Complete service repair manual for John Deere Tractors 5085E, 5090E, 5090EL, 5100E (FT4) (North America) (S.N. F_400001- ), with all the technical information to maintain, repair, and service like professional mechanics.

John Deere 5E LV Tractors 5085E, 5090EL, 5100E, 5090E workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm134519 - 5085E, 5090E, 5090EL, and 5100E (FT4)Tractors Repair Technical Manual.pdf
tm134519 - 5085E, 5090E, 5090EL, and 5100E (FT4)Tractors Repair Technical Manual.epub

Total Pages: 1,021 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle/iPad/iPhone/Android.
Language: English

MAIN SECTIONS
Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
   Engine
      Engine
      Cooling System
   Fuel, Air Intake, Exhaust, and Cooling
      Fuel System
      Air Intake System
      Air Exhaust System
   Electrical
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harnesses
   Drive Systems and Transmissions
      Separation and Clutch Housing
      PR Transmission
      Clutch Assembly
      Differential
      Final Drives
      Rear PTO
      Mechanical Front Wheel Drive
   Steering and Brakes
      Steering
      Brakes
   Hydraulics
      Hydraulic Pump and Filter
      Hydraulic Oil Cooler
      Rockshaft
      Rear Selective Control Valve
      Mid-Mount Selective Control Valve
      Hydraulic Lines
   Miscellaneous
      3-Point Hitch
      Fenders
      Hood
   Cab/Open Operator Station
      Seat and Support
      Control Console and Panel
      Roll-Gard
      Cab Components
      Air Conditioning System
      Heating System
   Special Tools
      Dealer Fabricated Tools

tm134519 - 5085E, 5090E, 5090EL, and 5100E (FT4) Tractors Repair Technical Manual

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Work In Ventilated Area

Recognize Safety Information

Avoid Backover Accidents

Prevent Machine Runaway

Avoid Contact with Agricultural Chemicals

Clean Vehicle of Hazardous Pesticides

Use a Safety Chain

Work in Clean Area

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Avoid Harmful Asbestos Dust

Avoid Hot Exhaust

Clean Exhaust Filter Safely

Handle Fuel Safely—Avoid Fires

Prepare for Emergencies

Handle Fluids Safely—Avoid Fires

Avoid High-Pressure Fluids

Install All Guards

Use Proper Lifting Equipment

Illuminate Work Area Safely

Live With Safety

Service Machines Safely

Support Machine Properly

Remove Paint Before Welding or Heating

Park Machine Safely

Stay Clear of Rotating Drivelines

Follow Safety Instructions

Use Proper Tools

Service Tires Safely

Keep ROPS Installed Properly

Construct Dealer-Made Tools Safely

Practice Safe Maintenance

Understand Signal Words

Replace Safety Signs

Avoid Heating Near Pressurized Fluid Lines

Wear Protective Clothing

Handling Batteries Safely

Service Accumulator Systems Safely

Handle Agricultural Chemicals Safely

Service Cooling System Safely

Use Steps and Handholds Correctly

Deliver Safely

Transport Tractor Safely

Servicing Electronic Control Units

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Service Front-Wheel Drive Tractor Safely

Do Not Open High-Pressure Fuel System

Group 10: General Specifications

Regions and Country Versions

Features and Accessories

Machine General Specifications

Drain and Refill Capacities

Service Recommendations for O-Ring Boss Fittings

Service Recommendations For Flat Face O-Ring Seal Fittings

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Glossary of Terms

Group 15: Fuel and Lubricants

Filling Fuel Tank

Filling Diesel Exhaust Fluid (DEF) Tank

Alternative and Synthetic Lubricants

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Operating in Warm Temperature Climates

John Deere COOL-GARD™ II Coolant Extender

Water Quality for Mixing with Coolant Concentrate

Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines

Disposal of Diesel Exhaust Fluid (DEF)

Refilling Diesel Exhaust Fluid (DEF) Tank

Storing Diesel Exhaust Fluid (DEF)

Testing Diesel Exhaust Fluid (DEF)

Testing Coolant Freeze Point

Extended Diesel Engine Oil Service Intervals

Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV

Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines

John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV

Oil Filters

Fuel Filters

Diesel Fuel

Handling and Storing Diesel Fuel

Lubricity of Diesel Fuel

Testing Diesel Fuel

Biodiesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

Supplemental Diesel Fuel Additives

Multipurpose Extreme Pressure (EP) Grease

Mixing of Lubricants

Lubricant Storage

Transmission, Steering, Brake, Hydraulic, and Gear Case Oil

Oilscan™ and CoolScan™

Group 20: Serial Number Locations

Serial Numbers

Product Identification Number

Engine Serial Number

Alternator Identification Number Location

Power Steering Valve Serial Number Location

Starter Serial Number Location

Transmission Serial Number

Mechanical Front Wheel Drive (MFWD) Serial Number Location

Air Conditioner Compressor Serial Number Location

Cab Serial Number

Section 20: Engine

Group 05: Engine

Essential or Recommended Tools

Other Material

Specifications

Engine Repair

Remove Engine

Install Engine

Section 30: Fuel, Air Intake, Exhaust, and Cooling

Group 05: Fuel System

Specifications

Injection Pump, Nozzle and Governor Repair

Replace Fuel Level Sender—Cab

Replace Fuel Level Sender—Open Operator Station

Remove, Inspect, and Install Fuel Tank—Cab and Open Operator Station

Replace Fuel Filters

Remove and Install Fuel Primer Pump Assembly

Remove, Inspect and Install Fuel Cooler

Replace Fuel Strainer and In-Line Check Valve

Inspect and Replace Fuel System Lines—Cab and Open Operator Station

Group 15: Air Intake System

Specifications

Turbocharger Repair

Remove, Inspect and Install Air Cleaner Elements—Axial Type

Remove and Install Air Cleaner—Axial Type

Remove Turbocharger

Install Turbocharger

Remove, Inspect and Install Charge Air Cooler (CAC)

Group 20: Exhaust System

Specifications

Remove and Install Exhaust Pipe

Remove and Install Aftertreatment Device

Group 10: Cooling System

Engine Water Pump Repair

Drain Coolant

Remove and Install Coolant Recovery Tank

Remove and Inspect Radiator

Install Radiator

Remove and Install Thermostat

Replace Belt Tensioner

Remove and Install Viscous Clutch

Group 25: Aftertreatment System

Specifications

Service Equipment and Tools

Fuel Dosing Aftertreatment Device Repair and Adjustment—Use Component Technical Manual

DEF Dosing Aftertreatment Devices Repair and Adjustment—Use Component Technical Manual

Remove and Install DEF Tank

Remove and Install DEF Dosing Injector

Remove and Install Aftertreatment Device (ATD)

Remove and Install DEF Decomposition Tube

Remove and Install Selective Catalyst Reduction (SCR) Canister

Replace DEF Tank Header

Replace DEF Dosing Unit Pump

Group 40: SCR Covers and Shields

Remove SCR Covers and Shields––OOS

Install SCR Covers and Shields––OOS

Remove and Install SCR Covers and Shields––OOS, Side Exhaust

Remove SCR Covers and Shields––Cab

Install SCR Covers and Shields—Cab

Remove and Install SCR Covers and Shields––Cab, Side Exhaust

Section 40: Electrical

Group 05: Battery, Starter and Alternator

Starter Repair

Prevent Battery Explosions

Remove and Install Battery

Remove and Install Starter

Remove and Install Alternator

Group 10: Electrical System Components

Specifications

Remove and Install Electrical Shifter Pod

Replace Key Switch—Open Operator Station

Replace Key Switch—Cab

Replace Light Switch

Replace Speakers

Replace Antenna

Replace Turn Signal Switch

Replace Instrument Cluster

Replace Rear PTO Switch—Open Operator Station

Replace Rear PTO Switch—Cab

Replace Fuel Level Sender—Open Operator Station

Replace Fuel Level Sender—Cab

Replace Wiper Control Switch

Replace Wiper Motor

Replace Hand Throttle Position Sensor (OOS)

Replace Hand Throttle Position Sensor (Cab)

Replace Foot Throttle Position Sensor

Replace Park Switch

Replace Speed Lever Neutral Switch—PR Transmission with Creeper

Replace Creeper Lever Position Sensor

Replace Blower Control Switch

Replace A/C Deicing Switch

Replace A/C On/Off Switch

Replace HVAC Resistor

Replace A/C High/Low Pressure Switch

Replace Dome Light

Replace Left Door Switch

Replace Seat Switch—Open Operator Station

Replace Seat Switch—Cab

Replace Load Center—Open Operator Station

Replace Load Center—Cab

Replace Electrohydraulic Control Unit (EHC)—OOS

Replace Electrohydraulic Control Unit (EHC)—Cab

Replace Engine Control Unit (ECU)

Replace Start Relay

Replace Neutral Relay

Replace Top Shaft Speed Sensor

Replace Wheel Speed Sensor

Replace Enable Pressure Sensor

Replace Hydraulic Oil Temperature Sensor

Replace Clutch Pedal Position Sensor

Replace Clutch Disengage Switch

Replace Rear PTO Speed Sensor

Replace Forward Neutral Reverse (FNR) Switch

Replace Brake Pedal Switch

Replace High/Low Shifter Switch—PowrReverser Transmission

Replace Mid-Mount SCV 3rd Function Switch

Replace Multi-Function Control Lever Switch

Replace Mid-Mount SCV Solenoid—If Equipped

Replace Clutch Enable Solenoid

Replace Transmission Forward (Low) Solenoid Valve

Replace Transmission Forward (High) Solenoid Valve

Replace Transmission Reverse Solenoid Valve

Replace PTO Solenoid Valve

Replace EH MFWD Solenoid

Replace EH MFWD Switch

Replace Seat Height Control Switch

Replace Headlight Bulb

Replace Warning Light Bulb—Cab

Replace Tail/Brake Light and/or Turn/Warning Light Bulb—Cab

Replace Tail Light and/or Warning Light Bulb—Open Operator Station

Replace Work Light Bulb—OOS

Replace Work Light Bulb—Cab

Replace Fender Light Bulb—OOS

Replace Loader Light Bulb—If Equipped

Replace Dome Light Bulb—Cab

Replace Controls Illumination Light Bulb—Cab

Replace Rotary Beacon Light Bulb—If Equipped

Group 15: Wiring Harnesses

Essential or Recommended Tools

Specifications

Replace SURE-SEAL® Connectors

Install Weather Pack™ Contact

Replace CPC™, Large Mate-N-Lok®, and Metrimate® Pin-Type Connectors

Replace CPC™ Blade Type Connectors

Replace Small Mate-N-Lok® Socket Connector

Replace Small Mate-N-Lok® Pin Connector

Replace DEUTSCH® Connectors

Replace Weather Pack™ Connector

Replace SURE-SEAL® Connector with Weather Pack™ Connector

Remove Connector Body from Blade Terminals

Install DEUTSCH® Contact

Replace W015 Key/Light Switch Harness

Replace W016 Auxiliary Power Strip

Replace W021 Operator Platform Ground Cable

Replace W022 Clutch Assembly Harness

Replace W027 DEF Harness

Replace W030 Multifunction Switch Jumper Harness

Replace W035 Convenience Outlet Harness (OOS)

Replace W036 Convenience Outlet Harness (Cab)

Replace W050 Positive Battery Cable

Replace W051 Negative Battery Cable

Replace W052 Engine Power Cable

Replace W053 Cab Power Harness

Replace W100 Hood Harness

Replace W101 Left Loader Light Harness

Replace W102 Right Loader Light Harness

Replace W103 Loader Light Switch Harness

Replace W104 Right Beacon Light Harness

Replace W105 Left Beacon Light Harness

Replace W106 Left Rear Work Light Harness

Replace W107 Right Rear Work Light Harness

Replace W108 Deluxe Canopy Warning Light Harness

W109 Right Front Inner Roof Work Light Harness (Cab)

W110 Left Front Inner Roof Work Light Harness (Cab)

Replace W111 Right Work Light Fender Extension Harness

Replace W112 Left Work Light Fender Extension Harness

Replace W114 Right Rear Inner Roof Work Light Harness (Cab)

Replace W115 Left Rear Inner Roof Work Light Harness (Cab)

Replace W120 Right Beacon Light Harness

Replace W121 Left Beacon Light Harness

Replace W122 Brake Light Harness

Replace W124 Antenna Cable

W129 Right Front LED Jumper Harness

W130 Left Front LED Jumper Harness

W134 Right Rear LED Jumper Harness

W135 Left Rear LED Jumper Harness

Replace W311 OOS Chassis Harness (PR)

Replace W400 Engine Harness

Replace W401 Exhaust Filter Temperature Sensor Harness

Replace W510 Cab Chassis Harness (PR Transmission)

Replace W578 Transmission Harness (PR)

Replace W701 Mid-Mount SCV Harness (Cab)

Replace W702 Mid-Mount SCV Harness (OOS)

Replace W708 Multi-Function Control Lever Switch Harness

Replace W907 Front Console Harness (PR)

Replace W925 Roof Harness (Cab)

Replace W930 Air Seat Harness

Section 50: Drive Systems and Transmissions

Group 05: Separation and Clutch Housing

Essential or Recommended Tools

Other Material

Specifications

John Deere Transmission Repair

Separate Engine from Clutch Housing

Install Engine to Clutch Housing

Inspect and Repair Clutch Pedal and Linkage—(PowrReverser™ Transmissions)

Group 10: PR Transmission

PR Transmission Repair

Group 15: Clutch Assembly

Specifications

PR Clutch Repair

Remove and Install Clutch Assembly

Group 20: Differential

Differential Repair

Group 25: Final Drives

Final Drive Repair

Group 30: Rear PTO

Rear PTO Repair

Inspect and Repair PTO Shift Cable

Group 35: Mechanical Front Wheel Drive

MFWD Repair

Other Material

Specifications

Remove, Inspect and Install MFWD Drive Shaft

Remove and Install MFWD Axle Housing Assembly

Section 60: Steering and Brakes

Group 05: Steering

Other Material

Specifications

Remove and Install Tilt/Telescoping Steering Column

Remove and Install Steering Valve—Tilt/Telescoping Steering Column

Disassemble and Inspect Steering Valve

Assemble Steering Valve

Remove and Install Steering Cylinder—MFWD Axle

Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle

Remove, Inspect, and Install Tie Rod Assembly—MFWD Axle

Inspect and Replace Steering Hydraulic Lines

Group 10: Brakes

Essential or Recommended Tools

Other Material

Specifications

Remove and Install Brake Valve and Pedals

Disassemble and Inspect Single Stage Brake Pedals and Valve

Single Stage Brake Valve Cross Section

Assemble Single Stage Brake Valve

Disassemble and Inspect Dual Stage Brake Pedals and Valve

Dual Stage Brake Valve Cross Section

Assemble Dual Stage Brake Valve

Remove and Inspect Brakes

Install Brakes

Single Stage Brake Pedal Adjustment

Dual Stage Brake Pedal Adjustment

Brake Switch Adjustment

Bleed Brakes

Section 70: Hydraulics

Group 05: Hydraulic Pump and Filter

Essential or Recommended Tools

Specifications

Prime Hydraulic Pump

Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen

Remove and Install Hydraulic Pump

Remove Hydraulic Pump External Components

Disassemble and Inspect Hydraulic Pump

Assemble Hydraulic Pump

Install Hydraulic Pump External Components

Remove and Install Hydraulic Oil Filter/Manifold

Group 10: Hydraulic Oil Cooler

Remove, Inspect, and Install Hydraulic Oil Cooler

Group 15: Rockshaft

Other Material

Specifications

Inspect and Repair Rockshaft Control Assembly

Inspect and Repair Control Lever and Cables—Mechanical Hitch

Inspect and Repair Rockshaft Control Linkage

Remove and Install Rockshaft Control Valve

Replace Main Relief Valve

Replace Rockshaft Hitch Surge Relief Valve

Remove, Inspect, and Install Rate-of-Drop Valve

Remove and Install Rockshaft Case

Remove, Inspect, and Install Rockshaft Lift Arms

Remove, Inspect, and Install Rockshaft Piston and Cylinder

Inspect and Repair Draft Sensing Support Assembly

Rockshaft Lever Friction Adjustment

Draft Control and Position Control Cable Adjustment

Group 20: Rear Selective Control Valve

Other Material

Specifications

Inspect and Repair SCV Levers and Linkage (Open Operator Station)

Inspect and Repair SCV Levers and Linkages (Cab)

Remove and Install Rear Selective Control Valve (SCV)

Disassemble, Inspect, and Assemble Dual Rear Selective Control Valve (SCV)

Disassemble, Inspect, and Assemble Triple Rear Selective Control Valve (SCV)

Rear SCV Control Cable Adjustment

Group 25: Mid-Mount Selective Control Valve

Other Material

Specifications

Inspect and Repair Multi-Function Lever and Linkage

Remove and Install Mid-Mount Selective Control Valve (SCV)

Disassemble, Inspect, and Assemble Mid-Mount Selective Control Valve (SCV)

Mid-Mount SCV Control Cable Adjustment

Group 30: Hydraulic Lines

Specifications

Inspect and Replace Hydraulic Lines

Inspect and Replace Implement Pump Hydraulic Lines

Inspect and Replace Steering Lines and Hoses

Section 80: Miscellaneous

Group 15: 3-Point Hitch

Specifications

Inspect and Repair Telescoping Draft Links

Inspect and Repair Standard Lift Link

Inspect and Repair Adjustable Lift Link

Inspect and Repair Center Link

Inspect and Repair Hammerstrap Drawbar

Remove and Install Standard Drawbar and Support

Remove and Install Weldment Drawbar Support

Checking the Drawbar for Wear

Proper Use of Drawbar

Group 20: Fenders

Other Material

Specifications

Remove and Install Fenders—Cab

Remove and Install Fenders—Open Operator Station

Group 25: Hood

Specifications

Remove and Install Hood

Group 30: Step Assembly

Remove and Install Step Assembly––OOS

Remove and Install Step Assembly––Cab

Group 35: Wheels

Specifications

Jacking Up Tractor––Lifting Points

Remove and Install Front Wheel

Remove and Install Rear Wheel

Tighten Wheel Bolts—MFWD Axle

Tighten Wheel Cap Screws—Rear Axle

Section 90: Cab/Open Operator Station

Group 05: Seat and Support

Remove and Install Seat and Support—Cab

Remove and Install Seat and Support—Open Operator Station

Remove and Install Seat and Support—Open Operator Station

Group 10: Control Console and Panel

Remove and Install Right-Side Control Console—Cab

Remove and Install Right-Side Control Console—Open Operator Station

Remove and Install Left-Side Control Console—Cab

Remove and Install Lower Console—Open Operator Station

Remove and Install Center Control Console

Group 15: Roll-Gard

Specifications

Remove and Install Roll-Gard

Group 20: Cab Components

Essential or Recommended Tools

Other Material

Specifications

Remove, Inspect, and Install Cab Interior Recirculating Air Filters

Remove, Inspect, and Install Exterior Cab Intake Air Filter

Remove and Install Headliner

Remove and Install Instructional Seat

Remove and Install Left-Side Upholstery

Remove and Install Right-Side Upholstery

Remove and Install Windshield

Remove and Install Front Lower Windows

Remove and Install Rear Lower Window

Remove and Install Rear Upper Window

Remove and Install Side Windows

Remove and Install Cab Doors

Remove and Install Inner Roof for Air Conditioning Housing Repair

Remove Cab

Install Cab

Group 25: Open Operator Station Components

Specifications

Remove Open Operator Station

Install Open Operator Station

Group 30: Air Conditioning System

Essential or Recommended Tools

Other Material

Specifications

Adjust A/C Deicing Switch

Recover/Recycle Air Conditioning Refrigerant

Replace Air Conditioning Receiver-Dryer

Remove, Inspect, and Install Air Conditioning Compressor

Remove, Inspect, and Install Air Conditioning Condenser

Test Volumetric Efficiency of Compressor

Test Compressor Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Disassemble, Inspect, and Assemble Compressor

Check Compressor Clutch Hub Clearance

Inspect Compressor Manifold

Remove and Install HVAC Housing Cover

Remove Blower Motors

Remove Evaporator-Heater Core

Leak Test Evaporator/Heater Core

Install Evaporator-Heater Core

Service Expansion Valve

Expansion Valve Bench Test

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

System Information

Flush Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Group 35: Heating System

Adjust Heater Temperature Control Cable

Replace Heater Temperature Control Cable

Remove Heater Control Valve

Leak Test Heater Control Valve

Install Heater Control Valve

Section 99: Special Tools

Group 05: Dealer Fabricated Tools

DFLV1A—Final Drive Turning Tool

DFRW20—Compressor Holding Fixture

DFT1162—Snap Ring Removal Tool

John Deere Tractors 5085E, 5090E, 5090EL, 5100E Repair Service Technical Manual (TM134519)