Complete service repair manual for John Deere Tractors 5085M, 5100M, 5100MH, 5100ML, 5115M, 5115ML (FT4) (S.N. MY2014-, MY2014-Dec-2014, MY2016-), with workshop information to maintain, repair, and service like professional mechanics.

John Deere Tractors 5085M, 5100M, 5100MH, 5100ML, 5115M Limited workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm134319 - 5085M, 5100M, 5100MH, 5100ML, 5115M, and 5115ML (FT4) Tractors Repair Technical Manual.pdf
tm134319 - 5085M, 5100M, 5100MH, 5100ML, 5115M, and 5115ML (FT4) Tractors Repair Technical Manual.epub

Total Pages: 1,515 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
   General Information
      Safety
      General Specifications
      Fuels and Lubricants
      Serial Number Locations
   Engine
      Engine
      Cooling System
   Fuel, Air Intake, Exhaust, and Cooling
      Fuel System
      Air Intake System
      Exhaust System
   Electrical
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harnesses
   Drive Systems and Transmissions
      Separation
      SS Transmission
      PR Transmission
      PR Plus Transmission
      Clutch Assembly-SS Transmission
      Clutch Assembly-PR Transmission
      Clutch Assembly-PR Plus Transmission
      Differential
      Control Valve
      Final Drives
      Hi-Crop Final Drives
      Rear PTO Drive Shaft
      Mechanical Front-Wheel Drive
      Creeper Assembly
   Steering and Brakes
      Steering Repair
      Brake Repair
   Hydraulics
      Hydraulic Pump and Filter
      Hydraulic Oil Cooler
      Hitch Valve
      Hydraulic Rear Selective Control Valve
      Hydraulic Mid-Mount Selective Control Valve
      Hydraulic Lines
      Front Hitch
   Miscellaneous
      Front Axle-2WD
      3-Point Hitch
      Fenders
      Hood
      Step Assembly
      Wheels
      SCR Covers and Shields
   Cab/Open Operator’s Station
      Seat and Support
      Control Console
      Roll-Gard
      Cab Components
      Open Operator Station Components
      Air Conditioning System
      Heating System
   Special Tools
      Dealer Fabricated Tools
 

tm134319 - 5085M, 5100M, 5100MH, 5100ML, 5115M, and 5115ML (FT4) Tractors Repair Technical Manual

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Work In Ventilated Area

Recognize Safety Information

Avoid Backover Accidents

Prevent Machine Runaway

Avoid Contact with Agricultural Chemicals

Clean Vehicle of Hazardous Pesticides

Use a Safety Chain

Work in Clean Area

Decommissioning: Proper Recycling and Disposal of Fluids and Components

Avoid Harmful Asbestos Dust

Avoid Hot Exhaust

Clean Exhaust Filter Safely

Handle Fuel Safely—Avoid Fires

Prepare for Emergencies

Handle Fluids Safely—Avoid Fires

Avoid High-Pressure Fluids

Install All Guards

Use Proper Lifting Equipment

Illuminate Work Area Safely

Live With Safety

Service Machines Safely

Support Machine Properly

Remove Paint Before Welding or Heating

Park Machine Safely

Stay Clear of Rotating Drivelines

Follow Safety Instructions

Use Proper Tools

Service Tires Safely

Keep ROPS Installed Properly

Construct Dealer-Made Tools Safely

Practice Safe Maintenance

Understand Signal Words

Replace Safety Signs

Avoid Heating Near Pressurized Fluid Lines

Wear Protective Clothing

Handling Batteries Safely

Service Accumulator Systems Safely

Handle Agricultural Chemicals Safely

Service Cooling System Safely

Use Steps and Handholds Correctly

Deliver Safely

Transport Tractor Safely

Servicing Electronic Control Units

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Service Front-Wheel Drive Tractor Safely

Do Not Open High-Pressure Fuel System

Group 10: General Specifications

Regions and Country Versions

Features and Accessories

Machine General Specifications

Drain and Refill Capacities

Service Recommendations for O-Ring Boss Fittings

Service Recommendations For Flat Face O-Ring Seal Fittings

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Glossary of Terms

Trademarks

Group 15: Fuels and Lubricants

Alternative and Synthetic Lubricants

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Operating in Warm Temperature Climates

John Deere COOL-GARD™ II Coolant Extender

Water Quality for Mixing with Coolant Concentrate

Testing Coolant Freeze Point

Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines

Disposal of Diesel Exhaust Fluid (DEF)

Refilling Diesel Exhaust Fluid (DEF) Tank

Storing Diesel Exhaust Fluid (DEF)

Testing Diesel Exhaust Fluid (DEF)

Extended Diesel Engine Oil Service Intervals

Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV

Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV Engines

John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV

Oil Filters

Fuel Filters

Diesel Fuel

Handling and Storing Diesel Fuel

Lubricity of Diesel Fuel

Testing Diesel Fuel

BioDiesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

Supplemental Diesel Fuel Additives

Grease

Mixing of Lubricants

Lubricant Storage

Transmission, Steering, Brake, Hydraulic, and Gear Case Oil

Oilscan™ and CoolScan™

Group 20: Serial Number Locations

Serial Numbers

Product Identification Number

Engine Serial Number

Alternator Identification Number Location

Power Steering Valve Serial Number Location

Starter Serial Number Location

Transmission Serial Number

Front Axle (2WD) Serial Number Location

Mechanical Front Wheel Drive (MFWD) Serial Number Location

Air Conditioner Compressor Serial Number Location

Cab Serial Number

Section 20: Engine

Group 05: Engine

Specifications

Service Equipment and Tools

Other Material

John Deere Engine Repair—Use Component Technical Manual

Remove Engine

Install Engine

Group 10: Cooling System

Specifications

Engine Water Pump Repair—Use Component Technical Manual

Drain Coolant

Remove and Install Coolant Recovery Tank

Remove and Inspect Radiator

Install Radiator

Remove and Install Thermostat

Inspect and Replace Belt Tensioner

Remove and Install Viscous Clutch

Section 30: Fuel, Air Intake, Exhaust, and Cooling

Group 05: Fuel System

Specifications

Injection Pump, Nozzle, and Governor Repair—Use Component Technical Manual

Remove, Inspect, and Install Main Fuel Tank

Remove, Inspect, and Install Auxiliary Fuel Tank

Replace Fuel Filters

Remove and Install Fuel Primer Pump Assembly

Remove, Inspect, and Install Fuel Cooler

Replace Fuel Strainer and In-Line Check Valve

Inspect and Replace Fuel System Lines

Group 15: Air Intake System

Specifications

Turbocharger Repair

Remove, Inspect, and Install Air Cleaner Elements—Axial Type

Remove and Install Air Cleaner—Axial Type

Remove and Install Air Heater Housing

Remove and Install Turbocharger

Remove, Inspect, and Install Charge Air Cooler (CAC)

Group 20: Exhaust System

Specifications

Service Equipment and Tools

Aftertreatment Device Repair and Adjustment—Use Component Technical Manual

DEF Dosing Aftertreatment Devices Repair and Adjustment—Use Component Technical Manual

Remove and Install DEF Tank

Remove and Install DEF Dosing Injector

Remove and Install Aftertreatment Device (ATD)

Remove and Install DEF Decomposition Tube

Remove and Install Vertical Exhaust Pipe

Remove and Install Side Discharge Exhaust

Remove and Install Selective Catalyst Reduction (SCR) Canister

Section 40: Electrical

Group 05: Battery, Starter and Alternator

Starter Repair—Use Component Technical Manual

Prevent Battery Explosions

Remove and Install Battery

Remove and Install Starter

Remove and Install Alternator

Group 10: Electrical System Components

Essential or Recommended Tools

Other Material

Specifications

Servicing Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Replace Engine Sensors

Remove and Install Electrical Shifter Pod

Replace Key Switch

Replace Light Switch

Replace Roll Mode Switch

Replace Exhaust Filter Cleaning Switch

Replace Power Shuttle Control

Replace Beacon Light Switch

Replace Speakers

Remove and Install Subwoofer

Replace Antenna

Replace Multifunction Switch

Replace Instrument Panel

Replace Rear PTO ON/OFF Switch—OOS

Replace Rear PTO ON/OFF Switch—Cab

Replace Hitch Control Module—Electrohydraulic Hitch

Replace EH Hitch Load/Depth Sensor

Replace Hand Throttle Position Sensor (OOS)

Replace Hand Throttle Position Sensor (Cab)

Replace Foot Throttle Position Sensor

Replace Neutral Start Switch

Replace Reverse Switch

Replace Park Switch

Replace Speed Lever Neutral Switch

Replace Creeper Lever Position Sensor

Replace Fuel Level Sender

Replace Front Wiper Switch

Replace Rear Wiper Switch

Replace AUX and USB Jack

Replace Front Wiper Motor

Replace Blower Control Switch

Replace A/C Deicing Switch

Replace A/C On/Off Switch

Replace HVAC Resistor

Replace A/C High/Low Pressure Switch

Replace Dome Light

Replace Left Door Switch

Replace Seat Switch—Cab

Replace Seat Switch—OOS

Replace Electrohydraulic Control (EHC) Unit—Cab

Replace Electrohydraulic Control (EHC) Unit—OOS

Replace Engine Control Unit (ECU)

Replace Neutral Start Relay

Replace Rear PTO Speed Sensor

Replace EH Hitch Solenoids

Replace Top Shaft Speed Sensor

Replace Wheel Speed Sensor

Replace Enable Pressure Sensor

Replace Hydraulic Oil Temperature Sensor

Replace Clutch Pedal Position Sensor

Replace Hitch Draft Sensor

Replace Hitch Position Sensor

Replace Forward Neutral Reverse (FNR) Switch

Replace Brake Pedal Switch

Replace High/Low Shifter Switch—PowrReverser Plus Transmission

Replace Mid-Mount SCV 3rd Function Switch

Replace Left External Raise/Lower Switch

Replace Mid-Mount Solenoid

Replace Clutch Enable Solenoid Valve

Replace Transmission Reverse Solenoid Valve

Replace Transmission Forward (High) Solenoid Valve

Replace Transmission Forward (Low) Solenoid Valve

Replace PTO Solenoid Valve

Replace MFWD Solenoid

Replace MFWD Switch

Replace Differential Lock Solenoid Valve

Replace Differential Lock Switch—OOS

Replace Differential Lock Switch—Cab

Replace Seat Height Control Switch

Replace Headlight Bulb

Replace Warning Light Bulb—Cab

Replace Tail/Brake Light and/or Turn/Warning Light Bulb—Cab

Replace Tail Light and/or Warning Light Bulb—Open Operator Station

Replace Work Light Bulb—OOS

Replace Work Light Bulb—Cab

Replace Fender Light Bulb—OOS

Replace Loader Light Bulb—If Equipped

Replace Dome Light Bulb—Cab

Replace Controls Illumination Light Bulb—Cab

Replace Map Light—Cab

Replace Map Light Switch—Cab

Replace Rotary Beacon Light Bulb—If Equipped

Compressor Inlet Sensor

Replace DEF Dosing Unit Pump

Replace DEF Tank Header

Group 15: Wiring Harnesses

Essential or Recommended Tools

Service Equipment and Tools

Specifications

Replace Connector Body—Blade Terminals

Replace WEATHER PACK™ Connector

Install WEATHER PACK™ Contact

Repair (Pull Type) METRI-PACK™ Connectors

Repair (Push Type) METRI-PACK™ Connectors

Exploded View—CINCH Flexbox Connectors

CINCH™ Flexbox Connectors

Repair DEUTSCH™ Connectors

Replace W015 Key Switch Wiring Harness

Replace W016 Auxiliary Power Strip Harness

Replace W021 Operator Station Ground Cable

Replace W022 Clutch Assembly Harness

Replace W027 DEF Harness

Replace W029 Overhead Console Harness

Replace W030 Multifunction Switch Jumper Harness

Replace W031 Radio Auxiliary Jack and USB Harness

Replace W035 Convenience Outlet Harness

Replace W050 Positive Battery Cable

Replace W051 Negative Battery Cable

Replace W052 Engine Power Cable

Replace W053 Cab Power Harness

Replace W100 Hood Harness

Replace W101 Left Loader Light Harness

Replace W102 Right Loader Light Harness

Replace W103 Loader Light Switch Harness

Replace W104 Right Beacon Light Harness

Replace W105 Left Beacon Light Harness

Replace W106 Left Rear Work Light Harness

Replace W107 Right Rear Work Light Harness

Replace W108 Deluxe Canopy Warning Light Harness

Replace W110 Brake Light Harness

Replace W111 Right Work Light Fender Extension Harness

Replace W112 Left Fender Extension Harness

Replace W113 Left Work Light and Hitch Switch Harness

Replace W120 Right Beacon Light Harness

Replace W121 Left Beacon Light Harness

Replace W124 Antenna Cable

Replace W201 Back-Up Alarm Harness (OOS, SS)

Replace W202 Back-Up Alarm Harness (Cab, SS)

Replace W310 Chassis Harness (OOS, SS)

Replace W311 Chassis Harness (OOS, PR)

Replace W312 OOS Chassis Harness (Low Profile, PR Transmission)

Replace W400 Engine Harness

Replace W401 Exhaust Filter Temperature Sensor Harness

Replace W509 Cab Chassis Harness (SS Transmission)

Replace W510 Cab Chassis Harness (PR Transmission)

Replace W577 Transmission Harness (SS Transmission)

Replace W578 Transmission Harness (PR Transmission)

Replace W707 Mid-Mount SCV Harness

Replace W708 Multi-Function Control Lever Switch Harness

Replace W875 Hitch Harness/Draft Sensor

Replace W876 Right Hand Fender EH Hitch Switch Harness

Replace W906 Front Console Harness (SS Transmission)

Replace W907 Front Console Harness (PR Transmission)

Replace W925 Roof Harness

Replace W926 Deluxe Roof Harness

Section 50: Drive Systems and Transmissions

Group 05: Separation

Specifications

Service Equipment and Tools

Other Material

Remove, Inspect, and Repair Speed and Range Shift Levers—SS and PR Transmission (Cab)

Remove, Inspect, and Repair Speed and Range Shift Levers—SS and PR Transmission (OOS)

Remove, Inspect, and Repair Speed and Range Shift Levers—PR Plus Transmission (Cab)

Remove, Inspect, and Repair Speed and Range Shift Levers—PR Plus Transmission (OOS)

Remove and Install Drive Train Assembly

Separate Transmission Case from Differential Case

Remove and Inspect Transmission

Install Transmission

Disassemble and Inspect Transmission Lube Pump

Assemble Transmission Lube Pump

Group 10: SS Transmission

Specifications

Service Equipment and Tools

Other Material

Disassemble, Inspect, and Assemble Top Shaft Assembly—SS Transmission

Disassemble, Inspect, and Assemble Speed Shift Assembly—SS Transmission

Disassemble, Inspect, and Assemble Differential Drive Shaft—SS Transmission

Disassemble, Inspect, and Repair Range Shift Assembly—SS Transmission

Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly

Disassemble, Inspect, and Assemble Countershaft Assembly—SS Transmission

Park Lock Adjustment Procedure

Group 15: PR Transmission

Specifications

Service Equipment and Tools

Essential or Recommended Tools

Other Material

Disassemble, Inspect, and Assemble Top Shaft Assembly—PR Transmission

Disassemble, Inspect, and Assemble Speed Shift Assembly—PR Transmission

Disassemble, Inspect, and Assemble Differential Drive Shaft—PR Transmission

Disassemble, Inspect, and Repair Range Shift Assembly—PR Transmission

Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly—PR Transmission

Disassemble, Inspect, and Assemble Countershaft Assembly—PR Transmission

Park Lock Adjustment Procedure—PR Transmission

Group 20: PR Plus Transmission

Specifications

Service Equipment and Tools

Essential or Recommended Tools

Other Material

Disassemble, Inspect, and Assemble Top Shaft Assembly—PR Plus Transmission

Disassemble, Inspect, and Assemble Speed Shift Assembly—PR Plus Transmission

Disassemble, Inspect, and Assemble Differential Drive Shaft—PR Plus Transmission

Disassemble, Inspect, and Repair Range Shift Assembly—PR Plus Transmission

Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly—PR Plus Transmission

Disassemble, Inspect, and Assemble Countershaft Assembly—PR Plus Transmission

Park Lock Adjustment Procedure—PR Plus Transmission

Group 25: Clutch Assembly—SS Transmission

Specifications

Essential or Recommended Tools

Other Material

Remove and Install Clutch and Shaft Assembly—SS Transmission

Disassemble, Inspect, and Assemble Clutch Shaft Assembly—SS Transmission

Disassemble, Inspect, and Assemble Pump Idler Shaft Assembly—SS Transmission

Disassemble and Inspect Clutch Pack—SS Transmission

Assemble Clutch Pack—SS Transmission

Remove, Inspect, and Repair Clutch Pedal and Linkage—SS Transmission

Group 30: Clutch Assembly—PR Transmission

Specifications

Essential or Recommended Tools

Other Material

Remove and Install Clutch and Shaft Assembly—PR Transmission

Disassemble, Inspect, and Assemble Low Clutch Shaft Assembly—PR Transmission

Disassemble, Inspect, and Assemble Reverse Clutch Assembly—PR Transmission

Disassemble, Inspect, and Assemble Reverse Idler Shaft Assembly—PR Transmission

Disassemble and Inspect Clutch Pack—PR Transmission

Assemble Clutch Pack—PR Transmission

Remove, Inspect, and Repair Clutch Pedal and Linkage—PR Transmission

Group 35: Clutch Assembly—PR Plus Transmission

Specifications

Essential or Recommended Tools

Other Material

Remove and Install Clutch and Shaft Assembly—PR Plus Transmission

Disassemble, Inspect, and Assemble Low Clutch Shaft Assembly—PR Plus Transmission

Disassemble, Inspect, and Assemble Reverse Clutch Assembly—PR Plus Transmission

Disassemble, Inspect, and Assemble High Clutch Assembly—PR Plus Transmission

Disassemble and Inspect Clutch Pack—PR Plus Transmission

Assemble Clutch Pack—PR Plus Transmission

Remove, Inspect, and Repair Clutch Pedal and Linkage—PR Plus Transmission

Remove and Install Hydraulic Accumulator

Group 40: Differential

Specifications

Essential or Recommended Tools

Other Material

Remove and Install Differential Assembly

Disassemble, Inspect, and Assemble Differential Assembly

Remove and Inspect Differential Drive Shaft

Differential Cone Point Adjustment

Differential Backlash Adjustment

Group 45: Control Valve

Specifications

Remove, Inspect, and Install Control Valve—SS Transmission (Cab)

Remove, Inspect, and Install Control Valve—SS Transmission (OOS)

Disassemble, Inspect, and Repair Control Valve—SS Transmission

Remove, Inspect, and Install Control Valve—PR and PR Plus Transmission (Cab)

Remove, Inspect, and Install Control Valve—PR and PR Plus Transmission (OOS)

Disassemble, Inspect, and Repair Control Valve—PR and PR Plus Transmission

Group 50: Final Drives

Specifications

Essential or Recommended Tools

Other Material

Remove and Install Final Drive Assembly

Remove and Inspect Planetary Drive Assembly

Install Planetary Drive Assembly

Remove, Inspect, and Install Axle Shaft Assembly

Group 55: Hi-Crop Final Drives

Specifications

Other Material

Remove and Install Hi-Crop Axle Assembly

Remove, Inspect, and Install Hi-Crop Final Drive Assembly

Group 60: Rear PTO Drive Shaft

Specifications

Service Equipment and Tools

Other Material

Remove, Inspect, and Install Rear PTO Lever and Linkage—Cab

Remove, Inspect, and Install Rear PTO Lever and Linkage—OOS

PTO 540/540E Shift Lever and Linkage Adjustment

Remove and Install Rear PTO Drive Shaft Assembly

Disassemble, Inspect, and Assemble Standard (540) Rear PTO Drive Shaft Assembly

Disassemble, Inspect, and Assemble 540/540E Rear PTO Drive Shaft Assembly

Disassemble, Inspect, and Assemble 540/540E/1000 with Exchangeable Rear PTO Drive Shaft Assembly

Disassemble, Inspect, and Assemble 540/540E/1000 Rear PTO Drive Shaft Assembly

Disassemble, Inspect, and Assemble 540/540E/Ground Drive PTO Shaft Assembly

Disassemble, Inspect, and Assemble Rear PTO Clutch Assembly

Group 65: Mechanical Front-Wheel Drive

Specifications

Other Material

MFWD Axle Repair—Use Component Technical Manual

Remove and Install MFWD Gearbox

Disassemble, Inspect, and Install MFWD Idler Shaft Assembly

Disassemble, Inspect, and Install MFWD Output Shaft Assembly

Remove, Inspect, and Install MFWD Drive Shaft

Remove and Install MFWD Axle Housing Assembly

Group 70: Creeper Assembly

Specifications

Remove, Inspect, and Install Creeper Control Lever and Cable—SS Transmission (OOS)

Remove, Inspect, and Install Creeper Control Lever and Cable—PR and PR Plus Transmission (OOS)

Remove, Inspect, and Install Creeper Control Lever and Cable—SS Transmission (Cab)

Remove, Inspect, and Install Creeper Control Lever and Cable—PR and PR Plus Transmission (Cab)

Remove, Inspect, and Install Creeper Gear Assembly

Creeper Interlock Shimming Procedure

Section 60: Steering and Brakes

Group 05: Steering Repair

Other Material

Specifications

Remove and Install Steering Wheel

Remove and Install Steering Valve

Remove and Install Tilt/Telescoping Steering Column

Remove and Install Steering Cylinder—2WD Axle

Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle

Remove, Inspect, and Install Tie Rod Assembly—2WD Axle

Remove and Install Steering Cylinder— MFWD Axle

Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle

Remove, Inspect, and Install Tie Rod Assembly—MFWD Axle

Inspect and Replace Steering Hydraulic Lines

Group 10: Brake Repair

Specifications

Service Equipment and Tools

Other Material

Remove and Install Brake Valve and Pedals

Disassemble and Inspect Brake Valve

Brake Valve Sectional View

Assemble Brake Valve

Remove and Inspect Brakes

Install Brakes

Inspect and Replace Brake Hydraulic Lines

Brake Pedal Adjustment

Bleed Brakes

Section 70: Hydraulics

Group 05: Hydraulic Pump and Filter

Specifications

Remove and Install Hydraulic Pumps

Remove and Install Hydraulic Pump External Components

Disassemble, Inspect, and Assemble Hydraulic Pumps

Remove and Install Hydraulic Oil Filter and Manifold

Group 10: Hydraulic Oil Cooler

Remove, Inspect, and Install Hydraulic Oil Cooler

Group 15: Hitch Valve

Other Material

Specifications

Inspect and Repair Control Levers and Cables—Mechanical Hitch (OOS)

Inspect and Repair Control Lever and Linkages—Mechanical Hitch (Low Profile)

Inspect and Repair Control Levers and Cables—Mechanical Hitch (Cab)

Inspect and Repair Mechanical Hitch Control Linkage

Remove and Install Mechanical Hitch Valve

Remove and Install Electrohydraulic Hitch Valve

Electrohydraulic Hitch Valve Repair

Mechanical Hitch Valve Repair

Inspect and Repair Draft Sensing Assembly—Mechanical Hitch

Inspect and Repair Draft Sensing Assembly—Electrohydraulic Hitch

Remove, Inspect, and Install Lift Arms

Remove, Inspect, and Install Lift Cylinders

Mechanical Hitch Adjustment

Group 20: Hydraulic Rear Selective Control Valve

Specifications

Other Material

Inspect and Repair SCV Levers and Linkage (Open Operator Station)

Inspect and Repair SCV Levers and Linkage (Low Profile)

Inspect and Repair SCV Levers and Linkages (Cab)

Remove and Install Rear Selective Control Valve (SCV)

Disassemble, Inspect, and Assemble Dual Rear Selective Control Valve (SCV)

Disassemble, Inspect, and Assemble Triple Rear Selective Control Valve (SCV)

Rear SCV Control Cable Adjustment

Group 25: Hydraulic Mid-Mount Selective Control Valve

Specifications

Other Material

Inspect and Repair Multi-Function Lever and Linkage

Remove and Install Mid-Mount Selective Control Valve (SCV)

Disassemble, Inspect, and Assemble Dual Mid-Mount Selective Control Valve (SCV)

Disassemble, Inspect, and Assemble Triple Mid-Mount Selective Control Valve (SCV)

Mid-Mount SCV Control Cable Adjustment

Group 30: Hydraulic Lines

Specifications

Inspect or Replace Hydraulic Lines

Group 40: Front Hitch

Specifications

Remove Front Hitch

Install Front Hitch

Remove Front Hitch Cylinders

Install Front Hitch Cylinders

Front Hitch Joint Repair

Section 80: Miscellaneous

Group 05: Front Axle—2WD

Service Equipment and Tools

Specifications

Remove and Install Front Axle—2WD

Inspect and Replace Pivot Pin and Bushings—2WD Axle

Remove and Install Spindle Assembly—2WD Axle

Inspect and Replace Spindle Shaft Bushings—2WD Axle

Inspect and Replace Front Wheel Bearings

Group 10: 3-Point Hitch

Specifications

Remove 3-Point Hitch Linkage

Install Lower Draft Links

Install Lift Links

Install Center Link

Remove and Install Drawbar and Support

Checking the Drawbar for Wear

Proper Use of Drawbar

Group 15: Fenders

Specifications

Welding Near Electronic Control Units

Remove and Install Fenders—OOS

Remove and Install Fenders—Cab

Remove and Install Fender Extension—OOS

Remove and Install Fender Extension—Cab

Group 20: Hood

Remove and Install Hood

Group 25: Step Assembly

Remove and Install Step Assembly––OOS

Remove and Install Step Assembly––Cab

Group 30: Wheels

Specifications

Jacking Up Tractor––Lifting Points

Tighten Bolts––Front Axle

Tighten Bolts––Rear Axle

Remove and Install Front Wheel

Remove and Install Rear Wheel

Group 35: SCR Covers and Shields

Remove and Install SCR Covers and Shields––OOS

Remove and Install SCR Covers and Shields––Cab

Section 90: Cab/Open Operator’s Station

Group 05: Seat and Support

Specifications

Remove and Install Seat and Support—Open Operator Station

Remove and Install Seat and Support—Cab

Group 10: Control Console

Specifications

Remove and Install Right-Hand Control Console—OOS, Mechanical Hitch Control

Remove and Install Right-Hand Control Console—OOS, Electrohydraulic Hitch Control

Remove and Install Right-Side Control Console—Low Profile

Remove and Install Right-Hand Control Console—Cab, Mechanical Hitch Control

Remove and Install Right-Hand Control Console—Cab, Electrohydraulic Hitch Control

Remove and Install Left-Hand Control Console—Cab

Remove and Install Front Control Console

Remove and Install Cowl Cover

Group 15: Roll-Gard

Specifications

Remove and Install Roll-Gard

Group 20: Cab Components

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Remove, Inspect, and Install Cab Interior Recirculating Air Filters

Remove, Inspect, and Install Exterior Cab Intake Air Filter

Remove and Install Headliner

Remove and Install Instructional Seat

Remove and Install Left-Hand Upholstery

Remove and Install Right-Hand Upholstery

Remove and Install Windshield

Remove and Install Front Lower Windows

Remove and Install Rear Lower Window

Remove and Install Rear Upper Window

Remove and Install Side Windows

Remove and Install Cab Doors

Remove and Install Inner Roof for Air Conditioning Housing Repair

Remove and Install Front Overhead Console

Remove Cab

Install Cab

Park Position Indicator Installation and Adjustment Procedure—Cab

Group 25: Open Operator Station Components

Specifications

Remove Open Operator Station

Install Open Operator Station

Park Position Indicator Installation and Adjustment—OOS

Group 30: Air Conditioning System

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Adjust Air Conditioning Deicing Switch

Recover/Recycle Air Conditioning Refrigerant

Replace Air Conditioning Receiver/Dryer

Remove, Inspect, and Install Air Conditioning Condenser

Remove, Inspect, and Install Air Conditioning Compressor

Test Volumetric Efficiency of Compressor

Test Compressor Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Disassemble, Inspect, and Assemble Compressor

Check Compressor Clutch Hub Clearance

Inspect Compressor Manifold

Remove and Install HVAC Housing Cover

Remove Blower Motors

Remove Evaporator/Heater Core

Leak Test Evaporator/Heater Core

Install Evaporator/Heater Core

Service Expansion Valve

Expansion Valve Bench Test

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

System Information

Flush Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Group 35: Heating System

Adjust Heater Temperature Control Cable

Replace Heater Temperature Control Cable

Remove Heater Control Valve

Leak Test Heater Control Valve

Install Heater Control Valve

Section 99: Special Tools

Group 05: Dealer Fabricated Tools

DFLV1A-Final Drive Turning Tool

DFRW20—Compressor Holding Fixture

DFT1162—Snap Ring Removal Tool

John Deere Tractors 5085M, 5100M, 5100MH, 5100ML, 5115M, 5115ML Repair Service Technical Manual (TM134319)