Complete Repair Technical for John Deere Tractors 5220, 5320, 5420, 5520, with all the service information to maintain, repair, and rebuild like professional mechanics.

John Deere Tractors 5220, 5320, 5420, 5520 workshop Repair technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm2048 - 5220, 5320, 5420, and 5520 Tractors Repair Technical Manual.pdf
tm2048 - 5220, 5320, 5420, and 5520 Tractors Repair Technical Manual.epub

PRODUCT DETAILS:
Total Pages: 1,345 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
 Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cooling System
   Fuel and Air Repair
      Fuel System
      Air Intake System
      Speed Control Linkage
   Electrical Repair
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harness
   Power Train Repair
      Clutch Housing
      Clutch Assembly-CollarShift/SyncShuttle™ Transmissions
      Clutch Assembly-PowrReverser™ Transmission
      PowrReverser™
      CollarShift/SyncShuttle™ Transmission
      PowrReverser™ Transmission
      Rear PTO Drive Shaft
      Differential
      Final Drives
      Hi-Crop Final Drives
      Mechanical Front Wheel Drive
      Creeper Assembly
   Steering and Brake Repair
      Steering Repair
      Brake Repair
   Hydraulic Repair
      Hydraulic Pump and Filter
      Hydraulic Oil Cooler
      Rockshaft
      Selective Control Valve
      Hydraulic Mid Mount Control Valve
   Miscellaneous Repair
      Front Axle-2WD
      Wheels
      3-Point Hitch
      Fenders
   Operator Station Repair
      Seat and Support
      Control Console and Panel
      ROLL-GARD™
      Cab Components
      Isolated Open Operator Station Components
      Air Conditioning System
      Heating System

tm2048 - 5220, 5320, 5420, and 5520 Tractors Repair Technical Manual

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Service Cooling System Safely

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Keep ROPS Installed Properly

Service Tires Safely

Avoid Harmful Asbestos Dust

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Use Proper Tools

Dispose of Waste Properly

Live With Safety

Group 10: General Specifications

Machine Specifications 5220 and 5320

Machine Specifications 5420 and 5520

Collar Shift and SyncShuttle™ Transmission Ground Speed Estimates

Collar Shift and SyncShuttle™ Creeper Transmissions Ground Speed Estimates

PowrReverser™ Transmission Ground Speed Estimates

PowrReverser™ Creeper Transmissions Ground Speed Estimates

Correction Factors for Other Tire Sizes

Machine Dimensions (Straddle Mount)

Machine Dimensions (5520 Series Hi-Crop Straddle Mount)

Machine Dimensions (Isolated Open Operator Station)

Machine Dimensions (Cab)

Repair Specifications

Service Recommendations for O-Ring Boss Fittings

Service Recommendations For Flat Face O-Ring Seal Fittings

Metric Cap Screw Torque Values—Grade 7

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Abbreviations

Group 20: Fuel and Lubricants

Diesel Fuel Specifications

Storing Fuel

Do Not Use Galvanized Containers

Fill Fuel Tank

Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Liquid Coolant Conditioner

Transmission and Hydraulic Oil

MFWD Gear Oil

Grease (Specific Application)

Grease

Alternative and Synthetic Lubricants

Lubricant Storage

Group 25: Serial Number Locations

Serial Numbers

Product Identification Number Location

Engine Serial Number Location

Fuel Injection Pump Serial Number Location

Alternator Serial Number Location

Power Steering Valve Serial Number Location

Starter Serial Number Location

Transmission Serial Number Location

Front Axle (2WD) Serial Number Location

Mechanical Front Wheel Drive (MFWD) Serial Number Location

Air Conditioning Compressor Serial Number Location

Group 30: Features and Accessories

Features and Accessories

Standard Features—Straddle Mount and Isolated Open Operator Station Tractors

Standard Features—Cab Tractor

Standard Features—5520 Hi-Crop Straddle Mount Tractors

Standard Features—5220 through 5520

Factory Installed Optional Equipment (5220—5520)

Field Installed Optional Kits and Accessories—5220 through 5520

Section 20: Engine Repair

Group 05: Engine

Service Equipment and Tools

Specifications

John Deere Engine Repair—Use CTM104 or CTM125

Remove Engine—Tractors Without Cab

Install Engine—Tractors Without Cab

Remove Engine—Tractors With Cab

Install Engine—Tractors With Cab

Group 10: Cooling System

Specifications

Engine Water Pump Repair—Use CTM104 or CTM125

Remove and Inspect Radiator

Install Radiator

Replace Thermostat

Inspect and Replace Belt Tensioner—Models 5420 and 5520

Section 30: Fuel and Air Repair

Group 05: Fuel System

Specifications

Injection Pump, Nozzle and Governor Repair—Use CTM104 or CTM125

Remove, Inspect and Install Fuel Tank—Straddle Mount Tractors

Remove, Inspect, and Install Fuel Tank—Isolated Open Operator Station and Cab Tractors (S.N. —420000)

Remove, Inspect, and Install Fuel Tank—Isolated Open Operator Station and Cab Tractors (S.N. 420001— )

Replace Fuel Filter

Remove and Install Fuel Filter/Primer Pump Assembly

Group 10: Air Intake System

Turbocharger Repair—Use CTM104 or CTM125

Other Material

Specifications

Remove, Inspect, and Install Air Cleaner Elements—5220 and 5320 Tractors

Remove, Inspect, and Install Air Cleaner Elements—5420 and 5520 Tractors

Remove Turbocharger—5320 Tractors

Install Turbocharger—5320 Tractors

Remove Turbocharger—5520 Tractors

Install Turbocharger—5520 Tractors

Turbocharger Break-In

Group 15: Speed Control Linkage

Inspect and Repair Speed Control Linkage—Without 540/540E PTO—Straddle Mount Tractors

Inspect and Repair Speed Control Linkage—With 540/540E PTO—Straddle Mount Tractors

Inspect and Repair Speed Control Linkage—Without 540/540E PTO—Isolated Open Operator Station and Cab Tractors

Inspect and Repair Speed Control Linkage—With 540/540E PTO—Isolated Open Operator Station and Cab Tractors

Section 40: Electrical Repair

Group 05: Battery, Starter and Alternator

Starter Repair—Use CTM77

Remove and Install Battery—Straddle Mount and Isolated Open Operator Station

Remove and Install Battery—Cab Tractors

Remove and Install Starter—5220 and 5320 Tractors

Remove and Install Starter—5420 and 5520 Tractors

Replace Alternator/Regulator—3-Cylinder Engines

Replace Alternator/Regulator—4-Cylinder Engines

Group 10: Electrical System Components

Replace Air Filter Restriction Switch—5220 and 5320 Tractors

Replace Air Filter Restriction Switch—5420 and 5520 Tractors

Replace Cold Start Advance Switch

Replace Coolant Temperature Sender—5220 and 5320 Tractors

Replace Coolant Temperature Sender—5420 and 5520 Tractors

Replace Engine Speed Sensor

Replace Engine Oil Pressure Switch

Replace Air Intake Heater (Optional)

Replace Air Intake Heater Relay (Optional)

Replace Key Switch

Replace Tractor Light Switch (S.N. —420000)

Replace Light Switch (S.N. 420001— )

Replace Speakers (S.N. —420000)

Replace Speakers (S.N. 420001— )

Replace Antenna (S.N. —420000)

Replace Antenna (S.N. 420001— )

Replace Turn Signal Controller—Straddle Mount

Replace Turn Signal Switch—Isolated Open Operator Station and Cab Tractors

Replace Instrument Panel—Straddle Mount (S.N. —420000)

Replace Instrument Panel—Straddle Mount (S.N. 420001— )

Replace Instrument Panel—Isolated Open Operator Station and Cab Tractors (S.N. —420000)

Replace Instrument Panel—Isolated Open Operator Station and Cab Tractors (S.N. 420001— )

Replace Rear PTO Switch—Straddle Mount

Replace Rear PTO Switch—Isolated Open Operator Station and Cab Tractors

Replace Neutral Start Switch—Straddle Mount

Replace Neutral Start Switch—Isolated Open Operator Station and Cab Tractors

Replace Fuel Level Sender—Straddle Mount

Replace Fuel Level Sender—Isolated Open Operator Station and Cab Tractors

Replace Wiper Control Switch

Replace Wiper Motor

Replace Blower Control Switch

Replace Air Conditioning ON/OFF Switch

Replace A/C Temperature Control Switch (S.N. —420000)

Replace A/C Temperature Control Switch (S.N. 420001— )

Replace Dome Light (S.N. —420000)

Replace Dome Light (S.N. 420001— )

Replace Door Switch (S.N. —420000)

Replace Door Switch (S.N. 420001— )

Group 15: Wiring Harness

Service Equipment and Tools

Service Parts Kits

Replace Connector Body—Blade Terminals

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Replace Front Wiring Harness—3-Cylinder

Replace Front Wiring Harness—4-Cylinder

Replace Rear Electrical Harness—Straddle Mount

Replace Rear Electrical Harness—Isolated Open Operator Station (S.N. —420000)

Replace Rear Electrical Harness—Isolated Open Operator Station (S.N. 420001— )

Replace Rear Electrical Harness—Cab Tractors (S.N. —420000)

Replace Rear Electrical Harness—Cab Tractors (S.N. 420001— )

Replace Cab Roof Electrical Harness (S.N. —420000)

Replace Cab Roof Electrical Harness (S.N. 420001— )

Section 50: Power Train Repair

Group 05: Clutch Housing

Service Equipment and Tools

Other Material

Specifications

Separate Engine from Clutch Housing—Straddle Mount

Install Engine to Clutch Housing—Straddle Mount

Separate Engine from Clutch Housing—Isolated Open Operator Station and Cab Tractors

Install Engine to Clutch Housing—Isolated Open Operator Station and Cab Tractors

Replace Clutch Housing Seal

Inspect and Repair Clutch Pedal and Linkage—Straddle Mount (CollarShift, SyncShuttle™ and PowrReverser™ Transmissions)

Inspect and Repair Clutch Pedal and Linkage—Isolated Open Operator Station and Cab Tractors (CollarShift and SyncShuttle™ Transmissions)

Inspect and Repair Clutch Pedal and Linkage—Isolated Open Operator Station and Cab Tractors (PowrReverser™ Transmissions)

Group 10: Clutch Assembly—CollarShift/SyncShuttle™ Transmissions

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove and Install Clutch Assembly

Disassemble and Inspect Clutch Assembly

Assemble Clutch Assembly

Traction Clutch Finger Adjustment

PTO Clutch Finger Adjustment

Remove and Inspect Clutch Release Mechanism and Shafts

Install Clutch Release Mechanism and Shafts

Group 11: Clutch Assembly—PowrReverser™ Transmission

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Service Parts Kits

Remove and Install Clutch Assembly

Disassemble and Inspect Clutch Assembly

Assemble Clutch Assembly

PTO Clutch Finger Adjustment

Remove and Inspect Clutch Release Mechanism and Shafts

Install Clutch Release Mechanism and Shafts

Remove, Inspect, and Repair Transmission Pump

Group 12: PowrReverser™

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove and Install PowrReverser™ Control Valve

Disassemble, Inspect, and Repair PowrReverser™ Control Valve

Remove and Install PowrReverser™

Disassemble, Inspect, and Repair Reverse Idle Gear

Disassemble, Inspect, and Repair Clutch Gear

Disassemble, Inspect, and Repair Driven Shaft

Disassemble, Inspect, and Repair PowrReverser™

Group 15: CollarShift/SyncShuttle™ Transmission

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Separate Clutch Housing from Transmission—Straddle Mount

Install Clutch Housing to Transmission—Straddle Mount

Separate Clutch Housing from Transmission—Isolated Open Operator Station and Cab Tractors

Install Clutch Housing to Transmission—Isolated Open Operator Station and Cab Tractors

Inspect and Repair Gear and Range Shift Levers

Remove Transmission

Disassemble and Inspect Transmission

Assemble Transmission

Install Transmission

Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies

Disassemble, Inspect, and Assemble Transmission Top Shaft—CollarShift Transmission

Disassemble, Inspect, and Assemble Transmission Top Shaft—SyncShuttle™ Transmission

Disassemble, Inspect, and Assemble Range Reduction Shaft

Disassemble, Inspect and Assemble Driven Shaft

Remove, Inspect, and Install MFWD and Range Gears

Remove, Inspect, and Install Reverse Idler Shaft

Group 16: PowrReverser™ Transmission

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Separate Clutch Housing from Transmission

Install Clutch Housing to Transmission

Remove Transmission

Disassemble and Inspect Transmission

Assemble Transmission

Install Transmission

Disassemble, Inspect, and Assemble Gear Shift Shaft Assemblies

Disassemble, Inspect, and Assemble Transmission Bottom Shaft

Disassemble, Inspect, and Assemble Range Reduction Shaft

Disassemble, Inspect, and Assemble Top Shaft

Remove, Inspect, and Install MFWD and Range Gears

Remove, Inspect and Install F-N-R Selector Lever and Linkage

Group 20: Rear PTO Drive Shaft

Service Equipment and Tools

Other Material

Specifications

Remove, Inspect and Install Rear PTO Lever and Linkage—Straddle Mount

Remove, Inspect and Install Rear PTO Lever and Linkage—Isolated Open Operator Station and Cab Tractors

Inspect and Repair PTO 540/540E Shift Lever and Linkage—Straddle Mount

Inspect and Repair PTO 540/540E Shift Lever and Linkage—Isolated Open Operator Station and Cab Tractors

Remove and Install Standard Rear PTO Drive Shaft Assembly

Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly

Remove and Install 540/540E Rear PTO Drive Shaft Assembly

Disassemble, Inspect, and Assemble Rear 540/540E PTO Drive Shaft Assembly

Group 25: Differential

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Service Parts Kits

Remove and Install Differential Assembly

Disassemble, Inspect, and Assemble Differential Assembly

Remove and Inspect Differential Drive Shaft

Install Differential Drive Shaft

Remove, Inspect, and Install Differential Lock Assembly

Differential Cone Point Adjustment

Differential Backlash Adjustment

Group 30: Final Drives

Service Equipment and Tools

Other Material

Specifications

Remove and Install Final Drive Assembly

Remove and Inspect Planetary Drive Assembly

Install Planetary Drive Assembly

Remove, Inspect, and Install Axle Shaft Assembly

Group 31: Hi-Crop Final Drives

Other Material

Specifications

Remove and Install Hi-Crop Axle Assembly

Remove, Inspect and Install Hi-Crop Final Drive Assembly

Group 35: Mechanical Front Wheel Drive

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Inspect and Repair MFWD Lever and Linkage—Straddle Mount

Inspect and Repair MFWD Lever and Linkage—Isolated Open Operator Station and Cab Tractors

Remove and Install MFWD Drop Gearbox

Disassemble and Inspect MFWD Drop Gearbox

MFWD Drop Gearbox Cross Section

Assemble MFWD Drop Gearbox

Remove, Inspect and Install MFWD Drive Shaft

Remove and Install MFWD Axle Housing Assembly

Remove, Inspect and Install MFWD Axle Supports

Disassemble and Inspect MFWD Outer Drive

Assemble MFWD Outer Drive

Remove, Inspect, and Install MFWD Swivel Housing

Remove, Inspect, and Install MFWD Axle Shaft

Remove and Install MFWD Differential Carrier Assembly

Disassemble and Inspect MFWD Differential Carrier Assembly

Assemble MFWD Differential Carrier Assembly

Group 40: Creeper Assembly

Other Material

Specifications

Remove and Install Creeper Assembly

Disassemble, Inspect, and Assemble Creeper Assembly

Section 60: Steering and Brake Repair

Group 05: Steering Repair

Other Material

Specifications

Service Parts Kits

Remove and Install Steering Column and Valve—Non-Telescoping Column

Remove and Install Tilt/Telescoping Steering Column

Remove and Install Steering Valve—Telescoping Steering Column

Disassemble and Inspect Steering Valve

Assemble Steering Valve

Remove and Install Steering Cylinder—2WD Axle

Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle

Remove and Install Steering Cylinder—MFWD Axle

Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle

Remove, Inspect and Install Tie Rod Assembly—2WD Axle

Remove, Inspect and Install Tie Rod Assembly—MFWD Axle

Inspect and Replace Steering Hydraulic Lines—Straddle Mount Tractors (Without Oil Cooler)

Inspect and Replace Steering Hydraulic Lines—Straddle Mount Tractors (With Oil Cooler)

Inspect and Replace Steering Hydraulic Lines—Isolated Open Operator Station and Cab Tractors (Without Oil Cooler)

Inspect and Replace Steering Hydraulic Lines—Isolated Open Operator Station and Cab Tractors (With Oil Cooler)

Group 10: Brake Repair

Service Equipment and Tools

Other Material

Specifications

Remove and Install Brake Valve and Pedals

Disassemble and Inspect Brake Pedals and Valve (S.N. —420000)

Brake Valve Cross Section (S.N. —420000)

Assemble Brake Valve (S.N. —420000)

Disassemble and Inspect Brake Pedals and Valve (S.N. 420001— )

Brake Valve Cross Section (S.N. 420001— )

Assemble Brake Valve (S.N. 420001— )

Remove and Inspect Brakes

Install Brakes

Inspect and Replace Brake Hydraulic Lines

Section 70: Hydraulic Repair

Group 05: Hydraulic Pump and Filter

Service Parts Kit

Service Equipment and Tools

Specifications

Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen

Remove and Install Hydraulic Pump—5220 and 5320

Remove Hydraulic Pump External Components—5220 and 5320

Disassemble and Inspect Hydraulic Pump—5220 and 5320

Assemble Hydraulic Pump—5220 and 5320

Install Hydraulic Pump External Components—5220 and 5320

Remove and Install Hydraulic Pump—5420 and 5520

Remove Hydraulic Pump External Components—5420 and 5520

Disassemble and Inspect Hydraulic Pump—5420 and 5520

Assemble Hydraulic Pump—5420 and 5520

Install Hydraulic Pump External Components—5420 and 5520

Remove and Install Hydraulic Oil Filter/Manifold

Inspect and Replace Hydraulic Supply/Return Lines—Straddle Mount Tractors

Inspect and Replace Hydraulic Supply/Return Lines—Isolated Open Operator Station Tractors (without SCV)

Inspect and Replace Hydraulic Supply/Return Lines—Isolated Open Operator Station and Cab Tractors (with SCV)

Group 06: Hydraulic Oil Cooler

Remove, Inspect, and Install Hydraulic Oil Cooler

Group 10: Rockshaft

Service Parts Kits

Other Material

Specifications

Inspect and Repair Rockshaft Control Assembly—Straddle Mount Tractors

Inspect and Repair Rockshaft Control Assembly—Isolated Open Operator Station and Cab Tractors

Inspect and Repair Rockshaft Control Levers and Cables—Isolated Open Operator Station and Cab Tractors (S.N. —420000)

Inspect and Repair Rockshaft Control Levers and Cables—Isolated Open Operator Station and Cab Tractors (S.N. 420001— )

Inspect and Repair Rockshaft Control Linkage

Inspect and Repair Draft Sensing Support Assembly

Replace Main Relief Valve—Straddle Mount Tractors

Replace Main Relief Valve—Isolated Open Operator Station and Cab Tractors

Replace Rockshaft Surge Relief Valve

Remove, Inspect, and Install Rate-of-Drop Valve—Straddle Mount Tractors

Remove, Inspect, and Install Rate-of-Drop Valve—Isolated Open Operator Station and Cab Tractors (S.N. —420000)

Remove, Inspect, and Install Rate-of-Drop Valve—Isolated Open Operator Station and Cab Tractors (S.N. 420001— )

Replace Rockshaft Control Valve—Straddle Mount Tractors

Replace Rockshaft Control Valve—Isolated Open Operator Station and Cab Tractors

Remove and Install Rockshaft Case—Straddle Mount Tractors

Remove and Install Rockshaft Case—Isolated Open Operator Station and Cab Tractors

Remove, Inspect, and Install Rockshaft Lift Arms

Remove, Inspect, and Install Rockshaft Piston and Cylinder

Group 15: Selective Control Valve

Service Parts Kits

Other Material

Specifications

Inspect and Repair SCV Levers and Linkage—Straddle Mount Tractors

Inspect and Repair SCV Levers and Linkage—Isolated Open Operator Station and Cab Tractors

Remove and Install Dual Selective Control Valve (SCV)—Straddle Mount Tractors

Remove and Install Dual or Triple Selective Control Valve (SCV)—Isolated Open Operator Station and Cab Tractors

Remove and Install Single (Third) Selective Control Valve (SCV)—Straddle Mount Tractors

Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)—Straddle Mount Tractors

Disassemble, Inspect, and Assemble Dual or Triple Selective Control Valve (SCV)—Isolated Open Operator Station and Cab Tractors

Disassemble, Inspect, and Assemble Single (Third) Selective Control Valve (SCV)—Straddle Mount Tractors

Inspect and Replace Hydraulic Hoses—Dual Selective Control Valve (SCV)—Straddle Mount Tractors (S.N. —420000)

Inspect and Replace Hydraulic Hoses—Single (Third) Selective Control Valve (SCV)—Straddle Mount Tractors (S.N. —420000)

Inspect and Replace Hydraulic Hoses—Selective Control Valves (SCV)—Straddle Mount Tractors (S.N. 420001— )

Inspect and Replace Hydraulic Lines Dual or Triple Selective Control Valve (SCV)—Isolated Open Operator Station and Cab Tractors

Group 20: Hydraulic Mid Mount Control Valve

Service Parts Kits

Other Material

Specifications

Inspect and Repair Joystick and Linkage

Remove and Install Mid Mount Control Valve—Straddle Mount Tractors

Remove and Install Mid Mount Control Valve—Isolated Open Operator Station and Cab Tractors (S.N. —420000)

Remove and Install Mid Mount Control Valve—Cab Tractors (S.N. 420001— )

Disassemble, Inspect, and Assemble Mid Mount Control Valve

Inspect and Replace Hydraulic Hoses—Straddle Mount Tractors

Inspect and Replace Hydraulic Lines—Isolated Open Operator Station and Cab Tractors (S.N. —420000)

Inspect and Replace Hydraulic Lines—Cab Tractors (S.N. 420001— )

Section 80: Miscellaneous Repair

Group 05: Front Axle—2WD

Specifications

Remove and Install Front Axle—2WD

Inspect and Replace Pivot Pin and Bushings—2WD Axle

Remove and Install Spindle Assembly—2WD Axle

Inspect and Replace Spindle Shaft Bushings—2WD Axle

Group 10: Wheels

Specifications

Inspect and Replace Front Wheel Bearings

Group 15: 3-Point Hitch

Specifications

Inspect and Repair Fixed Draft Links

Inspect and Repair Telescoping Draft Links

Inspect and Repair Standard Lift Link

Inspect and Repair Adjustable Lift Link

Inspect and Repair Center Link

Remove and Install Draw Bar and Support

Group 20: Fenders

Other Material

Specifications

Remove and Install Fenders—5220, 5320, and 5420 Straddle Mount Tractors

Remove and Install Fenders—5520 Straddle Mount Tractors

Remove and Install Fenders—Isolated Open Operator Station Tractors (S.N. —420000)

Remove and Install Fenders—Isolated Open Operator Station Tractors (S.N. 420001—)

Remove and Install Fenders—Cab Tractors (S.N. —420000)

Remove and Install Fenders—Cab Tractors (S.N. 420001— )

Section 90: Operator Station Repair

Group 05: Seat and Support

Specifications

Remove and Install Seat and Support—Straddle Mount

Remove and Install Seat and Support—Isolated Open Operator Station and Cab Tractors (S.N. —420000)

Remove and Install Seat and Support—Isolated Open Operator Station and Cab Tractors (S.N. 420001— )

Group 06: Control Console and Panel

Remove and Install Right-Side Control Console and Panel—Straddle Mount

Remove and Install Left-Side Control Console—Straddle Mount

Remove and Install Right-Side Control Console—Isolated Open Operator Station

Remove and Install Left-Side Control Console—Isolated Open Operator Station

Remove and Install Right-Side Control Console—Cab Tractors

Remove and Install Left-Side Control Console—Cab Tractors

Group 10: ROLL-GARDROLL-GARD is a trademark of Deere & Company

Specifications

Remove and Install ROLL-GARD ROLL-GARD is a trademark of Deere & Company —Straddle Mount

Remove and Install ROLL-GARD ROLL-GARD is a trademark of Deere & Company —Isolated Open Operator Station

Group 15: Cab Components

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove, Inspect, and Install Cab Interior Recirculating Air Filters

Remove, Inspect, and Install Exterior Cab Intake Air Filter

Remove and Install Headliner

Remove and Install Left-Side Upholstery (S.N. —420000)

Remove and Install Left-Side Upholstery (S.N. 420001— )

Remove and Install Right-Side Upholstery

Remove and Install Windshield

Remove and Install Front Lower Windows

Remove and Install Rear Lower Window

Remove and Install Rear Upper Window

Remove and Install Side Windows

Remove and Install Cab Doors

Remove and Install Cab Outer Roof (S.N. —420000)

Remove and Install Cab Outer Roof (S.N. 420001— )

Remove and Install A/C Housing Inner Roof (S.N. —420000)

Remove and Install A/C Housing Inner Roof (S.N. 420001— )

Remove Cab

Install Cab

Group 16: Isolated Open Operator Station Components

Specifications

Remove Isolated Open Operator Station

Install Isolated Open Operator Station

Group 20: Air Conditioning System

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Service Parts Kits

Recover/Recycle Air Conditioning Refrigerant

Replace Air Conditioning Receiver-Dryer

Remove, Inspect, and Install Air Conditioning Condenser

Remove, Inspect, and Install Air Conditioning Compressor

Test Volumetric Efficiency of Compressor

Test Compressor Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Disassemble, Inspect, and Assemble Compressor

Check Compressor Clutch Hub Clearance

Inspect Compressor Manifold

Remove and Install Compressor Relief Valve

Remove and Install Evaporator/Heater Core Housing Cover

Remove Blower Motors

Remove Evaporator/Heater Core

Leak Test Evaporator/Heater Core

Install Evaporator/Heater Core

Service Expansion Valve

Expansion Valve Bench Test

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

System Information

Flush Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Group 25: Heating System

Replace Heater Temperature Control Cable

Remove Heater Control Valve

Leak Test Heater Control Valve

Install Heater Control Valve

John Deere Tractors 5220, 5320, 5420 & 5520 Repair Service Technical Manual - TM2048