Complete diagnostic test service manual with Electrical Wiring Diagrams for John Deere FT4 Tractors 5085M, 5100M, 5100MH, 5100ML, 5115M, & 5115ML (S.N. MY2014-, MY2014-Dec-2014, MY2016-), with workshop information to maintain, diagnose, and service like professional mechanics.

John Deere Tractors 5085M, 5100M, 5100MH, 5100ML, 5115M, 5115ML workshop diagnosis tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm134219 - 5085M, 5100M, 5100MH, 5100ML, 5115M, and 5115ML (FT4) Tractors Diagnostics Technical Manual.pdf
tm134219 - 5085M, 5100M, 5100MH, 5100ML, 5115M, and 5115ML (FT4) Tractors Diagnostics Technical Manual.epub

Total Pages: 2,593 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
   General Information
      Safety
      General References
      Technical Specific References
   Diagnostic Trouble Codes
      CCU Code Diagnostics
      ECU Code Diagnostics
      EIC Code Diagnostics
      HCU Code Diagnostics
      ICC Code Diagnostics
      JDL Code Diagnostics
      PTR Code Diagnostics
   Observable Symptoms and System Diagnostics
      General References
      Engine Diagnostics
      Fuel, Air Intake, Exhaust, and Cooling Diagnostics
      Electrical Diagnostics
      Electronic Control Unit Diagnostics
      Drive Systems and Transmission Diagnostics
      Steering and Brakes Diagnostics
      Hydraulic Diagnostics
      Cab/Open Operator`s Station Diagnostics
   Engine
      General References
      Engine Component and Connector Information
      Engine Tests and Adjustments
   Fuel, Air Intake, Exhaust, and Cooling
      General References
      Fuel, Air Intake, Exhaust, and Cooling Theory of Operation
   Electrical General and Theory of Operation
      General References
      Turn Signal Switch and Warning Lights
      Wipers (Two Speed)
      Rear Wipers
      Instrument Cluster Control (ICC)
      Electrohydraulic Control Unit (EHC)
      Hitch Control Unit (HCU)
      Power Train Reverser (PTR)
      Chassis Control Unit (CCU) (PR Transmission)
      Chassis Control Unit (CCU) (SS Transmission)
      Engine Control Unit (ECU)
      Controller Area Network
   Electrical Schematics
      General References
      Key Switch, Starter, and Alternator (SE01)
      Neutral Start (SS Transmission) (SE02A)
      Neutral Start (PR Transmission) (SE02B)
      Accessory Power (SE03)
      Horn (SE04)
      Light Switch and Headlights (SE05A)
      Turn and Brake Lights (SE05B)
      Cab Work Lighting (SE05C)
      Open Operator Station Work Lighting (SE05D)
      Warning Lights (SE06)
      Junction Block Power (SE09)
      Implement Connector (SE10)
      Loader Lights (SE12)
      Back-Up Alarm (SE13A)
      Beacon Light (SE13B)
      Mid-Mount SCV (SE14)
      Power Outlets (SE15)
      Heating (SE16)
      Air Conditioning (SE17)
      Front Wiper (Two Speed) (SE19)
      Rear Wiper (SE21)
      Dome Light, Door Switch, and Radio (SE22)
      Air Seat (SE23)
      Instrument Cluster Control (ICC) (SE24)
      Seat Switch, Rear PTO Switch, and Wheel Speed Sensor (SE25)
      ELX Relay and Fuses (SE26)
      Mechanical Front-Wheel Drive (MFWD) (SE27)
      Brake Switch (SE28)
      Chassis Control Unit (CCU) (PR Transmission) (SE29A)
      Electrohydraulic Control Unit (EHC) (SE29B)
      Hitch Control Unit (HCU) (SE29C)
      Chassis Control Unit (CCU) (SS Transmission) (SE29D)
      Engine Control Unit (ECU) (SE30)
      Controller Area Network (SE32)
      AutoTrac Universal (ATU) (SE33)
      JDLink (SE34)
   Electrical Components and Connectors
      General References
      Key Switch, Starter, and Alternator (SE01)
      Neutral Start (SS Transmission) (SE02A)
      Neutral Start (PR Transmission) (SE02B)
      Accessory Power (SE03)
      Horn (SE04)
      Light Switch and Headlights (SE05A)
      Turn and Brake Lights (SE05B)
      Cab Work Lighting (SE05C)
      Open Operator Station Work Lighting (SE05D)
      Warning Lights (SE06)
      Junction Block Power (SE09)
      Implement Connector (SE10)
      Loader Lights (SE12)
      Back-Up Alarm (SE13A)
      Beacon Light (SE13B)
      Mid-Mount SCV (SE14)
      Power Outlets (SE15)
      Heating (SE16)
      Air Conditioning (SE17)
      Front Wiper (Two Speed) (SE19)
      Rear Wiper (SE21)
      Dome Light, Door Switch and Radio (SE22)
      Air Seat (SE23)
      Instrument Control Cluster (ICC) (SE24)
      Seat Switch, Rear PTO Switch, and Wheel Speed Sensor (SE25)
      ELX Relay and Fuses (SE26)
      Mechanical Front-Wheel Drive (MFWD) (SE27)
      Brake Switch (SE28)
      Chassis Control Unit (CCU) (PR Transmission) (SE29A)
      Electrohydraulic Control Unit (EHC) (SE29B)
      Hitch Control Unit (HCU) (SE29C)
      Chassis Control Unit (CCU) (SS Transmission) (SE29D)
      Engine Control Unit (ECU) (SE30)
      Controller Area Network (SE32)
      AutoTrac Universal (ATU) (SE33)
      JDLink (SE34)
      Fuses and Relays
      Ground Points
      Interconnects
      Wiring Harnesses
   Electrical Tests and Adjustments
      General References
      Tests and Adjustments
   Electronic Control Units
      General References
      Calibrations, Preliminary Checks and Operational Checks
      Theory of Operation
      Schematics
      Component and Connector Information
      Tests and Adjustments
      Chassis Control Unit (CCU)
      Engine Control Unit (ECU)
      Engine Interface Control Unit (EIC)
      Hitch Control Unit (HCU)
      Instrument Cluster Control Unit (ICC)
      Power Train Reverser (PTR)
   Drive Systems and Transmissions
      General References
      Calibrations, Preliminary Checks and Operational Checks
      Creeper Theory of Operation
      Differential Theory of Operation
      Differential Lock Theory of Operation
      Final Drive Theory of Operation
      Rear PTO Theory of Operation
      High Crop Axle Theory of Operation
      MFWD Theory of Operation
      PR Transmission Theory of Operation
      PR Plus Transmission Theory of Operation
      SS Transmission Theory of Operation
      Drive Systems Schematics
      Transmission Schematics
      Drive Systems Component and Connector Information
      Transmission Component and Connector Information
      Drive Systems Tests and Adjustments
      Transmission Tests and Adjustments
   Steering and Brakes
      General References
      Brake Calibrations, Preliminary Checks and Operational Checks
      Steering Calibrations, Preliminary Checks and Operational Checks
      Brake Theory of Operation
      Steering Theory of Operation
      Brake Schematics
      Steering Schematics
      Brake Component and Connector Information
      Steering Component and Connector Information
      Brake Tests and Adjustments
      Steering Tests and Adjustments
   Hydraulics
      General References
      Hydraulic Calibrations, Preliminary and Operational Checks
      General Hydraulics Theory of Operation
      Electrohydraulic Hitch Theory of Operation
      Mechanical Hitch Theory of Operation
      Front Hitch Theory of Operation
      Hydraulic Filter Theory of Operation
      Hydraulic Pump Theory of Operation
      Dual Mid-Mount SCV Theory of Operation
      Power Beyond Theory of Operation
      Quick Disconnect Coupler Theory of Operation
      Dual Rear SCV Theory of Operation
      Triple Mid-Mount SCV Theory of Operation
      Triple Rear SCV Theory of Operation
      Schematics
      Component and Connector Information
      Tests and Adjustments
   Cab/Open Operator`s Station
      General References
      Calibrations, Preliminary Checks and Operational Checks
      HVAC Theory of Operation
      Seat Theory of Operation
      Schematics
      Component and Connector Information
      Tests and Adjustments
   Special Tools
      General References
      Dealer Fabricated and Service Tools

tm134219 - 5085M, 5100M, 5100MH, 5100ML, 5115M, and 5115ML (FT4) Tractors Diagnostic Technical Manual

Table of Contents

Foreword

Section 210: General Information

Group 05A: Safety

Work In Ventilated Area

Recognize Safety Information

Avoid Backover Accidents

Prevent Machine Runaway

Avoid Contact with Agricultural Chemicals

Clean Vehicle of Hazardous Pesticides

Use a Safety Chain

Work in Clean Area

Decommissioning: Proper Recycling and Disposal of Fluids and Components

Avoid Harmful Asbestos Dust

Avoid Hot Exhaust

Clean Exhaust Filter Safely

Handle Fuel Safely—Avoid Fires

Prepare for Emergencies

Handle Fluids Safely—Avoid Fires

Avoid High-Pressure Fluids

Install All Guards

Use Proper Lifting Equipment

Illuminate Work Area Safely

Live With Safety

Service Machines Safely

Support Machine Properly

Remove Paint Before Welding or Heating

Park Machine Safely

Stay Clear of Rotating Drivelines

Follow Safety Instructions

Use Proper Tools

Service Tires Safely

Keep ROPS Installed Properly

Construct Dealer-Made Tools Safely

Practice Safe Maintenance

Understand Signal Words

Replace Safety Signs

Avoid Heating Near Pressurized Fluid Lines

Wear Protective Clothing

Service Accumulator Systems Safely

Handling Batteries Safely

Handle Agricultural Chemicals Safely

Service Cooling System Safely

Use Steps and Handholds Correctly

Transport Tractor Safely

Group 05B: General References

General Information - Summary of References

Regions and Country Versions

Deliver Safely

Glossary of Terms

Information Available in Sections, Groups and Subgroups

Trademarks

Group 05C: Technical Specific References

Features and Accessories

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Section 211: Diagnostic Trouble Codes

Group CCU: CCU Code Diagnostics

CCU 000090.03 - Rear PTO Oil Temperature Sensor Circuit Voltage High

CCU 000090.04 - Rear PTO Oil Temperature Sensor Circuit Voltage Low

CCU 000096.03 - Fuel Level Sensor Circuit Voltage High

CCU 000096.04 - Fuel Level Sensor Circuit Voltage Low

CCU 000237.02 - VIN Security Data Conflict

CCU 000237.14 - VIN Security Not Enabled

CCU 000237.31 - VIN Security Messages Missing

CCU 000567.05 - Front Differential Lock Solenoid Circuit Fault

CCU 000569.05 - Rear Differential Lock Solenoid Circuit Fault

CCU 000628.02 - CCU EOL Data Fault

CCU 000629.12 - CCU Control Unit Fault

CCU 000630.14 - Rear PTO Configuration Invalid

CCU 000976.04 - Rear PTO WEO Sensor Open

CCU 001638.00 - Hydraulic Oil Temperature Very Hot

CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High

CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low

CCU 001638.16 - Hydraulic Oil Temperature High

CCU 001883.00 - Rear PTO Overspeed

CCU 001883.01 - Rear PTO Underspeed

CCU 002818.31 - Operator Presence Switch Not Activated

CCU 003509.03 - Sensor Supply Voltage Out of Range High

CCU 003509.04 - Sensor Supply Voltage Out of Range Low

CCU 522384.14 - Rear PTO High Reverse

CCU 523316.04 - Switched Supply Voltage Low

CCU 523844.12 - Differential Lock Braking Disabled

CCU 523907.02 - PTO Remote Enable Switch Conflict

CCU 523908.02 - Rear PTO External Switch Conflict

CCU 524037.02 - MFWD Switch Circuit Fault

CCU 524223.03 - Differential Lock Circuit Voltage High

CCU 524224.14 - PTO Switch Voltage Mismatch

CCU 524235.05 - MFWD Solenoid Circuit Fault

CCU 524252.05 - Rear PTO Solenoid Circuit Fault

CCU 524255.31 - Rear Remote PTO Enabled

Group ECU: ECU Code Diagnostics

ECU - Non-Tractor ECU Codes

ECU 000152.12 - Control Unit Fault

ECU 000152.14 - Control Unit Fault

ECU 000152.16 - Control Unit Fault

ECU 000158.31 - Mismatch Between ELX and Start Inputs

ECU 000237.02 - VIN Security Data Invalid

ECU 000237.13 - VIN Option Code Security Data Conflict

ECU 000237.31 - VIN Security Data Missing

ECU 000647.03 - Engine Fan Circuit Current High

ECU 000647.05 - Engine Fan Drive Circuit Current Has High Resistance

ECU 000647.06 - Engine Fan Clutch Current Above Normal Or Grounded Circuit

ECU 000695.19 - Unapproved Engine Speed Request

ECU 000876.05 - Air Conditioner Compressor Clutch Circuit Open

ECU 000876.06 - Air Conditioner Compressor Clutch Circuit Short To Ground

ECU 001069.31 - Tire Size Error

ECU 001110.31 - Engine Protection System Activated

ECU 001550.05 - Air Conditioner Compressor Current Low

ECU 001550.06 - Air Conditioner Compressor Current High

ECU 003353.31 - Alternator Fault

ECU 003695.03 - Diesel Particulate Filter Regeneration Inhibit Switch Shorted To Battery

ECU 003695.04 - Diesel Particulate Filter Regeneration Inhibit Switch Shorted To Ground

ECU 003695.05 - Diesel Particulate Filter Regeneration Inhibit Switch Circuit Open

ECU 003695.13 - Diesel Particulate Filter Regeneration Inhibit Switch Out Of Calibration

ECU 003695.14 - Diesel Particulate Filter Regeneration Special Instructions

ECU 003696.03 - Diesel Particulate Filter Regeneration Force Switch Shorted To Battery

ECU 003696.04 - Diesel Particulate Filter Regeneration Force Switch Shorted To Ground

ECU 003696.05 - Diesel Particulate Filter Regeneration Force Switch Current Low

ECU 004765.00 - Exhaust Temperature Very High

ECU 524225.31 - Engine Start Protection Bypass Detected

Group EIC: EIC Code Diagnostics

EIC 000628.02 - EOL Control Unit Fault

EIC 000628.12 - EIC Programming Fault

EIC 000630.13 - EIC Calibration Fault/Not Calibrated

EIC 002000.09 - ECU Message Missing

EIC 003695.14 - Diesel Particulate Filter Regeneration Fault

EIC 003719.15 - Diesel Particulate Filter Regeneration Fault

EIC 523702.14 - EIC Control Unit Fault

EIC 523702.31 - EIC Control Unit Fault

Group HCU: HCU Code Diagnostics

HCU 000168.04 - Unswitched Supply Voltage Low

HCU 000190.02 - Rear Hitch Calibration Fault/Engine Speed Low

HCU 000444.03 - Switched Supply Voltage High/Rear Hitch Solenoids

HCU 000629.12 - HCU Control Unit Fault

HCU 000630.13 - HCU Calibration Fault/Not Calibrated

HCU 001638.02 - HCU Calibration Fault/Hydraulic Oil Temperature Low

HCU 001873.02 - Rear Hitch Position Sensor Circuit Voltage Fault

HCU 001873.03 - Rear Hitch Position Sensor Circuit Voltage High

HCU 001873.04 - Rear Hitch Position Sensor Circuit Voltage Low

HCU 001873.11 - Rear Hitch Position Sensor Fault

HCU 001873.13 - HCU Calibration Fault/Rear Hitch Position Sensor Circuit

HCU 001881.03 - Rear Hitch Draft Sensor Circuit Voltage High

HCU 001881.04 - Rear Hitch Draft Sensor Circuit Voltage Low

HCU 001881.13 - HCU Calibration Fault/Rear Hitch Draft Sensor Circuit

HCU 002071.09 - CCU Message Missing

HCU 003509.03 - Sensor Supply Voltage Out of Range High

HCU 003509.04 - HCU Sensor Supply Voltage Low

HCU 520870.02 - HCU Memory Error

HCU 521000.02 - Rear Hitch External Switch Circuit Fault

HCU 521000.31 - Rear Hitch External Switch Circuit Conflict

HCU 521001.02 - HCU Hitch Valve Current Out of Range

HCU 521001.05 - Rear Hitch Raise Solenoid Current Low

HCU 521001.06 - Rear Hitch Raise Solenoid Current High

HCU 521001.07 - HCU Calibration Fault/Rear Hitch Raise Solenoid

HCU 521001.11 - HCU Calibration Fault/Rear Hitch Raise Solenoid

HCU 521001.13 - HCU Calibration Fault/Rear Hitch Raise Solenoid

HCU 521002.05 - Rear Hitch Lower Solenoid Current Low

HCU 521002.06 - Rear Hitch Lower Solenoid Current High

HCU 521002.07 - HCU Calibration Fault/Rear Hitch Lower Solenoid

HCU 521002.11 - HCU Calibration Fault/Rear Hitch Lower Solenoid

HCU 521002.13 - HCU Calibration Fault/Rear Hitch Lower Solenoid

HCU 523832.03 - Rear Hitch Rate-of-Drop Sensor Circuit Voltage High

HCU 523832.04 - Rear Hitch Rate-of-Drop Sensor Circuit Voltage Low

HCU 523832.13 - HCU Calibration Fault/Rear Hitch Rate-of-Drop Control

HCU 523833.03 - Rear Hitch Raise-Limit Control Circuit Voltage High

HCU 523833.04 - Rear Hitch Raise-Limit Control Circuit Voltage Low

HCU 523833.13 - HCU Calibration Fault/Rear Hitch Raise-Limit Control

HCU 523834.03 - Rear Hitch Control Lever Sensor Circuit Voltage High

HCU 523834.04 - Rear Hitch Control Lever Sensor Circuit Voltage Low

HCU 523834.13 - Hitch Calibration Fault/Rear Hitch Control Lever Sensor

HCU 523842.03 - Rear Hitch Load/Depth Sensor Circuit Voltage High

HCU 523842.04 - Rear Hitch Load/Depth Sensor Circuit Voltage Low

HCU 523842.13 - HCU Calibration Fault/Rear Hitch Load/Depth Control

HCU 523843.02 - Rear Raise/Lower Switch Circuit Fault

HCU 523843.15 - Rear Hitch Control Switch Position Fault

HCU 523843.19 - Rear Hitch Control Switch Communication Fault

HCU 523910.02 - HCU Control Unit Fault

HCU 523950.13 - HCU Calibration Fault/Position Sensor

HCU 523952.31 - Rear Hitch Disabled/HCU Configuration

HCU 524016.03 - HCU Switched Supply Voltage High

HCU 524016.04 - HCU Switched Supply Voltage Low

Group ICC: ICC Code Diagnostics

ICC 000107.00 - Air Filter Restricted

ICC 000167.04 - Alternator Voltage Below Normal

ICC 000237.02 - VIN Security Mismatch

ICC 000237.12 - VIN Security: More Than One ECU Address Claimed

ICC 000237.14 - VIN Security Not Enabled

ICC 000237.31 - VIN Security Messages Missing

ICC 000628.02 - ICC EOL Data Fault

ICC 000628.12 - ICC Programming Fault

ICC 000630.02 - ICC Calibration Memory Fault

ICC 000630.11 - Control Software Internal Fault

ICC 000630.13 - ICC Calibration Fault/Not Calibrated

ICC 000916.14 - Vehicle Service Indication

ICC 000920.06 - Audible Alarm Current High

ICC 002000.09 - ECU Message Missing

ICC 002003.09 - PTR Message Missing

ICC 002007.09 - RPT Message Missing

ICC 002023.06 - ICC Current High

ICC 002047.09 - CCU Message Missing

ICC 002145.06 - Control Unit Supply Circuit Fault

ICC 002368.05 - Left Turn Signal Current Low

ICC 002368.06 - Left Turn Signal Current High

ICC 002370.05 - Right Turn Signal Current Low

ICC 002370.06 - Right Turn Signal Current Low

ICC 002818.31 - Operator Presence Switch Not Activated

ICC 002876.02 - Turn-Signal Lever Malfunction

ICC 003695.02 - Regeneration Switch Malfunction

ICC 003696.02 - Regeneration Switch Malfunction

Group JDL: JDL Code Diagnostics

JDL - JDLink Codes

Group PTR: PTR Code Diagnostics

PTR 000084.07 - Excessive Wheel Speed Detected During Calibration

PTR 000158.01 - System Switched Voltage Low

PTR 000162.02 - High/Low Switch Circuit Conflict

PTR 000162.31 - High, Low Switch Stuck On

PTR 000190.18 - Engine Speed Missing During Shift

PTR 000191.00 - Excessive Top Shaft Speed During Calibration

PTR 000191.17 - Top Shaft Speed Too Low

PTR 000598.02 - Clutch Switch Open With Pedal Up

PTR 000598.04 - Clutch Switch Signal Failed Low

PTR 000628.02 - EOL Data Fault

PTR 000630.14 - Tractor Model Out Of Range/Transmission Calibration Value High

PTR 000752.03 - Power Shuttle Potentiometer Input Voltage High

PTR 000752.04 - Power Shuttle Potentiometer Input Voltage Low

PTR 001504.10 - Seat Switch Closed Too Long

PTR 002820.31 - Operator Not Present During Shift

PTR 002825.07 - Not Valid Neutral Park Command

PTR 003509.03 - PTR Sensor Supply Voltage High

PTR 003509.04 - PTR Sensor Supply Voltage Low

PTR 521233.05 - High Valve Driver Fault

PTR 521234.05 - Low Valve Driver Fault

PTR 521235.05 - Reverse Valve Driver Fault

PTR 522456.07 - Speed Control Lever Park and Neutral Switch Conflict

PTR 522456.31 - Speed Control Lever Transition Without Using Clutch Pedal

PTR 523953.02 - Speed Control Lever Sensor Circuit Conflict

PTR 523959.31 - No Wheel Speed While in Gear

PTR 523966.31 - Come Home Detected

PTR 524020.31 - Reverser in Gear at Power-Up

PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault

PTR 524160.02 - Not Valid Neutral/Not Neutral Switch

PTR 524173.02 - Clutch Pedal Compare Error

PTR 524173.14 - Sync Lever Shift Without Clutch Pedal Engaged

PTR 524173.15 - Clutch Pedal Voltage High

PTR 524173.16 - Both Clutch Pedals Voltage High

PTR 524173.17 - Clutch Pedal Voltage Low

PTR 524173.18 - Both Clutch Pedals Voltage Low

PTR 524230.05 - Enable Valve Driver Fault

PTR 524230.07 - Enable Valve Stuck

PTR 524234.03 - Pressure Sensor Voltage High

PTR 524234.04 - Pressure Sensor Voltage Low

PTR 524254.03 - Transmission Enable Valve Power High

PTR 524254.04 - Transmission Enable Valve Power Low

PTR 524267.15 - High Speed Shuttle Shift

Section 212: Observable Symptoms and System Diagnostics

Group 05B: General References

Observable Symptoms and System Diagnostics - Summary of References

Group 20: Engine Diagnostics

Engine System Problems

Group 30: Fuel, Air Intake, Exhaust, and Cooling Diagnostics

Fuel and Air System Problems

Group 40: Electrical Diagnostics

Back-Up Alarm Problems

Charging System Problems

Door Switch and Dome Lamp Problems

Electrical Connector Problems

Horn Problems

Lighting System Problems

Power Outlet Problems

Starting System Problems

Trailer Connector and Junction Block Problems

Group 45: Electronic Control Unit Diagnostics

CAN System Diagnosis

Chassis Control Unit (CCU) Problems

Codes After Adding / Removing Control Units

Control Unit Problems

Control Unit Programming Failed

Control Unit System Diagnosis

Engine Control Unit (ECU) Problems

Hitch Control Unit (HCU) Problems

Instrument Cluster Control (ICC) Problems

Power Train Reverser (PTR) Problems

Programming Multiple Control Units

Group 50: Drive Systems and Transmission Diagnostics

MFWD Problems

MFWD System Diagnosis

PowrReverser Transmission Problems

PowrReverser Transmission System Diagnosis

SyncShuttle Transmission Problems

SyncShuttle Transmission System Diagnosis

Rear Differential Lock Problems

Rear Differential Lock System Diagnosis

Rear PTO Problems

Rear PTO System Diagnosis

Group 60: Steering and Brakes Diagnostics

Brake Problems

Brake System Diagnosis

Steering Problems

Steering System Diagnosis

Group 70: Hydraulic Diagnostics

EH Hitch Problems

EH Hitch System Diagnosis

Mechanical Hitch Problems

Mechanical Hitch System Diagnosis

Mid-Mount SCV Problems

Mid-Mount SCV System Diagnosis

Rear SCV Problems

Rear SCV System Diagnosis

Group 90: Cab/Open Operator's Station Diagnostics

HVAC Problems

HVAC System Diagnosis

Park Position Problems

Radio Problems

Seat Problems

Wiper Problems

Section 220: Engine

Group 05B: General References

Engine - Summary of References

Engine Information

Group 40AA: Engine Component and Connector Information

Engine Components

Group 50AA: Engine Tests and Adjustments

Engine Test Procedures and Adjustments

Engine Performance Testing

Engine Performance Variables

Section 230: Fuel, Air Intake, Exhaust, and Cooling

Group 05B: General References

Fuel, Air Intake, Exhaust, and Cooling - Summary of References

Fuel, Air Intake, Exhaust, and Cooling Information

Group 20AA: Fuel, Air Intake, Exhaust, and Cooling Theory of Operation

Air Intake System Theory of Operation

Cooling System Theory of Operation

Fuel System Theory of Operation

DEF Tank Header Theory of Operation

Exhaust Aftertreatment System Theory of Operation

Section 240A: Electrical General and Theory of Operation

Group 05B: General References

Electrical General and Theory of Operation - Summary of References

How to Use Electrical Information

Circuit Malfunctions

Circuit Types

Electrical Designators

Electrical Procedure

Electrical Schematic Symbols

Reading Wiring Schematics and Diagrams

Relay Circuit Types

Troubleshooting Unresolved Electrical/Electronic Problems

Using a Digital Multimeter

Using a Probe Light

Visually Inspect Electrical System

Wiring Diagram and Schematic Information

Group 20DD: Turn Signal Switch and Warning Lights

Turn Signal Switch and Warning Lights Theory of Operation

Group 20MA: Wipers (Two Speed)

Front Wiper Switch (Two Speed) Theory of Operation

Group 20MC: Rear Wipers

Rear Wiper Switch Theory of Operation

Group 20PA: Instrument Cluster Control (ICC)

Instrument Cluster Control (ICC) Theory of Operation

Instrument Cluster Alarm Theory of Operation

Group 20UA: Electrohydraulic Control Unit (EHC)

Electrohydraulic Control Unit (EHC) Theory of Operation

Group 20UB: Hitch Control Unit (HCU)

Hitch Control Unit (HCU) Theory of Operation

Hitch Quick Raise/Lower Assembly Theory of Operation

Load/Depth Sensor Theory of Operation

Hitch Position Sensor Theory of Operation

Left External Raise/Lower Switch Theory of Operation

Left External Raise/Lower Switch Theory of Operation (with Right External Raise/Lower Switch)

Right External Raise/Lower Switch Theory of Operation

Hitch Raise Solenoid Theory of Operation

Hitch Lower Solenoid Theory of Operation

Group 20UC: Power Train Reverser (PTR)

Power Train Reverser (PTR) Theory of Operation

Group 20UD: Chassis Control Unit (CCU) (PR Transmission)

Chassis Control Unit (CCU) Theory of Operation (PR Transmission)

Fuel Level Sensor Theory of Operation (PR Transmission)

Group 20UE: Chassis Control Unit (CCU) (SS Transmission)

Chassis Control Unit (CCU) Theory of Operation (SS Transmission)

Fuel Level Sensor Theory of Operation (SS Transmission)

Group 20VA: Engine Control Unit (ECU)

Engine Control Unit (ECU) Theory of Operation

Group 20WA: Controller Area Network

CAN Communication System Theory Of Operation

Section 240B: Electrical Schematics

Group 05B: General References

Electrical Schematics - Summary of References

How to Use Electrical Schematics Information

How to Use Circuit Diagram Information

Group 30AA: Key Switch, Starter, and Alternator (SE01)

Key Switch, Starter, and Alternator Schematic and Circuit Diagram (SE01)

Group 30AB: Neutral Start (SS Transmission) (SE02A)

Neutral Start Schematic and Circuit Diagram (SS Transmission) (SE02A)

Group 30AC: Neutral Start (PR Transmission) (SE02B)

Neutral Start Schematic and Circuit Diagram (PR Transmission) (SE02B)

Group 30BA: Accessory Power (SE03)

Accessory Power Schematic and Circuit Diagram (SE03)

Group 30CA: Horn (SE04)

Horn Schematic and Circuit Diagram (SE04)

Group 30DA: Light Switch and Headlights (SE05A)

Light Switch and Headlights Schematic and Circuit Diagram (SE05A)

Group 30DB: Turn and Brake Lights (SE05B)

Turn and Brake Lights Schematic and Circuit Diagram (SE05B)

Group 30DC: Cab Work Lighting (SE05C)

Cab Work Lighting Schematic and Circuit Diagram (SE05C)

Group 30DD: Open Operator Station Work Lighting (SE05D)

Open Operator Station Work Lighting Schematic and Circuit Diagram (SE05D)

Group 30DE: Warning Lights (SE06)

Warning Lights Schematic and Circuit Diagram (SE06)

Group 30FA: Junction Block Power (SE09)

Junction Block Power Schematic and Circuit Diagram (SE09)

Group 30GA: Implement Connector (SE10)

Implement Connector Schematic and Circuit Diagram (SE10)

Group 30HA: Loader Lights (SE12)

Loader Lights Schematic and Circuit Diagram (SE12)

Group 30IA: Back-Up Alarm (SE13A)

Back-Up Alarm Schematic and Circuit Diagram (SE13A)

Group 30IB: Beacon Light (SE13B)

Beacon Light Schematic and Circuit Diagram (SE13B)

Group 30JA: Mid-Mount SCV (SE14)

Mid-Mount SCV Schematic and Circuit Diagram (SE14)

Group 30KA: Power Outlets (SE15)

Power Outlets Schematic and Circuit Diagram (SE15)

Group 30LA: Heating (SE16)

Heating Schematic and Circuit Diagram (SE16)

Group 30LB: Air Conditioning (SE17)

Air Conditioning Schematic and Circuit Diagram (SE17)

Group 30MA: Front Wiper (Two Speed) (SE19)

Front Wiper (Two Speed) Schematic and Circuit Diagram (SE19)

Group 30MC: Rear Wiper (SE21)

Rear Wiper Schematic and Circuit Diagram (SE21)

Group 30NA: Dome Light, Door Switch, and Radio (SE22)

Dome Light, Door Switch, and Radio Schematic and Circuit Diagram (SE22)

Group 30OA: Air Seat (SE23)

Air Seat Schematic and Circuit Diagram (SE23)

Group 30PA: Instrument Cluster Control (ICC) (SE24)

Instrument Cluster Control (ICC) Schematic and Circuit Diagram (SE24)

Group 30QA: Seat Switch, Rear PTO Switch, and Wheel Speed Sensor (SE25)

Seat Switch, Rear PTO Switch, and Wheel Speed Sensor Schematic and Circuit Diagram (SE25)

Group 30RA: ELX Relay and Fuses (SE26)

ELX Relay and Fuses Schematic and Circuit Diagram (SE26)

Group 30SA: Mechanical Front-Wheel Drive (MFWD) (SE27)

Mechanical Front-Wheel Drive (MFWD) Schematic and Circuit Diagram (SE27)

Group 30TA: Brake Switch (SE28)

Brake Switch Schematic and Circuit Diagram (SE28)

Group 30UA: Chassis Control Unit (CCU) (PR Transmission) (SE29A)

Chassis Control Unit (CCU) (PR Transmission) Schematic and Circuit Diagram (SE29A)

Group 30UB: Electrohydraulic Control Unit (EHC) (SE29B)

Electrohydraulic Control Unit (EHC) Schematic and Circuit Diagram (SE29B)

Group 30UC: Hitch Control Unit (HCU) (SE29C)

Hitch Control Unit (HCU) Schematic and Circuit Diagram (SE29C)

Group 30UD: Chassis Control Unit (CCU) (SS Transmission) (SE29D)

Chassis Control Unit (CCU) (SS Transmission) Schematic and Circuit Diagram (SE29D)

Group 30VA: Engine Control Unit (ECU) (SE30)

Engine Control Unit (ECU) Schematic and Circuit Diagram (SE30)

Group 30WA: Controller Area Network (SE32)

Controller Area Network Schematic and Circuit Diagram (SE32)

Group 30WB: AutoTrac Universal (ATU) (SE33)

AutoTrac Universal (ATU) Schematic and Circuit Diagram (SE33)

Group 30WC: JDLink (SE34)

JDLink Schematic and Circuit Diagram (SE34)

Section 240C: Electrical Components and Connectors

Group 05B: General References

Electrical Components and Connectors - Summary of References

How to Use Electrical Component and Connector Information

How to Use Wire Harness Information

Group 40AA: Key Switch, Starter, and Alternator (SE01)

F26 Fusible Link

G01 Battery

G02 Alternator

M01 Starter Motor

S01 Key Switch

Group 40AB: Neutral Start (SS Transmission) (SE02A)

K18 Start Relay (SS Transmission)

S03 Neutral Start Switch

V01 Diode Module (SS Transmission)

Group 40AC: Neutral Start (PR Transmission) (SE02B)

K11 Neutral Relay

K18 Start Relay (PR Transmission)

V01 Diode Module (PR Transmission)

Group 40BA: Accessory Power (SE03)

K07 Accessory Power Relay

Group 40CA: Horn (SE04)

H01 Horn

S05 Horn Switch

Group 40DA: Light Switch and Headlights (SE05A)

E01 Right High/Low Beam Headlight

E02 Left High/Low Beam Headlight

K27 Headlight Relay

S06 Light Switch

S12 HI/LO Beam Flash-to-Pass Switch

V01 Diode Module (Lighting)

Group 40DB: Turn and Brake Lights (SE05B)

H02 Right Tail/Brake/Turn Light

H03 Left Tail/Brake/Turn Light

H08 Left Brake Light

H09 Right Brake Light

H12 Right Tail/Turn Light

H13 Left Tail/Turn Light

H14 Right Tail/Turn/Warning Light

H15 Left Tail/Turn/Warning Light

Group 40DC: Cab Work Lighting (SE05C)

E03 Left Front Work Light

E04 Right Front Work Light

E05 Left Rear Work Light

E06 Right Rear Work Light

E07 Left Front Work Light

E08 Right Front Work Light

E09 Right Rear Work Light

E10 Left Rear Work Light

Group 40DD: Open Operator Station Work Lighting (SE05D)

E11 Left Rear Work Light

E12 Right Rear Work Light

E13 Right Front Work Light

E14 Left Front Work Light

Group 40DE: Warning Lights (SE06)

H04 Right Front Warning Light

H05 Left Front Warning Light

H10 Right Rear Warning Light

H11 Left Rear Warning Light

H14 Right Rear Tail/Turn/Warning Light

H15 Left Rear Tail/Turn/Warning Light

Group 40FA: Junction Block Power (SE09)

X02 Junction Block

Group 40GA: Implement Connector (SE10)

X01 Implement Connector

Group 40HA: Loader Lights (SE12)

E15 Left Loader Light

E16 Right Loader Light

S26 Loader Light Switch

Group 40IA: Back-Up Alarm (SE13A)

B20 Reverse Switch

H06 Back-Up Alarm

Group 40IB: Beacon Light (SE13B)

H07 Beacon Light

S25 Beacon Light Switch

Group 40JA: Mid-Mount SCV (SE14)

S19 Mid-Mount Solenoid Switch

V06 Mid-Mount SCV Retract Solenoid Diode

V07 Mid-Mount SCV Extend Solenoid Diode

Y03 Mid-Mount Retract Solenoid

Y04 Mid-Mount Extend Solenoid

Group 40KA: Power Outlets (SE15)

X03 Convenience Outlet

X05 Auxiliary Power Strip

X06 Power Outlet

Group 40LA: Heating (SE16)

M02 Left Blower Motor

M03 Right Blower Motor

R03 HVAC Resistor

S08 Blower Switch

Group 40LB: Air Conditioning (SE17)

B07 A/C Deicing Switch

B08 A/C High/Low Pressure Switch

M04 A/C Compressor Clutch

S09 A/C ON/OFF Switch

V05 A/C Compressor Clutch Diode

Group 40MA: Front Wiper (Two Speed) (SE19)

M05 Front Wiper Motor

M06 Front Washer Pump

S30 Front Wiper Switch

Group 40MC: Rear Wiper (SE21)

M07 Rear Wiper Motor

M08 Rear Washer Pump

S11 Rear Wiper Switch

Group 40NA: Dome Light, Door Switch and Radio (SE22)

A03 Dome Light and Switch Assembly

A04 Radio

A04X1 Radio Connector

A04X2 Radio Connector

A04X3 Radio Connector

A04X4 USB Connector

A04X5 Radio Antenna Connector

A127 Stereo Auxiliary Input

A127X1 Stereo Auxiliary Connector

A127X2 USB Port Connector

A128 Subwoofer Assembly

B240 Right Speaker

B241 Left Speaker

B242 Right Front Speaker

B243 Left Front Speaker

E18 Right-Hand Console Light

E25 Map Light

E146 Microphone

S13 Left Door Switch

S102 Map Light Switch

W125 Antenna Base

Group 40OA: Air Seat (SE23)

A05 Air Seat Assembly

Group 40PA: Instrument Control Cluster (ICC) (SE24)

A01 Instrument Control Cluster (ICC)

A01X1 Instrument Control Cluster (ICC) Connector

A01X2 Instrument Control Cluster (ICC) Connector

H18 Instrument Cluster Alarm

S07 Turn Signal Switch

S35 Exhaust Filter Cleaning Switch

S36 Roll Mode Switch

Group 40QA: Seat Switch, Rear PTO Switch, and Wheel Speed Sensor (SE25)

B10 Wheel Speed Sensor

S02 Rear PTO Switch

S04 Seat Switch

S53 Rear PTO Switch

Group 40RA: ELX Relay and Fuses (SE26)

ELX Relay and Fuses Component and Connectors

Group 40SA: Mechanical Front-Wheel Drive (MFWD) (SE27)

S16 MFWD Switch

S54 MFWD Switch

Group 40TA: Brake Switch (SE28)

S17 Brake Pedal Switch

Group 40UA: Chassis Control Unit (CCU) (PR Transmission) (SE29A)

A06B Chassis Control Unit (CCU) (PR Transmission)

B09 Top Shaft Speed Sensor

B12 Enable Pressure Sensor

B13 Clutch Pedal Position Sensor

B21 Power Shuttle Control

S14 Forward Neutral Reverse (FNR) Switch

S15 Clutch Pedal Disengage Switch

S18 Park Switch

S23 HI/LO Shifter Switch

S34 Speed Lever Neutral Switch

Y05 Transmission Forward (Low) Solenoid Valve

Y06 Transmission Reverse Solenoid Valve

Y07 Clutch Enable Solenoid Valve

Y10 Transmission Forward (High) Solenoid Valve

Group 40UB: Electrohydraulic Control Unit (EHC) (SE29B)

A06A Electrohydraulic Control Unit (EHC)

A06X1 Electrohydraulic Control Unit (EHC) Connector

A06X2 Electrohydraulic Control Unit (EHC) Connector

A06X3 Electrohydraulic Control Unit (EHC) Connector

B01 Fuel Level Sender (PR Transmission)

B06 PTO Speed Sensor (PR Transmission)

B11 Hydraulic Oil Temperature Sensor (PR Transmission)

S20 Differential Lock Switch (PR Transmission)

Y01 PTO Solenoid Valve (PR Transmission)

Y02 MFWD Solenoid Valve (PR Transmission)

Y11 Differential Lock Solenoid Valve (PR Transmission)

Group 40UC: Hitch Control Unit (HCU) (SE29C)

A06D Hitch Control Unit (HCU)

A08 Hitch Quick Raise/Lower Assembly

B17 Load Depth Sensor

B18 Hitch Draft Sensor

B19 Hitch Position Sensor

S21 Left External Raise/Lower Switch

S21 Left External Raise/Lower Switch (with Right External Raise/Lower Switch)

S27 Right External Raise/Lower Switch

Y830 Hitch Raise Solenoid Valve

Y831 Hitch Lower Solenoid Valve

Group 40UD: Chassis Control Unit (CCU) (SS Transmission) (SE29D)

A06C Chassis Control Unit (CCU) (SS Transmission)

B01 Fuel Level Sender (SS Transmission)

B06 PTO Speed Sensor (SS Transmission)

B11 Hydraulic Oil Temperature Sensor (SS Transmission)

S20 Differential Lock Switch (SS Transmission)

Y01 PTO Solenoid Valve (SS Transmission)

Y02 MFWD Solenoid Valve (SS Transmission)

Y11 Differential Lock Solenoid Valve (SS Transmission)

Group 40VA: Engine Control Unit (ECU) (SE30)

A5505 Engine Control Unit (ECU)

A5505X1 Engine Control Unit (ECU) Connector

A5505X2 Engine Control Unit (ECU) Connector

A5505X3 Engine Control Unit (ECU) Connector

A5507 DEF Tank Header

B23 Hand Throttle Position Sensor

B32 Foot Throttle Position Sensor

B5101 Oil Pressure Sensor

B5102 Exhaust Pressure Sensor

B5103 EGR Delta Pressure Sensor

B5104 Intake Manifold Pressure Sensor

B5105 Crankcase Pressure Sensor

B5107 Inlet Fuel Pressure Sensor

B5113 Rail Pressure Sensor

B5205 Intercooler Outlet Temperature Sensor

B5206 Manifold Air Temperature Sensor

B5207 EGR Temperature Sensor

B5208 Coolant Temperature Sensor

B5209 Fuel Temperature Sensor

B5217 DOC/SCR Temperature Sensor

B5301 Crank Position Sensor

B5302 Cam Position Sensor

B5500 Compressor Inlet Sensor

B5501 SCR Supply Module

B5502 DPF Outlet NOx Sensor

B5503 SCR Outlet NOx Sensor

B5600 Water In Fuel Sensor

E5601 DEF Pressure Line Heater

E5602 DEF Suction Line Heater

E5603 DEF Return Line Heater

R5603 CAN Terminator

R5605 CAN Terminator

R5606 Air Grid Heater

R5607 Air Grid Heater Resistor

Y5002 High Pressure Fuel Pump SCV

Y5005 Variable Speed Fan

Y5020 SCR Dosing Control Valve

Y5021 Fuel Injector Valves

Y5024 Pressure Relief Valve

Y5400 EGR Valve

Y5402 Exhaust Brake Valve Control

Group 40WA: Controller Area Network (SE32)

A911 CAN Terminator

A912 CAN Terminator

X10 Service ADVISOR™ Connector

Group 40WB: AutoTrac Universal (ATU) (SE33)

A13 Monitor

A14 AutoTrac™ Universal (ATU) Controller

A15 Position Receiver

A16 GreenStar™ Display (GSD)

A17 User Interface Module (UIM)

R04 CAN Terminator

R05 CAN Terminator

Group 40WC: JDLink (SE34)

D112 Modular Telematics Gateway (MTG) Controller

D112X2 Modular Telematics Gateway (MTG) Connector

X27 Service ADVISOR™ Connector

Group 40ZA: Fuses and Relays

Load Center Fuses and Relays

Group 40ZB: Ground Points

XGND1 Single Point Ground

XGND2 Open Operator Station Chassis Ground

XGND3 Vehicle Chassis Ground

XGND5 Right Beacon Light Ground

XGND6 Left Beacon Light Ground

XGND7 Right Beacon Light Harness Ground

XGND9 Cab Roof Ground

XGND10 Radio Antenna Ground

XGND11 Evaporator Ground

XGND12 Front Wiper Ground

XGND15 Left Beacon Light Harness Ground

XGND16 Fuel Tank Ground

XGND17 Operator Platform Ground

XGND18 Operator Platform Ground

X5001 ECU Static Ground

Group 40ZC: Interconnects

XSP1 Circuit 0050 Splice Pack

X09 Engine Power Cable to Cab Power Cable/OOS Chassis Harness Junction Block

X14 Engine Harness to Cab/OOS Chassis Harness Connector

X16 Cab Power Cable to Cab Chassis Harness Junction Block

X25 Cab Chassis Harness to Front PTO Interface Harness Connector

X26 Cab/OOS Chassis Harness to Clutch Assembly Harness Connector

X28 Cab/OOS Chassis Harness to Multi-Function Control Lever Switch Harness Connector

X102 Cab Chassis Harness to Loader Light Switch Harness Connector

X103 Loader Light Switch Harness to Hood Harness Connector

X104 Cab/OOS Chassis Harness to Hood Harness Connector

X105 Loader Light Switch Harness to Left Loader Light Harness Connector

X106 Loader Light Switch Harness to Right Loader Light Harness Connector

X107 OOS Chassis Harness to Right Fender Work Light Harness Connector

X108 OOS Chassis Harness to Left Fender Work Light Harness Connector

X109 OOS Chassis Harness to Left Fender Work Light and Hitch Switch Harness Connector

X110 OOS Chassis Harness to Right Beacon Light Harness Connector

X111 OOS Chassis Harness to Left Beacon Light Harness Connector

X113 OOS Chassis Harness to Left Rear Work Light Connector

X114 OOS Chassis Harness to Right Rear Work Light Connector

X124 Roof Harness to Left Front Beacon Light Harness Connector

X125 Roof Harness to Right Front Beacon Light Harness Connector

X130 Cab/OOS Chassis Harness to Transmission Harness Connector

X132 Cab/OOS Chassis Harness to Transmission Harness Connector

X134 Cab/OOS Chassis Harness to Transmission Harness Connector

X140 Cab Chassis Harness to Front Console Harness Connector

X141 Cab Chassis Harness to Front Console Harness Connector

X142 Cab Chassis Harness to Front Console Harness Connector

X201 Front Console/OOS Chassis Harness to Key/Light Switch Harness Connector

X211 Front Console/OOS Chassis Harness to Multifunction Switch Jumper Harness Connector

X250 Deluxe Roof Harness to Overhead Console Harness Connector

X251 Cab Chassis Harness to JDLink Harness Connector

X252 Cab Chassis Harness to Position Receiver Harness Connector

X253 Position Receiver Harness to Position Receiver Extension Harness Connector

X254 Cab Chassis Harness to AMS Front Console Harness Connector

X255 Cab/OOS Chassis Harness to Mid-Mount SCV Harness Connector

X800 Cab/OOS Chassis Harness to Hitch/Draft Sensor Harness Connector

X807 Left External Raise/Lower Switch to Right-Hand Hitch Switch Harness Connector

X919 Cab Chassis Harness to Roof Harness Connector

X923 Cab Chassis Harness to Deluxe Roof Harness Connector

X5037 DEF Harness to Engine Harness (SCR) Connector

X5038 DEF Harness to Engine Harness (DEF) Connector

Group 40ZD: Wiring Harnesses

W015 Key/Light Switch Harness

W016 Auxiliary Power Strip Harness

W022 Clutch Assembly Harness

W027 DEF Harness

W029 Overhead Console Harness

W030 Multifunction Switch Jumper Harness

W031 Radio Auxiliary Jack and USB Harness

W035 Convenience Outlet Harness

W050 Positive Battery Cable

W051 Negative Battery Cable

W052 Engine Power Cable

W053 Cab Power Cable

W100 Hood Harness

W101 Left Loader Light Harness

W102 Right Loader Light Harness

W103 Loader Light Switch Harness

W104 Right Beacon Light Harness

W105 Left Beacon Light Harness

W106 Left Rear Work Light Harness

W107 Right Rear Work Light Harness

W108 Deluxe Canopy Warning Light Harness

W110 Brake Light Harness

W111 Right Fender Extension Harness

W112 Left Fender Extension Harness

W113 Left Work Light and Hitch Switch Harness

W120 Right Beacon Light Harness

W121 Left Beacon Light Harness

W124 Antenna Cable

W201 Backup Alarm Harness (OOS, SS)

W202 Backup Alarm Harness (Cab, SS)

W310 OOS Chassis Harness (SS Transmission)

W311 OOS Chassis Harness (PR Transmission)

W312 OOS Chassis Harness (Low Profile, PR Transmission)

W400 Engine Harness

W401 Exhaust Filter Temperature Sensor Harness

W509 Cab Chassis Harness (SS Transmission)

W510 Cab Chassis Harness (PR Transmission)

W577 SS Transmission Harness

W578 PR Transmission Harness

W707 Mid-Mount SCV Harness

W708 Multi-Function Control Lever Switch Harness

W875 Hitch and Draft Sensor Harness

W876 Right Hand Fender EH Hitch Switch Harness

W906 Front Console Harness (SS Transmission)

W907 Front Console Harness (PR Transmission)

W925 Roof Harness

W926 Deluxe Roof Harness

Section 240D: Electrical Tests and Adjustments

Group 05B: General References

Electrical Tests and Adjustments - Summary of References

How to Use Electrical Tests and Adjustments Information

Group 50AA: Tests and Adjustments

Connector Test

Diode Test

Fuse Test

Light Test

Miscellaneous Component Test

Motor Test

Pump Test

Relay Test

Resistor Test

Sensor Test

Solenoid Test

Switch Test

A/C Compressor Circuit Test

Alternator Circuit Test

Battery Inspection Test

Open Circuit Load Test

CAN Network Voltage Checks

ECU—Engine Control Unit Test

EHC—Electrohydraulic Control Unit Test

EHC—Electrohydraulic Control Unit Sensor Power Test

ICC—Instrument Cluster Control Unit Test

Section 245: Electronic Control Units

Group 05B: General References

Electronic Control Units - Summary of References

Control Unit Addresses - Access

Recall, Record, and Clear Codes

Programming Control Units

Control Unit Locations and Identification

VIN Security Fault Diagnosis

Servicing Electronic Control Units

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Group 10AA: Calibrations, Preliminary Checks and Operational Checks

Control Unit Calibration Procedures

Group 20AA: Theory of Operation

Control Unit Theory of Operation

Group 30AA: Schematics

Control Unit Schematics and Diagrams

Group 40AA: Component and Connector Information

Control Unit Connectors and Components

Group 50AA: Tests and Adjustments

Control Unit Tests and Adjustments

Group CCU: Chassis Control Unit (CCU)

Chassis Control Unit (CCU) Address List

Chassis Control Unit (CCU) Beep Mode With Speed Sensors

Chassis Control Unit (CCU) Beep Mode Without Speed Sensors

Chassis Control Unit (CCU) Configuration and Calibration

Chassis Control Unit (CCU) Rear Tire Rolling Circumference

Group ECU: Engine Control Unit (ECU)

Engine Control Unit (ECU) Diagnostic Address List

Group EIC: Engine Interface Control Unit (EIC)

Engine Interface Control (EIC) Address List

Engine Interface Control (EIC) Beep Mode

Engine Interface Control Unit (EIC) Configuration and Calibration

Engine Interface Control Unit (EIC) After Treatment Service Cleaning Enable

Group HCU: Hitch Control Unit (HCU)

Hitch Control Unit (HCU) Address List

Hitch Control Unit (HCU) Beep Mode

Hitch Control Unit (HCU) Configuration and Calibration

Hitch Control Unit (HCU) Rear Hitch Calibration

Group ICC: Instrument Cluster Control Unit (ICC)

Instrument Cluster Control Unit (ICC) Address List

Instrument Cluster Control Unit (ICC) Beep Mode

Instrument Cluster Control Unit (ICC) Configuration and Calibration

Group PTR: Power Train Reverser (PTR)

Power Train Reverser (PTR) Address List

Power Train Reverser (PTR) Beep Mode

Power Train Reverser (PTR) Beep Mode With Speed Sensors

Power Train Reverser (PTR) Control Unit Configuration and Calibration

Power Train Reverser (PTR) Transmission Calibration

Section 250: Drive Systems and Transmissions

Group 05B: General References

Drive Systems and Transmissions - Summary of References

Install Test Equipment 50-1

Install Test Equipment 50-2

Install Test Equipment 50-3

Install Test Equipment 50-4

Install Test Equipment 50-5

Install Test Equipment 50-6

Install Test Equipment 50-7

Install Test Equipment 50-8

Install Test Equipment 50-9

Install Test Equipment 50-10

Install Test Equipment 50-11

Install Test Equipment 50-12

Install Test Equipment 50-13

Install Test Equipment 50-14

Install Test Equipment 50-15

Install Test Equipment 50-21

Install Test Equipment 50-22

Install Test Equipment 50-23

Install Test Equipment 50-24

Install Test Equipment 50-25

Install Test Equipment 50-26

Install Test Equipment 50-27

Group 10AA: Calibrations, Preliminary Checks and Operational Checks

PR Transmission - Operational Checks

SS Transmission - Operational Checks

Transmission - Preliminary Checks

Group 20AA: Creeper Theory of Operation

Drive Systems - Creeper Operation

Group 20AB: Differential Theory of Operation

Drive Systems - Rear Differential and Final Drive Lubrication

Drive Systems - Rear Differential Power Flow

Group 20AC: Differential Lock Theory of Operation

Drive Systems - Rear Differential Lock Control Valve Operation

Drive Systems - Rear Differential Lock Operation

Group 20AD: Final Drive Theory of Operation

Drive Systems - Rear Final Drive Operation

Group 20BB: Rear PTO Theory of Operation

Drive Systems - Rear Power Take-Off Brake Control Valve Operation

Drive Systems - Rear Power Take-Off Clutch Control Valve Operation

Drive Systems - Rear Power Take-Off Operation

Drive Systems - Rear Power Take-Off Shift Operation

Group 20CA: High Crop Axle Theory of Operation

Drive Systems - Rear High Crop Differential and Final Drive Operation

Group 20CB: MFWD Theory of Operation

Drive Systems - Front Axle Operation

Drive Systems - MFWD Control Valve Operation

Drive Systems - MFWD Operation

Drive Systems - MFWD Power Flow Operation

Group 20DA: PR Transmission Theory of Operation

PR Transmission - Forward (Low) Clutch Operation

PR Transmission - Reverse Clutch Operation

PR Transmission - Control Valve Neutral Operation

PR Transmission - Control Valve Forward (Low) Operation

PR Transmission - Control Valve Reverse Operation

PR Transmission - Lubrication System Operation

PR Transmission - Speed Shift Power Flow Operation

PR Transmission - Range Shift Power Flow Operation

PR Transmission - Speed Shift Linkage Operation

PR Transmission - Range Shift Linkage Operation

PR Transmission - Speed Shift (Cone-Type) Synchronizer Operation

PR Transmission - Range Shift Collar Operation

PR Transmission - Forward (Low) Operation

PR Transmission - Reverse Operation

Group 20DB: PR Plus Transmission Theory of Operation

PR Plus Transmission - Forward (High) Clutch Operation

PR Plus Transmission - Control Valve Neutral Operation

PR Plus Transmission - Control Valve Forward (Low) Operation

PR Plus Transmission - Control Valve Forward (High) Operation

PR Plus Transmission - Control Valve Reverse Operation

PR Plus Transmission - Forward (Low) Operation

PR Plus Transmission - Forward (High) Operation

PR Plus Transmission - Reverse Operation

Group 20DC: SS Transmission Theory of Operation

SS Transmission - Traction (Low) Clutch Operation

SS Transmission - Control Valve Neutral Operation

SS Transmission - Control Valve Forward/Reverse (Low) Operation

SS Transmission - Lubrication System Operation

SS Transmission - Speed Shift Power Flow

SS Transmission - Range Shift Power Flow

SS Transmission - Speed Shift Linkage Operation

SS Transmission - Range Shift Linkage Operation

SS Transmission - Speed Shift (Cone-Type) Synchronizer Operation

SS Transmission - Range Shift Collar Operation

Group 30AA: Drive Systems Schematics

Drive Systems - Functional Schematic

Group 30BA: Transmission Schematics

PR Transmission - Functional Schematic and Theory

SS Transmission - Functional Schematic and Theory

Group 40AA: Drive Systems Component and Connector Information

Drive Systems - Overview

Group 40BA: Transmission Component and Connector Information

PR Transmission - Overview

SS Transmission - Overview

Group 50AA: Drive Systems Tests and Adjustments

Drive Systems - Differential Lube Pressure Test

Drive Systems - MFWD Leak Test

Drive Systems - PTO Leak Test

Drive Systems - Rear Differential Lock Leak Test

Group 50BA: Transmission Tests and Adjustments

Transmission - Preliminary Pressure Test

Transmission - Traction Clutch Leak Test

Transmission - Forward Clutch Leak Test

Transmission - Reverse Clutch Leak Test

Transmission - Low Clutch Leak Test

Transmission - High Clutch Leak Test

Transmission - Cooler Flow Test

Transmission - Lube Pressure Test

Transmission - EOV Pressure Test

Transmission - Clutch Enable Pressure Test

Transmission - System Pressure Test

Section 260: Steering and Brakes

Group 05B: General References

Steering and Brakes - Summary of References

Install Test Equipment 60-2

Install Test Equipment 60-3

Install Test Equipment 60-4

Install Test Equipment 60-5

Install Test Equipment 60-6

Install Test Equipment 60-7

Install Test Equipment 60-8

Group 10AA: Brake Calibrations, Preliminary Checks and Operational Checks

Brakes - Preliminary Check

Brakes - Operational Test

Group 10BA: Steering Calibrations, Preliminary Checks and Operational Checks

Steering - Preliminary Check

Steering - Operational Check

Group 20AA: Brake Theory of Operation

Brakes - Brake Pistons, Plates, and Disks Theory of Operation

Brakes - Brake Valve Theory of Operation

Group 20BA: Steering Theory of Operation

Steering - Gerotor Theory of Operation

Steering - Steering Pump Theory of Operation

Steering - Steering Valve Component Theory of Operation

Steering - Steering Valve Theory of Operation

Group 30AA: Brake Schematics

Brakes - System Schematics

Group 30BA: Steering Schematics

Steering - System Schematics

Group 40AA: Brake Component and Connector Information

Brakes - Component Diagrams

Group 40BA: Steering Component and Connector Information

Steering - Component Diagrams

Group 50AA: Brake Tests and Adjustments

Brakes - Brake Element Leak Isolation Test

Brakes - Brake Retractor Adjustment

Brakes - Brake Valve Supply Test

Group 50BA: Steering Tests and Adjustments

Steering - Leak Test

Steering - Preliminary Supply Pressure Test

Steering - Pump Flow Test

Steering - Steering Relief Pressure Test

Section 270: Hydraulics

Group 05B: General References

Hydraulics - Summary of References

Hydraulic Designators

JIC Hydraulic Symbols

Install Test Equipment 70-1

Install Test Equipment 70-2

Install Test Equipment 70-3

Install Test Equipment 70-4

Install Test Equipment 70-5

Install Test Equipment 70-6

Install Test Equipment 70-7

Install Test Equipment 70-8

Group 10AA: Hydraulic Calibrations, Preliminary and Operational Checks

Hydraulics - Preliminary Check

Hydraulics - Operational Check

Hydraulics - Rear Hitch System Operational Check

Group 20AA: General Hydraulics Theory of Operation

Hydraulics - Overview

Group 20BA: Electrohydraulic Hitch Theory of Operation

Hydraulics - Electrohydraulic Hitch Control Valve Lower Operation

Hydraulics - Electrohydraulic Hitch Control Valve Neutral Operation

Hydraulics - Electrohydraulic Hitch Control Valve Raise Operation

Hydraulics - Electrohydraulic Hitch Main Relief Valve Operation

Group 20BB: Mechanical Hitch Theory of Operation

Hydraulics - Mechanical Hitch Control Valve Neutral Operation

Hydraulics - Mechanical Hitch Control Valve Raise Operation

Hydraulics - Mechanical Hitch Control Valve Lower Operation

Hydraulics - Mechanical Hitch Implement Relief Valve Operation

Hydraulics - Mechanical Hitch Rate-of-Drop Valve Operation

Hydraulics - Mechanical Hitch Lower Link Draft-Sensing Operation

Group 20BC: Front Hitch Theory of Operation

Front Hitch - Component Identification

Front Hitch - Hydraulic Circuit

Group 20CA: Hydraulic Filter Theory of Operation

Hydraulics - Main Hydraulic Filter Operation

Group 20CB: Hydraulic Pump Theory of Operation

Hydraulics - Hydraulic Pump Operation

Group 20DA: Dual Mid-Mount SCV Theory of Operation

Hydraulics - Dual Mid-Mount SCV Neutral Operation

Hydraulics - Dual Mid-Mount SCV Extend and Retract Operation

Hydraulics - Dual Mid-Mount SCV Float Operation

Group 20DB: Power Beyond Theory of Operation

Hydraulics - Power Beyond Operation

Group 20DC: Quick Disconnect Coupler Theory of Operation

Hydraulics - Quick Disconnect Coupler Operation

Group 20DD: Dual Rear SCV Theory of Operation

Hydraulics - Dual Rear SCV Neutral Operation

Hydraulics - Dual Rear SCV Extend and Retract Operation

Hydraulics - Dual Rear SCV Float Operation

Group 20DE: Triple Mid-Mount SCV Theory of Operation

Hydraulics - Triple Mid-Mount SCV Neutral Operation

Hydraulics - Triple Mid-Mount SCV Extend and Retract Operation

Hydraulics - Triple Mid-Mount SCV Float Operation

Hydraulics - Triple Mid-Mount SCV Flow Control with Pressure Compensator Valve Operation

Group 20DF: Triple Rear SCV Theory of Operation

Hydraulics - Triple Rear SCV Neutral Operation

Hydraulics - Triple Rear SCV Float Operation

Hydraulics - Triple Rear SCV Continuous Detent Operation

Hydraulics - Triple Rear SCV Kick-Out Detent Extend Operation

Hydraulics - Triple Rear SCV No Detent Retract Operation

Hydraulics - Triple Rear SCV Flow Control with Pressure Compensator Valve Operation

Group 30AA: Schematics

Hydraulics - Functional Schematic

Group 40AA: Component and Connector Information

Hydraulics - Component and Connector Information

Group 50AA: Tests and Adjustments

Hydraulics - Heating Hydraulic Oil

Hydraulics - Hitch Cylinder Supply Pressure Test

Hydraulics - Hitch Load Sense Relief Valve Adjustment

Hydraulics - Hitch Surge Relief Valve Test

Hydraulics - Implement Pump Flow Test

Hydraulics - Implement Relief Valve Adjustment

Hydraulics - Kick-Out Detent Pressure Test

Hydraulics - Main Relief Valve Test

Hydraulics - SCV Leak Down Test

Section 290: Cab/Open Operator's Station

Group 05B: General References

Operator Station - Summary of References

Install Test Equipment 90-1

Group 10AA: Calibrations, Preliminary Checks and Operational Checks

Operator Station - HVAC Preliminary Checks

Operator Station - HVAC Operational Checks

Group 20AA: HVAC Theory of Operation

Operator Station - Air Conditioning System Operation

Operator Station - Air Conditioning Compressor Operation

Operator Station - Air Conditioning Condenser Operation

Operator Station - Air Conditioning Dual Pressure Switch Operation

Operator Station - Air Conditioning Evaporator Operation

Operator Station - Air Conditioning Expansion Valve Operation

Operator Station - Air Conditioning Receiver/Dryer Operation

Operator Station - Air Conditioning Temperature Control Switch Operation

Operator Station - Air Conditioning ON/OFF Switch and Temperature Control Knob Operation

Operator Station - Heater Temperature Control Knob Operation

Operator Station - Heating and Ventilation Operation

Group 20BA: Seat Theory of Operation

Operator Station - Air Seat Operation

Operator Station - Mechanical Seat Operation

Group 30AA: Schematics

Operator Station - Schematics

Group 40AA: Component and Connector Information

Operator Station - Component and Connector Information

Group 50AA: Tests and Adjustments

Operator Station - A/C System Pressure Test

Operator Station - A/C System Static Pressure Test

Operator Station - Temperature Drop Test

Section 299: Special Tools

Group 05B: General References

Special Tools - Summary of References

Group 05C: Dealer Fabricated and Service Tools

DFRW183

DFRW221

DFRW229

John Deere Tractors 5085M, 5100M, 5100MH, 5100ML, 5115M, 5115ML Diagnosis & Tests Service Technical Manual (TM134219)