clutch (EHM II), Diagnostic Schematic and Circuit Test

SE26B - Forward Low Clutch (EHM II), Diagnostic Schematic and Circuit Test

SE26B - Forward High Clutch (EHM II), Diagnostic Schematic and Circuit Test

SE26B - Declutch Switch on Range Shift Lever (EHM II), Diagnostic Schematic and Circuit Test

SE26B - Transmission Oil Pressure Sensors (EHM II), Diagnostic Schematic and Circuit Test

SE26B - EHM II System Pressure Sensor, Diagnostic Schematic and Circuit Test

SE26B - Shut-Off Solenoid Valve (EHM II), Diagnostic Schematic and Circuit Test

Group S27: SE27 - Electro-Hydraulic Hi-Lo

SE27 - Electro-Hydraulic Hi-Lo (Summary of References)

SE27 - Electro-Hydraulic Hi-Lo, Diagnostic Schematic and Circuit Test

Group 105: Component Information - Connectors

Component Location - Connectors (Summary of References)

X01 - 21-Pin Connector for Fuse Box (White)

X02 - 21-Pin Connector for Fuse Box (Black)

X03 - 11-Pin Connector for Fuse Box

X04 - 5-Pin Connector for Fuse Box (from W07)

X05 - 1-Pin Connector for Fuse Box (+15)

X06 - 1-Pin Connector for Fuse Box (+30)

X07 - 14-Pin Interconnection between Wiring Harnesses W01 and W02

X08 - 4-Pin Interconnection between Trailer Brake Wiring Harness and W02

X09 - 3-Pin Interconnection between Wiring Harnesses W01 and W09

X10 - 1-Pin Interconnection between Wiring Harnesses W01 and W10

X11 - 1-Pin Interconnection between Wiring Harnesses W01 and W04

X12 - 2-Pin Interconnection between Wiring Harnesses W04 and W05

X13 - 2-Pin Interconnection between Wiring Harnesses W04 and W05 (Air-Conditioning System)

X16 - 9-Pin Com-Port for Diagnostic Connector (EHM or EHM II) to PC

X17 - 3/1-Pin Connectors for 3-Pin Power Outlet

X18 - 7-Pin Connector for 7-Pin Trailer Brake Socket

X19 - 18-Pin Connector for Instrument Panel

X20 - 12-Pin Connector for Instrument Panel

X21 - 5-Pin Connector for Instrument Panel (EHM or EHM II)

X22 - 3-Pin Connector for Diodes

X23 - 3-Pin Connector for Hi-Lo Switches (S53 and S52)

X24 - 4-Pin Connector for E03/2, E13, H32, H34/2 and H35 Lights l.h.

X25 - 4-Pin Connector for E04/2, E14, H33, H44/2 and H45 Lights r.h.

X27 - 2-Pin Interconnection between Wiring Harnesses W02 and W08

X28 - 2-Pin Interconnection between Wiring Harnesses W08/1 and W08/2

X29/L - 2-Pin Interconnection between Wiring Harnesses W05 and W06/1L

X29/R - 2-Pin Interconnection between Wiring Harnesses W05 and W06/1R

X31/L - 2-Pin Interconnection between Wiring Harnesses W05 and W06/3L (Outer)

X31/R - 2-Pin Interconnection between Wiring Harnesses W05 and W06/3R (Outer)

X32 - 3-Pin Connector for E03/1 and H34/1 Lights l.h. (Tractors with Cab)

X33 - 3-Pin Connector for E04/1 and H44/1 Lights r.h. (Tractors with Cab)

X41 - 4-Pin Interconnection between Wiring Harnesses W11/1 and W11/2 (EHS)

X41 II - 4-Pin Interconnection between Wiring Harnesses W11 II/1 and W11 II/2 (EHS II)

X42 - 3-Pin Connector for Diagnostic (EHS) to PC

X42 II - 3-Pin Connector for Diagnostic (EHS II) to PC

X43 - 1-Pin Interconnections between Relay K18 and Alternator G02 (+15)

X43 II - 1-Pin Interconnections between Relay K18 II and Alternator G02 (+15)

X44 II- 3-Pin Interconnection between EHS II Control Panel A210 and Adapter Wiring Harness W11 II/3 (EHS II)

X45 II - 3-Pin Interconnection between EHS II Control Panel A210 and Adapter Wiring Harness W11 II/4 (EHS II)

X50 - 6-Pin Interconnection between Wiring Harnesses W12/1 and W12/2

X51 - 2/2-Pin Interconnections to Ground between Wiring Harnesses W03 and W12

X52 - 2/2-Pin Interconnections between Warning Light H50 (EHM) and Wiring Harness W12

X53 - 2/1-Pin Interconnections between Clutch Pedal Switch S72 (EHM) and Wiring Harness W12

X54 - 2/1-Pin Interconnections between Alternator G02 and Wiring Harness W12

X55 - 1-Pin Interconnection between Wiring Harnesses W01 and W02

X56 - 2/1-Pin Interconnections between Wiring Harnesses W05 and W14

X57/L - 2-Pin Interconnection between Wiring Harnesses W05 and W15

X57/R - 2-Pin Interconnection between Wiring Harnesses W05 and W15

X81 - 1-Pin Interconnection between Wiring Harnesses W02 and W03 II

X82 - 2-Pin Interconnection between Wiring Harnesses W02 and W03 II

XA60 - 2/8-Pin Connectors for Radio A60

XA200 - Connector for EHS Control Panel A200

XA210 - 12-Pin Connector for EHS Control Panel A210

XA300/1 - 12-Pin Connector for EHM Control Unit A300

XA300/2 - 12-Pin Connector for EHM Control Unit A300

XA301 - 17-Pin Connector for Relay Box A301 (EHM)

XA302 - 5-Pin Connector for Time-Delay Switch A302 (EHM)

XA310 - 56-Pin Connector for EHM II Control Unit A310

XB01 - 2-Pin Connector for Ambient Temperature Sensor B01 (EHM or EHM II)

XB02 - 2/1-Pin Connectors for Air Filter Restriction Sensor B02

XB03 - 3-Pin Connector for Fuel Level Sensor B03

XB04 - 1-Pin Connector for Engine Oil Pressure Switch B04

XB05 - 2/1-Pin Connectors for Parking Brake Switch B05

XB06 - 3-Pin Connector for Transmission Speed Sensor B06

XB07 - 2-Pin Connector for PTO Speed Selection Switch B07

XB08 - 2/1-Pin Connectors for PTO Safety Switch B08

XB15 - 2-Pin Connector for Air-Conditioning Pressure Switch B15

XB31 - 2/1-Pin Connectors for Trailer Brake Pressure Switch B31

XB36 - 2/1-Pin Connectors for Neutral Start Switch B36

XB56/1 - 1-Pin Connector for Coolant Temperature Sensor B56/1 (3-Cyl. only)

XB56/2 - 2-Pin Connector for Coolant Temperature Sensor B56/2 (4-Cyl. only)

XB60 - 2-Pin Connector for Transmission Oil Temperature Sensor B60 (EHM or EHM II)

XB63 - 2-Pin Connector for High Range/Low Range Switch B63 (EHM or EHM II)

XB64 - 4-Pin Connector for Reverse Drive Lever Switch B64 (EHM or EHM II)

XB65 - 6-Pin Connector for Clutch Pedal Potentiometer B65 (EHM or EHM II)

XB69 - 2/1-Pin Connectors for Brake Oil Level Sensor B69

XB72 - 2-Pin Connector for Engine Speed Sensor B72

XB73 - 2-Pin Connector for Oil Filter Restriction Sensor B73 (EHM or EHM II)

XB112 - 3/1-Pin Connectors for Brake Pedal Switches B112

XB200 - 3-Pin Connector for Position Sensor B200 (EHS)

XB200 II - 6-Pin Connector for Position Sensor B200 II (EHS II)

XB201 - 3-Pin Connector for Draft Sensor B201 (EHS)

XB201 II - 6-Pin Connector for Draft Sensor B201 II (EHS II)

XB300 - 2-Pin Connector for Transmission Oil Pressure Sensor B300 of High Clutch (EHM or EHM II)

XB301 - 2-Pin Connector for Transmission Oil Pressure Sensor B301 of Low Clutch (EHM or EHM II)

XB302 - 2-Pin Connector for Transmission Oil Pressure Sensor B302 of Reverse Clutch (EHM or EHM II)

XB303 - 2-Pin Connector for EHM II System Pressure Sensor B303

XE01 - 3/1-Pin Connectors for r.h. H4 Headlight E01

XE02 - 3/1-Pin Connectors for l.h. H4 Headlight E02

XE07 - 3-Pin Connector for l.h. H4 Farm Headlight E07

XE08 - 3-Pin Connector for r.h. H4 Farm Headlight E08

XE11/L - 2-Pin Connector for l.h. Rear Work Light E11/L

XE11/R - 2-Pin Connector for r.h. Rear Work Light E11/R

XE12 - 2/1-Pin Connectors for Dome Light E12

XE18/2L - 2-Pin Connector for l.h. Front Work Light E18/2L (Outer)

XE18/2R - 2-Pin Connector for r.h. Front Work Light E18/2R (Outer)

XE21 - 2-Pin Connector for License Plate Light E21

XE27 - 2/1-Pin Connectors for Beacon Light E27

XF00 - 2-Pin Connector for Main Fuse F00

XF01 to XF15 - Connectors for Fuse and Relay Box II

XF16 - 2-Pin Connector for Main Fuse F16

XF17 to XF22 - Connectors for Cab Fuses (F17 to F22)

XF23 - 2-Pin Connector for Fuse F23 of Shut-Off System Circuit (EHM)

XF25 - 1-Pin Connector for Main Fuse F25 of Fuse and Relay Box II (+15)

XF26 - 1-Pin Connector for Main Fuse F26 of Fuse and Relay Box II (+30)

XFT01 - 1-Pin Connector for Fuse Box (3-Pin Power Outlet)

XG02 - 3/1-Pin Connectors for Alternator G02

XH01 - 2/1-Pin Connectors for Horn H01

XH50 - 2-Pin Connector for Warning Light H50 (EHM or EHM II)

XK01 - 4-Pin Connector for Starter Relay K01

XK02 - 5-Pin Connector for Hi-Lo Relay (ON)

XK03 - 5-Pin Connector for Hi-Lo Relay (OFF)

XK04 - 5-Pin Connector for Differential Lock Relay (ON)

XK05 - 5-Pin Connector for Front-Wheel Drive Relay

XK06 - 5-Pin Connector for Differential Lock Relay (OFF)

XK07 - 5-Pin Connector for PTO Neutral Start Relay

XK08 - 6-Pin Connector for Turn/Warn Signal Relay K08

XK09 - 5-Pin Connector for Trailer Brake Relay K09

XK10 - 4-Pin Connector for Intake Air Heater Relay K10

XK11 - 5-Pin Connector for Relay of Fan Motor (Tractors with Cab)

XK12 - 5-Pin Connector for Rear Work Light Relay (Tractors with Cab)

XK13 - 5-Pin Connector for Front Work Light Relay (Tractors with Cab)

XK14 - 5-Pin Connector for Front-Wheel Drive Relay K14 (EHM or EHM II)

XK15 - 5-Pin Connector for Declutch Relay K15 (EHM or EHM II)

XK16 - 5-Pin Connector for Neutral Start Relay K16 (EHM or EHM II)

XK17 - 4-Pin Connector for Relay K17 of Shut-Off System (EHM)

XK18 - 4/1-Pin Connectors for Relay K18 (EHS)

XK18 II - 4/1-Pin Connectors for Relay K18 II (EHS II)

XM01 - Connectors for Starter Motor M01

XM02 - 1-Pin Connector for Air-Conditioning Compressor Clutch M02

XM03 - 4-Pin Connector for Front Wiper Motor M03

XM04 - 2-Pin Connector for Rear Wiper Motor with Switch M04

XM05 - 2-Pin Connector for Pump of Washer System M05

XM06 - 2-Pin Connector for Air Suspension Seat Compressor Motor M06

XM07 - 3-Pin Connectors for Fan Motor M07

XR01 - 1-Pin Connector for Intake Air Heater R01 (3-Cyl.)

XR15 - 1-Pin Connector for Intake Air Heater R15 (4-Cyl.)

XS01 - 6/1-Pin Connectors for Main Switch S01

XS08 - 3/1-Pin Connectors for Turn Signal Light Switch S08

XS09 - 6/1-Pin Connectors for Light and Horn Switch S09

XS11 - 10-Pin Connector for H4 Farm Headlight Switch S11

XS14 - 5/1-Pin Connectors for Fan Switch S14

XS15 - 10-Pin Connector for Switch S15 of Windshield Wiper and Pump of Washer System

XS20 - 2-Pin Connector for Calibration Switch S20 of Digital Instrument

XS21 - 2-Pin Connector for PTO Mode Switch S21

XS22 - 10-Pin Connector for Differential Lock Switch S22

XS23 - 10-Pin Connector for Reversal Switch for Allocation S23 (Flow Divider Valve)

XS36 - 10-Pin Connector for Beacon Light Switch S36

XS50 - 2-Pin Connector for Calibration Switch S50 (EHM or EHM II)

XS51 - 2-Pin Connector for Calibration Switch S51 of Digital Instrument (EHM or EHM II)

XS54 - 1-Pin Connector for Declutch Switch S54 (EHM or EHM II)

XS61 - 2-Pin Connector for Rear Work Light with Switch S61

XS63 - 10-Pin Connector for Front-Wheel Drive Switch S63

XS68 - 6-Pin Connector for Hitch Remote Control Switch S68 (EHS)

XS68 II - 6-Pin Connector for Hitch Remote Control Switch S68 II (EHS II)

XS72 - 4/1-Pin Connectors for Clutch Pedal Switch S72 (EHM or EHM II)

XS92/1 - 10-Pin Connector for Front Work Light Switch S92/1

XS92/2 - 10-Pin Connector for Rear Work Light Switch S92/2

XS93 - 2/1-Pin Connectors for Heating and Air-Conditioning Switch S93

XS106 - 7-Pin Connector for Hazard Warning Light Switch S106

XS200 - 2-Pin Connector for Raise Limiting Switch S200 (EHS)

XS200 II - 2-Pin Connector for Raise Limiting Switch S200 II (EHS II)

XS201 - 3/1-Pin Connector for Raise/Lower Switch S201 (EHS)

XS201 II - 3/1-Pin Connector for Raise/Lower Switch S201 II (EHS II)

XY03 - 4-Pin Connector for Front-Wheel Drive Solenoid Valve Y03

XY05 - 4-Pin Connector for Differential Lock Solenoid Valve Y05

XY13 - 2-Pin Connector for Fuel Shut-Off Solenoid Valve Y13

XY23 - 4-Pin Connector for Flow Divider Solenoid Valve Y23

XY31 - 4-Pin Connector for Trailer Brake Solenoid Valve Y31

XY44 - 2-Pin Connector for Fuel Transfer Pump Y44

XY50 - 4-Pin Connector for Electro-Hydraulic Hi-Lo Solenoid Valve Y50

XY51 - 2-Pin Connector for Reverse Clutch Solenoid Valve Y51 (EHM or EHM II)

XY52 - 2-Pin Connector for Forward Low Clutch Solenoid Valve Y52 (EHM or EHM II)

XY53 - 2-Pin Connector for Forward High Clutch Solenoid Valve Y53 (EHM or EHM II)

XY200 - 4-Pin Connector for Raise Solenoid Valve Y200 (EHS)

XY200 II - 4-Pin Connector for Raise Solenoid Valve Y200 II (EHS II)

XY201 - 4-Pin Connector for Lower Solenoid Valve Y201 (EHS)

XY201 II - 3-Pin Connector for Lower Solenoid Valve Y201 II (EHS II)

XY300 - 2-Pin Connector for Shut-Off Solenoid Valve Y300 (EHM or EHM II)

Group 110: Component Information - Wiring Harnesses

Component Location - Wiring Harnesses (Summary of References)

W01 - Engine Wiring Harness

W02 - Main Wiring Harness

W03 - 24/12-Speed Transmission Wiring Harness (EHM)

W03 II - 24/12-Speed Transmission Wiring Harness (EHM II)

W04 - Engine/Cab Wiring Harness

W05 - Cab Wiring Harness

W06 - Work Light Wiring Harness

W07 - H4 Farm Headlight Wiring Harness

W08 - Beacon Light Wiring Harness

W09 - Hood Wiring Harness

W10 - Intake Air Heater Wiring Harness

W11 - Electronic Hitch Sensing Wiring Harness (EHS)

W11 II - Electronic Hitch Sensing Wiring Harness (EHS II)

W12 - Shut-Off System Wiring Harness (EHM)

W13 - Trailer Brake Valve Wiring Harness

W14 - Fan and Air-Conditioning Wiring Harness

W15 - Front Wiper Motor Wiring Harness

W16—Standard Air Compressor Wiring Harness

Group 115: Component Information - Electrical Parts

Electrical Parts - Component Location (Summary of References)

A200 - EHS Control Panel

A210 - EHS II Control Panel

A300 - EHM Control Unit

A301 - Relay Box (EHM)

A302 - Time-Delay Switch (EHM)

A310 - EHM II Control Unit

B01 - Ambient Temperature Sensor (EHM or EHM II)

B02 - Air Filter Restriction Sensor

B03 - Fuel Level Sensor

B04 - Engine Oil Pressure Switch

B05 - Parking Brake Switch

B06 - Transmission Speed Sensor

B07 - PTO Speed Selection Switch

B08 - PTO Safety Switch

B15 - Air-Conditioning Pressure Switch

B31 - Trailer Brake Pressure Switch

B36 - Neutral Start Switch

B56/1 - Coolant Temperature Sensor (3-Cylinder only)

B56/2 - Coolant Temperature Sensor (4-Cylinder only)

B60 - Transmission Oil Temperature Sensor (EHM or EHM II)

B63 - High Range/Low Range Switch on Transmission (EHM or EHM II)

B64 - Reverse Drive Lever Switch (EHM or EHM II)

B65 - Clutch Pedal Potentiometer (EHM or EHM II)

B69 - Brake Oil Level Sensor

B72 - Engine Speed Sensor

B73 - Oil Filter Restriction Sensor (EHM or EHM II)

B112 - Brake Pedal Switches

B200 - Position Sensor (EHS)

B200 II - Position Sensor (EHS II)

B201 - Draft Sensor (EHS)

B201 II - Draft Sensor (EHS II)

B300 - Transmission Oil Pressure Sensor of Forward High Clutch (EHM or EHM II)

B301 - Transmission Oil Pressure Sensor of Forward Low Clutch (EHM or EHM II)

B302 - Transmission Oil Pressure Sensor of Reverse Clutch (EHM or EHM II)

B303 - EHM II System Pressure Sensor

D101 - Differential Lock Diode

D102 - Hi-Lo Diode

E01 - H4 Headlight r.h.

E02 - H4 Headlight l.h.

E03/1 - Clearance Light l.h. (Tractors with Cab)

E03/2 - Clearance Light l.h. (Tractors without Cab)

E04/1 - Clearance Light r.h. (Tractors with Cab)

E04/2 - Clearance Light r.h. (Tractors without Cab)

E07 - H4 Farm Headlight l.h.

E08 - H4 Farm Headlight r.h.

E11/L - Rear Work Light l.h.

E11/R - Rear Work Light r.h.

E12 - Dome Light

E13 - Tail Light l.h.

E14 - Tail Light r.h.

E18/2L - Front Work Light l.h. (outer)

E18/2R - Front Work Light r.h. (outer)

E21 - License Plate Light

E27 - Beacon Light

F00 - Main Fuse for Main Wiring Circuit

F01 to F15 - Fuse Box

F16 - Main Fuse for Cab Wiring Circuit

F17 to F22 - Cab Fuses

F23 - Fuse of Shut-Off System Circuit (EHM)

F24 - Fuse for Electronic Hitch Sensing Circuit (EHS)

F24 II - Fuse for Electronic Hitch Sensing Circuit (EHS II)

F25 - Main Fuse of Fuse and Relay Box II (+15)

F26 - Main Fuse of Fuse and Relay Box II (+30)

G01 - Battery

G02 - Alternator

H01 - Horn

H32 - Stop Light l.h.

H33 - Stop Light r.h.

H34/1 - Turn Signal Light l.h. (Tractors with Cab)

H34/2 - Turn Signal Light l.h. (Front Side) (Tractors without Cab)

H35 - Turn Signal Light l.h. (Rear side)

H44/1 - Turn Signal Light r.h. (Tractors with Cab)

H44/2 - Turn Signal Light r.h. (Front Side) (Tractors without Cab)

H45 - Turn Signal Light r.h. (Rear side)

H50 - Warning Light (EHM or EHM II)

K01 - Starter Relay

K02 - Hi-Lo Relay (ON)

K03 - Hi-Lo Relay (OFF)

K04 - Differential Lock Relay (ON)

K05 - Front-Wheel Drive Relay

K06 - Differential Lock Relay (OFF)

K07 - PTO Neutral Start Relay

K08 - Turn/Warn Signal Relay

K09 - Trailer Brake Relay

K10 - Intake Air Heater Relay

K11 - Relay of Fan Motor (Tractors with Cab)

K12 - Rear Work Light Relay (Tractors with Cab)

K13 - Front Work Light Relay (Tractors with Cab)

K14 - Front-Wheel Drive Relay (EHM or EHM II)

K15 - Declutch Relay (EHM or EHM II)

K16 - Neutral Start Relay (EHM or EHM II)

K17 - Relay of Shut-Off System (EHM)

K18 - Relay of Electronic Hitch Sensing (EHS)

K18 II - Relay of Electronic Hitch Sensing (EHS II)

M01 - Starter Motor

M02 - Air-Conditioning Compressor Clutch

M03 - Front Wiper Motor

M04 - Rear Wiper Motor with Switch

M05 - Pump of Washer System

M06 - Air Suspension Seat Compressor Motor

M07 - Fan Motor

R01 - Intake Air Heater (3-Cyl.)

R15 - Intake Air Heater (4-Cyl.)

S01 - Main Switch

S08 - Turn Signal Light Switch

S09 - Light and Horn Switch

S11 - H4 Farm Headlight Switch

S14 - Fan Switch

S15 - Wiper and Washer System Switch

S20 - Calibration Switch of Digital Instrument

S21 - PTO Mode Switch

S22 - Differential Lock Switch

S23 - Reversal Switch for Allocation (Flow Divider Valve)

S36 - Beacon Light Switch

S50 - Calibration Switch (EHM or EHM II)

S51 - Calibration Switch of Digital Instrument (EHM or EHM II)

S52 - Hi-Lo Switch (low)

S53 - Hi-Lo Switch (high)

S54 - Declutch Switch on Range Shift Lever (EHM or EHM II)

S61 - Rear Work Light with Switch

S63 - Front-Wheel Drive Switch

S68 - Hitch Remote Control Switch (EHS)

S68 II - Hitch Remote Control Switch (EHS II)

S72 - Clutch Pedal Switch (EHM or EHM II)

S92/1 - Front Work Light Switch

S92/2 - Rear Work Light Switch

S93 - Heating and Air-Conditioning Switch

S106 - Hazard Warning Light Switch

S200 - Raise Limiting Switch (EHS)

S200 II - Raise Limiting Switch (EHS II)

S201 - Raise/Lower Switch (EHS)

S201 II - Raise/Lower Switch (EHS II)

Y03 - Front-Wheel Drive Solenoid Valve

Y05 - Differential Lock Solenoid Valve

Y13 - Fuel Shut-Off Solenoid Valve

Y23 - Flow Divider Solenoid Valve

Y31 - Trailer Brake Solenoid Valve

Y44 - Fuel Transfer Pump

Y50 - Electro-Hydraulic Hi-Lo Solenoid Valve (24/24-Speed Transmission only)

Y51 - Reverse Clutch Solenoid Valve (EHM or EHM II)

Y52 - Forward Low Clutch Solenoid Valve (EHM or EHM II)

Y53 - Forward High Clutch Solenoid Valve (EHM or EHM II)

Y200 - Raise Solenoid Valve (EHS)

Y200 II - Raise Solenoid Valve (EHS II)

Y201 - Lower Solenoid Valve (EHS)

Y201 II - Lower Solenoid Valve (EHS II)

Y300 - Shut-Off Solenoid Valve (EHM or EHM II)

Group 120: Component Information - Ground Connection

Component Location - Ground Connectors (Summary of References)

XGND01 - Ground Connection W01

XGND02 - Ground Connection W02

XGND03 - Ground Connection W04

XGND04 - Ground Connection W10

XGND05 - Ground Connection W11 or W11 II

XGND06 - Ground Connection W11 or W11 II

XGND07 - Ground Connection W11 or W11 II

XGND08 - Ground Connection W11 or W11 II

Group 200: Wiring Diagrams

Wiring Diagrams - Summary of References

Wiring Color Chart

Wiring Diagram - General Wiring Harness

Wiring Diagram ”W01” - Engine Wiring Harness

Wiring Diagram ”W02” - Main Wiring Harness

Wiring Diagram ”B II” - Fuse Box II Wiring Harness

Wiring Diagram ”C” - Trailer Brake Valve Wiring Harness

Wiring Diagram ”D” - 24/12-Speed Transmission Wiring Harness (EHM)

Wiring Diagram ”W03” - Power Reverser Wiring Harness (EHM II)

Wiring Diagram ”W07” - H4 Farm Headlight Wiring Harness

Wiring Diagram ”F” - Engine Wiring Harness

Wiring Diagram ”W10” - Intake Air Heater Wiring Harness

Wiring Diagram ”H” - Engine/Cab Wiring Harness

Wiring Diagram ”W09” - Hood Wiring Harness

Wiring Diagram ”L” - Cab Wiring Harness

Wiring Diagram ”M” - Shut-Off System Wiring Harness (EHM)

Wiring Diagram ”N” - Electronic Hitch Sensing Wiring Harness (EHS)

Wiring Diagram ”N II” - Electronic Hitch Sensing Wiring Harness (EHS II)

Section 245: Electronic Control Units

Group 05: Operation and General Information on Diagnostics

Operation and General Information on Diagnostics (Summary of References)

General Operating Instructions

Connectivity from Service ADVISOR™ to Control Units

EHM Control Unit - Procedure for Dealing with Diagnostic Trouble Codes

EHS Control Panel - Procedure for Dealing with Diagnostic Trouble Codes

Error and Calibration Messages

Electronic Control Units - Summary of Addresses

Group 10: EHM-Electrohydraulic Management

EHM - Electro-Hydraulic Management (Summary of References)

Calibration Procedure for Electro-Hydraulic Management (EHM)

Calibration Procedure for Electro-Hydraulic Management II (EHM II)

EHM II Performance Test

Group 20: EHS-Electronic Hitch Sensing

EHS - Electronic Hitch Sensing (Summary of References)

Calibrating the EHS System

Calibrating the EHS II System

Section 250: Power Train — Operation and Tests

Group 05: Component Location

Summary of References - Component Location

Component Location Information

Mechanical Power Train Components

Clutch Components - Not for 24/12-Speed Transmission

Transmission Components — 12/12-Speed Transmission

Transmission Components — 24/24-Speed Transmission (Mechanical Hi-Lo Version)

Transmission Components — 24/24-Speed Transmission (Hydraulic Hi-Lo Version)

Final Drive Components

Rear PTO Components - 540 RPM

Rear PTO Components - 540/540E and 540/1000 RPM

Group 10: Theory of Operation

Summary of References - Theory of Operation

Theory of Operation Information

Clutch Operation

Transmission Power Flow - Mechanical Hi-Lo

Transmission Power Flow - Electro-Hydraulic Hi-Lo

Transmission Synchronizer Operation - Mechanical Hi-Lo

Clutch Operation - Electro-Hydraulic Hi-Lo (Not for 24/12-Speed Transmission)

Transmission Power Flow - Reverse Gears

Transmission Power Flow - Forward Gears

Transmission Synchronizer Operation - Reverse, Forward, 1st, 2nd, 3rd and 4th Gear (Not for 24/12-Speed Transmission)

Transmission Power Flow - Range Shift

Rear PTO Operation

540/540E and 540/1000 RPM Rear PTO Operation

Differential Power Flow

Differential Lock Operation

Differential Lock Operation (Hydraulic Version)

Final Drive Operation

Front-Wheel Drive Operation - Mechanically Shifted

Front-Wheel Drive Operation - Electro-Hydraulically Shifted (Only with Mechanical Hi-Lo)

Group 15: Diagnostics, Tests and Adjustments

Summary of References - Diagnosis, Tests and Adjustments

Specifications

Diagnostic Information

Major Transmission Check

Jerky or Rough Transmission of Power (Not for 24/12-Speed Transmission)

Low Transmission Oil Level (Excessive Oil Leakage)

Gears Clash, Shift Hard, or Will Not Engage

Two Speeds Engage Together

Transmission Will Not Stay in Gear

Transmission Noisy

PTO Noisy

PTO Hard to Engage

PTO Will Not Operate

PTO Will Not Stay Engaged

Excessive Differential Noise

Differential Does Not Work

Differential Lock Does Not Work

Differential Chatters

Axle Noise

Axle Shaft Will Not Turn

Front-Wheel Drive Lever Will Not Stay in ”Off” Position

Noisy Front-Wheel Drive Operation

Checking Pressure at the Front-Wheel Drive Clutch

Checking Pressure at the Hydraulic Differential Lock

Clutch Pedal Free Play Adjustment

PTO Clutch Lever Adjustment

Section 251: 24/12-Speed Transmission — Operation and Tests

Group 05: Component Location

Summary of References - Component Location (24/12-Speed Transmission)

Components Other than Electro-Hydraulic Power Train

Electro-Hydraulic Power Train Components

Clutch Components - 24/12-Speed Transmission

Group 10: Theory of Operation

Summary of References - Theory of Operation (24/12-Speed Transmission)

Clutch Operation (24/12-Speed Transmission)

Transmission Power Flow - High clutch (24/12-Speed Transmission)

Transmission Power Flow - Low clutch (24/12-Speed Transmission)

Transmission Power Flow - Reverse clutch (24/12-Speed Transmission)

Clutch Operation - High/Low/Reverse Clutch (Only for 24/12-Speed Transmission)

Transmission Power Flow - Reverse Gears (Only for 24/12-Speed Transmission)

Transmission Synchronizer Operation - Reverse, Forward, 1st, 2nd, 3rd and 4th Gear (Only for 24/12-Speed Transmission)

Group 15: Diagnostics, Tests and Adjustments

Summary of References - Diagnosis, Tests and Adjustments (24/12-Speed Transmission)

Special Tools

24/12-Speed Transmission - Operational Checkout

24/12-Speed Transmission - Oil Pressure Tests

Priority/Flow Regulator Valve - Adjustment

Section 260: Steering and Brake Systems — Operation and Tests

Group 05: Component Location

Summary of References — Component Location

Component Location Information

Steering System Components

Brake System Components

Parking Brake Components for Electro-hydraulic MFWD

Trailer Brake System Components

Group 10: Theory of Operation

Summary of References — Theory of Operation

General Information

Steering System Operation

Steering Valve Operation—Neutral and Manual Turning

Steering Valve Operation—Power Turning

Brake System Operation

Brake Valve Operation - Brake Pedal Depressed

Brake Valve Operation - Brake Pedal Released

Trailer Brake System Operation

Trailer Brake Valve Operation

Parking Brake Operation for Electro-hydraulic MFWD

Group 15: Diagnostics, Tests and Adjustments

Summary of References — Diagnosis, Tests and Adjustments

Essential Tools

Specifications

Diagnostic Information

Steering System Operational Check

Steering System Diagnosis

Steering Sluggish or Loss of Steering

Brake System Operational Check

Brake System Diagnosis

Excessive Brake Pedal Leak-Down

Excessive Brake Chatter

Trailer Brake Valve Operational Check

Trailer Brake Valve Operational Check (Italian Version)

Trailer Brake Valve Troubleshooting

Trailer Brake Valve Troubleshooting (Italian Version)

Steering Pump Flow Test

Steering Valve Relief Test

Steering Cylinder Leakage Test

Steering Valve Leakage Test

Toe-In Check and Adjustment

Toe-In Check and Adjustment (Front-Wheel Drive Axle)

Steering Stop Adjustment

Steering Stop Adjustment (Front-Wheel Drive Axle)

Brake Pedal Adjustment

Brake and Parking Brake Adjustment

Bleed Brake System

Section 270: Hydraulic System — Operation and Tests

Group 05: Component Location

Summary of References - Component Location

Component Location Information

Hydraulic System Components - Steering and Front-Wheel Drive (8/8 and 12/12-Speed Transmission)

Hydraulic System Components - Steering and Front-Wheel Drive with Mechanical Hi-Lo (24/24-Speed Transmission)

Hydraulic System Components - Steering and Front-Wheel Drive with Hydraulic Hi-Lo (24/24-Speed Transmission)

Hydraulic System Components - Steering and Front-Wheel Drive (24/12-Speed Transmission)

Rockshaft Control Lever Linkage Components

SCVs with Lever and Flow Divider

Group 10: Theory of Operation

Summary of References - Theory of Operation

General Information

Hydraulic System Operation

Hydraulic Filter Operation

Oil Cooler Operation

PTO Clutch Hydraulic Operation

Brake System Operation

Trailer Brake Valve Operation

Hydraulic System Operation - Steering and Front-Wheel Drive with Mechanical Hi-Lo (24/24-Speed Transmission)

Hydraulic System Operation - Steering and Front-Wheel Drive with Hydraulic Hi-Lo (24/24-Speed Transmission)

Hydraulic System Operation - Steering and Front-Wheel Drive (24/12-Speed Transmission)

Shut-Off System Operation (24/12-Speed Transmission) - Shut-Off Block

Shut-Off System Operation (24/12-Speed Transmission) - Shut-Off Valve

Shut-Off System Operation (24/12-Speed Transmission) - Flow Control Valve

Rockshaft Control Valve Operation - Neutral Position

Rockshaft Control Valve Operation - Raise Position

Rockshaft Control Valve Operation - Lower Position

Rockshaft Draft - Sensing Operation

Electro-Hydraulic Hitch Sensing Operation - Neutral Phase

Electro-Hydraulic Hitch Sensing Operation - Loading Phase

Electro-Hydraulic Hitch Sensing Operation - Discharge Phase

Electro-Hydraulic Hitch Sensing II Operation - Neutral Phase

Electro-Hydraulic Hitch Sensing II Operation - Loading Phase

Electro-Hydraulic Hitch Sensing II Operation - Discharge Phase

Double-Acting Selective Control Valve – Neutral Position

Double-Acting Selective Control Valve – Position 1

Double-Acting Selective Control Valve – Position 2

Double-Acting Selective Control Valve - Float Position

Convertible Selective Control Valve in Double-Acting Mode – Neutral Position

Convertible Selective Control Valve in Double-Acting Mode – Return Position

Convertible Selective Control Valve in Double-Acting Mode – Supply Position

Convertible Selective Control Valve in Single-Acting Mode – Neutral Position

Convertible Selective Control Valve in Single-Acting Mode – Return Position

Convertible Selective Control Valve in Single-Acting Mode – Supply Position

Double-Acting Sleeve Coupler Operation

Flow Divider with Solenoid Valve Operation (Only for Tractors without 2nd Flow Divider)

Flow Divider with Solenoid Valve Operation (Only for Tractors with 2nd Flow Divider)

Flow Divider Operation (2nd Flow Divider)

Group 15: Diagnostics

Summary of References - Diagnosis

Safety Precautions

Diagnostic Information

Hydraulic Oil Warm-Up Procedure

Hydraulic System Major Test

Hydraulic System Diagnosis

Insufficient Pump Delivery

Hydraulic Functions Too Slow

Excessive Pump Pressure

Slow Hydraulic Pump Response

Excessive Pump Noise During Operation

Rockshaft Does Not Lift or Lifts Slowly

Rockshaft Does Not Lower or Lowers Slowly

Neutral Position Unstable, Rockshaft Drops After Engine Shut-Down

SCV Control Lever Does Not Return to Neutral Position

SCV Does Not Return to Neutral Position - SCV With Detent Position

SCV Does Not Remain In Detent Position - SCV With Detent Position

Remote Cylinder Does Not Extend or Retract

Remote Cylinder Settles Under Load

Remote Cylinder Operates Too Fast or Too Slow

Group 20: Tests

Summary of References - Tests

Specifications

Hydraulic System Tests - With SCV

Hydraulic System Tests

Pump Flow Test

SCV Relief Valve Test

SCV Leakage Test

EHS II Leakage Test

Rockshaft Lift Cycle Test

Group 25: Adjustments

Summary of References - Adjustments

Rockshaft Control Lever Friction Adjustment

Rockshaft Sensitivity Adjustment

Rockshaft Position Control Adjustment

Rockshaft Draft Control Adjustment

Rockshaft Safety and Relief Valve Adjustment

Electro-Hydraulic Hitch Sensing Adjustment - Electro-Hydraulic Valve Adjustment

Electro-Hydraulic Hitch Sensing Adjustment - Backstop Limit Switch Adjustment

Electro-Hydraulic Hitch Sensing Adjustment - Rotary Position Sensor Adjustment

Electro-Hydraulic Hitch Sensing Adjustment - Draft Sensor Adjustment

Electro-Hydraulic Hitch Sensing II Adjustment - Draft Sensor Rod Adjustment

SCV Relief Valve Adjustment

Flow Divider Adjustment

Flow Divider Adjustment with 2nd Flow Divider

Group 30: Hydraulic System Schematics

Summary of References - Hydraulic System Schematics

Hydraulic Symbols

8/8 and 12/12-Speed Transmission (30 km/h / 18.5 mph) - Steering System without Front-Wheel Drive

24/24-Speed Transmission (30 km/h / 18.5 mph and 40 km/h / 25 mph) - Steering System and Front-Wheel Drive with Mechanical Hi-Lo

24/24-Speed Transmission (30 km/h / 18.5 mph and 40 km/h / 25 mph) - Steering System and Front-Wheel Drive with Electro-Hydraulic Hi-Lo

24/12-Speed Transmission (40 km/h / 25 mph) - Steering System and Front-Wheel Drive with Electro-Hydraulic Management (EHM)

Who's new

You are here

John Deere Tractors 5215F, 5315F, 5515F, 5615F, 5215V, 5315V, 5515V, 5615V Diagnostic and Repair Service Manual (TM4861)

tm4861 - 5215F/V, 5315F/V,5515F/V and 5615F/V Tractors -: (European Version)

Table of Contents

Foreword

Edition

Section 05: Safety

Group 05: Safety Measures

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Prepare for Emergencies

Wear Protective Clothing

Protect Against Noise

Handle Fuel Safely—Avoid Fires

Fire Prevention

In Case of Fire

Avoid Static Electricity Risk When Refueling

Use Foldable ROPS and Seat Belt Properly

Stay Clear of Rotating Drivelines

Use Steps and Handholds Correctly

Read Operator’s Manuals for ISOBUS Controllers

Use Seat Belt Properly

Vibration

Operating the Tractor Safely

Avoid Backover Accidents

Limited Use in Forestry Operation

Operating the Loader Tractor Safely

Passenger Seat

Use Safety Lights and Devices

Use Caution On Slopes and Uneven Terrain

Freeing a Mired Machine

Avoid Contact with Agricultural Chemicals

Handle Agricultural Chemicals Safely

Handling Batteries Safely

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Handle Electronic Components and Brackets Safely

Practice Safe Maintenance

Clean Exhaust Filter Safely

Work In Ventilated Area

Support Machine Properly

Prevent Machine Runaway

Park Machine Safely

Transport Tractor Safely

Service Cooling System Safely

Service Accumulator Systems Safely

Service Front-Wheel Drive Tractor Safely

Tightening Wheel Retaining Bolts/Nuts

Avoid High-Pressure Fluids

Do Not Open High-Pressure Fuel System

Store Attachments Safely

Decommissioning: Proper Recycling and Disposal of Fluids and Components

“Important” - Information

”Note” Information

Section 10: General Information

Group 05: Specifications

Summary of References — Specifications

Engine

Transmission

Front-Wheel Drive Clutch

Hydraulic System

Electrical System

Capacities

Sound Level

Fuel System

Brakes

Three-Point Hitch

Loads and Weights

Towable Loads

Shipping Weights

Axle Load Limits and Maximum Permissible Weights, F-Type Tractors

Axle Load Limits and Maximum Permissible Weights, V-Type Tractors

Load Capacity Of Tires

Load Capacity of Tires With Front Loader

Observe Rear Wheel Tread Width Limitations

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Diesel Fuel