John Deere Tractors 5076EF Repair Service Manual (TM607619)
Complete service repair manual for John Deere 5076EF Tractor (January 2013), with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.
John Deere Tractors 5076EF workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM607619 - John Deere Tractors 5076EF Technical Manual (Repair).PDF
TM607619 - John Deere Tractors 5076EF Technical Manual (Repair).EPUB
Total Pages: 804 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General Specifications
Fuel and Lubricants
Serial Number Locations
Features and Accessories
Engine Repair
Engine
Cooling System
Fuel System
Fuel System
Air Intake System
Speed Control Linkage
Electrical Repair
Battery, starter and alternator
Electrical system components
Wiring Harness
Power Train Repair
Clutch Housing
Clutch Assembly - Synchronized Transmissions
Synchronized Transmission
Rear PTO Drive Shaft
Differential
Final Drive
Mechanical Front Wheel Drive
Creeper Assembly
Steering and Brake Repair
Steering Repair
Brake Repair
Hydraulic Repair
Hydraulic pump and filter
Hydraulic Oil Cooler
Rockshaft
Dual Selective Control Valve
Single Selective Control Valve
Hydraulic Power Beyond
Miscellaneous Repair
Front Axle-2WD
Wheels
3-Point Hitch
Fenders
Hood
Operator Station Repair
Seat and Support
Control Console and Panel
ROLL-GARD®
Rear Bar
Dealer Fabricated Tools
Dealer Fabricated Tools
TABLE OF CONTENTS....1
Section 10: General Information....17
Group 05: Safety....17
Recognize Safety Information....22
Understand Signal Words....23
Follow Safety Instructions....24
Prepare for Emergencies....25
Wear Protective Clothing....26
Protect Against Noise....27
Handle Fuel Safely—Avoid Fires....28
Handle Starting Fluid Safely....29
Keep ROPS Installed Properly....30
Use Foldable ROPS and Seat Belt Properly....31
Stay Clear of Rotating Drivelines....32
Use Steps and Handholds Correctly....34
Read Operator Manuals for ISOBUS Implements....35
Use Seat Belt Properly....36
Operating the Tractor Safely....37
Limited Use in Forestry Operation....39
Operating the Loader Tractor Safely....40
Keep Riders Off Machine....41
Instructional Seat....42
Use Safety Lights and Devices....43
Use a Safety Chain....44
Transport Towed Equipment at Safe Speeds....45
Use Caution On Slopes and Uneven Terrain....47
Freeing a Mired Machine....48
Avoid Contact with Agricultural Chemicals....49
Handle Agricultural Chemicals Safely....50
Handling Batteries Safely....52
Avoid Heating Near Pressurized Fluid Lines....54
Remove Paint Before Welding or Heating....55
Handle Electronic Components and Brackets Safely....56
Practice Safe Maintenance....57
Exhaust Filter Cleaning....58
Work In Ventilated Area....59
Support Machine Properly....60
Prevent Machine Runaway....61
Park Machine Safely....62
Transport Tractor Safely....63
Service Cooling System Safely....64
Service Accumulator Systems Safely....65
Service Tires Safely....66
Service Front-Wheel Drive Tractor Safely....67
Tightening Wheel Retaining Bolts/Nuts....68
Avoid High-Pressure Fluids....69
Do Not Open High-Pressure Fuel System....70
Store Attachments Safely....71
Dispose of Waste Properly....72
Group 10: General Specifications....649
Machine Specifications....649
Machine Specifications, continued....79
Machine Specifications, continued....79
Machine Specifications , continued....80
Machine Dimensions....81
Ground Speed Estimates....83
Repair Specifications....649
Repair Specifications - Cont....92
Repair Specifications - Cont....92
Repair Specifications - Cont....92
Repair Specifications - Cont....92
Repair Specifications - Cont....92
Repair Specifications - Cont....92
Repair Specifications - Cont....92
Repair Specifications - Cont....92
Service Recommendations for O-Ring Boss Fittings....93
Service Recommendations for Flat Face O-Ring Seal Fittings....95
Metric Cap Screw Torque Values—Grade 7....97
Metric Bolt and Cap Screw Torque Values....98
Unified Inch Bolt and Cap Screw Torque Values....99
Abbreviations....100
Group 20: Fuel and Lubricants....19
Diesel Fuel Specifications....649
Lubricity of Diesel Fuel....103
Diesel Fuel Storage....104
Do Not Use Galvanized Containers....105
Fill Fuel Tank....106
Diesel Engine Oil....107
Heavy Duty Diesel Engine Coolant....108
Engine Break - In Oil....109
Engine Cooling System....110
Liquid Coolant Conditioner....112
Transmission and Hydraulic Oil....113
MFWD Gear Oil....114
Grease (Specific Application)....115
Grease....116
Alternative and Synthetic Lubricants....118
Lubricant Storage....119
Group 25: Serial Number Locations....19
Serial Numbers....121
Product Identification Number Location....122
Engine Serial Number Location....123
Fuel injection pump serial number location....124
Alternator Identification Number Location....125
Power Steering Valve Serial Number Location....126
Transmission Serial Number Location....127
Front Axle (2WD) Serial Number Location....128
Mechanical Front Wheel Drive (MFWD) Serial Number Location....129
Group 30: Features and Accessories....131
Features and Accessories....131
Standard Features....135
Standard Features....135
Standard Features....135
Operating Foldable ROPS — If Equipped....136
Factory Installed Optional Equipment....138
Field Installed Optional Kits and Accessories....139
Section 20: Engine Repair....140
Group 05: Engine....140
Service Equipment and Tools....648
Specifications....649
John Deere Engine Repair—Use CTM....144
Remove Engine....145
Install Engine....155
Group 10: Cooling System....140
Specifications....649
Engine Coolant Pump Repair—Use CTM....168
Remove right-side fan guard....169
Remove left-side fan guard....170
Remove and Install Coolant Recovery Tank....171
Remove and Inspect Radiator....175
Install Radiator....179
Remove and Install Thermostat....182
Inspect and Replace Belt Tensioner....185
Section 30: Fuel System....188
Group 05: Fuel System....188
Injection Pump, Nozzle and Governor Repair—Use CTM....190
Remove, Inspect and Install Fuel Tank—Reference Listing....191
Remove, Inspect, and Install Fuel Tank....192
Replace Fuel Filter (Engine Tier 0)....196
Replace Fuel Filter/Water Separator (Engine Tier 2)....197
Remove and Install Fuel Filter/Primer Pump Assembly (Engine Tier 0)....198
Remove and Install Fuel Filter/Primer Pump Assembly (Engine Tier 2)....199
Remove and Install The Water Separator Assembly....200
Group 10: Air Intake System....188
Turbocharger Repair—Use CTM....202
Specifications....649
Other Material....714
Remove, Inspect, and Install Air Cleaner Elements....205
Remove Turbocharger....207
Install Turbocharger....209
Turbocharger Break-In....211
Group 15: Speed Control Linkage....188
Inspect and Repair Speed Control Linkage—Reference Listing....213
Inspect and Repair Speed Control Linkage....214
Section 40: Electrical Repair....216
Group 05: Battery, starter and alternator....216
Starter Repair—Use CTM....219
Prevent Battery Explosions....220
Remove and Install Battery....221
Remove and Install Starter....222
Replace Alternator/Regulator....223
Group 10: Electrical system components....216
Essential Tools....492
Other Material....714
Specifications....649
Replace Air Filter Restriction Switch....229
Replace Cold Start Advance Switch....230
Replace Coolant Temperature Sender....232
Replace Engine Speed Sensor....233
Replace Engine Oil Pressure Switch....234
Replace Key Switch—Reference Listing....235
Replace Key Switch....236
Replace Light Switch....238
Replace Turn Signal Switch—Reference Listing....240
Replace Turn Signal Switch....241
Replace Instrument Panel—Reference Listing....243
Replace Instrument Panel....244
Replace Rear PTO Switch—Reference Listing....248
Replace Rear Mechanical PTO Switch....249
Replace Neutral Start Switch....250
Replace Fuel Level Sender....251
Replace Seat Switch—Reference Listing....252
Replace Seat Switch....253
Replace Clutch Pedal Position Sensor— Synchronized Transmission....258
Replace Clutch Disengage Switch— Synchronized Transmission....261
Replace Park Switch— Synchronized Transmission (If Equipped)....264
Replace Brake Pedal Switch—Electro-Hydraulic Tractors (If Equipped)....265
Replace VEC Load Center....266
Group 15: Wiring Harness....217
Service Equipment and Tools....648
Essential Tools....492
Service Parts Kits....715
Replace Connector Body—Blade Terminals....271
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector....217
Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact....217
Repair (Pull Type) Metri-Pack® Connectors....276
Repair (Push Type) Metri-Pack® Connectors....278
Replace Front Wiring Harness....281
Replace Rear Wiring Harness....283
Section 50: Power Train Repair....285
Group 05: Clutch Housing....285
Service Equipment and Tools....648
Other Material....714
Specifications....649
Separate Engine from Clutch Housing—Reference Listing....294
Separate Engine from Clutch Housing....295
Install Engine to Clutch Housing—Reference Listing....302
Install Engine to Clutch Housing....303
Inspect and Repair Clutch Pedal and Linkage—Reference Listing....309
Inspect and Repair Clutch Pedal and Linkage....310
Group 10: Clutch Assembly — Synchronized Transmissions....285
Essential Tools....492
Service Equipment and Tools....648
Other Material....714
Specifications....649
Remove and Install Clutch Assembly....317
Disassemble and Inspect Clutch Assembly....321
Assemble Clutch Assembly....330
Traction Clutch Finger Adjustment....336
PTO Clutch Finger Adjustment....338
Remove and Inspect Clutch Release Mechanism and Shafts....340
Install Clutch Release Mechanism and Shafts....344
Group 15: Synchronized Transmission....285
John Deere Transmission Repair....348
Essential Tools....492
Service Equipment and Tools....648
Other Material....714
Specifications....649
Separate Clutch Housing from Transmission—Reference Listing....353
Separate Clutch Housing from Transmission....354
Install Clutch Housing to Transmission—Reference Listing....360
Install Clutch Housing to Transmission....361
Inspect and Repair Gear and Range Shift Levers - Reference Listing....367
Inspect and Repair Gear Shift Lever....368
Inspect and Repair Range Shift Lever....371
Remove Transmission—Reference Listing....374
Remove Transmission - Synchronized Transmissions (NM, NP, NM05, NP05)....375
Disassemble and Inspect Transmission—Reference Listing....381
Disassemble and Inspect Transmission (NM, NP, NM05, NP05)....382
Assemble Transmission—Reference Listing....386
Assemble and Install Transmission (NM, NP, NM05, NP05)....387
Install Transmission—Reference Listing....396
Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies—Reference Listing....397
Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies (NM, NP, NM05, NP05)....398
Disassemble, Inspect, and Assemble Transmission Top Shaft—Reference Listing....400
Disassemble, Inspect, and Assemble Transmission Top Shaft (NM, NP, NM05, NP05)....401
Disassemble, Inspect, and Assemble Range Reduction Shaft—Reference Listing....404
Disassemble, Inspect, and Assemble Range Reduction Shaft (NM, NP, NM05, NP05)....405
Disassemble, Inspect and Assemble Driven Shaft—Reference Listing....407
Disassemble, Inspect, and Assemble Driven Shaft (NM, NP, NM05, NP05)....408
Remove, Inspect, and Install MFWD and Range Gears—Reference Listing....410
Remove, Inspect, and Install MFWD and Range Gears (NM, NP, NM05, NP05)....411
Remove, Inspect, and Install Reverse Idler Shaft—Reference Listing....413
Inspect and Repair Park Brake Lever (if equipped)....414
Remove, Inspect, and Repair Park Brake (if equipped)....416
Group 20: Rear PTO Drive Shaft....286
Service Equipment and Tools—Reference Listing....443
Service Equipment and Tools....648
Other Material—Reference Listing....445
Other Material....714
Specifications—Reference Listing....447
Specifications....649
Inspect and Repair Rear PTO Lever and Linkage—Reference Listing....425
Inspect and Repair PTO Lever and Linkage....426
Inspect and Repair PTO 540/540E Shift Lever and Linkage....428
Remove and Install Rear PTO Drive Shaft Assembly—Reference Listing....430
Remove and Install Standard and 540/540E Rear PTO Drive Shaft Assembly....431
Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly—Reference Listing....433
Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly....434
Disassemble, Inspect, and Assemble Rear 540/540E PTO Drive Shaft Assembly....437
Group 25: Differential....287
Essential Tools—Reference Listing....441
Essential Tools....492
Service Equipment and Tools—Reference Listing....443
Service Equipment and Tools....648
Other Material—Reference Listing....445
Other Material....714
Specifications—Reference Listing....447
Specifications....649
Service Parts Kits—Reference Listing....449
Service Parts Kits....715
Remove and Install Differential Assembly—Reference Listing....451
Remove and Install Differential Assembly....452
Disassemble, Inspect, and Assemble Differential Assembly—Reference Listing....454
Disassemble, Inspect, and Assemble Differential Assembly....455
Remove and Inspect Differential Drive Shaft—Reference Listing....457
Remove and Inspect Differential Drive Shaft....458
Install Differential Drive Shaft—Reference Listing....462
Install Differential Drive Shaft....463
Remove, Inspect, and Install Differential Lock Assembly—Reference Listing....467
Remove, Inspect, and Install Differential Lock Assembly....468
Differential Cone Point Adjustment—Reference Listing....470
Differential Cone Point Adjustment....471
Differential Backlash Adjustment—Reference Listing....473
Differential Backlash Adjustment....474
Group 30: Final Drive....287
Service Equipment and Tools....648
Other Material....714
Remove and Install Final Drive Assembly—Reference Listing....479
Remove and Install Final Drive Assembly....480
Remove and Inspect Planetary Drive Assembly....482
Install Planetary Drive Assembly....484
Remove, Inspect, and Install Axle Shaft Assembly....487
Group 35: Mechanical Front Wheel Drive....288
Special or Essential Tools....492
Tools....492
Other Material....714
Inspect and Repair MFWD Lever and Linkage—Reference Listing....494
Inspect and Repair MFWD Lever and Linkage....495
Remove and Install MFWD Drop Gearbox....497
Disassemble and Inspect MFWD Drop Gearbox....498
MFWD Drop Gearbox Cross Section....501
Assemble MFWD Drop Gearbox....503
Remove, Inspect and Install MFWD Drive Shaft—Reference Listing....508
Remove, Inspect, and Install MFWD Drive Shaft....509
Remove and Install MFWD Axle Housing Assembly—Reference Listing....511
Remove and Install MFWD Axle Housing Assembly....512
Remove and Install MFWD Axle Pivot Pin and Pivot Bushings....515
Remove, Inspect and Install MFWD Axle Supports—Reference Listing....517
Remove, Inspect and Install MFWD Axle Supports....518
Disassemble and Inspect MFWD Outer Drive—Reference Listing....529
Disassemble and Inspect MFWD Outer Drive....530
Assemble MFWD Outer Drive—Reference Listing....534
Assemble MFWD Outer Drive....535
Remove, Inspect and Install MFWD Knuckle Housing—Reference Listing....538
Repair the Knuckle Housing and the King Pin....539
Remove, Inspect, and Install MFWD Axle Shaft—Reference Listing....541
Remove, Inspect, and Install MFWD Axle Shaft....542
Remove and Install MFWD Differential Carrier Assembly....544
Disassemble and Inspect MFWD Differential Carrier Assembly....546
Assemble MFWD Differential Carrier Assembly....551
Filling/Draining Planetary Drive....568
Filling/Draining MFWD Axle Housing....570
Group 40: Creeper Assembly....289
Other Material....714
Remove and Install Creeper Assembly....577
Remove and Install Creeper Assembly....577
Disassemble, Inspect, and Assemble Creeper Assembly....580
Section 60: Steering and Brake Repair....582
Group 05: Steering Repair....582
Other Material....714
Specifications....649
Service Parts Kits....715
Remove and Install Steering Column and Valve—Reference Listing....588
Remove and Install Straight Steering Column and Valve (without oil cooler)....589
Remove and Install Tilt Steering Column (if equipped)....591
Remove and Install Steering Valve (with oil cooler)....593
Disassemble and Inspect Steering Valve....595
Assemble Steering Valve....599
Remove and Install Steering Cylinder—Reference Listing....604
Remove and Install Steering Cylinder—2WD Axle....605
Disassemble, Inspect, and Assemble Steering Cylinder—Reference Listing....607
Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle....608
Remove and Install Steering Cylinder—MFWD Axle—Reference Listing....610
Remove and Install Steering Cylinder—MFWD Axle....611
Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle—Reference Listing....613
Disassemble, Inspect, and Assemble Steering Cylinder— MFWD Axle....614
Remove, Inspect and Install Tie Rod Assembly—2WD Axle—Reference Listing....616
Remove, Inspect and Install Tie Rod Assembly—2WD Axle....617
Remove, Inspect and Install Tie Rod Assembly—MFWD Axle—Reference Listing....619
Remove, Inspect and Install Tie Rod Assembly—MFWD Axle....620
Inspect and Replace Steering Hydraulic Lines—Reference Listing....622
Inspect and Replace Steering Hydraulic Lines—without oil cooler....623
Group 10: Brake Repair....582
Other Material....714
Remove and Install Brake Valve and Pedals....627
Disassemble and Inspect Brake Valve....629
Brake Valve Cross Section....632
Assemble Brake Valve....634
Remove and Inspect Brakes....637
Install Brakes....639
Inspect and Replace Brake Hydraulic Lines....642
Section 70: Hydraulic Repair....644
Group 05: Hydraulic pump and filter....644
Service Parts Kit....647
Service Equipment and Tools....648
Specifications....649
Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen....650
Remove and Install Hydraulic Pump....651
Remove Hydraulic Pump External Components....652
Disassemble and Inspect Hydraulic Pump....654
Assemble Hydraulic Pump....657
Install Hydraulic Pump External Components....659
Remove and Install Hydraulic Oil Filter/Manifold....661
Inspect and Replace Hydraulic Supply/Return Lines....662
Group 06: Hydraulic Oil Cooler....644
Remove, Inspect, and Install Hydraulic Oil Cooler-Reference Listing....665
Remove, Inspect, and Install Hydraulic Oil Cooler....666
Group 10: Rockshaft....644
Other Material....714
Service Parts Kits....715
Inspect and Repair Rockshaft Control Lever Assembly—Reference Listing....671
Inspect and Repair Rockshaft Control Lever Assembly....672
Inspect and Repair Rockshaft Control Linkage....682
Inspect and Repair Rockshaft Control Linkage....682
Inspect and Repair Draft Sensing Support Assembly....686
Replace Main Relief Valve....687
Replace Rockshaft Surge Relief Valve....689
Remove, Inspect, and Install Rate-of-Drop Valve....690
Replace Rockshaft Control Valve....692
Remove and Install Rockshaft Case....695
Remove, Inspect, and Install Rockshaft Lift Arms....697
Remove, Inspect, and Install Rockshaft Piston and Cylinder....699
Group 15: Dual Selective Control Valve....644
Other Material....714
Service Parts Kits....715
Remove and Install Dual Selective Control Valve (SCV)....704
Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)....707
Inspect and Replace Hydraulic Hoses—Dual Selective Control Valve (SCV)....711
Group 16: Single Selective Control Valve....645
Other Material....714
Service Parts Kits....715
Inspect and Repair SCV Levers and Linkage....716
Remove and Install Single Selective Control Valve (SCV)—Reference Listing....717
Remove and Install Selective Control Valve (SCV)....718
Disassemble, Inspect and Assemble Single (Third) Selective Control Valve (SCV)—Reference Listing....720
Disassemble, Inspect, and Assemble Selective Control Valve (SCV)....721
Group 20: Hydraulic Power Beyond....645
Remove and Install Hydraulic Lines and Fittings—Power Beyond Hook-Up—Reference Listing....727
Install and Remove Hydraulic Lines and Fittings—Power Beyond Hook-Up....728
Section 80: Miscellaneous Repair....732
Group 05: Front Axle—2WD....732
Remove and Install Front Axle—2WD—Reference Listing....734
Remove and Install Front Axle—2WD....735
Inspect and Replace Pivot Pin and Bushings—2WD Axle....738
Remove and Install Spindle Assembly—2WD Axle—Reference Listing....740
Remove and Install Spindle Assembly—2WD Axle....741
Inspect and Replace Spindle Shaft Bushings—2WD Axle....743
Group 10: Wheels....732
Inspect and Replace Front Wheel Bearings—Reference Listing....745
Inspect and Replace Front Wheel Bearings—2WD....746
Group 15: 3-Point Hitch....732
Inspect and Repair Draft Links—Reference Listing....749
Inspect and Repair Draft Link....750
Inspect and Repair Lift Link—Reference Listing....751
Inspect and Repair Adjustable Lift Links....752
Inspect and Repair Center Link—Reference Listing....754
Inspect and Repair Center Link....755
Remove and Install Drawbar and Support—Reference Listing....757
Remove and Install Drawbar and Support....758
Group 20: Fenders....732
Remove and Install Fenders—Reference Listing....761
Remove and Install Fenders....762
Group 25: Hood....732
Remove and Install Hood....767
Section 90: Operator Station Repair....769
Group 05: Seat and Support....769
Remove and Install Seat and Support—Reference Listing....771
Remove and Install Seat and Support....772
Group 06: Control Console and Panel....769
Remove and Install Right-Side Control Console and Panel....776
Remove and Install Cowl Cover....779
Group 10: ROLL-GARD®....769
Remove and Install Roll-Gard™—Reference Listing....783
Remove and Install Roll-Gard™....784
Group 12: Rear Bar....769
Remove and Install Rear Bar....790
Section 99: Dealer Fabricated Tools....795
Group 00: Dealer Fabricated Tools....492
PTO Clutch Finger Height Gauge....797
Traction Clutch Finger Height Gauge....798
Traction Clutch Finger Height Adjustment Tool....799
DFLV1A Final Drive Turning Tool....800
DFRW20—Compressor Holding Fixture....801
John Deere Tractors 5076EF Repair Service Manual (TM607619)
