John Deere 410J Backhoe Loader Service Repair Manual (TM10147)
Complete repair technical manual for John Deere 410J Backhoe Loader (S.N. before 161616), with all the service information to maintain, repair, and rebuild like professional mechanics.
John Deere 410J Backhoe Loaders workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
John Deere 410J Backhoe Loader Service Repair Manual (TM10147)
TM10147 - John Deere 410J Backhoe Loader Technical Manul (Repair).pdf
TM10147 - John Deere 410J Backhoe Loader Technical Manul (Repair).epub
Total Pages: 1,010 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
Main Sections
00 - General Information
01 - Wheels or Tracks
02 - Axles and Suspension Systems
03 - Transmission
04 - Engine
05 - Engine Auxiliary Systems
06 - Torque Converter
09 - Steering System
10 - Service Brakes
11 - Park Brake
17 - Frames, Chassis, or Supporting Structure
18 - Operator's Station
19 - Sheet Metal and Styling
20 - Safety, Convenienence and Miscellaneous
21 - Main Hydraulic System
31 - Loader
99 - Dealer Fabricated Tools
TABLE OF CONTENTS - Expanded View
00 - General Information
01 - Safety
Add and Operate Attachments Safely
Avoid Backover Accidents
Avoid High-Pressure Fluids
Avoid High-Pressure Oil
Avoid Machine Tipover
Avoid Unauthorized Machine Modifications
Avoid Work Site Hazards
Beware of Exhaust Fumes
Dispose of Waste Properly
Drive Metal Pins Safely
Follow Safety Instructions
Handle Chemical Products Safely
Inspect and Maintain ROPS
Inspect Machine
Keep Riders Off Machine
Make Welding Repairs Safely
Operate Only If Qualified
Operating or Traveling On Public Roads
Park and Prepare for Service Safely
Prepare for Emergencies
Prevent Battery Explosions
Prevent Fires
Prevent Unintended Machine Movement—If Equipped With Pilot Controls
Prevent Unintended Machine Movement
Recognize Safety Information
Remove Paint Before Welding or Heating
Safety and Operator Convenience Features
Safety Signs—Backhoe Coupler (If Equipped)
Safety Signs
Service Cooling System Safely
Start Only From Operator's Seat
Stay Clear of Moving Parts
Use and Maintain Seat Belt
Use Special Care When Operating
Use Steps and Handholds Correctly
Wear Protective Equipment
03 - Torque Values
Additional Metric Cap Screw Torque Values
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
Metric 24° O-Ring Seal DIN 20078 Service Recommendations
Metric Bolt and Cap Screw Torque Values
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations For Flared Connections—Straight or Tapered Threads
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations For Inch Series Four Bolt Flange Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
Service Recommendations for O-Ring Boss Fittings
Service Recommendations For O-Ring Boss Fittings With Shoulder
Unified Inch Bolt and Cap Screw Torque Values
01 - Wheels or Tracks
10 - Powered Wheels & Fastenings
Front Wheel Assembly Remove and Install
Rear Wheel Assembly Remove and Install
Tire Remove and Install
02 - Axles and Suspension Systems
25 - Input Drive Shafts & U-Joints
Universal Joint and Drive Shaft Remove and Install
30 - Non-Powered Wheel Axles
Hub Assembly Remove and Install
Non-Powered Front Axle Remove and Install
Spindle Assembly Remove and Install
Tie Rod Remove and Install
40 - Powered Wheel Axle (MFWD)
Limited Slip Differential Disassemble and Assemble
Mechanical Front Wheel Drive (MFWD) Axle Assemble
Mechanical Front Wheel Drive (MFWD) Axle Disassemble
Mechanical Front Wheel Drive (MFWD) Axle Remove and Install
50 - Alxes, Bearing & Reduction Gears
Gear Tooth Contact Pattern Check
Park Brake Disassemble and Assemble
Rear Axle Assemble
Rear Axle Disassemble
Rear Axle Remove and Install
Service Brakes Inspection
03 - Transmission
00 - Removal & Installlation
Transmission Install
Transmission Remove
15 - Controls Linkage
Transmission Control Lever (TCL) Remove and Install
50 - Gears, Shifts, Bearings, and Power Shift Clutch
Clutch Packs Install
Clutch Packs Remove
First Speed and Third Speed Clutch Disassemble and Assemble
High Range Forward, Low Range Forward, and Reverse Clutch Packs Disassemble and Assemble
Install Outer Components to Assemble Transmission
Mechanical Front Wheel Drive (MFWD) Clutch Disassemble and Assemble
Pump Drive Shaft Install
Remove Outer Components to Disassemble Transmission
Second Speed Clutch Disassemble and Assemble
Torque Converter Side of Transmission Case Assemble 2WD (S.N. —151467), 4WD (S.N. —149665)
Torque Converter Side of Transmission Case Assemble 2WD (S.N. 151468—), 4WD (S.N. 149666—)
Torque Converter Side of Transmission Case Disassemble 2WD (S.N. —151467), 4WD (S.N. —149665)
Torque Converter Side of Transmission Case Disassemble 2WD (S.N. 151468—), 4WD (S.N. 149666—)
60 - Hydraulic System
Transmission Charge Pump Disassemble and Assemble
Transmission Charge Pump Remove and Install
04 - Engine
00 - Removal & Installation
Engine Install
Engine Remove
POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines
05 - Engine Auxiliary Systems
05 - Cold Weather Starting Aids
Coolant Heater Remove and Install
Starting Aid Nozzle Remove and Install
Starting Aid Solenoid Remove and Install
10 - Engine Cooling System
Fan Belt Remove and Install
Fan Remove and Install
Radiator Remove and Install
15 - Speed Controls
Engine Speed Control Pedal Remove and Install
20 - Intake System
Air Cleaner Remove and Install
30 - Exhaust System
Muffler with Turbocharger Remove and Install
60 - External Fuel Supply System
Fuel Tank Remove and Install
06 - Torque Converter
51 - Turbine, Gears & Shafts
Torque Converter Disassemble and Assemble
Torque Converter Remove and Install
09 - Steering System
60 - Hydraulic System
Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Disassemble and Assemble
Non-Powered Front Axle Steering Cylinder Repair
Standard Steering Wheel and Column Disassemble and Assemble
Steering Column Remove and Install
Steering Valve Disassemble and Assemble
Steering Valve Remove and Install
Tilt Steering Wheel and Column Disassemble and Assemble
10 - Service Brakes
11 - Active Elements
Brake Disk and Pressure Plate Remove and Install
Service Brake External Inspection
60 - Hydraulic System
Brake Bleeding Procedure
Brake Pedal Adjustment
Brake Pedals Remove and Install
Brake Valve Disassemble and Assemble
Brake Valve Lines Disassemble and Assemble
Brake Valve Remove and Install
11 - Park Brake
11 - Active Elements
Park Brake Remove and Install
17 - Frames, Chassis, or Supporting Structure
40 - Frame Installation
Main Frame Bushings Remove and Install
RIVNUT ® (KREMNUT) Fasteners Remove and Install
Welding Repair of Major Structures
49 - Chassis Weights
Counterweight Remove and Install
18 - Operator's Station
00 - Removal & Installlation
Cab_ROPS Remove and Install
10 - Operator Enclosure
Cab Door and Side Window Disassemble and Assemble
Cab Door Hinges and Latch Adjustment
Cab Roof Remove and Install
Fixed Windowpanes Remove and Install
Front Cab Windowpane Remove and Install
Front Window Wiper and Wiper Motor Remove and Install
Headliner Remove and Install
Rear Windows Remove and Install
Rear Window Wiper and Wiper Motor Remove and Install
Upper Cab Door and Side Window Latch Adjustment
Upper Cab Door and Side Windowpanes Adjustment
21 - Seat & Seat Belt
Air Suspension Seat Disassemble and Assemble—If Equipped
Seat and Arm Rest Disassemble and Assemble
Seat Assembly Remove and Install
Seat Belt Disassemble and Assemble
Seat Slide, Lumbar Support, and Adjuster Control Levers Disassemble and Assemble
Seat Suspension and Shock Absorber Disassemble and Assemble
Seat Swivel and Swivel Latch Disassemble and Assemble
30 - Heating and Air Conditioning
Air Conditioning Compressor Clutch Disassemble and Assemble
Air Conditioning Compressor Disassemble and Assemble
Air Conditioning Compressor Manifold Inspection
Air Conditioning Compressor Remove and Install
Air Conditioning Freeze Switch Remove and Install
Air Ducts Disassemble and Assemble
Clutch Hub Clearance Check
Condenser Disassemble and Assemble
Evaporator Remove and Install
Expansion Valve—Remove and Install
Heater_Blower Assembly with Air Conditioning and Pressurizer System Disassemble and Assemble
Heater Core Remove and Install
Proper Refrigerant Handling
R134a Component Oil Charge Procedure
R134a Compressor Oil Removal Procedure
R134a Refrigerant—Cautions
R134a Refrigerant Recover, Recycle, and Charge Station Installation Procedure
R134a System Charge Procedure
R134a System Cleaning Procedure
R134a System Evacuate Procedure
R134a System Flush Procedure
R134a System Leak Testing
R134a System Purge Procedure
R134a System Recover Procedure
Receiver Dryer Remove and Install
Refrigerant Hoses and Tubing Inspection
19 - Sheet Metal and Styling
10 - Hood & Engine Enclosure
Hood and Engine Enclosure Disassemble and Assemble
13 - Miscellaneous Shields
Battery Box Disassemble and Assemble
21 - Grille & Grille Housing
Grille and Grille Housing Disassemble and Assemble
27 - Fenders
Fenders and Cab Skirts Remove and Install—If Equipped
20 - Safety, Convenienence and Miscellaneous
01 - Radio
Antenna Remove and Install
Radio Remove and Install
Radio Speakers and Antenna Remove and Install
04 - Horn & Warning Devices
Backup Alarm Remove and Install
Backup Alarm Volume Adjustment
Horn Remove and Install
21 - Main Hydraulic System
60 - Hydraulic System
Hydraulic and Transmission Oil Coolers Remove and Install
Hydraulic Filter Assembly Remove and Install
Hydraulic Pump Control Disassemble and Assemble
Hydraulic Pump Disassemble and Assemble
Hydraulic Pump Remove and Install
Hydraulic Reservoir Disassemble and Assemble
Hydraulic Reservoir Remove and Install
Power Limiting Valve Remove and Install
31 - Loader
00 - Loader
Loader Boom Remove and Install
02 - Bucket
Loader Bucket Cutting Edge Crack Repair
Loader Bucket Cutting Edge Remove and Install
Loader Bucket Remove and Install
Loader Multi-Purpose Bucket and Lines Disassemble and Assemble
04 - Attachment Coupler
Attachment Coupler Cylinder Disassemble and Assemble
Attachment Coupler Cylinder Remove and Install
Attachment Coupler Remove and Install
15 - Control Linkages
Loader Bucket Linkage Remove and Install
Loader Control Valve Linkage Remove and Install
Stabilizer Linkage Remove and Install
Third Function Loader Control Valve Linkage Remove and Install
60 - Hydraulic Systems
Loader and Stabilizer Control Valve Disassemble and Assemble
Loader and Stabilizer Control Valve Load Sense Relief Valve Disassemble and Assemble
Loader and Stabilizer Control Valve Relief Valves Remove and Install
Loader and Stabilizer Control Valve Remove and Install
Loader Anticavitation Valve Disassemble and Assemble
Loader Auxiliary Circuit Relief Valve Disassemble and Assemble
Loader Auxiliary Shutoff Plug Disassemble and Assemble
Loader Boom Cylinder Disassemble and Assemble
Loader Boom Cylinder Remove and Install
Loader Boom Raise and Bucket Curl Circuit Relief Valve Disassemble and Assemble
Loader Bucket Cylinder Disassemble and Assemble
Loader Bucket Cylinder Remove and Install
Loader Bucket Dump Circuit Relief Valve with Anticavitation Disassemble and Assemble
Loader Multi-Purpose Bucket Cylinder Disassemble and Assemble
Ride Control Accumulator Remove and Install
Ride Control Valve Disassemble and Assemble
Ride Control Valve Remove and Install
Ride Control Valve Solenoid Disassemble and Assemble
33 - Backhoe
02 - Bucket
Backhoe Bucket and Bucket Links Remove and Install
Backhoe Bucket Cutting Edge Remove and Install
Backhoe Bucket Tooth Shank Remove and Install
Backhoe Bucket Tooth Tips Remove and Install
15 - Control Linkage
Backhoe Boom Lock Control Lever and Linkage Remove and Install
Backhoe Boom Lock Remove and Install
Backhoe Control Valve Linkage—Three Lever Remove and Install
Backhoe Control Valve Linkage—Two Lever Remove and Install
Backhoe Fifth Function Pedal Remove and Install
Backhoe Pilot Control Tower Disassemble and Assemble
Backhoe Pilot Control Tower Remove and Install
Backhoe Pilot Control Valve Disassemble and Assemble
Backhoe Pilot Control Valve Remove and Install
Backhoe Sixth Function Pedal Remove and Install
40 - Frames
Boom Remove and Install
Dipperstick Remove and Install
Extendible Dipperstick Extension Remove and Install
Swing Frame Remove and Install
60 - Hydraulic Systems
Backhoe Boom Cylinder Disassemble and Assemble
Backhoe Boom Cylinder Remove and Install
Backhoe Boom Section Disassemble and Assemble
Backhoe Bucket Cylinder Disassemble and Assemble
Backhoe Bucket Cylinder Remove and Install
Backhoe Bucket Section Disassemble and Assemble
Backhoe Control Valve Disassemble and Assemble
Backhoe Control Valve Relief Valves Remove and Install
Backhoe Control Valve Remove and Install
Backhoe Control Valve Spool Seals Remove and Install
Backhoe Crowd Cylinder Disassemble and Assemble
Backhoe Crowd Cylinder Remove and Install
Backhoe Crowd Section Disassemble and Assemble
Backhoe Extendible Dipperstick Cylinder Disassemble and Assemble
Backhoe Extendible Dipperstick Cylinder Remove and Install
Backhoe Extendible Dipperstick Section Disassemble and Assemble
Backhoe Flow Control Section Disassemble and Assemble
Backhoe Inlet Section Disassemble and Assemble
Backhoe Outlet Section Disassemble and Assemble
Backhoe Stabilizer Cylinder Disassemble and Assemble
Backhoe Stabilizer Cylinder Remove and Install
Backhoe Swing Cylinder Disassemble and Assemble
Backhoe Swing Cylinder Remove and Install
Backhoe Swing Section Disassemble and Assemble
Pattern Select Valve Disassemble and Assemble
Pattern Select Valve Remove and Install
Pilot Control Manifold Valve Disassemble and Assemble
Pilot Control Manifold Valve Remove and Install
99 - Dealer Fabricated Tools
DFRW20 Compressor Holding Fixture
DFT1101 Cab and ROPS Lift Bracket
DFT1285 Engine Support Bracket
DFT1286 Backlash Measurement Tool
