Complete service repair manual for John Deere Tractors 5085E, 5095E and 5100E, with technical information to maintain, repair, and service like professional mechanics.

John Deere Tractors 5085E, 5095E, 5100E workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm128319 - 5085E and 5100E (IT4) Tractors Repair Technical Manual.pdf
tm128319 - 5085E and 5100E (IT4) Tractors Repair Technical Manual.epub

Total Pages: 1,034 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle/iPad/iPhone/Android.
Language: English

MAIN SECTIONS
 Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
   Engine
      Engine
      Cooling System
   Fuel, Air Intake and Exhaust Systems
      Fuel System
      Air Intake System
      Air Exhaust System
   Electrical Repair
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harnesses
   Power Train Repair
      Clutch Housing
      Clutch Assembly
      PowrReverser™ Transmission
   Drive System
      Differential
      Final Drives
      Rear PTO Drive Shaft
      Mechanical Front Wheel Drive
   Steering and Brake Repair
      Steering Repair
      Brake Repair
   Hydraulic Repair
      Hydraulic Pump and Filter
      Hydraulic Oil Cooler
      Rockshaft
      Rear Selective Control Valve
      Mid-Mount Selective Control Valve
      Hydraulic Lines
      Hydraulic Trailer Brake Valve
   Miscellaneous Repair
      3-Point Hitch
      Fenders
      Hood
   Operator Station Repair-Cab and Open Operator Station
      Seat and Support
      Roll-Gard
      Control Console and Panel
      Cab Components
      Air Conditioning System
      Heating System
   Special Tools
      Dealer Fabricated Tools
      Service Tools

tm128319 - 5085E and 5100E (IT4) Tractors Repair Technical Manual

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Prevent Battery Explosions

Prevent Acid Burns

Service and Operate Chemical Sprayers Safely

Handle Agricultural Chemicals Safely

Protect Against High Pressure Spray

Work In Ventilated Area

Recognize Safety Information

Avoid Backover Accidents

Prevent Machine Runaway

Avoid Contact with Agricultural Chemicals

Clean Vehicle of Hazardous Pesticides

Use a Safety Chain

Work in Clean Area

Decommissioning: Proper Recycling and Disposal of Fluids and Components

Avoid Harmful Asbestos Dust

Avoid Hot Exhaust

Clean Exhaust Filter Safely

Handle Fuel Safely—Avoid Fires

Prepare for Emergencies

Handle Fluids Safely—Avoid Fires

Avoid High-Pressure Fluids

Install All Guards

Use Proper Lifting Equipment

Illuminate Work Area Safely

Live With Safety

Service Machines Safely

Support Machine Properly

Remove Paint Before Welding or Heating

Park Machine Safely

Stay Clear of Rotating Drivelines

Follow Safety Instructions

Use Proper Tools

Service Tires Safely

Keep ROPS Installed Properly

Construct Dealer-Made Tools Safely

Practice Safe Maintenance

Understand Signal Words

Replace Safety Signs

Avoid Heating Near Pressurized Fluid Lines

Wear Protective Clothing

Handling Batteries Safely

Handle Agricultural Chemicals Safely

Service Cooling System Safely

Use Steps and Handholds Correctly

Transport Tractor Safely

Servicing Electronic Control Units

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Group 10: General Specifications

Regions and Country Versions

Features and Accessories

Machine General Specifications

Drain and Refill Capacities

Service Recommendations for O-Ring Boss Fittings

Service Recommendations For Flat Face O-Ring Seal Fittings

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Glossary of Terms

Group 15: Fuel and Lubricants

Diesel Fuel

Handling and Storing Diesel Fuel

Lubricity of Diesel Fuel

Testing Diesel Fuel

BioDiesel Fuel

Do Not Use Galvanized Containers

Fill Fuel Tank

Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III

Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV

Oil Filters

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Operating in Warm Temperature Climates

Testing Diesel Engine Coolant

Transmission and Hydraulic Oil

Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER

Use Correct Transmission/Hydraulic Filter Element

MFWD Axle Housing and Wheel Hub Oil

Grease

Mixing of Lubricants

Alternative and Synthetic Lubricants

Lubricant Storage

Group 20: Serial Number Locations

Serial Numbers

Product Identification Number

Engine Serial Number

Alternator Identification Number Location

Power Steering Valve Serial Number Location

Starter Serial Number Location

Transmission Serial Number

Mechanical Front Wheel Drive (MFWD) Serial Number Location

Air Conditioner Compressor Serial Number Location

Cab Serial Number

Section 20: Engine

Group 05: Engine

Service Equipment and Tools

Specifications

Other Material

John Deere Engine Repair—Use Component Technical Manual

Remove Engine

Install Engine

Group 10: Cooling System

Engine Water Pump Repair—Use Component Technical Manual

Drain Coolant

Remove and Install Coolant Recovery Tank

Remove and Inspect Radiator

Install Radiator

Remove and Install Thermostat

Replace Belt Tensioner

Remove and Install Viscous Clutch

Section 30: Fuel, Air Intake and Exhaust Systems

Group 05: Fuel System

Specifications

Injection Pump, Nozzle and Governor Repair

Replace Fuel Level Sender—Cab

Remove, Inspect and Install Fuel Tank—Cab

Replace Fuel Level Sender—Open Operator Station

Remove, Inspect and Install Fuel Tank—Open Operator Station

Replace Fuel Filters

Remove and Install Fuel Primer Pump Assembly

Remove, Inspect and Install Fuel Cooler

Replace Fuel Strainer and In-Line Check Valve

Inspect and Replace Fuel System Lines—Cab

Inspect and Replace Fuel System Lines—Open Operator Station

Group 15: Air Intake System

Specifications

Other Material

Turbocharger Repair

Remove, Inspect and Install Air Cleaner Elements—Axial Type

Remove and Install Air Cleaner—Axial Type

Remove Turbocharger

Install Turbocharger

Remove, Inspect and Install Charge Air Cooler (CAC)

Group 20: Air Exhaust System

Specifications

Remove and Install Exhaust Pipe

Remove and Install Aftertreatment Device

Section 40: Electrical Repair

Group 05: Battery, Starter and Alternator

Starter Repair—Use Component Technical Manual

Prevent Battery Explosions

Remove and Install Battery

Remove and Install Starter

Remove and Install Alternator

Group 10: Electrical System Components

Other Material

Specifications

Remove and Install Electrical Shifter Pod

Replace Key Switch

Replace Light Switch

Replace Speakers

Replace Antenna

Replace Turn Signal Switch

Replace Instrument Cluster

Program Instrument Cluster

Replace Rear PTO Switch—Open Operator Station

Replace Rear PTO Switch—Cab

Replace Fuel Level Sender—Open Operator Station

Replace Fuel Level Sender—Cab

Replace Wiper Control Switch

Replace Wiper Motor

Replace Hand Throttle Position Sensor (OOS)

Replace Hand Throttle Position Sensor (Cab)

Replace Foot Throttle Position Sensor

Replace Park Switch

Replace Speed Lever Neutral Switch—PR Transmission with Creeper

Replace Creeper Lever Position Sensor

Replace Blower Control Switch

Replace A/C Deicing Switch

Replace A/C On/Off Switch

Replace HVAC Resistor

Replace A/C High/Low Pressure Switch

Replace Dome Light

Replace Left Door Switch

Replace Seat Switch—Open Operator Station

Replace Seat Switch—Cab

Replace Load Center—Open Operator Station

Replace Load Center—Cab

Replace Electrohydraulic Control Unit (EHC)—OOS

Replace Electrohydraulic Control Unit (EHC)—Cab

Replace Engine Control Unit (ECU)

Replace Start Relay

Replace Neutral Relay

Replace Top Shaft Speed Sensor

Replace Wheel Speed Sensor

Replace Enable Pressure Sensor

Replace Hydraulic Oil Temperature Sensor

Replace Clutch Pedal Position Sensor

Replace Clutch Disengage Switch

Replace Rear PTO Speed Sensor

Replace Forward Neutral Reverse (FNR) Switch

Replace Brake Pedal Switch

Replace High/Low Shifter Switch—PowrReverser Transmission

Replace Mid-Mount SCV 3rd Function Switch

Replace Multi-Function Control Lever Switch

Replace Mid-Mount SCV Solenoid—If Equipped

Replace Clutch Enable Solenoid

Replace Transmission Forward (Low) Solenoid Valve

Replace Transmission Forward (High) Solenoid Valve (with License and Clearance Lights)

Replace Transmission Reverse Solenoid Valve

Replace PTO Solenoid Valve

Replace EH MFWD Solenoid

Replace EH MFWD Switch

Replace MFWD (Mechanical) Lever Position Switch

Replace Seat Height Control Switch

Replace Headlight Bulb

Replace Warning Light Bulb—Cab

Replace Turn/Warning Light and/or Clearance Light Bulb—Cab

Replace Tail/Brake Light and/or Turn/Warning Light Bulb—Cab

Replace Tail Light and/or Warning Light Bulb—Open Operator Station

Replace Work Light Bulb—OOS

Replace Work Light Bulb—Cab

Replace Fender Light Bulb—OOS

Replace Loader Light Bulb—If Equipped

Replace Loader Light Bulb (with License and Clearance Lights)—If Equipped

Replace Dome Light Bulb—Cab

Replace Controls Illumination Light Bulb—Cab

Replace Rotary Beacon Light Bulb—If Equipped

Group 15: Wiring Harnesses

Service Equipment and Tools

Essential Tools

Replace Connector Body—Blade Terminals

Replace WEATHER PACK™ Connector

Install WEATHER PACK™ Contact

Repair (Pull Type) METRI-PACK™ Connectors

Repair (Push Type) METRI-PACK™ Connectors

Exploded View—CINCH Flexbox Connectors

CINCH™ Flexbox Connectors

Repair DEUTSCH™ Connectors

Replace W005 Convenience Outlet Harness (Convenience Outlet with Square Terminals)

Replace W006 Convenience Outlet Harness (Convenience Outlet with Round Terminals)

Replace W007 Engine Power Cable

Replace W008 Positive Battery Cable

Replace W009 Negative Battery Cable

Replace W013 Front Windshield Wiper Harness

Replace W016 Auxiliary Power Strip

Replace W017 Roof License Plate Lighting Harness

Replace W022 Clutch Assembly Harness

Replace W100 Hood Harness

Replace W101 Left Loader Light Harness

Replace W102 Right Loader Light Harness

Replace W103 Loader Light Switch Harness

Replace W104 Right Beacon Light Harness

Replace W105 Left Beacon Light Harness

Replace W106 Left Rear Work Light Harness

Replace W107 Right Rear Work Light Harness

Replace W110 Brake Light Harness

Replace W111 Right Work Light Fender Extension Harness

Replace W112 Left Work Light Fender Extension Harness

Replace W118 Right-Hand Handrail Light Harness

Replace W119 Left-Hand Handrail Light Harness

Replace W120 Right Beacon Light Harness

Replace W121 Left Beacon Light Harness

Replace W307 Engine Harness

Replace W308 Chassis Harness (OOS, PR)

Replace W506 Cab Harness (PR)

Replace W507 Cab Power Harness

Replace W508 Cab Harness (PR, Secondary Brake)

Replace W575 Transmission Harness (PR)

Replace W576 Transmission Harness (PR, Secondary Brake)

Replace W701 Mid-Mount SCV Harness (Cab)

Replace W702 Mid-Mount SCV Harness (OOS)

Replace W703 Multi-Function Control Lever Harness (with Hi/Lo)

Replace W704 Multi-Function Control Lever Harness (without Hi/Lo)

Replace W705 Multi-Function Control Lever Switch Harness

Replace W706 Multi-Coupler Harness

Replace W904 Front Console Harness (PR)

Replace W905 Front Console Harness (PR, Secondary Brake)

Replace W923 Roof Harness (Cab)

Replace W924 Roof Harness (Cab, Secondary Brake)

Replace W931 Air Seat Harness

Replace Exhaust Filter Harness

Replace Injector Harness

Section 50: Power Train Repair

Group 05: Clutch Housing

Service Equipment and Tools

Other Material

Specifications

John Deere Transmission Repair—Use Component Technical Manual

Separate Engine from Clutch Housing

Install Engine to Clutch Housing

Clutch Housing Repair

Inspect and Repair Clutch Pedal and Linkage—(PowrReverser™ Transmissions)

Group 11: Clutch Assembly

Specifications

John Deere PR Clutch Repair—Use Component Technical Manual

Remove and Install Clutch Assembly

PowrReverser™ Clutch Assembly Repair

Group 15: PowrReverser™ Transmission

John Deere PowrReverser™ Transmission Repair—Use Component Technical Manual

PowrReverser™ Transmission Repair

Section 56: Drive System

Group 05: Differential

John Deere Transmission Repair—Use Component Technical Manual

Differential Repair

Group 10: Final Drives

John Deere Transmission Repair—Use Component Technical Manual

Final Drives Repair

Group 15: Rear PTO Drive Shaft

John Deere Transmission Repair—Use Component Technical Manual

Rear PTO Drive Shaft Repair

Inspect and Repair PTO Shift Lever and Linkage—Open Station

Inspect and Repair PTO Shift Lever and Linkage—Cab

Group 20: Mechanical Front Wheel Drive

John Deere Transmission Repair—Use Component Technical Manual

Specifications

Other Material

Electrohydraulic Front Wheel Drive Repair

Mechanical Front Wheel Drive Repair

Remove, Inspect and Install MFWD Lever and Linkage

Remove, Inspect and Install MFWD Drive Shaft

Remove and Install MFWD Axle Housing Assembly

Section 60: Steering and Brake Repair

Group 05: Steering Repair

Other Material

Specifications

Service Parts Kits

Remove and Install Tilt/Telescoping Steering Column

Remove and Install Steering Valve—Tilt/Telescoping Steering Column

Disassemble and Inspect Steering Valve

Assemble Steering Valve

Remove and Install Steering Cylinder—MFWD Axle

Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle

Remove, Inspect, and Install Tie Rod Assembly—MFWD Axle

Inspect and Replace Steering Hydraulic Lines

Group 10: Brake Repair

Service Equipment and Tools

Other Material

Specifications

Remove and Install Brake Valve and Pedals

Disassemble and Inspect Brake Pedals and Valve

Brake Valve Cross Section

Assemble Brake Valve

Remove and Inspect Brakes

Install Brakes

Inspect and Replace Brake Hydraulic Lines

Brake Pedal Adjustment

Secondary Brake Repair

Adjust Secondary Brake

Bleed Brakes

Section 70: Hydraulic Repair

Group 05: Hydraulic Pump and Filter

Service Equipment and Tools

Specifications

Prime Hydraulic Pump

Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen

Remove and Install Hydraulic Pump

Remove Hydraulic Pump External Components

Disassemble and Inspect Hydraulic Pump

Assemble Hydraulic Pump

Install Hydraulic Pump External Components

Remove and Install Hydraulic Oil Filter/Manifold

Group 10: Hydraulic Oil Cooler

Remove, Inspect, and Install Hydraulic Oil Cooler

Group 15: Rockshaft

Other Material

Specifications

Service Parts Kits

Inspect and Repair Rockshaft Control Assembly

Inspect and Repair Control Lever—OOS

Inspect and Repair Control Lever and Cables—Mechanical Hitch (Cab)

Inspect and Repair Rockshaft Control Linkage

Remove and Install Rockshaft Control Valve

Replace Main Relief Valve

Replace Rockshaft Hitch Surge Relief Valve

Remove, Inspect, and Install Rate-of-Drop Valve

Remove and Install Rockshaft Case

Remove, Inspect, and Install Rockshaft Lift Arms

Remove, Inspect, and Install Rockshaft Piston and Cylinder

Inspect and Repair Draft Sensing Support Assembly

Rockshaft Lever Friction Adjustment

Draft Control and Position Control Cable Adjustment

Group 20: Rear Selective Control Valve

Other Material

Specifications

Inspect and Repair SCV Levers and Linkage—Cab

Inspect and Repair SCV Levers and Linkage—OOS

Remove and Install Dual or Triple Selective Control Valve (SCV)

Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)

Triple Selective Control Valve (SCV) Cross-Sectional View

Disassemble, Inspect, and Assemble Triple Selective Control Valve (SCV)

Rear SCV Control Cable Adjustment

Rear Triple Deluxe SCV Kick-Out Relief Valve Adjustment

Group 25: Mid-Mount Selective Control Valve

Other Material

Specifications

Inspect and Repair Joystick and Linkage

Inspect and Repair Multi-Function Control Lever and Linkage (with Secondary Brake)

Remove and Install Mid-Mount Selective Control Valve (SCV)

Remove and Install Mid-Mount Selective Control Valve (SCV) (with Secondary Brake)

Disassemble, Inspect, and Assemble Dual Mid-Mount Selective Control Valve (SCV)

Disassemble, Inspect, and Assemble Triple Mid-Mount Selective Control Valve (SCV)

Mid-Mount SCV Control Cable Adjustment

Mid-Mount SCV Multi-Function Control Cable Adjustment (with Secondary Brake)

Group 30: Hydraulic Lines

Specifications

Inspect and Replace Hydraulic Lines

Inspect and Replace Implement Pump Hydraulic Lines

Inspect and Replace Steering Lines and Hoses

Inspect and Replace Hydraulic Trailer Brake (HTB) Valve Lines

Group 35: Hydraulic Trailer Brake Valve

Other Material

Specifications

Remove, Inspect and Install Hydraulic Trailer Brake (HTB) Valve

Disassemble, Inspect and Assemble Hydraulic Trailer Brake (HTB) Valve

Section 80: Miscellaneous Repair

Group 15: 3-Point Hitch

Specifications

Inspect and Repair Telescoping Draft Links

Inspect and Repair Standard Lift Link

Inspect and Repair Adjustable Lift Link

Inspect and Repair Center Link

Inspect and Repair Hammerstrap Drawbar

Remove and Install Standard Drawbar and Support

Remove and Install Weldment Drawbar Support

Remove and Install Trailer Hitch

Checking the Manually Operated Trailer Hitch for Wear

Checking the Drawbar for Wear

Proper Use of Drawbar

Group 20: Fenders

Other Material

Specifications

Remove and Install Fenders—Cab

Remove and Install Fenders—Open Operator Station

Group 25: Hood

Remove and Install Hood

Group 30: Wheels

Specifications

Jacking Up Tractor––Lifting Points

Remove and Install Front Wheel

Remove and Install Rear Wheel

Tighten Wheel Bolts—MFWD Axle

Tighten Wheel Bolts—Rear Axle

Section 90: Operator Station Repair—Cab and Open Operator Station

Group 05: Seat and Support

Remove and Install Seat and Support—Cab

Remove and Install Seat and Support—Open Operator Station

Group 06: Roll-Gard

Specifications

Remove and Install Roll-Gard

Group 10: Control Console and Panel

Specifications

Remove and Install Right-Side Control Console—Cab

Remove and Install Right-Side Control Console—Open Operator Station

Remove and Install Left-Side Control Console—Cab

Remove and Install Left-Side Control Console—Open Operator Station

Remove and Install Center Control Console

Group 20: Cab Components

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove, Inspect, and Install Cab Interior Recirculating Air Filters

Remove, Inspect, and Install Exterior Cab Intake Air Filter

Remove and Install Headliner

Remove and Install Instructional Seat

Remove and Install Left-Side Upholstery

Remove and Install Right-Side Upholstery

Remove and Install Windshield

Remove and Install Front Lower Windows

Remove and Install Rear Lower Window

Remove and Install Rear Upper Window

Remove and Install Side Windows

Remove and Install Cab Doors

Remove and Install Inner Roof for Air Conditioning Housing Repair

Remove Cab

Install Cab

Park Position Indicator Installation (If Equipped)

Group 25: Open Operator Station

Specifications

Remove Open Operator Station

Install Open Operator Station

Group 30: Air Conditioning System

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Adjust A/C Deicing Switch

Recover/Recycle Air Conditioning Refrigerant

Replace Air Conditioning Receiver-Dryer

Remove, Inspect, and Install Air Conditioning Condenser

Remove, Inspect, and Install Air Conditioning Compressor

Test Volumetric Efficiency of Compressor

Test Compressor Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Disassemble, Inspect, and Assemble Compressor

Check Compressor Clutch Hub Clearance

Inspect Compressor Manifold

Remove and Install HVAC Housing Cover

Remove Blower Motors

Remove Evaporator-Heater Core

Leak Test Evaporator/Heater Core

Install Evaporator-Heater Core

Service Expansion Valve

Expansion Valve Bench Test

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

System Information

Flush Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Group 35: Heating System

Adjust Heater Temperature Control Cable

Replace Heater Temperature Control Cable

Remove Heater Control Valve

Leak Test Heater Control Valve

Install Heater Control Valve

Section 99: Special Tools

Group 05: Dealer Fabricated Tools

DFLV1A—Final Drive Turning Tool

DFRW20—Compressor Holding Fixture

DFT1162—Snap Ring Removal Tool

Group 10: Service Tools

Essential and Recommended Tools

John Deere Tractors 5085E, 5095E, 5100E Repair Service Technical Manual (TM128319)